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MSET ENGINEERING CORPORATION SDN BHD

DOCUMENT TITLE: DESIGN CALCULATION

DATE: 07.05.2014

DOC. REF. NO.: MSET/M2-234/S-6504ABCD/DC

REVISION: 05

SUBJECT: TITLE PAGE

JOB NO: M2-234

SERIAL NO.: M2-234/001,002,003,004

PAGE: 2 of 309

DESIGN DATA
ITEM NO.

S-6504ABCD MULTIMEDIA BACK WASHABLE


ASME SEC.VIII DIV.1, 2010 EDITION 2011a ADDENDA +
DEP 31.22. 20.31 JAN 2009

DESIGN CODE

PRESSURE (barg) (Int./Ext.)

16/FV

TEMPERATURE (C) (Max./Min)

60/0

PRESSURE (barg) (Max./Norm./Min)

-/7.2-7.4/- (at Inlet)

TEMPERATURE (C) (Max./Norm./Min.)

-/45/-

HYDROTEST (barg)
(1.3xMAPxLSR)(note1)

25.481 (Horizontal Position)

PNEUMATIC

NO

DESIGN

OPERATING

TEST PRESSURE
MAWP (hot & corroded) (barg)

16.952

MAP (new & cold) (barg)

19.601

INSIDE DIAMETER / TL TO TL (mm)

2340/1830

TYPE OF HEAD

2:1 ELLIP HEAD

MATERIAL OF CONSTRUCTION (SHELL & HEAD)

SA 516 GR.70N

NORMALISED

NO

PWHT

NO

HEAT TREATMENT
IMPACT TEST

NO

MDMT (C)

RADIOGRAPHY

HEAD: 100%, SHELL: 100%

JOINT EFFICIENCY

HEAD:1.0 , SHELL: 1.0

CORROSION ALLOWANCE (mm)

3.0

CONTENTS

SEA WATER

ERECTION WEIGHT (kg)

8489

CAPACITY (m3)

11.95

PRESSURE VESSEL DESIGN CALCULATION


Note: 1.MAP will be used in lieu of MAWP for determining hydro test pressure
(As per DEP 31.22.20.31-Gen, Jan 09)

MSET ENGINEERING CORPORATION SDN BHD


DOCUMENT TITLE: DESIGN CALCULATION

DATE: 07.05.2014

DOC. REF. NO.: MSET/M2-234/S-6504ABCD/DC

REVISION: 05

SUBJECT: TITLE PAGE

JOB NO: M2-234

SERIAL NO.: M2-234/001,002,003,004

PAGE: 3 of 309

TABLE OF CONTENT
NO

CONTENT

PAGE NO.

SECTION A: DRY / EMPTY CASE

1
2
3
4
5

Input Echo
Wind Load Calculation
Earthquake Load Calculation
Stress due Combined Loads
Basering Calculation

7
13
17
18
20

SECTION B: OPERATING CASE

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

Input Echo
Internal Pressure Calculations
External Pressure Calculations
Element and Detail Weights
Nozzle Flange MAWP
Wind Load Calculation
Earthquake Load Calculation
Wind / Earthquake Shear, Bending
Wind Deflection
Stress due Combined Loads
Center of Gravity Calculation
Basering Calculation
Nozzle Calculation N5 c/w WRC 107 Analysis
Nozzle Calculation N1 c/w WRC 107 Analysis
Nozzle Calculation N2 c/w WRC 107 Analysis
Nozzle Calculation N3 c/w WRC 107 Analysis
Nozzle Calculation H1
Nozzle Calculation N4 c/w WRC 107 Analysis

26
33
38
41
44
45
49
50
51
52
55
56
61
68
80
96
115
122

MSET ENGINEERING CORPORATION SDN BHD


DOCUMENT TITLE: DESIGN CALCULATION

DATE: 07.05.2014

DOC. REF. NO.: MSET/M2-234/S-6504ABCD/DC

REVISION: 05

SUBJECT: TITLE PAGE

JOB NO: M2-234

SERIAL NO.: M2-234/001,002,003,004

PAGE: 3 of 309

TABLE OF CONTENT (CONTINUED


NO

24
25
26
27
28

CONTENT

Nozzle Calculation M1
Nozzle Schedule
Nozzle Summary
MDMT Summary
Vessel Design Summary

PAGE NO.

137
147
149
150
152
SECTION C: TEST CASE

29
30
31
32
33

Input Echo
Wind Load Calculation
Earthquake Load Calculation
Stress due Combined Loads
Basering Calculation

155
161
165
166
168

SECTION D: TRANSPORTATION CASE

34
35
36
37
38

Input Echo
Wind Load Calculation
Earthquake Load Calculation
Stress due Combined Loads
Basering Calculation

174
180
184
185
187

SECTION E: STORM CASE

39
40
41
42
43

Input Echo
Wind Load Calculation
Earthquake Load Calculation
Stress due Combined Loads
Basering Calculation

193
200
202
203
206

SECTION F: DAMAGE CASE

44
45

Input Echo
Wind Load Calculation

212
219

MSET ENGINEERING CORPORATION SDN BHD


DOCUMENT TITLE: DESIGN CALCULATION

DATE: 07.05.2014

DOC. REF. NO.: MSET/M2-234/S-6504ABCD/DC

REVISION: 05

SUBJECT: TITLE PAGE

JOB NO: M2-234

SERIAL NO.: M2-234/001,002,003,004

PAGE: 5 of 309

TABLE OF CONTENT (CONTINUED


NO

46
47
48

CONTENT

Earthquake Load Calculation


Stress due Combined Loads
Basering Calculation

PAGE NO.

223
224
227

SECTION G: BLAST CASE

49
50
51
52
53

Input Echo
External Pressure
Earthquake Load Calculation
Stress due Combined Loads
Basering Calculation

233
240
243
244
245

ATTACHMENTS

54
55
56

Attachment 1: WRC 297 Calculation


Attachment 2: Packed Support Calculation
Appendixes: Lifting Lug, Tailing Lug & Base Block Calculation

250
274
284

SECTION A:

DRY / EMPTY CASE


This analysis is intent to check stresses on skirt and basering. Thus, calculation provided in this
section is only related to that such input echo, wind & earthquake, combines load stress and basering
calculation. Full analysis / reports, shall refer to section B Operating Case

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Input Echo :
Step:
1 11:07a Jan 30,2014
PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest)
16.000
Design Internal Temperature
60
Type of Hydrotest
User Defined Hydro
Hydrotest Position
Horizontal
Projection of Nozzle from Vessel Top
0.0000
Projection of Nozzle from Vessel Bottom
150.00
Minimum Design Metal Temperature
0
Type of Construction
Welded
Special Service
None
Degree of Radiography
RT-1
Miscellaneous Weight Percent
5.0
Use Higher Longitudinal Stresses (Flag)
Y
Select t for Internal Pressure (Flag)
N
Select t for External Pressure (Flag)
N
Select t for Axial Stress (Flag)
N
Select Location for Stiff. Rings (Flag)
N
Consider Vortex Shedding
N
Perform a Corroded Hydrotest
N
Is this a Heat Exchanger
No
User Defined Hydro. Press. (Used if > 0)
25.481
User defined MAWP
0.0000
User defined MAPnc
0.0000
(Load Case applicable for Dry/Empty case is as below)
Load Case 1
NP+EW+WI+EQ+FW+FS+BW
Load Case 2
NP+EW+EQ+WI+FW+FS+BS
Load Case 3
IP+WE+EW
Load Case 4
IP+VO+OW
Load Case 5
IP+VE+EW

bar
C

mm
mm
C

bar
bar
bar

Wind Design Code


ASCE-7 98/02/05/IBC-03/STS-1
Basic Wind Speed
[V]
43.400 m/sec
Surface Roughness Category
C: Open Terrain
Importance Factor
1.15
Type of Surface
Moderately Smooth
Base Elevation
19664. mm
(Vessel is located on structure skid, T.O.S EL+ 19664. Refer Dwg. No.:
MLK-58863004234001-B01-39002-0042065-M-DW-001.)
Percent Wind for Hydrotest
25.0
Using User defined Wind Press. Vs Elev.
N
Height of Hill or Escarpment
H or Hh
0.0000 mm
Distance Upwind of Crest
Lh
0.0000 mm
Distance from Crest to the Vessel
x
0.0000 mm
Type of Terrain ( Hill, Escarpment )
Flat
Damping Factor (Beta) for Wind (Ope)
0.0150
Damping Factor (Beta) for Wind (Empty)
0.0000
Damping Factor (Beta) for Wind (Filled)
0.0000
Seismic Design Code
G Loading
(Skid is located at production deck, EL+ 18000 and motion load for 1 year
Operating is as below.)
Seismic Importance Factor
1.000
G Loading Coefficient Gx
0.087
G Loading Coefficient Gz
0.087

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Input Echo :
Step:
1 11:07a Jan 30,2014
G Loading Coefficient Gy
Percent Seismic for Hydrotest

0.049
100.000

Consider MAP New and Cold in Noz. Design


Consider External Loads for Nozzle Des.
Use ASME VIII-1 Appendix 1-9

Material Database Year

N
Y
N

Current w/Addenda or Code Year

Configuration Directives:

Do not use Nozzle MDMT Interpretation VIII-1 01-37


Use Table G instead of exact equation for "A"
Shell Head Joints are Tapered
Compute "K" in corroded condition
Use Code Case 2286
Use the MAWP to compute the MDMT
Using Metric Material Databases, ASME II D

No
Yes
Yes
Yes
No
Yes
No

Complete Listing of Vessel Elements and Details:


Element From Node
10
Element To Node
20
Element Type
Skirt Sup.
Description
SKIRT
Distance "FROM" to "TO"
850.00 mm
Skirt Outside Diameter
2468.0 mm
Diameter of Skirt at Base
2468.0 mm
Skirt Thickness
9.5300 mm
(9.53mm is a standard thickness for carbon steel available in the market)
Internal Corrosion Allowance
0.0000 mm
Nominal Thickness
9.5300 mm
External Corrosion Allowance
0.0000 mm
Design Temperature Internal Pressure
60 C
Design Temperature External Pressure
60 C
Effective Diameter Multiplier
1.2
Material Name
[Normalized]
SA-516 70
Allowable Stress, Ambient
1379.0 bar
Allowable Stress, Operating
1379.0 bar
Allowable Stress, Hydrotest
2358.0 bar
Material Density
7750.4 kg/m
P Number Thickness
29.997 mm
Yield Stress, Operating
2493.2 bar
UCS-66 Chart Curve Designation
D
External Pressure Chart Name
CS-2
UNS Number
K02700
Product Form
Plate
Efficiency, Longitudinal Seam
0.7
Efficiency, Head-to-Skirt or Circ. Seam
0.7

-------------------------------------------------------------------Element From Node


20
Element To Node
30

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Input Echo :
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1 11:07a Jan 30,2014
Element Type
Elliptical
Description
BOTTOM HEAD
Distance "FROM" to "TO"
50.000 mm
Inside Diameter
2430.0 mm
Element Thickness
18.000 mm
Internal Corrosion Allowance
3.0000 mm
Nominal Thickness
22.200 mm
(22.2mm is a standard thickness for carbon steel available in the market)
External Corrosion Allowance
0.0000 mm
Design Internal Pressure
16.000 bar
Design Temperature Internal Pressure
60 C
Design External Pressure
1.0342 bar
Design Temperature External Pressure
60 C
Effective Diameter Multiplier
1.2
Material Name
[Normalized]
SA-516 70
Efficiency, Longitudinal Seam
1.0
Efficiency, Circumferential Seam
1.0
Elliptical Head Factor
2.0

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
[Normalized]

20
Nozzle
N5
0.0000
50.799999
None
150
180.0
N
0.0000
GR 1.1
SA-105

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Miscellaneous Weight
Offset from Element Centerline

20
Weight
SDSS PLATE
50.000
4961.8
0.0000

mm
mm

mm
N
mm

-------------------------------------------------------------------Element From Node


30
Element To Node
40
Element Type
Cylinder
Description
SHELL
Distance "FROM" to "TO"
1730.0 mm
Inside Diameter
2430.0 mm
Element Thickness
19.050 mm
Internal Corrosion Allowance
3.0000 mm
Nominal Thickness
19.050 mm
(19.05mm is a standard thickness for carbon steel available in the market)
External Corrosion Allowance
0.0000 mm
Design Internal Pressure
16.000 bar
Design Temperature Internal Pressure
60 C
Design External Pressure
1.0342 bar

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FileName : S-6504ABCD-DRY-EMPTY CASE (LOAD CASE 1YEAR) REV
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Input Echo :
Step:
1 11:07a Jan 30,2014
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
[Normalized]
Efficiency, Longitudinal Seam
Efficiency, Circumferential Seam

60
1.2
SA-516 70
1.0
1.0

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height of Packed Section
Density
Percent Volume Holdup
Specific Gravity of Packing Liquid

30
Packing
SAND
0.0000
127.00
1612.9
0.0
1.0140001

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height of Packed Section
Density
Percent Volume Holdup
Specific Gravity of Packing Liquid

30
Packing
COARSE GARNET
127.00
229.00
2375.6
0.0
1.0140001

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height of Packed Section
Density
Percent Volume Holdup
Specific Gravity of Packing Liquid

30
Packing
FINE GARNET
356.00
483.00
2162.0
0.0
1.0140001

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height of Packed Section
Density
Percent Volume Holdup
Specific Gravity of Packing Liquid

30
Packing
COARSE ANTHRACI
839.00
330.00
850.72
0.0
1.0140001

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange

30
Nozzle
N1
1453.0
200.0
160
150
0.0
N
0.0000
GR 1.1

mm
mm
kg/m

mm
mm
kg/m

mm
mm
kg/m

mm
mm
kg/m

mm
mm

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Input Echo :
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1 11:07a Jan 30,2014
Nozzle Matl

SA-106 B

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

30
Nozzle
N2
277.00
200.0
160
150
144.0
N
0.0000
GR 1.1
SA-106 B

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

30
Nozzle
N3
1493.0
150.0
160
150
21.3862
N
0.0000
GR 1.1
SA-106 B

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

30
Nozzle
H1
365.00
300.0
120
150
165.0
Y
0.0000
GR 1.1
SA-106 B

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Miscellaneous Weight
Offset from Element Centerline

30
Weight
DIST. & HEADER
865.00
4118.5
0.0000

mm
N
mm

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Miscellaneous Weight

30
Weight
ANODES
1258.0
784.48

mm
N

mm
mm

mm
mm

mm
mm

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Input Echo :
Step:
1 11:07a Jan 30,2014
Offset from Element Centerline

0.0000

mm

-------------------------------------------------------------------Element From Node


40
Element To Node
50
Element Type
Elliptical
Description
TOP HEAD
Distance "FROM" to "TO"
50.000 mm
Inside Diameter
2430.0 mm
Element Thickness
18.000 mm
Internal Corrosion Allowance
3.0000 mm
Nominal Thickness
22.200 mm
(22.2mm is a standard thickness for carbon steel available in the market)
External Corrosion Allowance
0.0000 mm
Design Internal Pressure
16.000 bar
Design Temperature Internal Pressure
60 C
Design External Pressure
1.0342 bar
Design Temperature External Pressure
60 C
Effective Diameter Multiplier
1.2
Material Name
[Normalized]
SA-516 70
Efficiency, Longitudinal Seam
1.0
Efficiency, Circumferential Seam
1.0
Elliptical Head Factor
2.0
Element From Node
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

40
Nozzle
N4
803.00
80.0
160
150
240.0
N
0.0000
GR 1.1
SA-106 B

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
[Normalized]

40
Nozzle
M1
535.00
762.0
None
150
45.0
Y
0.0000
GR 1.1
SA-516 70

mm
mm

mm
mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

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FileName : S-6504ABCD-DRY-EMPTY CASE (LOAD CASE 1YEAR) REV
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Wind Load Calculation :
Step:
8 11:07a Jan 30,2014

Input Values:
Wind Design Code
ASCE-7 98/02/05/IBC-03/STS-1
Basic Wind Speed
[V]
43.400
Surface Roughness Category
C: Open Terrain
Importance Factor
1.15
Type of Surface
Moderately Smooth
Base Elevation
19664.
Percent Wind for Hydrotest
25.0
Using User defined Wind Press. Vs Elev.
N
Height of Hill or Escarpment
H or Hh
0.0000
Distance Upwind of Crest
Lh
0.0000
Distance from Crest to the Vessel
x
0.0000
Type of Terrain ( Hill, Escarpment )
Flat
Damping Factor (Beta) for Wind (Ope)
0.0150
Damping Factor (Beta) for Wind (Empty)
0.0000
Damping Factor (Beta) for Wind (Filled)
0.0000

m/sec

mm

mm
mm
mm

Wind Analysis Results


Static Gust-Effect Factor, Operating Case [G]:
= min(0.85, 0.925((1 + 1.7 * gQ * Izbar * Q )/( 1 + 1.7 * gV * Izbar)))
= min(0.85,0.925((1+1.7*3.400*0.228*0.958)/(1+1.7*3.400*0.228)))
= min(0.85, 0.903 )
= 0.850
Natural Frequency of Vessel (Operating)
Natural Frequency of Vessel (Empty)
Natural Frequency of Vessel (Test)

47.417 Hz
47.417 Hz
41.415 Hz

Note: Per Section 1609 of IBC 2003/06/09 these results are also applicable
for the determination of Wind Loads on structures (1609.1.1).
User Entered Importance Factor is
Force Coefficient
Structure Height to Diameter ratio
Height to top of Structure

1.150
[Cf] 0.507
1.419
3305.500 mm

This is classified as a rigid structure. Static analysis performed.


Sample Calculation for the First Element
The ASCE code performs all calculations in Imperial Units
only. The wind pressure is therefore computed in these units.
Value of [Alpha] and [Zg]:
Exposure Category: C from Table C6-2
Alpha = 9.500 : Zg = 274320.000 mm

Effective Height [z]:


= Centroid Height + Vessel Base Elevation
= 425.000 + 19663.998 = 20088.998 mm

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Wind Load Calculation :
Step:
8 11:07a Jan 30,2014
= 65.909 ft. Imperial Units
Velocity Pressure coefficient evaluated at height z [Kz]:
Because z (65.909 ft.) > 15 ft.
= 2.01 * ( z / Zg ) ^(2 / Alpha)
= 2.01 * ( 65.909/900.000 )^(2/9.500 )
= 1.159
Type of Hill: No Hill

Wind Directionality Factor [Kd]:


= 0.95 per [6-6 ASCE-7 98][6-4 ASCE-7 02/05]
As there is No Hill Present: [Kzt]:
K1 = 0, K2 = 0, K3 = 0
Topographical Factor [Kzt]:
= ( 1 + K1 * K2 * K3 )
= ( 1 + 0.000 * 0.000 * 0.000 )
= 1.0000

Velocity Pressure evaluated at height z, Imperial Units [qz]:


= 0.00256 * Kz * Kzt * Kd * I * Vr(mph)
= 0.00256 * 1.159 * 1.000 * 0.950 * 1.150 * 97.085
= 30.6 psf [1463.182 ] N/m
Force on the first element [F]:
= qz * G * Cf * WindArea
= 30.560 * 0.850 * 0.507 * 27.097
= 356.8 lbs. [1587.2 ] N
Element

Hgt (z)
K1
K2
K3
Kz
Kzt
qz
mm
N/m
--------------------------------------------------------------------------SKIRT
20089.0
0.000
0.000
0.000
1.159
1.000
1463.182
BOTTOM HEAD
20539.0
0.000
0.000
0.000
1.165
1.000
1470.022
SHELL
21429.0
0.000
0.000
0.000
1.175
1.000
1483.208
TOP HEAD
22582.6
0.000
0.000
0.000
1.188
1.000
1499.673

Wind Vibration Calculations


This evaluation is based on work by Kanti Mahajan and Ed Zorilla
Nomenclature

Cf
D
Df
Dr
f
f1
L

Correction factor for natural frequency


Average internal diameter of vessel mm
Damping Factor < 0.75 Unstable, > 0.95 Stable
Average internal diameter of top half of vessel mm
Natural frequency of vibration (Hertz)
Natural frequency of bare vessel based on a unit value of (D/L)(10^(4))
Total height of structure mm

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Wind Load Calculation :
Step:
8 11:07a Jan 30,2014

Lc
tb
V30
Vc
Vw
W
Ws
Z
Dl
Vp
P30

Total length of conical section(s) of vessel mm


Uncorroded plate thickness at bottom of vessel mm
Design Wind Speed provided by user m/sec
Critical wind velocity m/sec
Maximum wind speed at top of structure m/sec
Total corroded weight of structure N
Cor. vessel weight excl. weight of parts which do not effect stiff. N
Maximum amplitude of vibration at top of vessel mm
Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vib. Chance, <= 0.314E-05 (High); 0.314E-05 < 0.393E-05 (Probable)
wind pressure 30 feet above the base

Check other Conditions and Basic Assumptions:


#1 - Total Cone Length / Total Length < 0.5
0.000/2680.000 = 0.000
#2 - ( D / L ) * 10^(4) < 8.0 (English Units)
- ( 8.10/8.79 ) * 10^(4) = 1047.343 [Geometry Violation]
Compute the vibration possibility. If Vp > 0.393E-05 no chance. [Vp]:
= W / ( L * Dr)
= 170762/( 2680.00 * 2436.000 )
= 0.10738E-04
Since Vp is > 0.393E-05 no further vibration analysis is required !

Platform Load Calculations


ID

Wind Area
Elevation
Pressure
Force
Cf
cm
mm
N/m
N
-------------------------------------------------------------------------

Wind Loads on Masses/Equipment/Piping


ID

Wind Area
Elevation
Pressure
Force
cm
mm
N/m
N
------------------------------------------------------------------------SDSS PLATE
0.00
20564.00
1470.39
0.00
DIST. & HEADE
0.00
21429.00
1483.21
0.00
ANODES
0.00
21822.00
1488.82
0.00
The Natural Frequency for the Vessel (Ope...) is 47.4165 Hz.

Wind Load Calculation


|
|
Wind |
Wind |
Wind |
Wind |
Element |
From| To |
Height |
Diameter |
Area | Pressure | Wind Load |
|
|
mm
|
mm
|
cm
|
N/m
|
N
|
--------------------------------------------------------------------------10| 20|
20089.0 |
2961.60 |
25173.6 |
1463.18 |
1587.23 |
20| 30|
20539.0 |
2959.20 |
1479.60 |
1470.02 |
93.7269 |

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FileName : S-6504ABCD-DRY-EMPTY CASE (LOAD CASE 1YEAR) REV
Page 16
Wind Load Calculation :
Step:
8 11:07a Jan 30,2014
30|
40|

40|
50|

21429.0 |
22582.6 |

2961.72 |
2959.20 |

51237.8 |
16017.2 |

1483.21 |
1499.67 |

3274.83 |
1035.09 |

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PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S-6504ABCD-DRY-EMPTY CASE (LOAD CASE 1YEAR) REV
Page 17
Earthquake Load Calculation :
Step:
9 11:07a Jan 30,2014

Earthquake
Horizontal
Horizontal
Vertical

Loading Specified in G's


Acceleration factor
Acceleration factor
Acceleration factor

(GX)
(GZ)
(GY)

0.087
0.087
0.049

Note: +Y Direction G loads should also be run in the negative direction.


to insure maximum support loads are calculated.
The Natural Frequency for the Vessel (Ope...) is 47.4165 Hz.

