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b 09/04/02 WOODROW F. BAILLOT Updated according to AXOR letter AEC/DAC/1460/02-4143 dated 26/03/02
a 18/12/01 WOODROW JP. SCHMIDT First issue
Rev Date
Drawn
Check
Description

THE ORGANIZATION FOR THE EXECUTION OF GREATER CAIRO WASTEWATER


PROJECT (CWO)
GABAL EL ASFAR WWTP STAGE 2 PHASE 1 Contract n 19

ENGINEER

CONTRACTOR

Document Issuing Company:

ALL RIGHTS RESERVED FOR ALL COUNTRIES

Degremont Contract Ref. : E


Degremont Document n :

99

001

DGS 36 A

Drawn by: /
Designed by :

TECHNICAL PARTICULAR SPECIFICATION

Checked by:

AERATION DIFFUSERS NETWORK

Date :
Scale

Type

Phase

Activity

Zone

D T

D G S

Structure

Sequence

Rev

A b

Total

Nr
Pages

5 + 43

Size

A4

PARTICULAR TECHNICAL SPECIFICATION

No : DGS 36 A

AERATION DIFFUSERS NETWORK


Page : 2

Gabal El Asfar EI 99 001

MAIN TERM

: AERATION DIFFUSERS

QUANTITY

: 8 Assemblies

MANUFACTURER

: GRC

OPERATING CONDITIONS
Function
Primary sludge aeration.
Fluid
Pressurized air :

Service temperature........min. 50C max. 105C


Service pressure.............. 1 bar

Environment
Activated sludge :

Rev.: b

Temperature.....................min. 18 max. 29C


pH....................................6 to 9
Corrosion agent...............CO2, H2S

Date : 09/04/02

Degrmont Copyright - No reproduction without permission

Drawn up by: WOODROW

Checked by: F. BAILLOT

PARTICULAR TECHNICAL SPECIFICATION

No : DGS 36 A

AERATION DIFFUSERS NETWORK


Gabal El Asfar EI 99 001

Description
Quantities for 1 aeration tank

Page : 3
Drawing n D11A

Diffuser type 1 (length : 8200 mm):


2 + 2 symmetrical parts......................................................Stainless steel 304
with less than 0,05% of carbon
1 Inlet header ND 150
with ND 150 ISO NP 10 inlet flange
and ND 100 ISO NP 10 moisture trap connection flange
1 Header ND 100
with ND 100 ISO NP 10 moisture trap connection flange
6 80 x 80 distribution pipes drilled of 108 holes for VIBRAIR mounting.
12
12
48
24

Clamps for pipe ND 150.......................................................Stainless steel 304


Clamps for pipe ND 100.......................................................Stainless steel 304
Stud bolts M12 x 340 with nuts and washers.......................Stainless steel A2
Stud bolts M10 x 220 with nuts and washers.......................Stainless steel A2

Diffuser type 2 (length : 11245 mm):


2 + 2 symmetrical parts......................................................Stainless steel 304
with less than 0,05% of carbon
1 Inlet header ND 150
with ND 150 ISO NP 10 inlet flange
and ND 100 ISO NP 10 moisture trap connection flange
1 Header ND 100
with ND 100 ISO NP 10 moisture trap connection flange
6 80 x 80 distribution pipes drilled of 150 holes for VIBRAIR mounting.
12
12
48
36

Clamps for pipe ND 150.......................................................Stainless steel 304


Clamps for pipe ND 100.......................................................Stainless steel 304
Stud bolts M12 x 340 with nuts and washers.......................Stainless steel A2
Stud bolts M10 x 220 with nuts and washers.......................Stainless steel A2

Diffuser type 3 (length : 12985 mm):


2 + 2 symmetrical parts......................................................Stainless steel 304
with less than 0,05% of carbon

1 Inlet header ND 150


with ND 150 ISO NP 10 inlet flange
and ND 100 ISO NP 10 moisture trap connection flange
1 Header ND 100
with 2 ND 100 ISO NP 10 moisture trap connection flanges
6 80 x 80 distribution pipes drilled of 174 holes for VIBRAIR mounting.
12 Clamps for pipe ND 150.......................................................Stainless steel 304
12 Clamps for pipe ND 100.......................................................Stainless steel 304
48 Stud bolts M12 x 340 with nuts and washers.......................Stainless steel A2
48 Stud bolts M10 x 220 with nuts and washers.......................Stainless steel A2

