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RO Calculations

Calculation of the Wetted surface Area
Vessel information
OD
3.75 ft
L
36 ft
T
64 oF
P
1160.3 psi
z1
0.8325
Lower Portion - Condensate
LAHH
3.3 ft
Areahead
15.2 ft2
Arealevel
39.3 ft2
Arealower
54.5 ft2
Upper Portion Glycol
LAHH
Arealevel

2.5 ft
29.5 ft2

Total Surface Area Vessel
Total
83.9 ft2
Total + 20%
100.7
Calculation Of Heat input
Q
880328.06 BTU/hr
λ
178 BTU/lb
W
4946 lb/hr
W
2243 kg/hr
Volume Calculations
Cylinder
Heads
20% pipe
Total
m1
T2
z2
P2
m2
del mass
time
rate
rate
Overall Rate
rate

346.4
11.2
71.5
429.1
1723.2

ft3
ft3
ft3
ft3
lb

-5.5
0.9695
100 psi
166.53214
1556.7
15
103.8
6226.7

lb
min
lb/min
lb/hr

Relief and Vessel Volume
11172 lb/hr
5067.7133 kg/hr

assumes constant volume for Delta Mass
isolated system at RO open
706.0989 kg

me for Delta Mass em at RO open .

Kc).RO sizing Method: Use API 520 Gas critical flow eqn for PRV Input data 01-380-0-VE-01 LAHH Case W cp/cv C Kd P1 Kb Kc T Z M flow rate coeff based on cp/cv eff coeff of discharge upstream pressure capacity correction factor due to back pressure corection factor for rupture disk relieving temp compressibility factor molecular weight kg/h kPaa K Fire Wetted 5067.29 11.W/(C.24 20 see "Numerical" for sizing .00 Calculated values A d required effective discharge area = 13160.5 mm2 equiv orifice dia mm Selected orifice dia mm 99.P1.975 7978 1 1 291 0.Kd.(TZ/M)0.177 336 0.833 16.71 1.Kb.

29 11.71 1.01-380-0-VE-01 LALL Fire Wetted 5067.177 336 0.24 20 merical" for sizing .00 99.975 7978 1 1 291 0.833 16.

9321 0.7 13.231809 0.9631 0.6 252.1 260.9 271.45 Target Mass to hit 16 8314.7 3.753234317 constants M R C k Pa A 3.67 t 1.819227 0.408056 0.3 281.7 266.5 8.000314 m2 Orifice size 1266.9065 0.3 15.86 47.8325 0.8445 0.7 8.928 kg interval Qi (kg/s) Hourly Rate 3.281346 0.0 253.8 276.72 1.3 10.464943 2.0 6.5 0.6 -3 -5.277506 2.66 19.8 39.56 -9.203549 6022 kg/hr P kPa Z 8000000 7000000 6000000 5000000 4000000 3000000 2000000 1000000 690000 500000 T (K) 0.855 0.9808 degF 291 286.8854 0.2 55.644514 1.08 29.055841 1.0 11.17 200000 0.Equation 1.97 0.8685 0.666666667 .0 16.3 5.125 1.870869 2.1 250.

28 28.55 81.47 40.33 205.92 1436.41 . cumulative 327.13 1505.81 1477.45 1231.84 246.35 1505.41 20.92 164.09 614.20 min mass (kg).49 861.18 1354.58 1066.37 123.75 287.

SEPTEMBER 1989. FITTINGS K FACTOR .HSI-JEN CHEN EQUATION "SOLVIN HYDROCARBON PROCESSING. FRICTION FACTORS .ISOTHERMAL COMPRESSIBLE FLOW PRESSURE DR PROJECT JOB NO LOCATION CLIENT : : : : OYO FPSO 2008-07 Nigeria BA / ENI REFERENCES : 1. MARCH 1 2. ISOTHERMAL FLOW . Pipe thickness Pipe internal diameter Absolute roughness PIPE & FITTINGS Pipe straight length Fittings (K factors) Globe valve (in) (mm) (mm) (mm) (mm) (m) Stem perpendicular to run Y-pattern .FLOW OF FLUIDS THROUGH VALV 3.API 521. 4TH EDITION. GENERAL DATA Line number PFD stream number From To Fluid Case PROCESS INPUT DATA Mass flowrate Temperature Pipe outlet pressure Molecular weight Compressibility factor Z Specific heat ratio Fluid viscosity (kg/hr) (deg C) (bar abs) (cP) PIPE SIZE DATA Pipe schedule Pipe nominal diameter Pipe OD Pipe ID no.