Earthquake Load Calculation


|
| Earthquake | Earthquake |
Element |
Element |
From| To |
Height |
Weight | Ope Load |
Emp Load |
|
|
mm
|
N
|
N
|
N
|
-------------------------------------------------------------10| 20|
425.000 |
13151.7 |
1618.14 |
1618.14 |
20| 30|
875.000 |
18457.0 |
2270.89 |
2270.89 |
30| 40|
1765.00 |
122166. |
15030.9 |
15030.9 |
40| 50|
2655.00 |
23784.1 |
2926.31 |
2926.31 |
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FileName : S-6504ABCD-DRY-EMPTY CASE (LOAD CASE 1YEAR) REV
Page 18
Stress due to Combined Loads :
Step:
15 11:07a Jan 30,2014

Stress Combination Load Cases for Vertical Vessels:


Load Case Definition Key
IP
EP
HP
NP
EW
OW
HW
WI
EQ
EE
HI
HE
WE
WF
CW
VO
VE
VF
FW
FS
BW
BS
BN
BU

=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

Longitudinal Stress due to Internal Pressure


Longitudinal Stress due to External Pressure
Longitudinal Stress due to Hydrotest Pressure
No Pressure
Longitudinal Stress due to Weight (No Liquid)
Longitudinal Stress due to Weight (Operating)
Longitudinal Stress due to Weight (Hydrotest)
Bending Stress due to Wind Moment (Operating)
Bending Stress due to Earthquake Moment (Operating)
Bending Stress due to Earthquake Moment (Empty)
Bending Stress due to Wind Moment (Hydrotest)
Bending Stress due to Earthquake Moment (Hydrotest)
Bending Stress due to Wind Moment (Empty) (no CA)
Bending Stress due to Wind Moment (Filled) (no CA)
Longitudinal Stress due to Weight (Empty) (no CA)
Bending Stress due to Vortex Shedding Loads ( Ope )
Bending Stress due to Vortex Shedding Loads ( Emp )
Bending Stress due to Vortex Shedding Loads ( Test No CA. )
Axial Stress due to Vertical Forces for the Wind Case
Axial Stress due to Vertical Forces for the Seismic Case
Bending Stress due to Lat. Forces for the Wind Case, Corroded
Bending Stress due to Lat. Forces for the Seismic Case, Corroded
Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded

General Notes:

Case types HI and HE are in the Un-Corroded condition.


Case types WE, WF, and CW are in the Un-Corroded condition.
A blank stress and stress ratio indicates that the corresponding
stress comprising those components that did not contribute to that
type of stress.
An asterisk (*) in the final column denotes overstress.

Analysis of Load Case 1 : NP+EW+WI+EQ+FW+FS+BW


From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
1158.36
-35.11
1010.47
20
1654.80
-18.16
1165.68
30
1654.80
-15.39
1186.02
40
1654.80
-2.68
1165.68
Analysis of Load Case 2 : NP+EW+EQ+WI+FW+FS+BS

Tens.
Ratio

Comp.
Ratio
0.0347
0.0156
0.0130
0.0023

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Page 19
Stress due to Combined Loads :
Step:
15 11:07a Jan 30,2014

From
Node
10
20
30
40

Tensile
Stress

All. Tens.
Stress
1158.36
1654.80
1654.80
1654.80

Comp.
Stress
-35.11
-18.16
-15.39
-2.68

All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68

Tens.
Ratio

Comp.
Ratio
0.0347
0.0156
0.0130
0.0023

Analysis of Load Case 3 : IP+WE+EW


From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.36
-25.79
20
633.23
1654.80
30
593.10
1654.80
40
644.90
1654.80

All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68

Tens.
Ratio

Comp.
Ratio
0.0255

Analysis of Load Case 4 : IP+VO+OW


From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.36
-25.79
20
633.23
1654.80
30
593.10
1654.80
40
644.90
1654.80

All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68

Analysis of Load Case 5 : IP+VE+EW


From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.36
-25.79
20
633.23
1654.80
30
593.10
1654.80
40
644.90
1654.80

All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68

Absolute Maximum of the all of the Stress Ratio's

0.3827
0.3584
0.3897

Tens.
Ratio

Comp.
Ratio
0.0255

0.3827
0.3584
0.3897

Tens.
Ratio

Comp.
Ratio
0.0255

0.3827
0.3584
0.3897
0.3897

Governing Element: TOP HEAD


Governing Load Case 3 : IP+WE+EW
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FileName : S-6504ABCD-DRY-EMPTY CASE (LOAD CASE 1YEAR) REV
Page 20
Basering Calculations :
Step:
17 11:07a Jan 30,2014
Skirt
Skirt
Skirt
Skirt
Skirt
Skirt

Data :
Outside Diameter at Base
Thickness
Internal Corrosion Allowance
External Corrosion Allowance
Material

SOD
STHK
SCA

2468.0000 mm
9.5300 mm
0.0000 mm
0.0000 mm
SA-516 70 [Normalized]

Basering Input:
Type of Geometry: Continuous Top Ring W/Gussets
Thickness of Basering
TBA
28.5800 mm
Design Temperature of the Basering
60.00 C
Basering Matl
SA-516 70 [Normalized]
(proposed to use SA 516 Gr.70N instead of SA 283 Gr.C due to unavailable
stock)
Basering Operating All. Stress
BASOPE
1379.00 bar
Basering Yield Stress
2493.20 bar
Inside Diameter of Basering
DI
2238.0000 mm
Outside Diameter of Basering
DOU
2738.0000 mm
Nominal Diameter of Bolts
BND
38.1000 mm
Bolt Corrosion Allowance
BCA
0.0000 mm
Bolt Material
SA-325 Type1
Bolt Operating Allowable Stress
SA
3100.02 bar
(Allowable stress is amended based on Tensile Strength-Input by TMJV)
Number of Bolts
RN
16
Diameter of Bolt Circle
DC
2598.0000 mm
Thickness of Gusset Plates
TGA
Width of Gussets at Top Plate
TWDT
Width of Gussets at Base Plate
BWDT
Gusset Plate Elastic Modulus
E
Gusset Plate Yield Stress
SY
Height of Gussets
HG
Distance between Gussets
RG
Dist. from Bolt Center to Gusset (Rg/2) CG
Number of Gussets per bolt
NG
Thickness of Top Plate or Ring
Radial Width of the Top Plate
Anchor Bolt Hole Dia. in Top Plate

TTA
TOPWTH
BHOLE

15.8800
125.0000
125.0000
20047900.0
2493.2
221.4000
76.0000
38.0000
2
31.7500
125.0000
43.0000

mm
mm
mm
N/cm
bar
mm
mm
mm

mm
mm
mm

External Corrosion Allowance


CA
0.0000 mm
Dead Weight of Vessel
DW
177558.9 N
Operating Weight of Vessel
ROW
177558.9 N
Earthquake Moment on Basering
EQMOM
37760.4 N-m
Wind Moment on Basering
WIMOM
9561.6 N-m
(As clarified in CRS, calculation for combined stress shall refer to subsection Stress due combined load)
Percent Bolt Preload
ppl
100.0
Use AISC A5.2 Increase in Fc and Bolt Stress
Use Allowable Weld Stress per AISC J2.5
Factor for Increase of Allowables
Fact
Results for Basering Analysis : Analyze Option

No
No
1.0000

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FileName : S-6504ABCD-DRY-EMPTY CASE (LOAD CASE 1YEAR) REV
Page 21
Basering Calculations :
Step:
17 11:07a Jan 30,2014

Basering Thickness Calculation method used : Simplified (Steel on Steel)


Calculation of Load per Bolt [W/Bolt],
W = TW
M = Test Moment

= (( 4 * M/DC ) - W ) / RN per Jawad & Farr, Eq. 12.3


= (( 4 * 0/2598.000 ) - 0 )/16
= 0.0000 N [** No Uplift ** ]
Required Area for Each Bolt, Based on Max Load
Area Available in a Single Bolt (Corr)
Area Available in all the Bolts (Corr)
Bolt Stress Based on Simplified Analysis
Allowable Bolt Stress
3100.0 [Fact]

0.0000
8.3484
133.5739
0.0
3100.02

Concrete Contact Area of Base Ring


CCA
19540.71
Concrete Contact Section Modulus of Base Ring
0.1116E+10

cm
cm
cm
bar
bar
cm
mm

Concrete Load (Simplified method), Earthquake in Operating Condition [Sc]:


= ((ppl/100*(Abt*Sa)+W)/Cca) + M/CZ per Jawad & Farr Eq. 12.1
= (1.000 (133.5739 *3100 +186259 )/19540.71 ) + 37760/.11156E+10
= 22.48 bar
Allowable Stress on Concrete

82.74

bar

Determine Maximum Bending Width of Basering Section [Rw1,Rw2]:


Rw1 = (Dou - SkirtOD)/2, Rw2 = ( SkirtID - Di + 2*Sca )/2
Rw1 = (2738.000 -2468.000 )/2, Rw2 = (2448.940 -2238.000 + 2*0.000 )/2
Rw1 = 135.000 , Rw2 = 105.470 mm
Calculation of required Basering Thickness, (Simplified) [Tb]:
Allowable Bending Stress 1.5 Basope = 2068.500 bar
= Max(Rw1,Rw2) * ( 3 * Sc / S ) + CA per Jawad & Farr Eq. 12.12
= Max(135.0000 ,105.4700 ) * ( 3 * 22.482/2068.500 ) + 0.0000
= 24.3774 mm

Basering Stress at given Thickness [Sb]


= 3 * Sc * ( Max[Rw1, Rw2]/(Tb - Ca) )
= 3 * 22.482 * ( Max[135.000 , 105.470 ]/(28.580 - 0.000 ) )
= 1504.892 , must be less than 2068.500 bar

Required Thickness of Top Plate in Tension:


(Calculated as a fixed beam per Megyesy)
Ft = (Sa*Abss),
Bolt Allowable Stress * Area
Rm = (Ft * 2 * Cg)/8, Bending Moment
Sb
Allowable Bending Stress
Wt = (Topwth - Bnd), Width of Section

T = ( 6 * Rm / ( Sb * Wt )) + CA
T = ( 6 * 2459/( 2068 * 86.9000 )) + 0.0000
T = 28.6472 mm

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Basering Calculations :
Step:
17 11:07a Jan 30,2014

Required Thickness of Continuous Top Ring per Moss:


a = ( Dc-SkirtOD )/2
Skirt Distance to Bolt Circle
P = Sa*Abss
Bolt Allowable Stress * Area
l = Avgwdt
Average Gusset Width
g1 = Gamma 1
Constant Term f( b/l )
g2 = Gamma 2
Constant Term f( b/l )
g = Flat distance / 2 Nut 1/2 Dimension (from Tema)
Fb =
Allowable Bending Stress
Mo
Tc
Tc
Tc

=
=
=
=

P/(4pi)[1.3(ln((2lsin(pia/l)/(pig)))+1]-[(0.7-g2)P/(4pi)] Moment Term


( 6 * Abs(Mo) / Fb ) + CA Required Thickness
( 6 * 844/2068 ) + 0.000
31.0477 mm

Required Thickness of Gusset in Compression, per AISC E2-1:


1. Allowed Compression at Given Thickness:
Factor Kl/r Per E2-1
48.2959
Factor Cc Per E2-1
125.9858
Allowable Buckling Str. per E2-1
1280.94
Actual Buckling Str. at Given Thickness
651.89

bar
bar

Required Gusset thickness, + CA

mm

2. Allowed Compression at Calculated Thickness:


Factor Kl/r Per E2-1
Factor Cc Per E2-1
Allowable Buckling Str. per E2-1
Act. Buckling Str. at Calculated Thickness

9.7029

79.0424
125.9858
1070.25
1066.90

bar
bar

Summary of Basering Thickness Calculations:


Required Basering Thickness (simplified)
Actual Basering Thickness as entered by user

24.3774
28.5800

mm
mm

Required Top Ring/Plate Thickness as a Fixed Beam


Required Thickness of Continuous Top Ring (Moss)
Actual Top Ring Thickness as entered by user

28.6472
31.0477
31.7500

mm
mm
mm

Required Gusset thickness, + CA


Actual Gusset Thickness as entered by user

9.7029
15.8800

mm
mm

Weld Size Calculations per Steel Plate Engineering Data - Vol. 2


Compute the Weld load at the Skirt/Base Junction [W]
= SkirtStress * ( SkirtThickness - CA )
= 35.108 * ( 9.530 - 0.000 )
= 33.46 N/mm
Results for Computed Minimum Basering Weld Size [BWeld]
= W / [( 0.4 * Yield ) * 2 * 0.707]
= 33/[( 0.4 * 2493 ) * 2 * 0.707]
= 0.237 mm

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FileName : S-6504ABCD-DRY-EMPTY CASE (LOAD CASE 1YEAR) REV
Page 23
Basering Calculations :
Step:
17 11:07a Jan 30,2014

Results for Computed Minimum Gusset and Top Plate to Skirt Weld Size
Vertical Plate Load [Wv]
= Bolt Load / ( Cmwth + 2 * ( Hg + Tta ) )
= 258786.6/( 107.760 + 2 * ( 221.400 + 31.750 ) )
= 421.435 N/mm

Horizontal Plate Load [Wh]


= Bolt Load * e / ( Cmwth * (Hg+Tta) + 0.6667 * (Hg+Tta) )
= 258786.6 * 65.000/(107.760 * (253.150 ) + 0.6667 * (253.150 ) )
= 240.291 N/mm
Resultant Weld Load [Wr]
= ( Wv + Wh)
= ( 421.44 + 240.29)
= 485.126 N/mm
Results for Computed Min Gusset and Top Plate to Skirt Weld Size [GsWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 485.13/[( 0.4 * 2493 ) * 2 * 0.707]
= 3.440 mm
Results for Computed Minimum Gusset to Top Plate Weld Size
Weld Load [Wv]
= Bolt Load / ( 2 * TopWth )
= 258786.6/( 2 * 125.000 )
= 1035.146 N/mm
Weld Load [Wh]
= Bolt Load * e / ( 2 * Hgt * TopWth )
= 258786.6 * 65.00/( 2 * 253.150 * 125.000 )
= 265.789 N/mm
Resultant Weld Load [Wr]
= ( Wv + Wh)
= ( 1035.15 + 265.79)
= 1068.724 N/mm
Results for Computed Min Gusset to Top Plate Weld Size [GtpWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 1068.72/[( 0.4 * 2493 ) * 2 * 0.707]
= 7.579 mm
Note: The calculated weld sizes need not exceed the component thickness
framing into the weld. At the same time, the weld must meet a minimum size
specification which is 3/16 in. (4.76 mm) or 1/4 in. (6.35 mm), depending
on the component thickness.
Summary of Required Weld Sizes:
Required Basering to Skirt Double Fillet Weld Size
Required Gusset to Skirt Double Fillet Weld Size
Required Top Plate to Skirt Weld Size

4.7625
6.3500
7.5792

mm
mm
mm

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FileName : S-6504ABCD-DRY-EMPTY CASE (LOAD CASE 1YEAR) REV
Page 24
Basering Calculations :
Step:
17 11:07a Jan 30,2014
Required Gusset to Top Plate Double Fillet Weld Size

7.5792

mm

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SECTION B:

OPERATING CASE

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FileName : S-6504ABCD-OPERATING CASE (LOAD CASE 1YEAR) REV
Page 26
Input Echo :
Step:
1 11:07a Jan 30,2014

PV Elite Vessel Analysis Program: Input Data


Design Internal Pressure (for Hydrotest)
Design Internal Temperature
Type of Hydrotest
Hydrotest Position
Projection of Nozzle from Vessel Top
Projection of Nozzle from Vessel Bottom
Minimum Design Metal Temperature
Type of Construction
Special Service
Degree of Radiography
Miscellaneous Weight Percent
Use Higher Longitudinal Stresses (Flag)
Select t for Internal Pressure (Flag)
Select t for External Pressure (Flag)
Select t for Axial Stress (Flag)
Select Location for Stiff. Rings (Flag)
Consider Vortex Shedding
Perform a Corroded Hydrotest
Is this a Heat Exchanger
User Defined Hydro. Press. (Used if > 0)
User defined MAWP
User defined MAPnc

(Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load

Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case

16.000
60
User Defined Hydro
Horizontal
0.0000
150.00
0
Welded
None
RT-1
5.0
Y
N
N
N
N
N
N
No
25.481
0.0000
0.0000

bar
C

mm
mm
C

bar
bar
bar

applicable for Operating case is as below)


1
NP+OW+WI+EQ+FS+FW+BW
2
NP+OW+EQ+WI+FW+FS+BS
3
IP+OW+WI+EQ+FS+FW+BW
4
IP+OW+EQ+WI+FW+FS+BS
5
EP+OW+WI+EQ+FS+FW+BW
6
EP+OW+EQ+WI+FW+FS+BS
7
IP+VO+OW
8
NP+VO+OW
9
FW+FS+BW+BS+IP+OW
10
FS+FW+BW+BS+EP+OW

Wind Design Code


ASCE-7 98/02/05/IBC-03/STS-1
Basic Wind Speed
[V]
43.400 m/sec
Surface Roughness Category
C: Open Terrain
Importance Factor
1.15
Type of Surface
Moderately Smooth
Base Elevation
19664. mm
(Vessel is located on structure skid, T.O.S EL+ 19664. Refer Dwg. No.:
MLK-58863004234001-B01-39002-0042065-M-DW-001.)
Percent Wind for Hydrotest
25.0
Using User defined Wind Press. Vs Elev.
N
Height of Hill or Escarpment
H or Hh
0.0000 mm
Distance Upwind of Crest
Lh
0.0000 mm
Distance from Crest to the Vessel
x
0.0000 mm
Type of Terrain ( Hill, Escarpment )
Flat
Damping Factor (Beta) for Wind (Ope)
0.0150
Damping Factor (Beta) for Wind (Empty)
0.0000
Damping Factor (Beta) for Wind (Filled)
0.0000

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Page 27
Input Echo :
Step:
1 11:07a Jan 30,2014

Seismic Design Code


G Loading
(Skid is located at production deck, EL+ 18000 and motion load for 1 year
Operating is as below.)
Seismic Importance Factor
1.000
G Loading Coefficient Gx
0.087
G Loading Coefficient Gz
0.087
G Loading Coefficient Gy
0.049
Percent Seismic for Hydrotest
100.000
Consider MAP New and Cold in Noz. Design
Consider External Loads for Nozzle Des.
Use ASME VIII-1 Appendix 1-9

Material Database Year

N
Y
N

Current w/Addenda or Code Year

Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37
Use Table G instead of exact equation for "A"
Shell Head Joints are Tapered
Compute "K" in corroded condition
Use Code Case 2286
Use the MAWP to compute the MDMT
Using Metric Material Databases, ASME II D

No
Yes
Yes
Yes
No
Yes
No

Complete Listing of Vessel Elements and Details:


Element From Node
10
Element To Node
20
Element Type
Skirt Sup.
Description
SKIRT
Distance "FROM" to "TO"
850.00 mm
Skirt Outside Diameter
2468.0 mm
Diameter of Skirt at Base
2468.0 mm
Skirt Thickness
9.5300 mm
(9.53mm is a standard thickness for carbon steel available in the market)
Internal Corrosion Allowance
0.0000 mm
Nominal Thickness
9.5300 mm
External Corrosion Allowance
0.0000 mm
Design Temperature Internal Pressure
60 C
Design Temperature External Pressure
60 C
Effective Diameter Multiplier
1.2
Material Name
[Normalized]
SA-516 70
Allowable Stress, Ambient
1379.0 bar
Allowable Stress, Operating
1379.0 bar
Allowable Stress, Hydrotest
2358.0 bar
Material Density
7750.4 kg/m
P Number Thickness
29.997 mm
Yield Stress, Operating
2493.2 bar
UCS-66 Chart Curve Designation
D
External Pressure Chart Name
CS-2
UNS Number
K02700
Product Form
Plate
Efficiency, Longitudinal Seam
0.7
Efficiency, Head-to-Skirt or Circ. Seam
0.7

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Page 28
Input Echo :
Step:
1 11:07a Jan 30,2014

-------------------------------------------------------------------Element From Node


20
Element To Node
30
Element Type
Elliptical
Description
BOTTOM HEAD
Distance "FROM" to "TO"
50.000 mm
Inside Diameter
2430.0 mm
Element Thickness
18.000 mm
Internal Corrosion Allowance
3.0000 mm
Nominal Thickness
22.200 mm
(22.2mm is a standard thickness for carbon steel available in the market)
External Corrosion Allowance
0.0000 mm
Design Internal Pressure
16.000 bar
Design Temperature Internal Pressure
60 C
Design External Pressure
1.0342 bar
Design Temperature External Pressure
60 C
Effective Diameter Multiplier
1.2
Material Name
[Normalized]
SA-516 70
Efficiency, Longitudinal Seam
1.0
Efficiency, Circumferential Seam
1.0
Elliptical Head Factor
2.0
Element From Node
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height/Length of Liquid
Liquid Density

20
Liquid
SEA WATER
-607.50
657.50
1014.0

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
[Normalized]

20
Nozzle
N5
0.0000
50.799999
None
150
180.0
N
0.0000
GR 1.1
SA-105

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Miscellaneous Weight
Offset from Element Centerline

20
Weight
INT.PLATE
50.000
4961.8
0.0000

mm
mm
kg/m

mm
mm

mm
N
mm

-------------------------------------------------------------------Element From Node

30

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Step:
1 11:07a Jan 30,2014
Element To Node
40
Element Type
Cylinder
Description
SHELL
Distance "FROM" to "TO"
1730.0 mm
Inside Diameter
2430.0 mm
Element Thickness
19.050 mm
(19.05mm is a standard thickness for carbon steel available in the market)
Internal Corrosion Allowance
3.0000 mm
Nominal Thickness
19.050 mm
External Corrosion Allowance
0.0000 mm
Design Internal Pressure
16.000 bar
Design Temperature Internal Pressure
60 C
Design External Pressure
1.0342 bar
Design Temperature External Pressure
60 C
Effective Diameter Multiplier
1.2
Material Name
[Normalized]
SA-516 70
Efficiency, Longitudinal Seam
1.0
Efficiency, Circumferential Seam
1.0
Element From Node
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height of Packed Section
Density
Percent Volume Holdup
Specific Gravity of Packing Liquid

30
Packing
SAND
0.0000
127.00
1612.9
40.0364
1.0140001

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height of Packed Section
Density
Percent Volume Holdup
Specific Gravity of Packing Liquid

30
Packing
COARSE GARNET
127.00
229.00
2375.6
44.965
1.0140001

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height of Packed Section
Density
Percent Volume Holdup
Specific Gravity of Packing Liquid

30
Packing
FINE GARNET
356.00
483.00
2162.0
49.950001
1.0140001

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height of Packed Section
Density
Percent Volume Holdup
Specific Gravity of Packing Liquid

30
Packing
COARSE ANTHRACI
839.00
330.00
850.72
50.029999
1.0140001

mm
mm
kg/m

mm
mm
kg/m

mm
mm
kg/m

mm
mm
kg/m

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Step:
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Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

30
Nozzle
N1
1453.0
200.0
160
150
0.0
N
0.0000
GR 1.1
SA-106 B

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

30
Nozzle
N2
277.00
200.0
160
150
144.0
N
0.0000
GR 1.1
SA-106 B

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

30
Nozzle
N3
1493.0
150.0
160
150
21.3862
N
0.0000
GR 1.1
SA-106 B

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

30
Nozzle
H1
365.00
300.0
120
150
165.0
Y
0.0000
GR 1.1
SA-106 B

mm
mm

mm
mm

mm
mm

mm
mm

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Element From Node
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Miscellaneous Weight
Offset from Element Centerline

30
Weight
DIST. & HEADER
865.00
4118.5
0.0000

mm
N
mm

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Miscellaneous Weight
Offset from Element Centerline

30
Weight
ANODES
1258.0
784.48
0.0000

mm
N
mm

-------------------------------------------------------------------Element From Node


40
Element To Node
50
Element Type
Elliptical
Description
TOP HEAD
Distance "FROM" to "TO"
50.000 mm
Inside Diameter
2430.0 mm
Element Thickness
18.000 mm
Internal Corrosion Allowance
3.0000 mm
Nominal Thickness
22.200 mm
(22.2mm is a standard thickness for carbon steel available in the market)
External Corrosion Allowance
0.0000 mm
Design Internal Pressure
16.000 bar
Design Temperature Internal Pressure
60 C
Design External Pressure
1.0342 bar
Design Temperature External Pressure
60 C
Effective Diameter Multiplier
1.2
Material Name
[Normalized]
SA-516 70
Efficiency, Longitudinal Seam
1.0
Efficiency, Circumferential Seam
1.0
Elliptical Head Factor
2.0
Element From Node
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