Rev.: b

Date : 09/04/02

Degrmont Copyright - No reproduction without permission

Drawn up by: WOODROW

Checked by: F. BAILLOT

PARTICULAR TECHNICAL SPECIFICATION

No : DGS 36 A

AERATION DIFFUSERS NETWORK


Page : 4

Gabal El Asfar EI 99 001

Diffuser type 4 (length : 10415 mm):


3 + 3 symmetrical parts......................................................Stainless steel 304
with less than 0,05% of carbon
1 Inlet header ND 150
with ND 150 ISO NP 10 inlet flange
and ND 100 ISO NP 10 moisture trap connection flange
1 Header ND 100
with ND 100 ISO NP 10 moisture trap connection flange
7 80 x 80 distribution pipes drilled of 119 holes for VIBRAIR mounting.
18
18
72
36

Clamps for pipe ND 150.......................................................Stainless steel 304


Clamps for pipe ND 100.......................................................Stainless steel 304
Stud bolts M12 x 340 with nuts and washers.......................Stainless steel A2
Stud bolts M10 x 220 with nuts and washers.......................Stainless steel A2

Diffuser type 5 (length : 10415 mm):


3 + 3 symmetrical parts......................................................Stainless steel 304
with less than 0,05% of carbon
1 Inlet header ND 150
with ND 150 ISO NP 10 inlet flange
and ND 100 ISO NP 10 moisture trap connection flange
1 Header ND 100
with ND 100 ISO NP 10 moisture trap connection flange
7 80 x 80 distribution pipes drilled of 119 holes for VIBRAIR mounting.
18
18
72
36

Clamps for pipe ND 150.......................................................Stainless steel 304


Clamps for pipe ND 100.......................................................Stainless steel 304
Stud bolts M12 x 340 with nuts and washers.......................Stainless steel A2
Stud bolts M10 x 220 with nuts and washers.......................Stainless steel A2

Total Quantities :
Diffuser type 1..................................................................................32
Diffuser type 2..................................................................................32
Diffuser type 3..................................................................................32
Diffuser type 4..................................................................................48
Diffuser type 5..................................................................................48
Clamps for pipe ND 150..................................................................576
Clamps for pipe ND 100..................................................................576
Stud bolts M12 x 340 with nuts and washers..................................2304
Stud bolts M10 x 220 with nuts and washers..................................1440

Rev.: b

Date : 09/04/02

Degrmont Copyright - No reproduction without permission

Drawn up by: WOODROW

Checked by: F. BAILLOT

PARTICULAR TECHNICAL SPECIFICATION

No : DGS 36 A

AERATION DIFFUSERS NETWORK


Page : 5

Gabal El Asfar EI 99 001

Surface treatment

Grease removal
Welding brushing
Pickling
Decontamination passivation
Rinsing

Inspection tests
Visual inspection
Dimensional control on a 10% sample

Description.................................................................Drawing n D11B

Moisture traps .....................................................................Stainless steel 304


with less than 0,05% of carbon
Quantity for 1 aeration tank...............................................52
Total quantity......................................................................416
416 Gaskets ND 100.......................................................Rubber
3328 Bolts M16 with nuts and washers.............................Stainless steel A2

Surface treatment
b

Grease removal
Welding brushing
Pickling
Decontamination passivation
Rinsing

Inspection tests
Visual inspection
Dimensional control on a 10% sample

Rev.: b

Date : 09/04/02

Degrmont Copyright - No reproduction without permission

Drawn up by: WOODROW

Checked by: F. BAILLOT

PARTICULAR TECHNICAL SPECIFICATION

No : DGS 36 A

AERATION DIFFUSERS NETWORK


Page : 6

Gabal El Asfar EI 99 001

LIST OF ATTACHED DOCUMENTS

Descriptions

REFER TO REVESION A FOR APPENDICES

References

Page

Status

Aeration tank diffusers


Moisture trap

D11A rev. d
D11B rev. b

/
/

For information
For information

Anchoring bolts data sheet


GRC references
Quality control plan
Manufacturer file

HILTI
appendix A
-

1 to 15
16
17 to 19
20 to 43

Rev.: b

Date : 09/04/02

Degrmont Copyright - No reproduction without permission

Drawn up by: WOODROW

Checked by: F. BAILLOT