3D screwed.Angle valve Gate valve Check valve Lift check valve Footvalve Ball valve Butterfly valve Plug valve 90° Elbow 45° Elbow Tee Reducer Wedge disc. 1. double disc.5D welded/flange.s2) (bar) (bar abs) (bar abs) (m3/hr) (m/sec) . std 1 3 Flow thru run Flow thru branch Enlargement Contraction 3 Pipe entrance Pipe exit Others Total K factors for fittings Total equivalent length for fittings Total equivalent length for pipe & fittings OUTPUT Pipe outlet fluid density Pipe inlet fluid density Average fluid density Type of flow Mach number at pipe outlet Reynold number Friction factor rv2 Flow regime DP Pipe inlet pressure Pipe outlet pressure Pipe outlet volumetric flowrate Pipe outlet average velocity Reynolds number 1 1 (m) (m) (kg/m3) (kg/m3) (kg/m3) (kg/m. plug Conventional swing Poppet disc w/ strainer Full bore Reduced bore <= 1 1/2" Reduced bore > 1 1/2" 2" to 8" 10" to 14" 16" to 24" Straight thru' welded/flange.

5 Friction factor Mass flowrate Temperature (lb/hr) (deg F) (Rankine) (psi a) (psi a) (psi a) Pipe outlet pressure Critical pressure Corrected pipe outlet pressure Molecular weight Compressibility factor Z Specific heat ratio Fluid viscosity Pipe internal diameter (cP) (inch) (feet) Flow type Mach number at pipe outlet Corrected Mach number at pipe outlet Pipe equivalent length fL/D Per API 521 Pipe inlet pressure ISERROR(81) Pipe inlet pressure (feet) P1 P1' P1' ERR P1' n+1 y (psi abs) (bar abs) .Friction factor constant A Friction factor constant B 1/f^0.

6021.8325 1.01317173 6021.177 0.64448 17.01 20 0.85 80. 1.045 60. CRANE N EQUATION "SOLVING FLUID FLOW PROBLEMS WITH SPREADSHEETS".177 0. MARCH 1997. FITTINGS AND PIPE.64448 17.85 2. Fire wetted depresur.56 97.01317173 80 4" 80 2" 114.3 10 8.8325 1. SECTION 5.3 10 5.4 UIDS THROUGH VALVES.54 49. PTEMBER 1989.8 20 0.03 (June 2004) REV DATE BY CHECKED H EDITION.18 0.3 1 0 11/25/2008 LYL KKP .LOW PRESSURE DROP CALCULATION SHEET VER.22 0.045 5. d/s RO4302(1) VE-01 (3) HP Flare Header (2) u/s RO4302(4) HC gas HC gas Fire wetted depresur.

99687247 7.89784 Turbulent Err:522 Err:522 80.9102 Turbulent Err:522 Err:522 2.3283475 1675560.031846174 3308226.780 1.3705434 80.0354535 3308226.798075 1675560.63669341 8.9523166 25.99590011 2.20730108 subsonic 0.0517816 11.01 80.43755846 19.050 1 0.8 3017.41870204 2.00694 113.0.3018709 subsonic 0.2523166 2.603 3.09 75.058 1.019315436 9770.01674301 25846.000 1 1 0.63669341 1.93 .005 3 1.09 0.000 0.93 0.2331984 80.780 1.159 0.

43578879 1173.3283544 3.38843545 35.177 0.825984252 0.13 524.031846174 28.34964335 1 2.57162305 29.38843715 1 80.1497 20 0.3294374 29.0.01317173 3.16148294 subsonic 0.8325 1.031846174 0.7261 64.3283475 0.000247098 1.6057 1 1173.13 29.8325 1.19528071 0.01674301 0.13 1171.01317173 1.61607 3.177 0.019315436 13277.13 524.1507 1 35.00012515 0.8275984 4.3283475 82.5174E-006 7.000002996 7.318832021 13277.61607 1171.93779528 0.34957474 subsonic 0.72828572 0.6047 37.3126554 1171.1497 9.9383153 0 0 0 0 0 0 0 0 0 0 .7261 64.6047 20 0.3294374 4.

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0 0 0 0 0 .

Summary Flow rates From vessel volume From fire relief total 2824 kg/hr 2243 kg/hr 5068 kg/hr Mass needed to evacuate in 15 min 1267 kg Orrifice sized for RV fire case 11.04 m/s Outlet Err:522 bar 0.24 mm Orrifice sized using Numerical method Selected 20 mm Flow rate in the 15 min duration 6022 kg/hr Line Sizing Inlet size DP Mach Velocity 2" size DP Mach Velocity 4" Err:522 bar 0.032 11.33 113.80 m/s .