40
Nozzle
N4
803.00
80.0
160
150
240.0
N
0.0000
GR 1.1
SA-106 B

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist

40
Nozzle
M1
535.00

mm
mm

mm

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Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
[Normalized]

762.0
None
150
45.0
Y
0.0000
GR 1.1
SA-516 70

mm

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Internal Pressure Calculations :
Step:
3 11:07a Jan 30,2014

Element Thickness, Pressure, Diameter and Allowable Stress :


|
| Int. Press |
Nominal | Total Corr|
Element | Allowable |
From| To | + Liq. Hd | Thickness | Allowance |
Diameter | Stress(SE)|
|
|
bar
|
mm
|
mm
|
mm
|
bar
|
--------------------------------------------------------------------------SKIRT|
... |
9.5300 |
... |
2468.0 |
... |
BOTTOM HEA|
16.065 |
22.200 |
3.0000 |
2430.0 |
1379.0 |
SHELL|
16.000 |
19.050 |
3.0000 |
2430.0 |
1379.0 |
TOP HEAD|
16.000 |
22.200 |
3.0000 |
2430.0 |
1379.0 |
Element Required Thickness and MAWP :

|
|
Design |
M.A.W.P. |
M.A.P. |
Minimum |
Required |
From| To |
Pressure | Corroded | New & Cold | Thickness | Thickness |
|
|
bar
|
bar
|
bar
|
mm
|
mm
|
---------------------------------------------------------------------------SKIRT|
... |
No Calc |
No Calc |
9.53000 |
No Calc |
BOTTOM HEA|
16.0000 |
16.9521 |
20.3994 |
18.0000 |
17.1598 |
SHELL|
16.0000 |
18.0290 |
21.4199 |
19.0500 |
17.2311 |
TOP HEAD|
16.0000 |
17.0175 |
20.3994 |
18.0000 |
17.1021 |
Minimum
16.952
19.601
Note : The M.A.P.(NC) is Governed by a Flange !
MAWP: 16.952 bar, limited by: BOTTOM HEAD.
Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2010, 2011a

Elliptical Head From 20 To 30 SA-516 70 , UCS-66 Crv. D at 60 C


BOTTOM HEAD
Longitudinal
Joint:
Circumferential Joint:
Material UNS Number:

Full Radiography per UW-11(a) Type 1


Full Radiography per UW-11(a) Type 1

K02700

Required Thickness due to Internal Pressure [tr]:


= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (16.065*2436.0000*0.997)/(2*1379.00*1.00-0.2*16.065)
= 14.1598 + 3.0000 = 17.1598 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:
Less Operating Hydrostatic Head Pressure of 0.065 bar
= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*1379.00*1.00*15.0000)/(0.997*2436.0000+0.2*15.0000)
= 17.017 - 0.065 = 16.952 bar

Maximum Allowable Pressure, New and Cold [MAPNC]:

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Internal Pressure Calculations :
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= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)


= (2*1379.00*1.00*18.0000)/(1.000*2430.0000+0.2*18.0000)
= 20.399 bar
Actual stress at given pressure and thickness, corroded [Sact]:
= (P*(Kcor*D+0.2*t))/(2*E*t)
= (16.065*(0.997*2436.0000+0.2*15.0000))/(2*1.00*15.0000)
= 1301.847 bar
Straight Flange Required Thickness:
= (P*R)/(S*E-0.6*P) + c
per UG-27 (c)(1)
= (16.065*1218.0000)/(1379.00*1.00-0.6*16.065)+3.000
= 17.290 mm

Straight Flange Maximum Allowable Working Pressure:


Less Operating Hydrostatic Head Pressure of 0.005 bar
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1379.00 * 1.00 * 19.2000 )/(1218.0000 + 0.6 * 19.2000 )
= 21.534 - 0.005 = 21.529 bar
Factor K, corroded condition [Kcor]:
= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))^(2))/6
= ( 2 + ( 2436.000/( 2 * 610.500 ))^(2))/6
= 0.996728

Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro)

3.925 %

MDMT Calculations in the Knuckle Portion:

Govrn. thk, tg = 18.000 , tr = 15.000 , c = 3.0000 mm , E* = 1.00


Stress Ratio = tr * (E*)/(tg - c) = 1.000 , Temp. Reduction = 0 C
Min Metal Temp. w/o impact per UCS-66

-43 C

MDMT Calculations in the Head Straight Flange:


Govrn. thk, tg = 22.200 , tr = 15.143 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.789 , Temp. Reduction = 12 C

Min Metal Temp. w/o impact per UCS-66


Min Metal Temp. at Required thickness (UCS 66.1)

-37 C
-48 C

Cylindrical Shell From 30 To 40 SA-516 70 , UCS-66 Crv. D at 60 C


SHELL

Longitudinal
Joint:
Circumferential Joint:
Material UNS Number:

Full Radiography per UW-11(a) Type 1


Full Radiography per UW-11(a) Type 1

K02700

Required Thickness due to Internal Pressure [tr]:


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)

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Internal Pressure Calculations :
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= (16.000*1218.0000)/(1379.00*1.00-0.6*16.000)
= 14.2311 + 3.0000 = 17.2311 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1379.00*1.00*16.0500)/(1218.0000+0.6*16.0500)
= 18.029 bar
Maximum Allowable Pressure, New and Cold [MAPNC]:
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1379.00*1.00*19.0500)/(1215.0000+0.6*19.0500)
= 21.420 bar

Actual stress at given pressure and thickness, corroded [Sact]:


= (P*(R+0.6*t))/(E*t)
= (16.000*(1218.0000+0.6*16.0500))/(1.00*16.0500)
= 1223.806 bar
Percent Elongation per UCS-79

(50*tnom/Rf)*(1-Rf/Ro)

0.778 %

Minimum Design Metal Temperature Results:


Govrn. thk, tg = 19.050 , tr = 15.084 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.940 , Temp. Reduction = 3 C
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)

-41 C
-45 C

Elliptical Head From 40 To 50 SA-516 70 , UCS-66 Crv. D at 60 C


TOP HEAD
Longitudinal
Joint:
Circumferential Joint:
Material UNS Number:

Full Radiography per UW-11(a) Type 1


Full Radiography per UW-11(a) Type 1

K02700

Required Thickness due to Internal Pressure [tr]:


= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (16.000*2436.0000*0.997)/(2*1379.00*1.00-0.2*16.000)
= 14.1021 + 3.0000 = 17.1021 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:
= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*1379.00*1.00*15.0000)/(0.997*2436.0000+0.2*15.0000)
= 17.017 bar
Maximum Allowable Pressure, New and Cold [MAPNC]:
= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*1379.00*1.00*18.0000)/(1.000*2430.0000+0.2*18.0000)
= 20.399 bar
Actual stress at given pressure and thickness, corroded [Sact]:

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Internal Pressure Calculations :
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= (P*(Kcor*D+0.2*t))/(2*E*t)
= (16.000*(0.997*2436.0000+0.2*15.0000))/(2*1.00*15.0000)
= 1296.549 bar

Straight Flange Required Thickness:


= (P*R)/(S*E-0.6*P) + c
per UG-27 (c)(1)
= (16.000*1218.0000)/(1379.00*1.00-0.6*16.000)+3.000
= 17.231 mm
Straight Flange Maximum Allowable Working Pressure:
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1379.00 * 1.00 * 19.2000 )/(1218.0000 + 0.6 * 19.2000 )
= 21.534 bar
Factor K, corroded condition [Kcor]:
= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))^(2))/6
= ( 2 + ( 2436.000/( 2 * 610.500 ))^(2))/6
= 0.996728

Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro)

3.925 %

MDMT Calculations in the Knuckle Portion:


Govrn. thk, tg = 18.000 , tr = 14.942 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.996 , Temp. Reduction = 0 C

Min Metal Temp. w/o impact per UCS-66


Min Metal Temp. at Required thickness (UCS 66.1)

-43 C
-43 C

MDMT Calculations in the Head Straight Flange:


Govrn. thk, tg = 22.200 , tr = 15.084 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.786 , Temp. Reduction = 12 C

Min Metal Temp. w/o impact per UCS-66


Min Metal Temp. at Required thickness (UCS 66.1)

-37 C
-48 C

Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F

Hydrostatic Test Pressure Results:


Pressure per
Pressure per
Pressure per
Pressure per
Pressure per
User Defined

UG99b
=
UG99b[34] =
UG99c
=
UG100
=
PED
=
Hydrostatic

1.3 * M.A.W.P. * Sa/S


1.3 * Design Pres * Sa/S
1.3 * M.A.P. - Head(Hyd)
1.1 * M.A.W.P. * Sa/S
1.43 * MAWP
Test Pressure at High Point

22.038
20.800
25.481
18.647
24.241
25.481

bar
bar
bar
bar
bar
bar

Horizontal Test performed per: User Hydro Pressure


Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based

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Internal Pressure Calculations :
Step:
3 11:07a Jan 30,2014

on the MAWP of the vessel.


Stresses on Elements due to Hydrostatic Test Pressure:
From To
BOTTOM HEAD
SHELL
TOP HEAD

Stress
1738.6
1655.8
1738.6

Allowable
2358.0
2358.0
2358.0

Ratio
0.737
0.702
0.737

Pressure
25.72
25.72
25.72

Elements Suitable for Internal Pressure.

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External Pressure Calculations :
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External Pressure Calculation Results :


ASME Code, Section VIII, Division 1, 2010, 2011a

Elliptical Head From 20 to 30 Ext. Chart: CS-2 at 60 C


BOTTOM HEAD
Elastic Modulus from Chart: CS-2 at 60 C :

0.200E+08 N/cm

Results for Maximum Allowable External Pressure (MAEP):


Tca
OD
D/t
Factor A
B
15.000
2466.00
164.40
0.0008448
799.44
EMAP = B/(K0*D/t) = 799.4418/(0.9000 *164.4000 ) = 5.4031 bar
Results for Required Thickness (Tca):
Tca
OD
D/t
Factor A
B
6.385
2466.00
386.22
0.0003596
359.52
EMAP = B/(K0*D/t) = 359.5194/(0.9000 *386.2201 ) = 1.0343 bar

Check the requirements of UG-33(a)(1) using P = 1.67 * External Design


pressure for this head.
Material UNS Number:

K02700

Required Thickness due to Internal Pressure [tr]:


= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (1.727*2436.0000*0.997)/(2*1379.00*1.00-0.2*1.727)
= 1.5207 + 3.0000 = 4.5207 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:
= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*1379.00*1.00*15.0000)/(0.997*2436.0000+0.2*15.0000))/1.67
= 10.190 bar

Maximum Allowable External Pressure [MAEP]:


= min( MAEP, MAWP )
= min( 5.40 , 10.1901 )
= 5.403 bar
Thickness requirements per UG-33(a)(1) do not govern the required
thickness of this head.
Cylindrical Shell From 30 to 40 Ext. Chart: CS-2 at 60 C
SHELL
Elastic Modulus from Chart: CS-2 at 60 C :

0.200E+08 N/cm

Results for Maximum Allowable External Pressure (MAEP):


Tca
OD
SLEN
D/t
L/D
Factor A
16.050
2468.10
2235.00
153.78
0.9056 0.0007810

B
773.33

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External Pressure Calculations :
Step:
4 11:07a Jan 30,2014
EMAP = (4*B)/(3*(D/t)) = (4*773.3347 )/(3*153.7757 ) = 6.7053 bar

Results for Required Thickness (Tca):


Tca
OD
SLEN
D/t
L/D
Factor A
B
7.579
2468.10
2235.00
325.66
0.9056 0.0002527
252.61
EMAP = (4*B)/(3*(D/t)) = (4*252.6147 )/(3*325.6598 ) = 1.0343 bar
Results for Maximum Stiffened Length (Slen):
Tca
OD
SLEN
D/t
L/D
Factor A
B
16.050
2468.10 13124.05
153.78
5.3175 0.0001194
119.37
EMAP = (4*B)/(3*(D/t)) = (4*119.3713 )/(3*153.7757 ) = 1.0350 bar
Elliptical Head From 40 to 50 Ext. Chart: CS-2 at 60 C
TOP HEAD

Elastic Modulus from Chart: CS-2 at 60 C :

0.200E+08 N/cm

Results for Maximum Allowable External Pressure (MAEP):


Tca
OD
D/t
Factor A
B
15.000
2466.00
164.40
0.0008448
799.44
EMAP = B/(K0*D/t) = 799.4418/(0.9000 *164.4000 ) = 5.4031 bar
Results for Required Thickness (Tca):
Tca
OD
D/t
Factor A
B
6.385
2466.00
386.22
0.0003596
359.52
EMAP = B/(K0*D/t) = 359.5194/(0.9000 *386.2201 ) = 1.0343 bar

Check the requirements of UG-33(a)(1) using P = 1.67 * External Design


pressure for this head.
Material UNS Number:

K02700

Required Thickness due to Internal Pressure [tr]:


= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (1.727*2436.0000*0.997)/(2*1379.00*1.00-0.2*1.727)
= 1.5207 + 3.0000 = 4.5207 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:
= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*1379.00*1.00*15.0000)/(0.997*2436.0000+0.2*15.0000))/1.67
= 10.190 bar
Maximum Allowable External Pressure [MAEP]:
= min( MAEP, MAWP )
= min( 5.40 , 10.1901 )
= 5.403 bar
Thickness requirements per UG-33(a)(1) do not govern the required
thickness of this head.
External Pressure Calculations

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External Pressure Calculations :
Step:
4 11:07a Jan 30,2014
|
|
Section |
Outside | Corroded |
Factor |
Factor |
From| To |
Length |
Diameter | Thickness |
A
|
B
|
|
|
mm
|
mm
|
mm
|
|
bar
|
--------------------------------------------------------------------------10| 20|
850.000 |
... |
... |
No Calc |
No Calc |
20| 30|
No Calc |
2466.00 |
15.0000 | 0.00084482 |
799.442 |
30| 40|
2235.00 |
2468.10 |
16.0500 | 0.00078096 |
773.335 |
40| 50|
No Calc |
2466.00 |
15.0000 | 0.00084482 |
799.442 |

External Pressure Calculations


|
|
External |
External | External |
External |
From| To | Actual T. | Required T.|Des. Press. |
M.A.W.P. |
|
|
mm
|
mm
|
bar
|
bar
|
---------------------------------------------------------------10| 20|
... |
No Calc |
... |
No Calc |
20| 30|
18.0000 |
9.38496 |
1.03420 |
5.40309 |
30| 40|
19.0500 |
10.5788 |
1.03420 |
6.70530 |
40| 50|
18.0000 |
9.38496 |
1.03420 |
5.40309 |
Minimum
5.403

External Pressure Calculations


|
| Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.|
Required |
Available |
|
|
mm
|
mm
|
mm**4
|
mm**4
|
------------------------------------------------------------------10| 20|
850.000 |
No Calc |
No Calc |
No Calc |
20| 30|
No Calc |
No Calc |
No Calc |
No Calc |
30| 40|
2235.00 |
13124.1 |
No Calc |
No Calc |
40| 50|
No Calc |
No Calc |
No Calc |
No Calc |

Elements Suitable for External Pressure.


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FileName : S-6504ABCD-OPERATING CASE (LOAD CASE 1YEAR) REV
Page 41
Element and Detail Weights :
Step:
5 11:07a Jan 30,2014

Element and Detail Weights

|
|
Element |
Element | Corroded |
Corroded | Extra due |
From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc %
|
|
|
kg
|
m
|
kg
|
m
|
kg
|
--------------------------------------------------------------------------10| 20|
1277.32 |
... |
1277.32 |
... |
63.8662 |
20| 30|
1304.60 |
2.06031 |
1128.31 |
2.07505 |
65.2302 |
30| 40|
1965.25 |
7.83371 |
1657.80 |
7.87244 |
98.2627 |
40| 50|
1304.60 |
2.06031 |
1128.31 |
2.07505 |
65.2302 |
--------------------------------------------------------------------------Total
5851
11.95
5191
12.02
292
Weight of Details

|
| Weight of | X Offset, | Y Offset, |
From|Type|
Detail | Dtl. Cent. |Dtl. Cent. | Description
|
|
kg
|
mm
|
mm
|
------------------------------------------------20|Liqd|
2139.84 |
... | -303.750 |
SEA WATER
20|Nozl|
6.38372 |
... | -607.500 |
N5
20|Wght|
506.000 |
... |
50.0000 |
INT.PLATE
30|Pack|
950.010 |
... |
63.5000 |
SAND
30|Pack|
2523.02 |
... |
241.500 |
COARSE GARNET
30|Pack|
4843.05 |
... |
597.500 |
FINE GARNET
30|Pack|
1302.01 |
... |
1004.00 |
COARSE ANTHRACI
30|Nozl|
48.0766 |
1301.53 |
1453.00 |
N1
30|Nozl|
48.0766 |
1301.53 |
277.000 |
N2
30|Nozl|
30.7425 |
1280.90 |
1493.00 |
N3
30|Nozl|
149.793 |
1351.53 |
365.000 |
H1
30|Wght|
420.000 |
... |
865.000 |
DIST. & HEADER
30|Wght|
80.0000 |
... |
1258.00 |
ANODES
40|Nozl|
12.5407 |
-401.500 |
760.710 |
N4
40|Nozl|
1043.09 |
378.302 |
1155.04 |
M1
30|Pliq|
239.01 |
0.00000 | 63.50000 |
30|Pliq|
484.02 |
0.00000 | 241.50000 |
30|Pliq|
1134.06 |
0.00000 | 597.50000 |
30|Pliq|
776.06 |
0.00000 |1004.00000 |
Total Weight of Each Detail Type
Total Weight of Packing
9618.1
Total Weight of Packing Liquid
2633.2
Total Weight of Liquid
2139.8
Total Weight of Nozzles
1338.7
Total Weight of Weights
1006.0
--------------------------------------------------------------Sum of the Detail Weights
16735.8 kg

Weight Summation

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FileName : S-6504ABCD-OPERATING CASE (LOAD CASE 1YEAR) REV
Page 42
Element and Detail Weights :
Step:
5 11:07a Jan 30,2014

Fabricated
Shop Test
Shipping
Erected
Empty
Operating
-----------------------------------------------------------------------------6144.4
7989.1
6144.4
7989.1
6144.4
18107.2
...
12238.2
...
9618.1
...
2139.8
1338.7
500.0
1338.7
...
...
...
...
...
...
...
9618.1
2633.2
...
...
...
...
...
500.0
...
...
...
...
...
-500.0
...
...
...
...
1338.7
...
506.0
...
506.0
...
...
...
...
...
...
...
500.0
...
...
...
...
...
506.0
...
-----------------------------------------------------------------------------7989.1
20727.3
17607.2
18107.2
18107.2
22880.2 kg

Miscellaneous Weight Percent: 5.0 %

Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.
Note: The shipping total has been modified because some items have
been specified as being installed in the shop.
Weight Summary

Fabricated Wt. Shop Test Wt.


Shipping Wt.
Erected Wt.
Ope. Wt. no Liq Operating Wt.
Field Test Wt. Mass of the Upper

Bare Weight W/O Removable Internals


Fabricated Weight + Water ( Full )
Fab. Wt + Rem. Intls.+ Shipping App.
Fab. Wt + Rem. Intls.+ Insul. (etc)
Fab. Wt + Intls. + Details + Wghts.
Empty Wt + Operating Liq. Uncorroded
Empty Weight + Water (Full)
1/3 of the Vertical Vessel

7989.1
20727.3
8489.0
8489.0
8489.0
22880.2
26926.1
5025.6

kg
kg
kg
kg
kg
kg
kg
kg

Outside Surface Areas of Elements

|
|
Surface
|
From| To |
Area
|
|
|
cm
|
---------------------------10| 20|
65904.3 |
20| 30|
70255.5 |
30| 40|
134140. |
40| 50|
70255.5 |
---------------------------Total
340555.438 cm
Element and Detail Weights

| To |
From| To |

Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |


Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |

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FileName : S-6504ABCD-OPERATING CASE (LOAD CASE 1YEAR) REV
Page 43
Element and Detail Weights :
Step:
5 11:07a Jan 30,2014

|
|
kg
|
kg
|
kg
|
N-m
|
kg
|
--------------------------------------------------------------------------10| 20|
1341.19 |
1341.19 |
1341.19 |
... |
1341.19 |
20| 30|
1882.22 |
4022.05 |
3991.46 |
... |
1882.22 |
30| 40|
12458.3 |
15091.5 |
17058.7 |
3599.99 |
12458.3 |
40| 50|
2425.46 |
2425.46 |
4534.71 |
3920.44 |
2425.46 |
Cumulative Vessel Weight

|
| Cumulative Ope | Cumulative | Cumulative |
From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |
|
|
kg
|
kg
|
kg
|
------------------------------------------------------10| 20|
18107.2 |
22880.2 |
26926.1 |
20| 30|
16766.0 |
21539.0 |
25584.9 |
30| 40|
14883.8 |
17516.9 |
21593.4 |
40| 50|
2425.46 |
2425.46 |
4534.71 |
Note: The cumulative operating weights no liquid in the column above
are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.

Cumulative Vessel Moment


|
| Cumulative | Cumulative |Cumulative |
From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
|
|
N-m
|
N-m
|
N-m
|
------------------------------------------------10| 20|
7520.43 |
7520.43 |
7520.43 |
20| 30|
7520.43 |
7520.43 |
7520.43 |
30| 40|
7520.43 |
7520.43 |
7520.43 |
40| 50|
3920.44 |
3920.44 |
3920.44 |
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FileName : S-6504ABCD-OPERATING CASE (LOAD CASE 1YEAR) REV
Page 44
Nozzle Flange MAWP :
Step:
6 11:07a Jan 30,2014

Nozzle Flange MAWP Results :

Nozzle
Description

----- Flange Rating


Operating
Ambient
Temperature
Class
Grade|Group
bar
bar
C
---------------------------------------------------------------------------N5
18.9
19.6
60
150
GR 1.1
N1
18.9
19.6
60
150
GR 1.1
N2
18.9
19.6
60
150
GR 1.1
N3
18.9
19.6
60
150
GR 1.1
H1
18.9
19.6
60
150
GR 1.1
N4
18.9
19.6
60
150
GR 1.1
M1
18.9
19.6
60
150
GR 1.1
---------------------------------------------------------------------------Minimum Rating
18.9
19.6 bar

Note: ANSI Ratings are per ANSI/ASME B16.5 2009 Metric Edition

Note: Large Diameter Flange ratings per ANSI B16.47 2006 edition.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

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FileName : S-6504ABCD-OPERATING CASE (LOAD CASE 1YEAR) REV
Page 45
Wind Load Calculation :
Step:
8 11:07a Jan 30,2014

Input Values:

Wind Design Code


ASCE-7 98/02/05/IBC-03/STS-1
Basic Wind Speed
[V]
43.400
Surface Roughness Category
C: Open Terrain
Importance Factor
1.15
Type of Surface
Moderately Smooth
Base Elevation
19664.
Percent Wind for Hydrotest
25.0
Using User defined Wind Press. Vs Elev.
N
Height of Hill or Escarpment
H or Hh
0.0000
Distance Upwind of Crest
Lh
0.0000
Distance from Crest to the Vessel
x
0.0000
Type of Terrain ( Hill, Escarpment )
Flat
Damping Factor (Beta) for Wind (Ope)
0.0150
Damping Factor (Beta) for Wind (Empty)
0.0000
Damping Factor (Beta) for Wind (Filled)
0.0000

m/sec

mm

mm
mm
mm

Wind Analysis Results

Static Gust-Effect Factor, Operating Case [G]:


= min(0.85, 0.925((1 + 1.7 * gQ * Izbar * Q )/( 1 + 1.7 * gV * Izbar)))
= min(0.85,0.925((1+1.7*3.400*0.228*0.958)/(1+1.7*3.400*0.228)))
= min(0.85, 0.903 )
= 0.850
Natural Frequency of Vessel (Operating)
Natural Frequency of Vessel (Empty)
Natural Frequency of Vessel (Test)

43.534 Hz
47.417 Hz
39.685 Hz

Note: Per Section 1609 of IBC 2003/06/09 these results are also applicable
for the determination of Wind Loads on structures (1609.1.1).
User Entered Importance Factor is
Force Coefficient
Structure Height to Diameter ratio
Height to top of Structure

1.150
[Cf] 0.507
1.419
3305.500 mm

This is classified as a rigid structure. Static analysis performed.

Sample Calculation for the First Element


The ASCE code performs all calculations in Imperial Units
only. The wind pressure is therefore computed in these units.
Value of [Alpha] and [Zg]:
Exposure Category: C from Table C6-2
Alpha = 9.500 : Zg = 274320.000 mm

Effective Height [z]:


= Centroid Height + Vessel Base Elevation
= 425.000 + 19663.998 = 20088.998 mm

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FileName : S-6504ABCD-OPERATING CASE (LOAD CASE 1YEAR) REV
Page 46
Wind Load Calculation :
Step:
8 11:07a Jan 30,2014
= 65.909 ft. Imperial Units
Velocity Pressure coefficient evaluated at height z [Kz]:
Because z (65.909 ft.) > 15 ft.
= 2.01 * ( z / Zg ) ^(2 / Alpha)
= 2.01 * ( 65.909/900.000 )^(2/9.500 )
= 1.159
Type of Hill: No Hill
Wind Directionality Factor [Kd]:
= 0.95 per [6-6 ASCE-7 98][6-4 ASCE-7 02/05]
As there is No Hill Present: [Kzt]:
K1 = 0, K2 = 0, K3 = 0

Topographical Factor [Kzt]:


= ( 1 + K1 * K2 * K3 )
= ( 1 + 0.000 * 0.000 * 0.000 )
= 1.0000
Velocity Pressure evaluated at height z, Imperial Units [qz]:
= 0.00256 * Kz * Kzt * Kd * I * Vr(mph)
= 0.00256 * 1.159 * 1.000 * 0.950 * 1.150 * 97.085
= 30.6 psf [1.463 ] KN/m
Force on the first element [F]:
= qz * G * Cf * WindArea
= 30.560 * 0.850 * 0.507 * 27.097
= 356.8 lbs. [1587.2 ] N
Element

Hgt (z)
K1
K2
K3
Kz
Kzt
qz
mm
KN/m
--------------------------------------------------------------------------SKIRT
20089.0
0.000
0.000
0.000
1.159
1.000
1.463
BOTTOM HEAD
20539.0
0.000
0.000
0.000
1.165
1.000
1.470
SHELL
21429.0
0.000
0.000
0.000
1.175
1.000
1.483
TOP HEAD
22582.6
0.000
0.000
0.000
1.188
1.000
1.500

Wind Vibration Calculations


This evaluation is based on work by Kanti Mahajan and Ed Zorilla

Nomenclature
Cf
D
Df
Dr
f
f1
L

Correction factor for natural frequency


Average internal diameter of vessel mm
Damping Factor < 0.75 Unstable, > 0.95 Stable
Average internal diameter of top half of vessel mm
Natural frequency of vibration (Hertz)
Natural frequency of bare vessel based on a unit value of (D/L)(10^(4))
Total height of structure mm

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FileName : S-6504ABCD-OPERATING CASE (LOAD CASE 1YEAR) REV
Page 47
Wind Load Calculation :
Step:
8 11:07a Jan 30,2014

Lc
tb
V30
Vc
Vw
W
Ws
Z
Dl
Vp
P30

Total length of conical section(s) of vessel mm


Uncorroded plate thickness at bottom of vessel mm
Design Wind Speed provided by user m/sec
Critical wind velocity m/sec
Maximum wind speed at top of structure m/sec
Total corroded weight of structure N
Cor. vessel weight excl. weight of parts which do not effect stiff. N
Maximum amplitude of vibration at top of vessel mm
Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vib. Chance, <= 0.314E-05 (High); 0.314E-05 < 0.393E-05 (Probable)
wind pressure 30 feet above the base

Check other Conditions and Basic Assumptions:


#1 - Total Cone Length / Total Length < 0.5
0.000/2680.000 = 0.000

#2 - ( D / L ) * 10^(4) < 8.0 (English Units)


- ( 8.10/8.79 ) * 10^(4) = 1047.343 [Geometry Violation]
Compute the vibration possibility. If Vp > 0.393E-05 no chance. [Vp]:
= W / ( L * Dr)
= 217566/( 2680.00 * 2436.000 )
= 0.13681E-04
Since Vp is > 0.393E-05 no further vibration analysis is required !

Platform Load Calculations

ID

Wind Area
Elevation
Pressure
Force
Cf
cm
mm
KN/m
N
-------------------------------------------------------------------------

Wind Loads on Masses/Equipment/Piping


ID

Wind Area
Elevation
Pressure
Force
cm
mm
KN/m
N
------------------------------------------------------------------------INT.PLATE
0.00
20564.00
1.47
0.00
DIST. & HEADE
0.00
21429.00
1.48
0.00
ANODES
0.00
21822.00
1.49
0.00
The Natural Frequency for the Vessel (Ope...) is 43.5337 Hz.
Wind Load Calculation

|
|
Wind |
Wind |
Wind |
Wind |
Element |
From| To |
Height |
Diameter |
Area | Pressure | Wind Load |
|
|
mm
|
mm
|
cm
|
KN/m
|
N
|
--------------------------------------------------------------------------10| 20|
20089.0 |
2961.60 |
25173.6 |
1.46318 |
1587.23 |
20| 30|
20539.0 |
2959.20 |
1479.60 |
1.47002 |
93.7269 |

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FileName : S-6504ABCD-OPERATING CASE (LOAD CASE 1YEAR) REV
Page 48
Wind Load Calculation :
Step:
8 11:07a Jan 30,2014

30|
40|

40|
50|

21429.0 |
22582.6 |

2961.72 |
2959.20 |

51237.8 |
16017.2 |

1.48321 |
1.49967 |

3274.83 |
1035.09 |

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FileName : S-6504ABCD-OPERATING CASE (LOAD CASE 1YEAR) REV
Page 49
Earthquake Load Calculation :
Step:
9 11:07a Jan 30,2014

Earthquake
Horizontal
Horizontal
Vertical

Loading Specified in G's


Acceleration factor
Acceleration factor
Acceleration factor

(GX)
(GZ)
(GY)

0.087
0.087
0.049

Note: +Y Direction G loads should also be run in the negative direction.


to insure maximum support loads are calculated.
The Natural Frequency for the Vessel (Ope...) is 43.5337 Hz.
Earthquake Load Calculation

|
| Earthquake | Earthquake |
Element |
Element |
From| To |
Height |
Weight | Ope Load |
Emp Load |
|
|
mm
|
N
|
N
|
N
|
-------------------------------------------------------------10| 20|
425.000 |
13151.7 |
1618.14 |
1618.14 |
20| 30|
875.000 |
39440.2 |
4852.59 |
2270.89 |
30| 40|
1765.00 |
147987. |
18207.8 |
15030.9 |
40| 50|
2655.00 |
23784.1 |
2926.31 |
2926.31 |
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FileName : S-6504ABCD-OPERATING CASE (LOAD CASE 1YEAR) REV
Page 50
Wind/Earthquake Shear, Bending :
Step:
10 11:07a Jan 30,2014

The following table is for the Operating Case.


Wind/Earthquake Shear, Bending
|
| Distance to| Cumulative |Earthquake |
Wind | Earthquake |
From| To |
Support| Wind Shear |
Shear |
Bending |
Bending |
|
|
mm
|
N
|
N
|
N-m
|
N-m
|
--------------------------------------------------------------------------10| 20|
425.000 |
5990.88 |
27604.8 |
9561.58 |
45629.8 |
20| 30|
875.000 |
4403.65 |
25986.7 |
5142.12 |
22844.2 |
30| 40|
1765.00 |
4309.92 |
21134.1 |
4924.19 |
21665.7 |
40| 50|
2655.00 |
1035.09 |
2926.31 |
298.887 |
844.987 |

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FileName : S-6504ABCD-OPERATING CASE (LOAD CASE 1YEAR) REV
Page 51
Wind Deflection :
Step:
11 11:07a Jan 30,2014

Wind Deflection Calculations:

The following table is for the Operating Case.


Wind Deflection

|
| Cumulative |
Centroid | Elem. End | Elem. Ang. |
From| To | Wind Shear | Deflection |Deflection | Rotation |
|
|
N
|
mm
|
mm
|
|
-------------------------------------------------------------10| 20|
5990.88 |
0.00007 |0.00025673 |
... |
20| 30|
4403.65 | 0.00027053 |0.00028450 |
... |
30| 40|
4309.92 | 0.00084697 | 0.0014901 |
... |
40| 50|
1035.09 | 0.0015091 | 0.0015281 |
... |
Critical Wind Velocity for Tower Vibration
|
| 1st Crit. | 2nd Crit. |
From| To | Wind Speed | Wind Speed |
|
|
m/sec
|
m/sec
|
------------------------------------10| 20|
642.913 |
4018.21 |
20| 30|
642.392 |
4014.95 |
30| 40|
642.939 |
4018.37 |
40| 50|
642.392 |
4014.95 |

Allowable deflection at the Tower Top (Ope)( 6.000"/100ft. Criteria)


Allowable deflection : 13.400
Actual Deflection : 0.002 mm
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FileName : S-6504ABCD-OPERATING CASE (LOAD CASE 1YEAR) REV
Page 52
Stress due to Combined Loads :
Step:
15 11:07a Jan 30,2014

Stress Combination Load Cases for Vertical Vessels:

Load Case Definition Key


IP
EP
HP
NP
EW
OW
HW
WI
EQ
EE
HI
HE
WE
WF
CW
VO
VE
VF
FW
FS
BW
BS
BN
BU

=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

Longitudinal Stress due to Internal Pressure


Longitudinal Stress due to External Pressure
Longitudinal Stress due to Hydrotest Pressure
No Pressure
Longitudinal Stress due to Weight (No Liquid)
Longitudinal Stress due to Weight (Operating)
Longitudinal Stress due to Weight (Hydrotest)
Bending Stress due to Wind Moment (Operating)
Bending Stress due to Earthquake Moment (Operating)
Bending Stress due to Earthquake Moment (Empty)
Bending Stress due to Wind Moment (Hydrotest)
Bending Stress due to Earthquake Moment (Hydrotest)
Bending Stress due to Wind Moment (Empty) (no CA)
Bending Stress due to Wind Moment (Filled) (no CA)
Longitudinal Stress due to Weight (Empty) (no CA)
Bending Stress due to Vortex Shedding Loads ( Ope )
Bending Stress due to Vortex Shedding Loads ( Emp )
Bending Stress due to Vortex Shedding Loads ( Test No CA. )
Axial Stress due to Vertical Forces for the Wind Case
Axial Stress due to Vertical Forces for the Seismic Case
Bending Stress due to Lat. Forces for the Wind Case, Corroded
Bending Stress due to Lat. Forces for the Seismic Case, Corroded
Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded

General Notes:

Case types HI and HE are in the Un-Corroded condition.


Case types WE, WF, and CW are in the Un-Corroded condition.
A blank stress and stress ratio indicates that the corresponding
stress comprising those components that did not contribute to that
type of stress.

An asterisk (*) in the final column denotes overstress.

Analysis of Load Case 1 : NP+OW+WI+EQ+FS+FW+BW


From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
1158.36
-42.90
1010.47
20
1654.80
-20.62
1165.68
30
1654.80
-17.74
1186.02
40
1654.80
-2.68
1165.68
Analysis of Load Case 2 : NP+OW+EQ+WI+FW+FS+BS

Tens.
Ratio

Comp.
Ratio
0.0425
0.0177
0.0150
0.0023

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FileName : S-6504ABCD-OPERATING CASE (LOAD CASE 1YEAR) REV
Page 53
Stress due to Combined Loads :
Step:
15 11:07a Jan 30,2014
From
Node
10
20
30
40

Tensile
Stress

All. Tens.
Stress
1158.36
1654.80
1654.80
1654.80

Comp.
Stress
-42.90
-20.62
-17.74
-2.68

All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68

Analysis of Load Case 3 : IP+OW+WI+EQ+FS+FW+BW


From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
1158.36
-42.90
1010.47
20
635.87
1654.80
1165.68
30
595.22
1654.80
1186.02
40
645.16
1654.80
1165.68
Analysis of Load Case 4 : IP+OW+EQ+WI+FW+FS+BS
From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
1158.36
-42.90
1010.47
20
635.87
1654.80
1165.68
30
595.22
1654.80
1186.02
40
645.16
1654.80
1165.68
Analysis of Load Case 5 : EP+OW+WI+EQ+FS+FW+BW
From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
1158.36
-42.90
1010.47
20
1654.80
-63.39
1165.68
30
1654.80
-57.76
1186.02
40
1654.80
-45.44
1165.68
Analysis of Load Case 6 : EP+OW+EQ+WI+FW+FS+BS
From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
1158.36
-42.90
1010.47
20
1654.80
-63.39
1165.68
30
1654.80
-57.76
1186.02
40
1654.80
-45.44
1165.68

Analysis of Load Case 7 : IP+VO+OW


From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.36
-32.15
20
631.00
1654.80
30
591.01
1654.80
40
644.90
1654.80

All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68

Analysis of Load Case 8 : NP+VO+OW


From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.36
-32.15
20
1654.80
-17.54
30
1654.80
-14.89

All. Comp.
Stress
1010.47
1165.68
1186.02

Tens.
Ratio

Comp.
Ratio
0.0425
0.0177
0.0150
0.0023

Tens.
Ratio

Comp.
Ratio
0.0425

0.3843
0.3597
0.3899

Tens.
Ratio

Comp.
Ratio
0.0425

0.3843
0.3597
0.3899

Tens.
Ratio

Comp.
Ratio
0.0425
0.0544
0.0487
0.0390

Tens.
Ratio

Comp.
Ratio
0.0425
0.0544
0.0487
0.0390

Tens.
Ratio

Comp.
Ratio
0.0318

0.3813
0.3571
0.3897

Tens.
Ratio

Comp.
Ratio
0.0318
0.0150
0.0126

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Page 54
Stress due to Combined Loads :
Step:
15 11:07a Jan 30,2014

40

1654.80

-2.62

1165.68

Analysis of Load Case 9 : FW+FS+BW+BS+IP+OW


From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.36
-30.66
20
631.89
1654.80
30
591.69
1654.80
40
645.00
1654.80

All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68

Analysis of Load Case 10 : FS+FW+BW+BS+EP+OW


From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.36
-30.66
20
1654.80
-59.41
30
1654.80
-54.23
40
1654.80
-45.28

All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68

Absolute Maximum of the all of the Stress Ratio's

0.0022

Tens.
Ratio

Comp.
Ratio
0.0303

0.3819
0.3576
0.3898

Tens.
Ratio

Comp.
Ratio
0.0303
0.0510
0.0457
0.0388
0.3899

Governing Element: TOP HEAD


Governing Load Case 3 : IP+OW+WI+EQ+FS+FW+BW
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Page 55
Center of Gravity Calculation :
Step:
16 11:07a Jan 30,2014

Shop/Field Installation Options :


Packing is installed in the

Shop.

Note : The CG is computed from the first Element From Node


Center
Center
Center
Center
Center

of
of
of
of
of

Gravity
Gravity
Gravity
Gravity
Gravity

of
of
of
of
of

Packing
Liquid
Nozzles
Added Weights (Operating)
Added Weights (Empty)

1406.397
546.250
3305.414
1361.173
1361.173

mm
mm
mm
mm
mm

Center of Gravity of Bare Shell New and Cold


Center of Gravity of Bare Shell Corroded

1472.506 mm
1435.319 mm

Vessel CG in the Operating Condition


Vessel CG in the Fabricated (Shop/Empty) Condition

1443.766 mm
1566.716 mm

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Page 56
Basering Calculations :
Step:
17 11:07a Jan 30,2014
Skirt
Skirt
Skirt
Skirt
Skirt
Skirt

Data :
Outside Diameter at Base
Thickness
Internal Corrosion Allowance
External Corrosion Allowance
Material

SOD
STHK
SCA

2468.0000 mm
9.5300 mm
0.0000 mm
0.0000 mm
SA-516 70 [Normalized]

Basering Input:
Type of Geometry: Continuous Top Ring W/Gussets
Thickness of Basering
TBA
28.5800 mm
Design Temperature of the Basering
60.00 C
Basering Matl
SA-516 Gr. 70 [Normalized]
(proposed to use SA 516 Gr.70N instead of SA 283 Gr.C due to unavailable
stock)
Basering Operating All. Stress
BASOPE
1792.65 bar
Basering Yield Stress
2454.55 bar
Inside Diameter of Basering
DI
2238.0000 mm
Outside Diameter of Basering
DOU
2738.0000 mm

Nominal Diameter of Bolts


BND
38.1000 mm
Bolt Corrosion Allowance
BCA
0.0000 mm
Bolt Material
SA-325 Type1
Bolt Operating Allowable Stress
SA
3100.02 bar
(Allowable stress is amended based on Tensile Strength-Input by TMJV)
Number of Bolts
RN
16
Diameter of Bolt Circle
DC
2598.0000 mm
Thickness of Gusset Plates
TGA
Width of Gussets at Top Plate
TWDT
Width of Gussets at Base Plate
BWDT
Gusset Plate Elastic Modulus
E
Gusset Plate Yield Stress
SY
Height of Gussets
HG
Distance between Gussets
RG
Dist. from Bolt Center to Gusset (Rg/2) CG
Number of Gussets per bolt
NG
Thickness of Top Plate or Ring
Radial Width of the Top Plate
Anchor Bolt Hole Dia. in Top Plate

TTA
TOPWTH
BHOLE

15.8800
125.0000
125.0000
20047900.0
2493.2
221.4000
76.0000
38.0000
2
31.7500
125.0000
43.0000

mm
mm
mm
N/cm
bar
mm
mm
mm

mm
mm
mm

External Corrosion Allowance


CA
0.0000 mm
Dead Weight of Vessel
DW
177558.9 N
Operating Weight of Vessel
ROW
224362.8 N
Earthquake Moment on Basering
EQMOM
45629.8 N-m
Wind Moment on Basering
WIMOM
9561.6 N-m
(As clarified in CRS, calculation for combined stress shall refer to subsection Stress due combined load)
Percent Bolt Preload
ppl
100.0
Use AISC A5.2 Increase in Fc and Bolt Stress
Use Allowable Weld Stress per AISC J2.5
Factor for Increase of Allowables
Fact
Results for Basering Analysis : Analyze Option

No
No
1.0000

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Basering Calculations :
Step:
17 11:07a Jan 30,2014

Basering Thickness Calculation method used : Simplified (Steel on Steel)


Calculation of Load per Bolt [W/Bolt],
W = TW
M = Test Moment

= (( 4 * M/DC ) - W ) / RN per Jawad & Farr, Eq. 12.3


= (( 4 * 0/2598.000 ) - 0 )/16
= 0.0000 N [** No Uplift ** ]
Required Area for Each Bolt, Based on Max Load
Area Available in a Single Bolt (Corr)
Area Available in all the Bolts (Corr)
Bolt Stress Based on Simplified Analysis
Allowable Bolt Stress
3100.0 [Fact]

0.0000
8.3484
133.5739
0.0
3100.02

Concrete Contact Area of Base Ring


CCA
19540.71
Concrete Contact Section Modulus of Base Ring
0.1116E+10

cm
cm
cm
bar
bar
cm
mm

Concrete Load (Simplified method), Earthquake in Operating Condition [Sc]:


= ((ppl/100*(Abt*Sa)+W)/Cca) + M/CZ per Jawad & Farr Eq. 12.1
= (1.000 (133.5739 *3100 +235356 )/19540.71 ) + 45629/.11156E+10
= 22.80 bar
Allowable Stress on Concrete

82.74

bar

Determine Maximum Bending Width of Basering Section [Rw1,Rw2]:


Rw1 = (Dou - SkirtOD)/2, Rw2 = ( SkirtID - Di + 2*Sca )/2
Rw1 = (2738.000 -2468.000 )/2, Rw2 = (2448.940 -2238.000 + 2*0.000 )/2
Rw1 = 135.000 , Rw2 = 105.470 mm
Calculation of required Basering Thickness, (Simplified) [Tb]:
Allowable Bending Stress 1.5 Basope = 2688.972 bar
= Max(Rw1,Rw2) * ( 3 * Sc / S ) + CA per Jawad & Farr Eq. 12.12
= Max(135.0000 ,105.4700 ) * ( 3 * 22.804/2688.972 ) + 0.0000
= 21.5332 mm

Basering Stress at given Thickness [Sb]


= 3 * Sc * ( Max[Rw1, Rw2]/(Tb - Ca) )
= 3 * 22.804 * ( Max[135.000 , 105.470 ]/(28.580 - 0.000 ) )
= 1526.431 , must be less than 2688.972 bar

Required Thickness of Top Plate in Tension:


(Calculated as a fixed beam per Megyesy)
Ft = (Sa*Abss),
Bolt Allowable Stress * Area
Rm = (Ft * 2 * Cg)/8, Bending Moment
Sb
Allowable Bending Stress
Wt = (Topwth - Bnd), Width of Section

T = ( 6 * Rm / ( Sb * Wt )) + CA
T = ( 6 * 2459/( 2688 * 86.9000 )) + 0.0000
T = 25.1257 mm

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Page 58
Basering Calculations :
Step:
17 11:07a Jan 30,2014

Required Thickness of Continuous Top Ring per Moss:


a = ( Dc-SkirtOD )/2
Skirt Distance to Bolt Circle
P = Sa*Abss
Bolt Allowable Stress * Area
l = Avgwdt
Average Gusset Width
g1 = Gamma 1
Constant Term f( b/l )
g2 = Gamma 2
Constant Term f( b/l )
g = Flat distance / 2 Nut 1/2 Dimension (from Tema)
Fb =
Allowable Bending Stress
Mo
Tc
Tc
Tc

=
=
=
=

P/(4pi)[1.3(ln((2lsin(pia/l)/(pig)))+1]-[(0.7-g2)P/(4pi)] Moment Term


( 6 * Abs(Mo) / Fb ) + CA Required Thickness
( 6 * 844/2688 ) + 0.000
27.2310 mm

Required Thickness of Gusset in Compression, per AISC E2-1:


1. Allowed Compression at Given Thickness:
Factor Kl/r Per E2-1
48.2959
Factor Cc Per E2-1
125.9861
Allowable Buckling Str. per E2-1
1280.93
Actual Buckling Str. at Given Thickness
651.89

bar
bar

Required Gusset thickness, + CA

mm

2. Allowed Compression at Calculated Thickness:


Factor Kl/r Per E2-1
Factor Cc Per E2-1
Allowable Buckling Str. per E2-1
Act. Buckling Str. at Calculated Thickness

9.7029

79.0423
125.9861
1070.25
1066.90

bar
bar

Summary of Basering Thickness Calculations:


Required Basering Thickness (simplified)
Actual Basering Thickness as entered by user

21.5332
28.5800

mm
mm

Required Top Ring/Plate Thickness as a Fixed Beam


Required Thickness of Continuous Top Ring (Moss)
Actual Top Ring Thickness as entered by user

25.1257
27.2310
31.7500

mm
mm
mm

Required Gusset thickness, + CA


Actual Gusset Thickness as entered by user

9.7029
15.8800

mm
mm

Weld Size Calculations per Steel Plate Engineering Data - Vol. 2


Compute the Weld load at the Skirt/Base Junction [W]
= SkirtStress * ( SkirtThickness - CA )
= 42.901 * ( 9.530 - 0.000 )
= 40.88 N/mm
Results for Computed Minimum Basering Weld Size [BWeld]
= W / [( 0.4 * Yield ) * 2 * 0.707]
= 40/[( 0.4 * 2454 ) * 2 * 0.707]
= 0.294 mm

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Basering Calculations :
Step:
17 11:07a Jan 30,2014

Results for Computed Minimum Gusset and Top Plate to Skirt Weld Size
Vertical Plate Load [Wv]
= Bolt Load / ( Cmwth + 2 * ( Hg + Tta ) )
= 258786.6/( 107.760 + 2 * ( 221.400 + 31.750 ) )
= 421.435 N/mm

Horizontal Plate Load [Wh]


= Bolt Load * e / ( Cmwth * (Hg+Tta) + 0.6667 * (Hg+Tta) )
= 258786.6 * 65.000/(107.760 * (253.150 ) + 0.6667 * (253.150 ) )
= 240.291 N/mm
Resultant Weld Load [Wr]
= ( Wv + Wh)
= ( 421.44 + 240.29)
= 485.126 N/mm
Results for Computed Min Gusset and Top Plate to Skirt Weld Size [GsWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 485.13/[( 0.4 * 2454 ) * 2 * 0.707]
= 3.495 mm
Results for Computed Minimum Gusset to Top Plate Weld Size
Weld Load [Wv]
= Bolt Load / ( 2 * TopWth )
= 258786.6/( 2 * 125.000 )
= 1035.146 N/mm
Weld Load [Wh]
= Bolt Load * e / ( 2 * Hgt * TopWth )
= 258786.6 * 65.00/( 2 * 253.150 * 125.000 )
= 265.789 N/mm
Resultant Weld Load [Wr]
= ( Wv + Wh)
= ( 1035.15 + 265.79)
= 1068.724 N/mm
Results for Computed Min Gusset to Top Plate Weld Size [GtpWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 1068.72/[( 0.4 * 2493 ) * 2 * 0.707]
= 7.579 mm
Note: The calculated weld sizes need not exceed the component thickness
framing into the weld. At the same time, the weld must meet a minimum size
specification which is 3/16 in. (4.76 mm) or 1/4 in. (6.35 mm), depending
on the component thickness.
Summary of Required Weld Sizes:
Required Basering to Skirt Double Fillet Weld Size
Required Gusset to Skirt Double Fillet Weld Size
Required Top Plate to Skirt Weld Size

4.7625
6.3500
7.5792

mm
mm
mm

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Basering Calculations :
Step:
17 11:07a Jan 30,2014
Required Gusset to Top Plate Double Fillet Weld Size

7.5792

mm

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Page 61
Nozzle Calcs. : N5
Nozl:
8 11:07a Jan 30,2014
INPUT VALUES,

Nozzle Description: N5

Pressure for Reinforcement Calculations


Temperature for Internal Pressure
Design External Pressure
Temperature for External Pressure

From :
P
Temp
Pext
Tempex

17.017
60
1.03
60

20
bar
C
bar
C

Shell Material [Normalized]


Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient

S
Sa

Inside Diameter of Elliptical Head


Aspect Ratio of Elliptical Head
Head Finished (Minimum) Thickness
Head Internal Corrosion Allowance
Head External Corrosion Allowance

D
Ar
t
c
co

2430.00
2.00
18.0000
3.0000
0.0000

mm
mm
mm

Distance from Head Centerline

L1

0.0000

mm

User Entered Minimum Design Metal Temperature

SA-516 70
1379.00 bar
1379.00 bar

0.00

mm

Type of Element Connected to the Shell : Nozzle

Material
[Normalized]
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Sn
Sna

Diameter Basis (for tr calc only)


Layout Angle
Diameter
Size and Thickness Basis
Actual Thickness

SA-105
K03504
Forgings
1379.00 bar
1379.00 bar
ID
180.00
50.8000

tn

deg
mm.

Actual
13.4600 mm

Flange Material [Normalized]


SA-105
Flange Type
Long Weld Neck
(Refer Dwg. No.:MLK-58863004234001-B01-39002-0042065-M-DW-001, nozzle N5 will
be flanged through bottom T.O.S EL+ 19664)
Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck

can
E1
En

3.0000
1.00
1.00

mm

Outside Projection
ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection
h
Weld leg size, Inside Element to Shell
Wi
ASME Code Weld Type per UW-16

175.0000
9.0000
18.0000
0.0000
0.0000
None

mm
mm
mm
mm
mm

Class of attached Flange


Grade of attached Flange

150
GR 1.1

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Nozzle Calcs. : N5
Nozl:
8 11:07a Jan 30,2014

The Pressure Design option was MAWP + static head (to the nozzle).
Nozzle Sketch (may not represent actual weld type/configuration)

| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
Insert Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: N5

ASME Code, Section VIII, Division 1, 2010, 2011a, UG-37 to UG-45


Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation

50.800
13.460

mm.
mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]


= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (17.02*0.898*2436.0000)/(2 *1379.00*1.00-0.2*17.02)
= 13.5125 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (17.02*28.40)/(1379*1.00-0.6*17.02)
= 0.3531 mm
Required Nozzle thickness under External Pressure per UG-28 : 0.3489
UG-40, Limits of Reinforcement : [Internal Pressure]
Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), no pad
Tlnp

113.6000
56.8000
26.1500

mm

mm
mm
mm

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: N5.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

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Nozzle Calcs. : N5
Nozl:
8 11:07a Jan 30,2014
Wall
Wall
Wall
Wall
Wall
Wall
Wall

Thickness for Internal/External pressures


ta = 3.3531 mm
Thickness per UG16(b),
tr16b = 4.5000 mm
Thickness, shell/head, internal pressure
trb1 = 18.0000 mm
Thickness
tb1 = max(trb1, tr16b) = 18.0000 mm
Thickness, shell/head, external pressure
trb2 = 3.9105 mm
Thickness
tb2 = max(trb2, tr16b) = 4.5000 mm
Thickness per table UG-45
tb3 = 7.8000 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 7.800 , max( 18.000 , 4.500 ) ]
= 7.8000 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 3.3531 , 7.8000 )
= 7.8000 mm
Available Nozzle Neck Thickness = 13.4600 mm --> OK
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained :
295.8, Allowable :
1379.0 bar Passed
Expansion :
0.0, Allowable :
3151.7 bar Passed
Occasional :
19.5, Allowable :
1834.1 bar Passed
Shear
:
250.1, Allowable :
965.3 bar Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)),


Curve: C
---------------------------------------------------------------------Govrn. thk, tg = 13.460 , tr = 0.353 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.034 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)
Governing MDMT of all the sub-joints of this Junction

-37 C
-104 C
:

-104 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:


Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c)
Flange MDMT with Temp reduction per UCS-66(b)(1)(b)
Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :
Design Pressure/Ambient Rating = 17.02/19.60 = 0.868

Weld Size Calculations, Description: N5

-29 C
-36 C

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Nozzle Calcs. : N5
Nozl:
8 11:07a Jan 30,2014

Intermediate Calc. for nozzle/shell Welds

Tmin

10.4600

mm

Results Per UW-16.1:


Nozzle Weld

Required Thickness
Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.
Maximum Allowable Pressure for this Nozzle at this Location:
Converged Max. Allow. Pressure in Operating case
16.952

bar

Note: The MAWP of this junction was limited by the parent Shell/Head.
The Drop for this Nozzle is : 0.3430 mm
The Cut Length for this Nozzle is, Drop + Ho + H + T : 193.3431 mm
Input Echo, WRC107 Item

1,

Diameter Basis for Vessel


Cylindrical or Spherical Vessel
Internal Corrosion Allowance
Vessel Diameter
Vessel Thickness

Design
Vessel
Vessel
Vessel

Temperature
Material
Cold S.I. Allowable
Hot S.I. Allowable

Description: N5
Vbasis
Cylsph
Cas
Dv
Tv

ID
Spherical
3.0000 mm
4374.000 mm
18.000 mm

Smc
Smh

60.00
SA-516 70
1379.00
1379.00

Attachment Type
WRC107 Attachment Classification

Type
Holsol

Round
Hollow

Diameter Basis for Nozzle


Corrosion Allowance for Nozzle
Nozzle Diameter
Nozzle Thickness
Nozzle Material
Nozzle Cold S.I. Allowable
Nozzle Hot S.I. Allowable

Nbasis
Can
Dn
Tn

ID
3.0000
50.800
13.460
SA-105
1379.00
1379.00

Design Internal Pressure


Include Pressure Thrust

SNmc
SNmh
Dp

External Forces and Moments in WRC 107 Convention:


Radial Load
(SUS)
P
Longitudinal Shear
(SUS)
(Vl) V1
Circumferential Shear
(SUS)
(Vc) V2
Circumferential Moment (SUS)
(Mc) M1
Longitudinal Moment
(SUS)
(Ml) M2
Torsional Moment
(SUS)
Mt

bar
bar

mm
mm
mm
bar
bar

17.017
No

bar

-6000.0
6000.0
4500.0
600.0
800.0
900.0

N
N
N
N-m
N-m
N-m

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Use Interactive Control


WRC107 Version

Version

No
March

Include Pressure Stress Indices per Div. 2


Compute Pressure Stress per WRC-368

No
No

WRC 107 Stress Calculation for SUStained loads:


Radial Load
P
Circumferential Shear
(VC) V2
Longitudinal Shear
(VL) V1
Circumferential Moment
(MC) M1
Longitudinal Moment
(ML) M2
Torsional Moment
MT
Dimensionless Param: U =

0.21 TAU =

1979

5.00 (

-6000.0
4500.0
6000.0
600.0
800.0
900.0
3.22) RHO =

N
N
N
N-m
N-m
N-m
1.43

Dimensionless Loads for Spherical Shells at Attachment Junction:


-----------------------------------------------------------Curves read for 1979
Figure
Value
Location
-----------------------------------------------------------N(x) * T / P
SP 2
0.12770
(A,B,C,D)
M(x)
/ P
SP 2
0.14364
(A,B,C,D)
N(x) * T * SQRT(Rm * T ) / MC
SM 2
0.35598
(A,B,C,D)
M(x)
* SQRT(Rm * T ) / MC
SM 2
0.54535
(A,B,C,D)
N(x) * T * SQRT(Rm * T ) / ML
SM 2
0.35598
(A,B,C,D)
M(x)
* SQRT(Rm * T ) / ML
SM 2
0.54535
(A,B,C,D)
N(y) * T / P
M(y)
/ P
N(y) * T * SQRT(Rm *
M(y)
* SQRT(Rm *
N(y) * T * SQRT(Rm *
M(y)
* SQRT(Rm *

T
T
T
T

)
)
)
)

/
/
/
/

MC
MC
ML
ML

SP
SP
SM
SM
SM
SM

2
2
2
2
2
2

Stress Concentration Factors Kn = 1.00,

0.20628
0.08376
0.04398
0.41706
0.04398
0.41706

(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)

Kb = 1.00

Stresses in the Vessel at the Attachment Junction


-----------------------------------------------------------------------|
Stress Values at
Type of
|
(bar
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Memb. P |
34
34
34
34
34
34
34
34
Rad. Bend. P |
229
-229
229
-229
229
-229
229
-229
Rad. Memb. MC |
0
0
0
0
-52
-52
52
52
Rad. Bend. MC |
0
0
0
0
-480
480
480
-480
Rad. Memb. ML |
-69
-69
69
69
0
0
0
0
Rad. Bend. ML |
-640
640
640
-640
0
0
0
0
|
Tot. Rad. Str.| -446.4 375.1 974.2 -766.7 -268.8 232.4 796.6 -624.0
------------------------------------------------------------------------

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Tang.
Tang.
Tang.
Tang.
Tang.
Tang.

Memb.
Bend.
Memb.
Bend.
Memb.
Bend.

P
P
MC
MC
ML
ML

|
55
55
55
55
55
55
55
55
|
134
-134
134
-134
134
-134
134
-134
|
0
0
0
0
-6
-6
6
6
|
0
0
0
0
-367
367
367
-367
|
-8
-8
8
8
0
0
0
0
|
-489
489
489
-489
0
0
0
0
|
Tot. Tang. Str.| -309.5 402.3 687.5 -560.3 -184.8 281.9 562.9 -440.0
-----------------------------------------------------------------------Shear VC |
24
24
-24
-24
0
0
0
0
Shear VL |
0
0
0
0
-32
-32
32
32
Shear MT |
63
63
63
63
63
63
63
63
|
Tot. Shear|
87.8
87.8
38.6
38.6
30.4
30.4
96.0
96.0
-----------------------------------------------------------------------Str. Int. | 489.24 477.51 979.28 773.67 278.68 296.42 830.97 664.91
------------------------------------------------------------------------

WRC 107 Stress Summations:


Vessel Stress Summation at Attachment Junction
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Pm (SUS) |
1242
1242
1242
1242
1242
1242
1242
1242
Rad. Pl (SUS) |
-35
-35
103
103
-18
-18
86
86
Rad. Q (SUS) |
-410
410
870
-870
-250
250
710
-710
-----------------------------------------------------------------------Long. Pm (SUS) |
1242
1242
1242
1242
1242
1242
1242
1242
Long. Pl (SUS) |
46
46
63
63
48
48
61
61
Long. Q (SUS) |
-355
355
623
-623
-233
233
501
-501
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
24
24
-24
-24
-32
-32
32
32
Shear Q (SUS) |
63
63
63
63
63
63
63
63
-----------------------------------------------------------------------Pm (SUS)
|
1242
1242
1242
1242
1242
1242
1242
1242
-----------------------------------------------------------------------Pm+Pl (SUS)
|
1295
1295
1357
1357
1304
1304
1351
1351
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
975
1719
2221
689
1067
1538
2073
843
------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
1242.31
1379.00
|
Passed
Pm+Pl (SUS)
|
1357.72
2068.50
|
Passed
Pm+Pl+Q (TOTAL)|
2221.60
4137.00
|
Passed

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INPUT VALUES,

Nozzle Description: N1

Pressure for Reinforcement Calculations


Temperature for Internal Pressure
Design External Pressure
Temperature for External Pressure

From :
P
Temp
Pext
Tempex

Shell Material [Normalized]


Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient

S
Sa

Inside Diameter of Cylindrical Shell


Design Length of Section
Shell Finished (Minimum) Thickness
Shell Internal Corrosion Allowance
Shell External Corrosion Allowance

D
L
t
c
co

Distance from Bottom/Left Tangent


User Entered Minimum Design Metal Temperature

16.952
60
1.03
60

30
bar
C
bar
C

SA-516 70
1379.00 bar
1379.00 bar
2430.00
2235.0000
19.0500
3.0000
0.0000

mm
mm
mm
mm
mm

1503.0000

mm

0.00

Type of Element Connected to the Shell : Nozzle

Material
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Sn
Sna

Diameter Basis (for tr calc only)


Layout Angle
Diameter

SA-106 B
K03006
Smls. pipe
1179.01 bar
1179.01 bar
ID
0.00
200.0000

deg
mm.

Size and Thickness Basis


Nominal
Nominal Thickness
tn
160
(As clarified in CRS, Sch 120 for this size is not available in the market
stock)

Flange Material
Flange Type
Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck

SA-105
FFWn
can
E1
En

3.0000
1.00
1.00

mm

Outside Projection
ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection
h
Weld leg size, Inside Element to Shell
Wi

200.0000
9.0000
19.0500
0.0000
0.0000

mm
mm
mm
mm
mm

Pad Material
[Normalized]
Pad Allowable Stress at Temperature
Pad Allowable Stress At Ambient

SA-516 70
1378.96 bar
1378.96 bar

Sp
Spa

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Diameter of Pad along vessel surface


Thickness of Pad
Weld leg size between Pad and Shell
Groove weld depth between Pad and Nozzle
Reinforcing Pad Width
ASME Code Weld Type per UW-16

Dp
te
Wp
Wgpn

Class of attached Flange


Grade of attached Flange

350.0000
19.0500
12.0000
19.0500
65.4625
None

mm
mm
mm
mm
mm

150
GR 1.1

The Pressure Design option was MAWP + static head (to the nozzle).

Nozzle Sketch (may not represent actual weld type/configuration)


| |
| |
| |
| |
__________/| |
____/|__________\| |
|
\ | |
|
\ | |
|________________\|__|
Insert Nozzle With Pad, no Inside projection
Reinforcement CALCULATION, Description: N1
ASME Code, Section VIII, Division 1, 2010, 2011a, UG-37 to UG-45
Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation

173.050
23.012

mm.
mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (16.95*1218.0000)/(1379*1.00-0.6*16.95)
= 15.0842 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (16.95*89.53)/(1179*1.00-0.6*16.95)
= 1.2984 mm
Required Nozzle thickness under External Pressure per UG-28 : 0.6751
UG-40, Limits of Reinforcement : [Internal Pressure]
Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), pad side Tlwp
Weld Strength Reduction Factor [fr1]:
= min( 1, Sn/S )

358.1004
179.0502
40.1250

mm
mm
mm

mm

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= min( 1, 1179.0/1379.0 )
= 0.855
Weld Strength Reduction Factor [fr2]:
= min( 1, Sn/S )
= min( 1, 1179.0/1379.0 )
= 0.855
Weld Strength Reduction Factor [fr4]:
= min( 1, Sp/S )
= min( 1, 1379.0/1379.0 )
= 1.000
Weld Strength Reduction Factor [fr3]:
= min( fr2, fr4 )
= min( 0.9 , 1.0 )
= 0.855
Results of Nozzle Reinforcement Area Calculations:
AREA AVAILABLE, A1 to A5
MAWP
External
Area Required
Ar
27.884
7.005
Area in Shell
A1
1.673
14.676
Area in Nozzle Wall
A2
12.840
13.268
Area in Inward Nozzle
A3
0.000
0.000
Area in Welds
A41+A42+A43
1.501
1.501
Area in Element
A5
18.705
18.705
TOTAL AREA AVAILABLE
Atot
34.719
48.150

Mapnc
NA
NA
NA
NA
NA
NA
NA

cm
cm
cm
cm
cm
cm
cm

90.00

Degs.

The MAWP Case Governs the Analysis.


Nozzle Angle Used in Area Calculations

The area available without a pad is Insufficient.


The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS:
Based on given Pad Thickness:
Based on given Pad Diameter:
Based on Shell or Nozzle Thickness:

Diameter
281.3869
350.0000
281.3869

Thickness
19.0500 mm
9.0666 mm
19.0500 mm

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (179.0502*15.0842*1.0+2*20.0124*15.0842*1.0*(1-0.85))
= 27.884 cm

Reinforcement Areas per Figure UG-37.1


Area Available in Shell [A1]:
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 179.050 ( 1.00 * 16.0500 - 1.0 * 15.084 ) - 2 * 20.012
( 1.00 * 16.0500 - 1.0 * 15.0842 ) * ( 1 - 0.855 )
= 1.673 cm

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Area Available in Nozzle Wall Projecting Outward [A2]:
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 40.12 ) * ( 20.01 - 1.30 ) * 0.8550
= 12.840 cm
Area Available in Welds [A41 + A42 + A43]:
= (Wo - Ar Lost)*Fr3+((Wi-can/0.707) - Ar Lost)*fr2 + Trapfr4
= (0.8100 ) * 0.85 + (0.0000 ) * 0.85 + 80.8008 * 1.00
= 1.501 cm

Area Available in Element [A5]:


= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
= ( 350.0000 - 219.0750 ) * 19.0500 * 1.0000
= 18.705 cm
Note: Per user request, A5 multiplied by 0.75, see UG-37(h).
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int.
Wall Thickness for Internal/External pressures
ta
Wall Thickness per UG16(b),
tr16b
Wall Thickness, shell/head, internal pressure
trb1
Wall Thickness
tb1 = max(trb1, tr16b)
Wall Thickness, shell/head, external pressure
trb2
Wall Thickness
tb2 = max(trb2, tr16b)
Wall Thickness per table UG-45
tb3

Press.]
= 4.2984 mm
= 4.5000 mm
= 18.0842 mm
= 18.0842 mm
= 3.9139 mm
= 4.5000 mm
= 10.1600 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 10.160 , max( 18.084 , 4.500 ) ]
= 10.1600 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:
= max( ta, tb )
= max( 4.2984 , 10.1600 )
= 10.1600 mm
Available Nozzle Neck Thickness = 0.875 * 23.012 = 20.136 mm --> OK
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained :
269.7, Allowable :
1179.0 bar Passed
Expansion :
0.0, Allowable :
2677.9 bar Passed
Occasional :
34.1, Allowable :
1568.1 bar Passed
Shear
:
180.0, Allowable :
825.3 bar Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld,


Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 20.136 , tr = 1.298 , c = 3.0000 mm , E* = 1.00

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Stress Ratio = tr * (E*)/(tg - c) = 0.076 , Temp. Reduction = 78 C


Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)

-7 C
-85 C
-29 C

MDMT of Nozzle Neck to Pad Weld for the Nozzle,


Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 19.050 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.940 , Temp. Reduction = 3 C
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3)
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)

-9 C
-12 C
-29 C

MDMT of Nozzle Neck to Pad Weld for Reinforcement pad,


Curve: D
---------------------------------------------------------------------Govrn. thk, tg = 19.050 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.940 , Temp. Reduction = 3 C
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3)
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)

-41 C
-45 C

MDMT of Shell to Pad Weld at Pad OD for pad,


Curve: D
---------------------------------------------------------------------Govrn. thk, tg = 19.050 , tr = 15.084 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.940 , Temp. Reduction = 3 C
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)

-41 C
-45 C

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)),


Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 19.050 , tr = 15.084 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.940 , Temp. Reduction = 3 C
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)
Governing MDMT of the Nozzle
Governing MDMT of the Reinforcement Pad
Governing MDMT of all the sub-joints of this Junction

-9 C
-12 C
-29 C
:
:
:

-29 C
-45 C
-29 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:


Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c)
Flange MDMT with Temp reduction per UCS-66(b)(1)(b)
Flange MDMT with Temp reduction per UCS-66(b)(1)(c)
Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :

-29 C
-36 C
-104 C

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Design Pressure/Ambient Rating = 16.95/19.60 = 0.865

Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.

Weld Size Calculations, Description: N1


Intermediate Calc. for nozzle/shell Welds
Tmin
Intermediate Calc. for pad/shell Welds
TminPad

19.0000
16.0500

mm
mm

Results Per UW-16.1:


Nozzle Weld
Pad Weld

Required Thickness
Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
8.0250 = 0.5*TminPad 8.4840 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (27.8838 - 1.6732 + 2 * 20.0124 * 0.8550 *
(1.00 * 16.0500 - 15.0842 ) ) * 1379
= 365981.09 N
Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:


= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 12.8400 + 18.7054 + 1.5005 - 0.0000 * 0.85 ) * 1379
= 455677.09 N
Weld Load [W2]:
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 12.8400 + 0.0000 + 0.6925 + ( 5.4923 ) ) * 1379
= 262338.25 N
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 12.8400 + 0.0000 + 1.5005 + 18.7054 + ( 5.4923 ) ) * 1379
= 531412.31 N

Strength of Connection Elements for Failure Path Analysis


Shear, Outward Nozzle Weld [Sonw]:
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 219.0750 * 9.0000 * 0.49 * 1179
= 178914. N
Shear, Pad Element Weld [Spew]:
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 350.0000 * 12.0000 * 0.49 * 1378
= 445751. N
Shear, Nozzle Wall [Snw]:

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9 11:07a Jan 30,2014
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 99.5313 ) * ( 23.0124 - 3.0000 ) * 0.7 * 1179
= 516417. N
Tension, Pad Groove Weld [Tpgw]:
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 219.0750 * 19.0500 * 0.74 * 1378
= 668909. N
Tension, Shell Groove Weld [Tngw]:
= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 219.0750 * ( 19.0500 - 3.0000 ) * 0.74 * 1379
= 563585. N
Strength of Failure Paths:

PATH11 = (
PATH22 = (
= (
PATH33 = (
= (
Summary of
Path 1-1 =
Path 2-2 =
Path 3-3 =

SPEW +
Sonw +
178914
Spew +
445751

SNW ) = ( 445751 + 516416 ) = 962168 N


Tpgw + Tngw + Sinw )
+ 668908 + 563585 + 0 ) = 1411407 N
Tngw + Sinw )
+ 563585 + 0 ) = 1009336 N

Failure Path Calculations:


962168 N , must exceed W = 365981 N
1411407 N , must exceed W = 365981 N
1009336 N , must exceed W = 365981 N

or W1 = 455677 N
or W2 = 262338 N
or W3 = 531412 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case
18.029

bar

Note: The MAWP of this junction was limited by the parent Shell/Head.

Nozzle is O.K. for the External Pressure

1.034

bar

The Drop for this Nozzle is : 4.9478 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 223.9978 mm
Input Echo, WRC107 Item

1,

Diameter Basis for Vessel


Cylindrical or Spherical Vessel
Internal Corrosion Allowance
Vessel Diameter
Vessel Thickness
Design
Vessel
Vessel
Vessel

Temperature
Material
Cold S.I. Allowable
Hot S.I. Allowable

Attachment Type

Diameter Basis for Nozzle

Description: N1
Vbasis
Cylsph
Cas
Dv
Tv

Smc
Smh
Type
Nbasis

ID
Cylindrical
3.0000 mm
2430.000 mm
19.050 mm
60.00
SA-516 70
1379.00
1379.00
Round
ID

C
bar
bar

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Nozzle Calcs. : N1
Nozl:
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Corrosion Allowance for Nozzle


Nozzle Diameter
Nozzle Thickness
Nozzle Material
Nozzle Cold S.I. Allowable
Nozzle Hot S.I. Allowable
Thickness of Reinforcing Pad
Diameter of Reinforcing Pad

Can
Dn
Tn

Design Internal Pressure


Include Pressure Thrust

mm
mm
mm

SNmc
SNmh

3.0000
173.050
23.012
SA-106 B
1179.01
1179.01

Tpad
Dpad

19.050
350.000

mm
mm

Dp

16.952
No

bar

-22100.0
22100.0
16600.0
8800.0
11500.0
13200.0

N
N
N
N-m
N-m
N-m

External Forces and Moments in WRC 107 Convention:


Radial Load
(SUS)
P
Longitudinal Shear
(SUS)
Vl
Circumferential Shear
(SUS)
Vc
Circumferential Moment (SUS)
Mc
Longitudinal Moment
(SUS)
Ml
Torsional Moment
(SUS)
Mt

Use Interactive Control


WRC107 Version

Version

No
March

Include Pressure Stress Indices per Div. 2


Compute Pressure Stress per WRC-368

Gamma =

1979
No
No

WRC 107 Stress Calculation for SUStained loads:


Radial Load
P
Circumferential Shear
VC
Longitudinal Shear
VL
Circumferential Moment
MC
Longitudinal Moment
ML
Torsional Moment
MT
Dimensionless Parameters used :

bar
bar

-22100.0
16600.0
22100.0
8800.0
11500.0
13200.0

N
N
N
N-m
N-m
N-m

35.20

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


------------------------------------------------------------------Curves read for 1979
Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.078
4C
6.386
(A,B)
N(PHI) / ( P/Rm )
0.078
3C
5.949
(C,D)
M(PHI) / ( P )
0.078
2C1
0.117
(A,B)
M(PHI) / ( P )
0.078
1C
0.151
(C,D)
N(PHI) / ( MC/(Rm**2 * Beta) )
0.078
3A
0.777
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.078
1A
0.101
(A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) )
0.078
3B
2.715
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.078
1B
0.051
(A,B,C,D)
N(x)
N(x)

/ ( P/Rm )
/ ( P/Rm )

0.078
0.078

3C
4C

5.949
6.386

(A,B)
(C,D)

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Nozzle Calcs. : N1
Nozl:
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M(x)
M(x)
N(x)
M(x)
N(x)
M(x)

/
/
/
/
/
/

(
(
(
(
(
(

P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm

*
*
*
*

Beta)
Beta)
Beta)
Beta)

)
)
)
)

0.078
0.078
0.078
0.078
0.078
0.078

Stress Concentration Factors Kn = 1.00,

1C1
2C
4A
2A
4B
2B

0.157
0.117
1.056
0.057
0.768
0.084

(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)

Kb = 1.00

Stresses in the Vessel at the Attachment Junction


-----------------------------------------------------------------------|
Stress Values at
Type of
|
(bar
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
32
32
32
32
30
30
30
30
Circ. Bend. P |
125
-125
125
-125
162
-162
162
-162
Circ. Memb. MC |
0
0
0
0
-16
-16
16
16
Circ. Bend. MC |
0
0
0
0
-451
451
451
-451
Circ. Memb. ML |
-75
-75
75
75
0
0
0
0
Circ. Bend. ML |
-300
300
300
-300
0
0
0
0
|
Tot. Circ. Str.| -217.2 132.1 533.5 -318.2 -274.8 302.6 661.4 -567.9
-----------------------------------------------------------------------Long. Memb. P |
30
30
30
30
32
32
32
32
Long. Bend. P |
168
-168
168
-168
125
-125
125
-125
Long. Memb. MC |
0
0
0
0
-22
-22
22
22
Long. Bend. MC |
0
0
0
0
-255
255
255
-255
Long. Memb. ML |
-21
-21
21
21
0
0
0
0
Long. Bend. ML |
-492
492
492
-492
0
0
0
0
|
Tot. Long. Str.| -314.8 333.0 712.8 -609.7 -119.4 139.8 435.9 -326.1
-----------------------------------------------------------------------Shear VC |
13
13
-13
-13
0
0
0
0
Shear VL |
0
0
0
0
-18
-18
18
18
Shear MT |
49
49
49
49
49
49
49
49
|
Tot. Shear|
63.6
63.6
36.1
36.1
31.6
31.6
68.2
68.2
-----------------------------------------------------------------------Str. Int. | 346.18 351.41 719.84 614.13 280.97 308.46 680.41 585.78
-----------------------------------------------------------------------Dimensionless Parameters used :
Gamma =
76.39
Dimensionless Loads for Cylindrical Shells at Pad edge:
------------------------------------------------------------------Curves read for 1979
Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.125
4C
11.559
(A,B)
N(PHI) / ( P/Rm )
0.125
3C
8.126
(C,D)
M(PHI) / ( P )
0.125
2C1
0.046
(A,B)
M(PHI) / ( P )
0.125
1C
0.081
(C,D)

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Nozl:
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N(PHI)
M(PHI)
N(PHI)
M(PHI)

/
/
/
/

(
(
(
(

MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm

N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)

/
/
/
/
/
/
/
/

(
(
(
(
(
(
(
(

P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm

*
*
*
*

*
*
*
*

Beta)
Beta)
Beta)
Beta)

Beta)
Beta)
Beta)
Beta)

)
)
)
)

0.125
0.125
0.125
0.125

3A
1A
3B
1B

2.979
0.080
8.601
0.030

(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)

)
)
)
)

0.125
0.125
0.125
0.125
0.125
0.125
0.125
0.125

3C
4C
1C1
2C
4A
2A
4B
2B

8.126
11.559
0.083
0.047
5.213
0.040
3.006
0.040

(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)

Stress Concentration Factors Kn = 1.00,

Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad


-----------------------------------------------------------------------|
Stress Values at
Type of
|
(bar
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
129
129
129
129
91
91
91
91
Circ. Bend. P |
238
-238
238
-238
415
-415
415
-415
Circ. Memb. MC |
0
0
0
0
-86
-86
86
86
Circ. Bend. MC |
0
0
0
0 -1073
1073
1073 -1073
Circ. Memb. ML |
-328
-328
328
328
0
0
0
0
Circ. Bend. ML |
-526
526
526
-526
0
0
0
0
|
Tot. Circ. Str.|
-486
89
1223
-307
-653
662
1666 -1310
-----------------------------------------------------------------------Long. Memb. P |
91
91
91
91
129
129
129
129
Long. Bend. P |
426
-426
426
-426
240
-240
240
-240
Long. Memb. MC |
0
0
0
0
-152
-152
152
152
Long. Bend. MC |
0
0
0
0
-539
539
539
-539
Long. Memb. ML |
-114
-114
114
114
0
0
0
0
Long. Bend. ML |
-693
693
693
-693
0
0
0
0
|
Tot. Long. Str.|
-290
243
1326
-914
-321
276
1061
-497
-----------------------------------------------------------------------Shear VC |
18
18
-18
-18
0
0
0
0
Shear VL |
0
0
0
0
-25
-25
25
25
Shear MT |
42
42
42
42
42
42
42
42
|
Tot. Shear|
61
61
23
23
17
17
67
67
-----------------------------------------------------------------------Str. Int. |
504
265
1331
915
654
663
1674
1315
-----------------------------------------------------------------------WRC 107 Stress Summations:

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Vessel Stress Summation at Attachment Junction


-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
579
596
579
596
579
596
579
596
Circ. Pl (SUS) |
-42
-42
107
107
13
13
46
46
Circ. Q (SUS) |
-174
174
425
-425
-288
288
614
-614
-----------------------------------------------------------------------Long. Pm (SUS) |
289
289
289
289
289
289
289
289
Long. Pl (SUS) |
9
9
51
51
10
10
54
54
Long. Q (SUS) |
-323
323
661
-661
-129
129
381
-381
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
13
13
-13
-13
-18
-18
18
18
Shear Q (SUS) |
49
49
49
49
49
49
49
49
-----------------------------------------------------------------------Pm (SUS)
| 579.9 596.8 579.9 596.8 579.9 596.8 579.9 596.8
-----------------------------------------------------------------------Pm+Pl (SUS)
| 538.1 555.0 688.1 705.0 594.9 611.8 627.8 644.7
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
407
758
1124
602
312
901
1250
151
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
596.85
1379.00
|
Passed
Pm+Pl (SUS)
|
705.01
2068.50
|
Passed
Pm+Pl+Q (TOTAL)|
1250.17
4137.00
|
Passed
-----------------------------------------------------------------------WRC 107 Stress Summations:
Vessel Stress Summation at Reinforcing Pad Edge
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
1278
1294
1278
1294
1278
1294
1278
1294
Circ. Pl (SUS) |
-198
-198
457
457
4
4
178
178
Circ. Q (SUS) |
-288
288
765
-765
-658
658
1488 -1488
-----------------------------------------------------------------------Long. Pm (SUS) |
639
639
639
639
639
639
639
639
Long. Pl (SUS) |
-23
-23
205
205
-22
-22
282
282
Long. Q (SUS) |
-266
266
1120 -1120
-298
298
779
-779
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0

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Nozzle Calcs. : N1
Nozl:
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Shear Pl (SUS) |
18
18
-18
-18
-25
-25
25
25
Shear Q (SUS) |
42
42
42
42
42
42
42
42
-----------------------------------------------------------------------Pm (SUS)
|
1278
1294
1278
1294
1278
1294
1278
1294
-----------------------------------------------------------------------Pm+Pl (SUS)
|
1080
1097
1736
1753
1283
1300
1457
1474
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
799
1392
2502
1264
625
1957
2948
207
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
1294.99
1379.00
|
Passed
Pm+Pl (SUS)
|
1753.36
2068.50
|
Passed
Pm+Pl+Q (TOTAL)|
2948.30
4137.00
|
Passed
-----------------------------------------------------------------------PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

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Nozzle Calcs. : N2
Nozl:
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INPUT VALUES,

Nozzle Description: N2

Pressure for Reinforcement Calculations


Temperature for Internal Pressure
Design External Pressure
Temperature for External Pressure

From :
P
Temp
Pext
Tempex

Shell Material [Normalized]


Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient

S
Sa

Inside Diameter of Cylindrical Shell


Design Length of Section
Shell Finished (Minimum) Thickness
Shell Internal Corrosion Allowance
Shell External Corrosion Allowance

D
L
t
c
co

Distance from Bottom/Left Tangent


User Entered Minimum Design Metal Temperature

16.952
60
1.03
60

30
bar
C
bar
C

SA-516 70
1379.00 bar
1379.00 bar
2430.00
2235.0000
19.0500
3.0000
0.0000

mm
mm
mm
mm
mm

327.0000

mm

0.00

Type of Element Connected to the Shell : Nozzle

Material
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Sn
Sna

Diameter Basis (for tr calc only)


Layout Angle
Diameter

SA-106 B
K03006
Smls. pipe
1179.01 bar
1179.01 bar
ID
144.00
200.0000

deg
mm.

Size and Thickness Basis


Nominal
Nominal Thickness
tn
160
(As clarified in CRS, Sch 120 for this size is not available in the market
stock)

Flange Material
Flange Type
Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck

SA-105
FFWn
can
E1
En

3.0000
1.00
1.00

mm

Outside Projection
ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection
h
Weld leg size, Inside Element to Shell
Wi

200.0000
9.0000
19.0500
0.0000
0.0000

mm
mm
mm
mm
mm

Pad Material
[Normalized]
Pad Allowable Stress at Temperature
Pad Allowable Stress At Ambient

SA-516 70
1378.96 bar
1378.96 bar

Sp
Spa

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Nozzle Calcs. : N2
Nozl:
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Diameter of Pad along vessel surface
Thickness of Pad
Weld leg size between Pad and Shell
Groove weld depth between Pad and Nozzle
Reinforcing Pad Width
ASME Code Weld Type per UW-16

Dp
te
Wp
Wgpn

Class of attached Flange


Grade of attached Flange

350.0000
19.0500
12.0000
19.0500
65.4625
None

mm
mm
mm
mm
mm

150
GR 1.1

The Pressure Design option was MAWP + static head (to the nozzle).
Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
| |
| |
__________/| |
____/|__________\| |
|
\ | |
|
\ | |
|________________\|__|
Insert Nozzle With Pad, no Inside projection
Reinforcement CALCULATION, Description: N2

ASME Code, Section VIII, Division 1, 2010, 2011a, UG-37 to UG-45


Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation

173.050
23.012

mm.
mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (16.95*1218.0000)/(1379*1.00-0.6*16.95)
= 15.0842 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (16.95*89.53)/(1179*1.00-0.6*16.95)
= 1.2984 mm
Required Nozzle thickness under External Pressure per UG-28 : 0.6751
UG-40, Limits of Reinforcement : [Internal Pressure]
Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), pad side Tlwp
Weld Strength Reduction Factor [fr1]:
= min( 1, Sn/S )

358.1004
179.0502
40.1250

mm
mm
mm

mm

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Nozzle Calcs. : N2
Nozl:
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= min( 1, 1179.0/1379.0 )
= 0.855
Weld Strength Reduction Factor [fr2]:
= min( 1, Sn/S )
= min( 1, 1179.0/1379.0 )
= 0.855
Weld Strength Reduction Factor [fr4]:
= min( 1, Sp/S )
= min( 1, 1379.0/1379.0 )
= 1.000
Weld Strength Reduction Factor [fr3]:
= min( fr2, fr4 )
= min( 0.9 , 1.0 )
= 0.855
Results of Nozzle Reinforcement Area Calculations:
AREA AVAILABLE, A1 to A5
MAWP
External
Area Required
Ar
27.884
7.005
Area in Shell
A1
1.673
14.676
Area in Nozzle Wall
A2
12.840
13.268
Area in Inward Nozzle
A3
0.000
0.000
Area in Welds
A41+A42+A43
1.501
1.501
Area in Element
A5
18.705
18.705
TOTAL AREA AVAILABLE
Atot
34.719
48.150

Mapnc
NA
NA
NA
NA
NA
NA
NA

cm
cm
cm
cm
cm
cm
cm

90.00

Degs.

The MAWP Case Governs the Analysis.


Nozzle Angle Used in Area Calculations

The area available without a pad is Insufficient.


The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS:
Based on given Pad Thickness:
Based on given Pad Diameter:
Based on Shell or Nozzle Thickness:

Diameter
281.3869
350.0000
281.3869

Thickness
19.0500 mm
9.0666 mm
19.0500 mm

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (179.0502*15.0842*1.0+2*20.0124*15.0842*1.0*(1-0.85))
= 27.884 cm
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 179.050 ( 1.00 * 16.0500 - 1.0 * 15.084 ) - 2 * 20.012
( 1.00 * 16.0500 - 1.0 * 15.0842 ) * ( 1 - 0.855 )
= 1.673 cm

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Area Available in Nozzle Wall Projecting Outward [A2]:
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 40.12 ) * ( 20.01 - 1.30 ) * 0.8550
= 12.840 cm
Area Available in Welds [A41 + A42 + A43]:
= (Wo - Ar Lost)*Fr3+((Wi-can/0.707) - Ar Lost)*fr2 + Trapfr4
= (0.8100 ) * 0.85 + (0.0000 ) * 0.85 + 80.8008 * 1.00
= 1.501 cm
Area Available in Element [A5]:
= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
= ( 350.0000 - 219.0750 ) * 19.0500 * 1.0000
= 18.705 cm

Note: Per user request, A5 multiplied by 0.75, see UG-37(h).


UG-45 Minimum Nozzle Neck Thickness Requirement: [Int.
Wall Thickness for Internal/External pressures
ta
Wall Thickness per UG16(b),
tr16b
Wall Thickness, shell/head, internal pressure
trb1
Wall Thickness
tb1 = max(trb1, tr16b)
Wall Thickness, shell/head, external pressure
trb2
Wall Thickness
tb2 = max(trb2, tr16b)
Wall Thickness per table UG-45
tb3

Press.]
= 4.2984 mm
= 4.5000 mm
= 18.0842 mm
= 18.0842 mm
= 3.9139 mm
= 4.5000 mm
= 10.1600 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 10.160 , max( 18.084 , 4.500 ) ]
= 10.1600 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 4.2984 , 10.1600 )
= 10.1600 mm
Available Nozzle Neck Thickness = 0.875 * 23.012 = 20.136 mm --> OK
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained :
269.7, Allowable :
1179.0 bar Passed
Expansion :
0.0, Allowable :
2677.9 bar Passed
Occasional :
34.1, Allowable :
1568.1 bar Passed
Shear
:
180.0, Allowable :
825.3 bar Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld,


Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 20.136 , tr = 1.298 , c = 3.0000 mm , E* = 1.00

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Stress Ratio = tr * (E*)/(tg - c) = 0.076 , Temp. Reduction = 78 C


Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)

-7 C
-85 C
-29 C

MDMT of Nozzle Neck to Pad Weld for the Nozzle,


Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 19.050 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.940 , Temp. Reduction = 3 C
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3)
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)

-9 C
-12 C
-29 C

MDMT of Nozzle Neck to Pad Weld for Reinforcement pad,


Curve: D
---------------------------------------------------------------------Govrn. thk, tg = 19.050 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.940 , Temp. Reduction = 3 C
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3)
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)

-41 C
-45 C

MDMT of Shell to Pad Weld at Pad OD for pad,


Curve: D
---------------------------------------------------------------------Govrn. thk, tg = 19.050 , tr = 15.084 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.940 , Temp. Reduction = 3 C
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)

-41 C
-45 C

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)),


Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 19.050 , tr = 15.084 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.940 , Temp. Reduction = 3 C
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)
Governing MDMT of the Nozzle
Governing MDMT of the Reinforcement Pad
Governing MDMT of all the sub-joints of this Junction

-9 C
-12 C
-29 C
:
:
:

-29 C
-45 C
-29 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:


Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c)
Flange MDMT with Temp reduction per UCS-66(b)(1)(b)
Flange MDMT with Temp reduction per UCS-66(b)(1)(c)
Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :

-29 C
-36 C
-104 C

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Design Pressure/Ambient Rating = 16.95/19.60 = 0.865
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.

Weld Size Calculations, Description: N2


Intermediate Calc. for nozzle/shell Welds
Tmin
Intermediate Calc. for pad/shell Welds
TminPad

19.0000
16.0500

mm
mm

Results Per UW-16.1:


Nozzle Weld
Pad Weld

Required Thickness
Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
8.0250 = 0.5*TminPad 8.4840 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (27.8838 - 1.6732 + 2 * 20.0124 * 0.8550 *
(1.00 * 16.0500 - 15.0842 ) ) * 1379
= 365981.09 N
Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:


= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 12.8400 + 18.7054 + 1.5005 - 0.0000 * 0.85 ) * 1379
= 455677.09 N
Weld Load [W2]:
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 12.8400 + 0.0000 + 0.6925 + ( 5.4923 ) ) * 1379
= 262338.25 N
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 12.8400 + 0.0000 + 1.5005 + 18.7054 + ( 5.4923 ) ) * 1379
= 531412.31 N

Strength of Connection Elements for Failure Path Analysis


Shear, Outward Nozzle Weld [Sonw]:
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 219.0750 * 9.0000 * 0.49 * 1179
= 178914. N
Shear, Pad Element Weld [Spew]:
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 350.0000 * 12.0000 * 0.49 * 1378
= 445751. N
Shear, Nozzle Wall [Snw]:

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= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 99.5313 ) * ( 23.0124 - 3.0000 ) * 0.7 * 1179
= 516417. N
Tension, Pad Groove Weld [Tpgw]:
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 219.0750 * 19.0500 * 0.74 * 1378
= 668909. N
Tension, Shell Groove Weld [Tngw]:
= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 219.0750 * ( 19.0500 - 3.0000 ) * 0.74 * 1379
= 563585. N
Strength of Failure Paths:

PATH11 = (
PATH22 = (
= (
PATH33 = (
= (
Summary of
Path 1-1 =
Path 2-2 =
Path 3-3 =

SPEW +
Sonw +
178914
Spew +
445751

SNW ) = ( 445751 + 516416 ) = 962168 N


Tpgw + Tngw + Sinw )
+ 668908 + 563585 + 0 ) = 1411407 N
Tngw + Sinw )
+ 563585 + 0 ) = 1009336 N

Failure Path Calculations:


962168 N , must exceed W = 365981 N
1411407 N , must exceed W = 365981 N
1009336 N , must exceed W = 365981 N

or W1 = 455677 N
or W2 = 262338 N
or W3 = 531412 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case
18.029

bar

Note: The MAWP of this junction was limited by the parent Shell/Head.
Nozzle is O.K. for the External Pressure

1.034

bar

The Drop for this Nozzle is : 4.9478 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 223.9978 mm
Input Echo, WRC297 Item

1,

Diameter Basis for Cylindrical Shell


Shell Corrosion Allowance
Shell Diameter
Shell Thickness
Shell Stress Concentration Factor

Description: N2

ID
3.0000
2430.000
19.0500
1.000

mm
mm
mm

Diameter Basis for Nozzle


Nozzle Corrosion Allowance
Nozzle Diameter
Nozzle Thickness
Nozzle Stress Concentration Factor

ID
3.0000
173.050
23.0124
1.000

mm
mm
mm

Diameter of Reinforcing Pad


Thickness of Reinforcing Pad

350.000
19.0500

mm
mm

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Note: External Forces and Moments in WRC 107 Convention:


This loads are assumed to be SUStained loads.

Design Internal Pressure


Radial Load
Circumferential Shear
Longitudinal Shear
Circumferential Moment
Longitudinal Moment
Torsional Moment

Dp
P
Vc
Vl
Mc
Ml
Mt

16.95
-22100.00
16600.00
22100.00
8800.00
11500.00
13200.00

Include Axial Pressure Thrust


Include Pressure Stress Indices per Div. 2

No
No

Warning - The ratio, Dn/Tn (9.520) is < 20


check the limitations of WRC bulletin 297.
Stress Computations at the Edge of the Nozzle:

WRC 297 Curve Access Parameters:


Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda

Mean Diameter
Outside Diameter
Thickness used
Thickness used

=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =

Nr/P
Mr/P
M0/P
N0/P
MrD/Mc
NrDL/Mc
M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml

=
=
=
=
=
=
=
=
=
=
=
=

2471.100
219.075
35.100
20.012
1.754
10.947
0.744

mm
mm
mm
mm

0.156
0.168
0.084
0.150
0.237
0.179
0.149
0.081
0.196
0.156
0.123
0.100

Vessel Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)
Outplane
Outplane
Outplane
Outplane
Outplane

(D)
(d)
(T)
(t)

Membrane
Bending
Membrane
Bending
Membrane

(P )
(P )
(Mc)
(Mc)
(ML)

Au
Al
Top
Top
Outside
Inside
-----------(bar
26
26
90
-90
0
0
0
0
-42
-42

Bu
Bl
Bottom
Bottom
Outside
Inside
)-----------26
26
90
-90
0
0
0
0
42
42

bar
N
N
N
N-m
N-m
N-m

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Outplane Bending (ML)


-314
314
314
-314
Normal Pressure Stress
579
596
579
596
----------------------- -------- -------- -------- -------Outplane Stress Summary
339
805
1054
261
Vessel Stresses
LONGITUDINAL PLANE
(Stresses parallel to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
)-----------Inplane Membrane (P )
28
28
28
28
Inplane Bending (P )
180
-180
180
-180
Inplane Membrane (Mc)
0
0
0
0
Inplane Bending (Mc)
0
0
0
0
Inplane Membrane (ML)
-66
-66
66
66
Inplane Bending (ML)
-501
501
501
-501
Inplane Pressure Stress
289
289
289
289
----------------------- -------- -------- -------- -------Inplane Stress Summary
-69
572
1066
-298
Vessel Stresses
LONGITUDINAL PLANE
(Shear stress normal to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
)-----------Outplane Shear (Vc)
13
13
-13
-13
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
49
49
49
49
----------------------- -------- -------- -------- -------Shear Stress Summary
63
63
36
36

Vessel Stresses
LONGITUDINAL PLANE
(Stress Intensities

Two * Max Shear Stress


Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stresses Normal to
circumferential plane)

Au
Al
Top
Top
Outside
Inside
-----------(bar
428
821

Bu
Bl
Bottom
Bottom
Outside
Inside
)-----------1097
563

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
)-----------Outplane Membrane (P )
26
26
26
26
Outplane Bending (P )
90
-90
90
-90
Outplane Membrane (Mc)
-26
-26
26
26
Outplane Bending (Mc)
-292
292
292
-292
Outplane Membrane (ML)
0
0
0
0
Outplane Bending (ML)
0
0
0
0
Normal Pressure Stress
289
289
289
289
----------------------- -------- -------- -------- -------Outplane Stress Summary
88
492
725
-39

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Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stresses parallel to
circumferential plane)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
)-----------Inplane Membrane (P )
28
28
28
28
Inplane Bending (P )
180
-180
180
-180
Inplane Membrane (Mc)
-58
-58
58
58
Inplane Bending (Mc)
-463
463
463
-463
Inplane Membrane (ML)
0
0
0
0
Inplane Bending (ML)
0
0
0
0
Inplane Pressure Stress
579
596
579
596
----------------------- -------- -------- -------- -------Inplane Stress Summary
267
848
1310
39
Vessel Stresses
CIRCUMFERENTIAL PLANE
(Shear stress normal to
circumferential plane)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
)-----------Outplane Shear (Vc)
0
0
0
0
Outplane Shear (Vl)
-18
-18
18
18
Torsional Shear (Mt)
49
49
49
49
----------------------- -------- -------- -------- -------Shear Stress Summary
31
31
68
68
Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stress Intensities

Two * Max Shear Stress

Cu
Cl
Left
Left
Outside
Inside
-----------(bar
272
851

Du
Dl
Right
Right
Outside
Inside
)-----------1318
157

Nozzle Stresses
LONGITUDINAL PLANE
(Stresses in the
hoop direction)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
)-----------Hoop Membrane (P )
26
26
26
26
Hoop Bending (P )
0
0
0
0
Hoop Membrane (Mc)
0
0
0
0
Hoop Bending (Mc)
0
0
0
0
Hoop Membrane (ML)
-42
-42
42
42
Hoop Bending (ML)
0
0
0
0
Hoop Pressure Stress
81
102
81
102
----------------------- -------- -------- -------- -------Hoop Stress Summary
66
86
151
171
Nozzle Stresses
LONGITUDINAL PLANE
(Stresses Normal to
pipe cross-section)

Au
Al
Top
Top
Outside
Inside
-----------(bar

Bu
Bl
Bottom
Bottom
Outside
Inside
)------------

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Axial Membrane (P )
17
17
17
17
Axial Bending (P )
297
-297
297
-297
Axial Membrane (Mc)
0
0
0
0
Axial Bending (Mc)
0
0
0
0
Axial Membrane (ML)
-201
-201
201
201
Axial Bending (ML)
-930
930
930
-930
Axial Pressure Stress
40
40
40
40
----------------------- -------- -------- -------- -------Axial Stress Summary
-776
491
1487
-968
Nozzle Stresses
LONGITUDINAL PLANE
(Shear stress)

Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(bar
)-----------Shear due to (Vc)
24
24
-24
-24
Shear due to (Vl)
0
0
0
0
Shear due to Torsion
87
87
87
87
----------------------- -------- -------- -------- -------Shear Stress Summary
111
111
63
63

Nozzle Stresses
LONGITUDINAL PLANE
(Stress Intensities
Two * Max Shear Stress

Au
Al
Outside
Inside
-----------(bar
871
519

Bu
Bl
Outside
Inside
)-----------1490
1147

Nozzle Stresses
CIRCUMFERENTIAL PLANE
(Stresses in the
hoop direction)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
)-----------Hoop Membrane (P )
26
26
26
26
Hoop Bending (P )
0
0
0
0
Hoop Membrane (Mc)
-26
-26
26
26
Hoop Bending (Mc)
0
0
0
0
Hoop Membrane (ML)
0
0
0
0
Hoop Bending (ML)
0
0
0
0
Hoop Pressure Stress
81
102
81
102
----------------------- -------- -------- -------- -------Hoop Stress Summary
82
102
134
155
Nozzle Stresses
CIRCUMFERENTIAL PLANE
(Stresses Normal to
pipe cross-section)
Axial
Axial
Axial
Axial
Axial
Axial
Axial

Membrane
Bending
Membrane
Bending
Membrane
Bending
Pressure

(P )
(P )
(Mc)
(Mc)
(ML)
(ML)
Stress

Cu
Cl
Left
Left
Outside
Inside
-----------(bar
17
17
297
-297
-153
-153
-885
885
0
0
0
0
40
40

Du
Dl
Right
Right
Outside
Inside
)-----------17
17
297
-297
153
153
885
-885
0
0
0
0
40
40

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----------------------- -------- -------- -------- -------Axial Stress Summary


-683
493
1395
-970
Nozzle Stresses
CIRCUMFERENTIAL PLANE
(Shear stress)

Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(bar
)-----------Shear due to (Vc)
0
0
0
0
Shear due to (Vl)
-32
-32
32
32
Shear due to Torsion
87
87
87
87
----------------------- -------- -------- -------- -------Shear Stress Summary
55
55
119
119
Nozzle Stresses
CIRCUMFERENTIAL PLANE
(Stress Intensities
Two * Max Shear Stress

Cu
Cl
Outside
Inside
-----------(bar
774
500

Du
Dl
Outside
Inside
)-----------1406
1150

Stress Computations at the Edge of the Reinforcing Pad:


WRC 297 Curve Access Parameters:
Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda

Mean Diameter
Outside Diameter
Thickness used
Thickness used

(D)
(d)
(T)
(t)

=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =

2452.050
350.000
16.050
85.475
0.188
10.000
1.764

mm
mm
mm
mm

Note: Re-pad thickness is added to nozzle thickness to simulate the Re-pad.


Nr/P
Mr/P
M0/P
N0/P
MrD/Mc
NrDL/Mc
M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml

=
=
=
=
=
=
=
=
=
=
=
=

0.078
0.159
0.046
0.082
0.294
0.090
0.091
0.071
0.123
0.095
0.038
0.104

Vessel Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)
Outplane Membrane (P )

Au
Al
Top
Top
Outside
Inside
-----------(bar
70
70

Bu
Bl
Bottom
Bottom
Outside
Inside
)-----------70
70

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Outplane Bending (P )
239
-239
239
-239
Outplane Membrane (Mc)
0
0
0
0
Outplane Bending (Mc)
0
0
0
0
Outplane Membrane (ML)
-132
-132
132
132
Outplane Bending (ML)
-291
291
291
-291
Normal Pressure Stress
1278
1294
1278
1294
----------------------- -------- -------- -------- -------Outplane Stress Summary
1163
1285
2010
966
Vessel Stresses
LONGITUDINAL PLANE
(Stresses parallel to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
)-----------Inplane Membrane (P )
66
66
66
66
Inplane Bending (P )
819
-819
819
-819
Inplane Membrane (Mc)
0
0
0
0
Inplane Bending (Mc)
0
0
0
0
Inplane Membrane (ML)
-121
-121
121
121
Inplane Bending (ML)
-944
944
944
-944
Inplane Pressure Stress
639
639
639
639
----------------------- -------- -------- -------- -------Inplane Stress Summary
460
708
2590
-937
Vessel Stresses
LONGITUDINAL PLANE
(Shear stress normal to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
)-----------Outplane Shear (Vc)
18
18
-18
-18
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
42
42
42
42
----------------------- -------- -------- -------- -------Shear Stress Summary
61
61
23
23

Vessel Stresses
LONGITUDINAL PLANE
(Stress Intensities

Two * Max Shear Stress


Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stresses Normal to
circumferential plane)
Outplane
Outplane
Outplane
Outplane
Outplane
Outplane

Membrane
Bending
Membrane
Bending
Membrane
Bending

(P )
(P )
(Mc)
(Mc)
(ML)
(ML)

Au
Al
Top
Top
Outside
Inside
-----------(bar
1169
1292

Bu
Bl
Bottom
Bottom
Outside
Inside
)-----------2591
1904

Cu
Cl
Left
Left
Outside
Inside
-----------(bar
70
70
239
-239
-69
-69
-529
529
0
0
0
0

Du
Dl
Right
Right
Outside
Inside
)-----------70
70
239
-239
69
69
529
-529
0
0
0
0

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Normal Pressure Stress
639
639
639
639
----------------------- -------- -------- -------- -------Outplane Stress Summary
349
931
1547
9

Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stresses parallel to
circumferential plane)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
)-----------Inplane Membrane (P )
66
66
66
66
Inplane Bending (P )
819
-819
819
-819
Inplane Membrane (Mc)
-87
-87
87
87
Inplane Bending (Mc)
-1721
1721
1721
-1721
Inplane Membrane (ML)
0
0
0
0
Inplane Bending (ML)
0
0
0
0
Inplane Pressure Stress
1278
1294
1278
1294
----------------------- -------- -------- -------- -------Inplane Stress Summary
355
2175
3973
-1091
Vessel Stresses
CIRCUMFERENTIAL PLANE
(Shear stress normal to
circumferential plane)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
)-----------Outplane Shear (Vc)
0
0
0
0
Outplane Shear (Vl)
-25
-25
25
25
Torsional Shear (Mt)
42
42
42
42
----------------------- -------- -------- -------- -------Shear Stress Summary
17
17
67
67
Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stress Intensities

Two * Max Shear Stress

Cu
Cl
Left
Left
Outside
Inside
-----------(bar
370
2175

Du
Dl
Right
Right
Outside
Inside
)-----------3975
1109

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Vessel-Nozzle Junction


-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
579
596
579
596
579
596
579
596
Circ. Pl (SUS) |
-16
-16
68
68
-30
-30
86
86
Circ. Q (SUS) |
-224
224
404
-404
-283
283
643
-643
-----------------------------------------------------------------------Long. Pm (SUS) |
289
289
289
289
289
289
289
289
Long. Pl (SUS) |
-38
-38
94
94
0
0
52
52

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Long. Q (SUS) |
-321
321
681
-681
-202
202
382
-382
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
13
13
-13
-13
-18
-18
18
18
Shear Q (SUS) |
49
49
49
49
49
49
49
49
-----------------------------------------------------------------------Pm (SUS)
| 579.0 596.0 579.0 596.0 579.0 596.0 579.0 596.0
-----------------------------------------------------------------------Pm+Pl (SUS)
| 563.5 580.5 647.6 664.6 550.2 567.2 666.0 682.9
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
427
819
1094
562
271
851
1315
156
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
596.00
1379.00
|
Passed
Pm+Pl (SUS)
|
682.95
2068.50
|
Passed
Pm+Pl+Q (TOTAL)|
1315.58
4137.00
|
Passed
-----------------------------------------------------------------------WRC 297 Stress Summations per ASME Sec. VIII Div. 2:
Vessel Stress Summation at Reinforcing Pad Edge
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
1278
1294
1278
1294
1278
1294
1278
1294
Circ. Pl (SUS) |
-62
-62
202
202
-21
-21
153
153
Circ. Q (SUS) |
-52
52
530
-530
-902
902
2540 -2540
-----------------------------------------------------------------------Long. Pm (SUS) |
639
639
639
639
639
639
639
639
Long. Pl (SUS) |
-55
-55
187
187
1
1
139
139
Long. Q (SUS) |
-125
125
1763 -1763
-290
290
768
-768
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
18
18
-18
-18
-25
-25
25
25
Shear Q (SUS) |
42
42
42
42
42
42
42
42
-----------------------------------------------------------------------Pm (SUS)
|
1278
1294
1278
1294
1278
1294
1278
1294
-----------------------------------------------------------------------Pm+Pl (SUS)
|
1216
1232
1480
1496
1258
1273
1431
1447
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
1169
1290
2589
1903
369
2175
3972
1111
------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|

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---------------|-------------------------------------------------------Pm (SUS)
|
1294.00
1379.00
|
Passed
Pm+Pl (SUS)
|
1496.48
2068.50
|
Passed
Pm+Pl+Q (TOTAL)|
3972.85
4137.00
|
Passed
------------------------------------------------------------------------

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:


Nozzle Stress Summation at Vessel-Nozzle Junction
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
81
102
81
102
81
102
81
102
Circ. Pl (SUS) |
-16
-16
68
68
0
0
52
52
Circ. Q (SUS) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Long. Pm (SUS) |
40
40
40
40
40
40
40
40
Long. Pl (SUS) |
-184
-184
218
218
-136
-136
170
170
Long. Q (SUS) |
-633
633
1227 -1227
-588
588
1182 -1182
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
24
24
-24
-24
-32
-32
32
32
Shear Q (SUS) |
87
87
87
87
87
87
87
87
-----------------------------------------------------------------------Pm (SUS)
|
81.0 102.0
81.0 102.0
81.0 102.0
81.0 102.0
-----------------------------------------------------------------------Pm+Pl (SUS)
| 214.4 235.0 263.1 264.1 188.2 208.1 221.6 224.5
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
870
517
1487
1145
772
499
1403
1150
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
102.00
1179.01
|
Passed
Pm+Pl (SUS)
|
264.12
1768.52
|
Passed
Pm+Pl+Q (TOTAL)|
1487.96
3537.03
|
Passed
-----------------------------------------------------------------------PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

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INPUT VALUES,

Nozzle Description: N3

Pressure for Reinforcement Calculations


Temperature for Internal Pressure
Design External Pressure
Temperature for External Pressure

From :

P
Temp
Pext
Tempex

16.952
60
1.03
60

30

bar
C
bar
C

Shell Material [Normalized]


Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient

S
Sa

Inside Diameter of Cylindrical Shell


Design Length of Section
Shell Finished (Minimum) Thickness
Shell Internal Corrosion Allowance
Shell External Corrosion Allowance

D
L
t
c
co

2430.00
2235.0000
19.0500
3.0000
0.0000

mm
mm
mm
mm
mm

Distance from Cylinder/Cone Centerline

L1

450.0000

mm

1543.0000

mm

Distance from Bottom/Left Tangent

User Entered Minimum Design Metal Temperature

SA-516 70
1379.00 bar
1379.00 bar

0.00

Type of Element Connected to the Shell : Nozzle

Material
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Sn
Sna

Diameter Basis (for tr calc only)


Layout Angle
Diameter
Size and Thickness Basis
Nominal Thickness

SA-106 B
K03006
Smls. pipe
1179.01 bar
1179.01 bar
ID
21.39
150.0000

tn

Flange Material
Flange Type

deg
mm.

Nominal
160

SA-105
FFWn

Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck

can
E1
En

3.0000
1.00
1.00

mm

Outside Projection
ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection
h
Weld leg size, Inside Element to Shell
Wi

221.0000
9.0000
19.0500
0.0000
0.0000

mm
mm
mm
mm
mm

Pad Material

SA-516 70

[Normalized]

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Pad Allowable Stress at Temperature


Pad Allowable Stress At Ambient
Diameter of Pad along vessel surface
Thickness of Pad
Weld leg size between Pad and Shell
Groove weld depth between Pad and Nozzle
Reinforcing Pad Width
ASME Code Weld Type per UW-16

Sp
Spa
Dp
te
Wp
Wgpn

Class of attached Flange


Grade of attached Flange

1378.96
1378.96
270.0000
19.0500
12.0000
19.0500
50.8625
None

bar
bar
mm
mm
mm
mm
mm

150
GR 1.1

The Pressure Design option was MAWP + static head (to the nozzle).
Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
| |
| |
__________/| |
____/|__________\| |
|
\ | |
|
\ | |
|________________\|__|

Insert Nozzle With Pad, no Inside projection


Note : Checking Nozzle 90 degrees to the Longitudinal axis.
Reinforcement CALCULATION, Description: N3

ASME Code, Section VIII, Division 1, 2010, 2011a, UG-37 to UG-45


Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation

131.801
18.237

mm.
mm

Nozzle input data check completed without errors.


Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (16.95*1218.0000)/(1379*1.00-0.6*16.95)
= 15.0842 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (16.95*68.90)/(1179*1.00-0.6*16.95)
= 0.9993 mm
Required Nozzle thickness under External Pressure per UG-28 : 0.6043
UG-40, Limits of Reinforcement : [Internal Pressure]
Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d

296.5638
148.2819

mm
mm

mm

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Normal to Vessel Wall (Thickness Limit), pad side Tlwp

40.1250

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/S )
= min( 1, 1179.0/1379.0 )
= 0.855

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/S )
= min( 1, 1179.0/1379.0 )
= 0.855
Weld Strength Reduction Factor [fr4]:
= min( 1, Sp/S )
= min( 1, 1379.0/1379.0 )
= 1.000
Weld Strength Reduction Factor [fr3]:
= min( fr2, fr4 )
= min( 0.9 , 1.0 )
= 0.855
Results of Nozzle Reinforcement Area Calculations:
AREA AVAILABLE, A1 to A5
MAWP
External
Area Required
Ar
23.034
5.786
Area in Shell
A1
1.389
12.187
Area in Nozzle Wall
A2
10.288
10.574
Area in Inward Nozzle
A3
0.000
0.000
Area in Welds
A41+A42+A43
1.871
1.871
Area in Element
A5
14.534
14.534
TOTAL AREA AVAILABLE
Atot
28.082
39.165

Mapnc
NA
NA
NA
NA
NA
NA
NA

cm
cm
cm
cm
cm
cm
cm

68.33

Degs.

The MAWP Case Governs the Analysis.


Nozzle Angle Used in Area Calculations
The area available without a pad is Insufficient.
The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS:
Based on given Pad Thickness:
Based on given Pad Diameter:
Based on Shell or Nozzle Thickness:

Diameter
218.0695
270.0000
233.0880

Thickness
19.0500 mm
9.3250 mm
18.2372 mm

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (148.2819*15.0842*1.0+2*15.2372*15.0842*1.0*(1-0.85))
= 23.034 cm

Reinforcement Areas per Figure UG-37.1


Area Available in Shell [A1]:
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )

mm

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= 148.282 ( 1.00 * 16.0500 - 1.0 * 15.084 ) - 2 * 15.237


( 1.00 * 16.0500 - 1.0 * 15.0842 ) * ( 1 - 0.855 )
= 1.389 cm
Area Available in Nozzle Wall Projecting Outward [A2]:
= ( 2 * Tlwp ) * ( tn - trn ) * fr2/sin( alpha3 )
= ( 2 * 40.12 ) * ( 15.24 - 1.00 ) * 0.8550/sin( 71.7 )
= 10.288 cm

Note: See Appendix L, L-7.7.7(b) for more information.


Area Available in Welds [A41 + A42 + A43]:
= (Wo - Ar Lost)*Fr3+((Wi-can/0.707) - Ar Lost)*fr2 + Trapfr4
= (0.8100 ) * 0.85 + (0.0000 ) * 0.85 + 117.8090 * 1.00
= 1.871 cm
Area Available in Element [A5]:
= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
= ( 282.7992 - 181.0742 ) * 19.0500 * 1.0000
= 14.534 cm
Note: Per user request, A5 multiplied by 0.75, see UG-37(h).
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
MDMT of the Nozzle Neck to Flange Weld,
Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 15.958 , tr = 0.999 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.077 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)

-14 C
-92 C
-29 C

MDMT of Nozzle Neck to Pad Weld for the Nozzle,


Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 15.958 , tr = 0.999 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.077 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)

-14 C
-92 C
-29 C

MDMT of Nozzle Neck to Pad Weld for Reinforcement pad,


Curve: D
---------------------------------------------------------------------Govrn. thk, tg = 15.958 , tr = 0.999 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.077 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)

-46 C
-104 C

MDMT of Shell to Pad Weld at Pad OD for pad,


Curve: D
----------------------------------------------------------------------

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Govrn. thk, tg = 19.050 , tr = 15.084 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.940 , Temp. Reduction = 3 C

Min Metal Temp. w/o impact per UCS-66


Min Metal Temp. at Required thickness (UCS 66.1)

-41 C
-45 C

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)),


Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 15.958 , tr = 0.999 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.077 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)

-14 C
-92 C
-29 C

Governing MDMT of the Nozzle


Governing MDMT of the Reinforcement Pad
Governing MDMT of all the sub-joints of this Junction

:
:
:

-92 C
-45 C
-45 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:


Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c)
Flange MDMT with Temp reduction per UCS-66(b)(1)(b)
Flange MDMT with Temp reduction per UCS-66(b)(1)(c)

-29 C
-36 C
-104 C

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :


Design Pressure/Ambient Rating = 16.95/19.60 = 0.865
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.

Weld Size Calculations, Description: N3


Intermediate Calc. for nozzle/shell Welds
Tmin
Intermediate Calc. for pad/shell Welds
TminPad

15.2372
16.0500

mm
mm

Results Per UW-16.1:


Nozzle Weld
Pad Weld

Required Thickness
Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
8.0250 = 0.5*TminPad 8.4840 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (23.0338 - 1.3895 + 2 * 15.2372 * 0.8550 *
(1.00 * 16.0500 - 15.0842 ) ) * 1379
= 301928.22 N
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv

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= ( 10.2881 + 14.5335 + 1.8706 - 0.0000 * 0.85 ) * 1379
= 368065.78 N
Weld Load [W2]:
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 10.2881 + 0.0000 + 0.6925 + ( 4.1818 ) ) * 1379
= 209078.92 N
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 10.2881 + 0.0000 + 1.8706 + 14.5335 + ( 4.1818 ) ) * 1379
= 425729.66 N
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 181.0742 * 9.0000 * 0.49 * 1179
= 147880. N
Shear, Pad Element Weld [Spew]:
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 270.0000 * 12.0000 * 0.49 * 1378
= 343865. N
Shear, Nozzle Wall [Snw]:
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 82.3390 ) * ( 18.2372 - 3.0000 ) * 0.7 * 1179
= 325276. N
Tension, Pad Groove Weld [Tpgw]:
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 181.0742 * 19.0500 * 0.74 * 1378
= 552880. N
Tension, Shell Groove Weld [Tngw]:
= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 181.0742 * ( 19.0500 - 3.0000 ) * 0.74 * 1379
= 465826. N
Strength of Failure Paths:

PATH11 = (
PATH22 = (
= (
PATH33 = (
= (
Summary of
Path 1-1 =
Path 2-2 =
Path 3-3 =

SPEW +
Sonw +
147879
Spew +
343865

SNW ) = ( 343865 + 325276 ) = 669141 N


Tpgw + Tngw + Sinw )
+ 552879 + 465825 + 0 ) = 1166584 N
Tngw + Sinw )
+ 465825 + 0 ) = 809690 N

Failure Path Calculations:


669141 N , must exceed W = 301928 N
1166584 N , must exceed W = 301928 N
809690 N , must exceed W = 301928 N

or W1 = 368065 N
or W2 = 209078 N
or W3 = 425729 N

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Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case
18.029

bar

Note: The MAWP of this junction was limited by the parent Shell/Head.
Nozzle is O.K. for the External Pressure

1.034

bar

Note : Checking Nozzle in plane parallel to the vessel axis.


Reinforcement CALCULATION, Description: N3

ASME Code, Section VIII, Division 1, 2010, 2011a, UG-37 to UG-45


Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation

131.801
18.237

mm.
mm

Nozzle input data check completed without errors.


Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (16.95*1218.0000)/(1379*1.00-0.6*16.95)
= 15.0842 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (16.95*68.90)/(1179*1.00-0.6*16.95)
= 0.9993 mm
Required Nozzle thickness under External Pressure per UG-28 : 0.6043
UG-40, Limits of Reinforcement : [Internal Pressure]
Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), pad side Tlwp
Results of Nozzle Reinforcement Area Calculations:
AREA AVAILABLE, A1 to A5
MAWP
External
Area Required
Ar
21.453
5.389
Area in Shell
A1
1.288
11.299
Area in Nozzle Wall
A2
9.769
10.040
Area in Inward Nozzle
A3
0.000
0.000
Area in Welds
A41+A42+A43
1.286
1.286
Area in Element
A5
14.534
14.534
TOTAL AREA AVAILABLE
Atot
26.877
37.159

275.6012
137.8006
40.1250

Mapnc
NA
NA
NA
NA
NA
NA
NA

cm
cm
cm
cm
cm
cm
cm

90.00

Degs.

The MAWP Case Governs the Analysis.


Nozzle Angle Used in Area Calculations
The area available without a pad is Insufficient.
The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS:

Diameter

Thickness

mm
mm
mm

mm

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Based on given Pad Thickness:
Based on given Pad Diameter:
Based on Shell or Nozzle Thickness:

216.0948
270.0000
218.2260

19.0500
8.9552
18.2372

mm
mm
mm

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (137.8006*15.0842*1.0+2*15.2372*15.0842*1.0*(1-0.85))
= 21.453 cm
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 137.801 ( 1.00 * 16.0500 - 1.0 * 15.084 ) - 2 * 15.237
( 1.00 * 16.0500 - 1.0 * 15.0842 ) * ( 1 - 0.855 )
= 1.288 cm
Area Available in Nozzle Wall Projecting Outward [A2]:
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 40.12 ) * ( 15.24 - 1.00 ) * 0.8550
= 9.769 cm

Area Available in Welds [A41 + A42 + A43]:


= (Wo - Ar Lost)*Fr3+((Wi-can/0.707) - Ar Lost)*fr2 + Trapfr4
= (0.8100 ) * 0.85 + (0.0000 ) * 0.85 + 59.3712 * 1.00
= 1.286 cm
Area Available in Element [A5]:
= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
= ( 270.0000 - 168.2750 ) * 19.0500 * 1.0000
= 14.534 cm
Note: Per user request, A5 multiplied by 0.75, see UG-37(h).
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int.
Wall Thickness for Internal/External pressures
ta
Wall Thickness per UG16(b),
tr16b
Wall Thickness, shell/head, internal pressure
trb1
Wall Thickness
tb1 = max(trb1, tr16b)
Wall Thickness, shell/head, external pressure
trb2
Wall Thickness
tb2 = max(trb2, tr16b)
Wall Thickness per table UG-45
tb3
Determine Nozzle Thickness candidate [tb]:
= min[ tb3, max( tb1,tb2) ]
= min[ 9.220 , max( 18.084 , 4.500 ) ]
= 9.2200 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:
= max( ta, tb )
= max( 3.9993 , 9.2200 )
= 9.2200 mm

Press.]
= 3.9993 mm
= 4.5000 mm
= 18.0842 mm
= 18.0842 mm
= 3.9139 mm
= 4.5000 mm
= 9.2200 mm

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Available Nozzle Neck Thickness = 0.875 * 18.237 = 15.958 mm --> OK


Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained :
335.3, Allowable :
1179.0 bar Passed
Expansion :
0.0, Allowable :
2612.2 bar Passed
Occasional :
34.5, Allowable :
1568.1 bar Passed
Shear
:
231.3, Allowable :
825.3 bar Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
Weld Size Calculations, Description: N3

Intermediate Calc. for nozzle/shell Welds


Tmin
Intermediate Calc. for pad/shell Welds
TminPad

15.2372
16.0500

mm
mm

Results Per UW-16.1:


Nozzle Weld
Pad Weld

Required Thickness
Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
8.0250 = 0.5*TminPad 8.4840 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (21.4527 - 1.2882 + 2 * 15.2372 * 0.8550 *
(1.00 * 16.0500 - 15.0842 ) ) * 1379
= 281523.06 N
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 9.7689 + 14.5335 + 1.2862 - 0.0000 * 0.85 ) * 1379
= 352847.69 N
Weld Load [W2]:
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 9.7689 + 0.0000 + 0.6925 + ( 4.1818 ) ) * 1379
= 201918.66 N
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 9.7689 + 0.0000 + 1.2862 + 14.5335 + ( 4.1818 ) ) * 1379
= 410511.50 N

Strength of Connection Elements for Failure Path Analysis


Shear, Outward Nozzle Weld [Sonw]:
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 168.2750 * 9.0000 * 0.49 * 1179
= 137427. N

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Shear, Pad Element Weld [Spew]:


= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 270.0000 * 12.0000 * 0.49 * 1378
= 343865. N
Shear, Nozzle Wall [Snw]:
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 76.5189 ) * ( 18.2372 - 3.0000 ) * 0.7 * 1179
= 302284. N
Tension, Pad Groove Weld [Tpgw]:
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 168.2750 * 19.0500 * 0.74 * 1378
= 513799. N
Tension, Shell Groove Weld [Tngw]:
= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 168.2750 * ( 19.0500 - 3.0000 ) * 0.74 * 1379
= 432899. N

Strength of Failure Paths:


PATH11 = (
PATH22 = (
= (
PATH33 = (
= (
Summary of
Path 1-1 =
Path 2-2 =
Path 3-3 =

SPEW +
Sonw +
137426
Spew +
343865

SNW ) = ( 343865 + 302284 ) = 646149 N


Tpgw + Tngw + Sinw )
+ 513799 + 432898 + 0 ) = 1084124 N
Tngw + Sinw )
+ 432898 + 0 ) = 776763 N

Failure Path Calculations:


646149 N , must exceed W = 281523 N
1084124 N , must exceed W = 281523 N
776763 N , must exceed W = 281523 N

or W1 = 352847 N
or W2 = 201918 N
or W3 = 410511 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case
18.029

bar

Note: The MAWP of this junction was limited by the parent Shell/Head.

Nozzle is O.K. for the External Pressure

1.034

bar

The Drop for this Nozzle is : 37.3004 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 278.7839 mm
Input Echo, WRC297 Item

1,

Diameter Basis for Cylindrical Shell


Shell Corrosion Allowance
Shell Diameter
Shell Thickness
Shell Stress Concentration Factor
Diameter Basis for Nozzle
Nozzle Corrosion Allowance

Description: N3

ID
3.0000
2430.000
19.0500
1.000
ID
3.0000

mm
mm
mm

mm

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Nozzle Diameter
Nozzle Thickness
Nozzle Stress Concentration Factor

131.801
18.2372
1.000

mm
mm

Diameter of Reinforcing Pad


Thickness of Reinforcing Pad

270.000
19.0500

mm
mm

Note: External Forces and Moments in WRC 107 Convention:


This loads are assumed to be SUStained loads.
Design Internal Pressure
Radial Load
Circumferential Shear
Longitudinal Shear
Circumferential Moment
Longitudinal Moment
Torsional Moment

Dp
P
Vc
Vl
Mc
Ml
Mt

16.95
-16900.00
12700.00
16900.00
5100.00
6600.00
7600.00

Include Axial Pressure Thrust


Include Pressure Stress Indices per Div. 2

No
No

Warning - The ratio, Dn/Tn (9.227) is < 20


check the limitations of WRC bulletin 297.
Stress Computations at the Edge of the Nozzle:
WRC 297 Curve Access Parameters:
Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda

Mean Diameter
Outside Diameter
Thickness used
Thickness used

=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =

Nr/P
Mr/P
M0/P
N0/P
MrD/Mc
NrDL/Mc
M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml

=
=
=
=
=
=
=
=
=
=
=
=

(D)
(d)
(T)
(t)

2471.100
168.275
35.100
15.237
2.304
11.044
0.571

mm
mm
mm
mm

0.183
0.169
0.120
0.172
0.213
0.190
0.183
0.124
0.194
0.178
0.165
0.050

Vessel Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)

Au
Top
Outside

Al
Top
Inside

Bu
Bottom
Outside

Bl
Bottom
Inside

bar
N
N
N
N-m
N-m
N-m

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-----------(bar
)-----------Outplane Membrane (P )
23
23
23
23
Outplane Bending (P )
98
-98
98
-98
Outplane Membrane (Mc)
0
0
0
0
Outplane Bending (Mc)
0
0
0
0
Outplane Membrane (ML)
-15
-15
15
15
Outplane Bending (ML)
-314
314
314
-314
Normal Pressure Stress
579
596
579
596
----------------------- -------- -------- -------- -------Outplane Stress Summary
371
820
1033
222
Vessel Stresses
LONGITUDINAL PLANE
(Stresses parallel to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
)-----------Inplane Membrane (P )
25
25
25
25
Inplane Bending (P )
139
-139
139
-139
Inplane Membrane (Mc)
0
0
0
0
Inplane Bending (Mc)
0
0
0
0
Inplane Membrane (ML)
-56
-56
56
56
Inplane Bending (ML)
-371
371
371
-371
Inplane Pressure Stress
289
289
289
289
----------------------- -------- -------- -------- -------Inplane Stress Summary
26
490
881
-138

Vessel Stresses
LONGITUDINAL PLANE
(Shear stress normal to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
)-----------Outplane Shear (Vc)
13
13
-13
-13
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
48
48
48
48
----------------------- -------- -------- -------- -------Shear Stress Summary
62
62
34
34
Vessel Stresses
LONGITUDINAL PLANE
(Stress Intensities

Two * Max Shear Stress


Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stresses Normal to
circumferential plane)
Outplane
Outplane
Outplane
Outplane

Membrane
Bending
Membrane
Bending

(P )
(P )
(Mc)
(Mc)

Au
Al
Top
Top
Outside
Inside
-----------(bar
382
831

Bu
Bl
Bottom
Bottom
Outside
Inside
)-----------1040
368

Cu
Cl
Left
Left
Outside
Inside
-----------(bar
23
23
98
-98
-30
-30
-269
269

Du
Dl
Right
Right
Outside
Inside
)-----------23
23
98
-98
30
30
269
-269

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Outplane Membrane (ML)
0
0
0
0
Outplane Bending (ML)
0
0
0
0
Normal Pressure Stress
289
289
289
289
----------------------- -------- -------- -------- -------Outplane Stress Summary
112
453
712
-24
Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stresses parallel to
circumferential plane)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
)-----------Inplane Membrane (P )
25
25
25
25
Inplane Bending (P )
139
-139
139
-139
Inplane Membrane (Mc)
-46
-46
46
46
Inplane Bending (Mc)
-314
314
314
-314
Inplane Membrane (ML)
0
0
0
0
Inplane Bending (ML)
0
0
0
0
Inplane Pressure Stress
579
596
579
596
----------------------- -------- -------- -------- -------Inplane Stress Summary
382
750
1105
214
Vessel Stresses
CIRCUMFERENTIAL PLANE
(Shear stress normal to
circumferential plane)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
)-----------Outplane Shear (Vc)
0
0
0
0
Outplane Shear (Vl)
-18
-18
18
18
Torsional Shear (Mt)
48
48
48
48
----------------------- -------- -------- -------- -------Shear Stress Summary
30
30
66
66
Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stress Intensities

Two * Max Shear Stress


Nozzle Stresses
LONGITUDINAL PLANE
(Stresses in the
hoop direction)

Cu
Cl
Left
Left
Outside
Inside
-----------(bar
386
753

Du
Dl
Right
Right
Outside
Inside
)-----------1116
273

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
)-----------Hoop Membrane (P )
23
23
23
23
Hoop Bending (P )
0
0
0
0
Hoop Membrane (Mc)
0
0
0
0
Hoop Bending (Mc)
0
0
0
0
Hoop Membrane (ML)
-15
-15
15
15
Hoop Bending (ML)
0
0
0
0
Hoop Pressure Stress
82
103
82
103
----------------------- -------- -------- -------- -------Hoop Stress Summary
90
110
122
142

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Nozzle Stresses
LONGITUDINAL PLANE
(Stresses Normal to
pipe cross-section)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
)-----------Axial Membrane (P )
23
23
23
23
Axial Bending (P )
339
-339
339
-339
Axial Membrane (Mc)
0
0
0
0
Axial Bending (Mc)
0
0
0
0
Axial Membrane (ML)
-256
-256
256
256
Axial Bending (ML)
-1069
1069
1069
-1069
Axial Pressure Stress
41
41
41
41
----------------------- -------- -------- -------- -------Axial Stress Summary
-921
537
1730
-1088

Nozzle Stresses
LONGITUDINAL PLANE
(Shear stress)

Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(bar
)-----------Shear due to (Vc)
31
31
-31
-31
Shear due to (Vl)
0
0
0
0
Shear due to Torsion
112
112
112
112
----------------------- -------- -------- -------- -------Shear Stress Summary
143
143
80
80

Nozzle Stresses
LONGITUDINAL PLANE
(Stress Intensities
Two * Max Shear Stress

Au
Al
Outside
Inside
-----------(bar
1051
581

Bu
Bl
Outside
Inside
)-----------1734
1242

Nozzle Stresses
CIRCUMFERENTIAL PLANE
(Stresses in the
hoop direction)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
)-----------Hoop Membrane (P )
23
23
23
23
Hoop Bending (P )
0
0
0
0
Hoop Membrane (Mc)
-30
-30
30
30
Hoop Bending (Mc)
0
0
0
0
Hoop Membrane (ML)
0
0
0
0
Hoop Bending (ML)
0
0
0
0
Hoop Pressure Stress
82
103
82
103
----------------------- -------- -------- -------- -------Hoop Stress Summary
75
96
136
157
Nozzle Stresses
CIRCUMFERENTIAL PLANE
(Stresses Normal to
pipe cross-section)

Axial Membrane (P )

Cu
Cl
Left
Left
Outside
Inside
-----------(bar
23
23

Du
Dl
Right
Right
Outside
Inside
)-----------23
23

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Axial Bending (P )
339
-339
339
-339
Axial Membrane (Mc)
-198
-198
198
198
Axial Bending (Mc)
-927
927
927
-927
Axial Membrane (ML)
0
0
0
0
Axial Bending (ML)
0
0
0
0
Axial Pressure Stress
41
41
41
41
----------------------- -------- -------- -------- -------Axial Stress Summary
-721
454
1530
-1005
Nozzle Stresses
CIRCUMFERENTIAL PLANE
(Shear stress)

Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(bar
)-----------Shear due to (Vc)
0
0
0
0
Shear due to (Vl)
-41
-41
41
41
Shear due to Torsion
112
112
112
112
----------------------- -------- -------- -------- -------Shear Stress Summary
70
70
153
153
Nozzle Stresses
CIRCUMFERENTIAL PLANE
(Stress Intensities

Two * Max Shear Stress

Cu
Cl
Outside
Inside
-----------(bar
809
467

Du
Dl
Outside
Inside
)-----------1546
1202

Stress Computations at the Edge of the Reinforcing Pad:

WRC 297 Curve Access Parameters:


Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda

Mean Diameter
Outside Diameter
Thickness used
Thickness used

(D)
(d)
(T)
(t)

=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =

2452.050
270.000
16.050
66.100
0.243
10.000
1.361

mm
mm
mm
mm

Note: Re-pad thickness is added to nozzle thickness to simulate the Re-pad.


Nr/P
Mr/P
M0/P
N0/P
MrD/Mc
NrDL/Mc
M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml

=
=
=
=
=
=
=
=
=
=
=
=

0.089
0.188
0.055
0.102
0.303
0.081
0.093
0.060
0.155
0.095
0.048
0.115

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Vessel Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
)-----------Outplane Membrane (P )
66
66
66
66
Outplane Bending (P )
215
-215
215
-215
Outplane Membrane (Mc)
0
0
0
0
Outplane Bending (Mc)
0
0
0
0
Outplane Membrane (ML)
-109
-109
109
109
Outplane Bending (ML)
-273
273
273
-273
Normal Pressure Stress
1278
1294
1278
1294
----------------------- -------- -------- -------- -------Outplane Stress Summary
1177
1310
1942
982
Vessel Stresses
LONGITUDINAL PLANE
(Stresses parallel to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
)-----------Inplane Membrane (P )
58
58
58
58
Inplane Bending (P )
740
-740
740
-740
Inplane Membrane (Mc)
0
0
0
0
Inplane Bending (Mc)
0
0
0
0
Inplane Membrane (ML)
-89
-89
89
89
Inplane Bending (ML)
-882
882
882
-882
Inplane Pressure Stress
639
639
639
639
----------------------- -------- -------- -------- -------Inplane Stress Summary
465
749
2410
-835
Vessel Stresses
LONGITUDINAL PLANE
(Shear stress normal to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
)-----------Outplane Shear (Vc)
18
18
-18
-18
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
41
41
41
41
----------------------- -------- -------- -------- -------Shear Stress Summary
59
59
22
22
Vessel Stresses
LONGITUDINAL PLANE
(Stress Intensities

Two * Max Shear Stress


Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stresses Normal to
circumferential plane)

Au
Al
Top
Top
Outside
Inside
-----------(bar
1182
1316

Bu
Bl
Bottom
Bottom
Outside
Inside
)-----------2411
1818

Cu
Cl
Left
Left
Outside
Inside
-----------(bar

Du
Dl
Right
Right
Outside
Inside
)------------

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Outplane Membrane (P )
66
66
66
66
Outplane Bending (P )
215
-215
215
-215
Outplane Membrane (Mc)
-43
-43
43
43
Outplane Bending (Mc)
-409
409
409
-409
Outplane Membrane (ML)
0
0
0
0
Outplane Bending (ML)
0
0
0
0
Normal Pressure Stress
639
639
639
639
----------------------- -------- -------- -------- -------Outplane Stress Summary
467
855
1373
125

Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stresses parallel to
circumferential plane)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
)-----------Inplane Membrane (P )
58
58
58
58
Inplane Bending (P )
740
-740
740
-740
Inplane Membrane (Mc)
-59
-59
59
59
Inplane Bending (Mc)
-1334
1334
1334
-1334
Inplane Membrane (ML)
0
0
0
0
Inplane Bending (ML)
0
0
0
0
Inplane Pressure Stress
1278
1294
1278
1294
----------------------- -------- -------- -------- -------Inplane Stress Summary
682
1887
3471
-661
Vessel Stresses
CIRCUMFERENTIAL PLANE
(Shear stress normal to
circumferential plane)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
)-----------Outplane Shear (Vc)
0
0
0
0
Outplane Shear (Vl)
-24
-24
24
24
Torsional Shear (Mt)
41
41
41
41
----------------------- -------- -------- -------- -------Shear Stress Summary
16
16
66
66
Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stress Intensities

Two * Max Shear Stress

Cu
Cl
Left
Left
Outside
Inside
-----------(bar
683
1888

Du
Dl
Right
Right
Outside
Inside
)-----------3473
798

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Vessel-Nozzle Junction


-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|--------------------------------------------------------

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Nozl:
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Circ. Pm (SUS) |
579
596
579
596
579
596
579
596
Circ. Pl (SUS) |
8
8
38
38
-21
-21
71
71
Circ. Q (SUS) |
-216
216
412
-412
-175
175
453
-453
-----------------------------------------------------------------------Long. Pm (SUS) |
289
289
289
289
289
289
289
289
Long. Pl (SUS) |
-31
-31
81
81
-7
-7
53
53
Long. Q (SUS) |
-232
232
510
-510
-171
171
367
-367
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
13
13
-13
-13
-18
-18
18
18
Shear Q (SUS) |
48
48
48
48
48
48
48
48
-----------------------------------------------------------------------Pm (SUS)
| 579.0 596.0 579.0 596.0 579.0 596.0 579.0 596.0
-----------------------------------------------------------------------Pm+Pl (SUS)
| 587.5 604.5 617.7 634.6 559.2 576.1 651.0 668.0
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
381
830
1036
368
386
753
1113
273
------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
596.00
1379.00
|
Passed
Pm+Pl (SUS)
|
667.99
2068.50
|
Passed
Pm+Pl+Q (TOTAL)|
1113.76
4137.00
|
Passed
-----------------------------------------------------------------------WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Reinforcing Pad Edge


-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
1278
1294
1278
1294
1278
1294
1278
1294
Circ. Pl (SUS) |
-43
-43
175
175
-1
-1
117
117
Circ. Q (SUS) |
-58
58
488
-488
-594
594
2074 -2074
-----------------------------------------------------------------------Long. Pm (SUS) |
639
639
639
639
639
639
639
639
Long. Pl (SUS) |
-31
-31
147
147
23
23
109
109
Long. Q (SUS) |
-142
142
1622 -1622
-194
194
624
-624
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
18
18
-18
-18
-24
-24
24
24
Shear Q (SUS) |
41
41
41
41
41
41
41
41
-----------------------------------------------------------------------Pm (SUS)
|
1278
1294
1278
1294
1278
1294
1278
1294
-----------------------------------------------------------------------Pm+Pl (SUS)
|
1235
1251
1453
1469
1277
1293
1395
1411
------------------------------------------------------------------------

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Pm+Pl+Q (Total)|
1181
1315
2409
1817
684
1887
3471
797
------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
1294.00
1379.00
|
Passed
Pm+Pl (SUS)
|
1469.47
2068.50
|
Passed
Pm+Pl+Q (TOTAL)|
3471.01
4137.00
|
Passed
------------------------------------------------------------------------

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:


Nozzle Stress Summation at Vessel-Nozzle Junction
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
82
103
82
103
82
103
82
103
Circ. Pl (SUS) |
8
8
38
38
-7
-7
53
53
Circ. Q (SUS) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Long. Pm (SUS) |
41
41
41
41
41
41
41
41
Long. Pl (SUS) |
-233
-233
279
279
-175
-175
221
221
Long. Q (SUS) |
-730
730
1408 -1408
-588
588
1266 -1266
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
31
31
-31
-31
-41
-41
41
41
Shear Q (SUS) |
112
112
112
112
112
112
112
112
-----------------------------------------------------------------------Pm (SUS)
|
82.0 103.0
82.0 103.0
82.0 103.0
82.0 103.0
-----------------------------------------------------------------------Pm+Pl (SUS)
| 288.7 309.3 324.7 325.2 224.5 244.2 274.1 276.0
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
1051
581
1732
1239
809
467
1544
1199
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
103.00
1179.01
|
Passed
Pm+Pl (SUS)
|
325.22
1768.52
|
Passed
Pm+Pl+Q (TOTAL)|
1732.07
3537.03
|
Passed
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INPUT VALUES,

Nozzle Description: H1

Pressure for Reinforcement Calculations


Temperature for Internal Pressure
Design External Pressure
Temperature for External Pressure

From :
P
Temp
Pext
Tempex

Shell Material [Normalized]


Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient

S
Sa

Inside Diameter of Cylindrical Shell


Design Length of Section
Shell Finished (Minimum) Thickness
Shell Internal Corrosion Allowance
Shell External Corrosion Allowance

D
L
t
c
co

Distance from Bottom/Left Tangent

User Entered Minimum Design Metal Temperature

16.952
60
1.03
60

30
bar
C
bar
C

SA-516 70
1379.00 bar
1379.00 bar
2430.00
2235.0000
19.0500
3.0000
0.0000

mm
mm
mm
mm
mm

415.0000

mm

0.00

Type of Element Connected to the Shell : Nozzle


Material
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Sn
Sna

Diameter Basis (for tr calc only)


Layout Angle
Diameter

SA-106 B
K03006
Smls. pipe
1179.01 bar
1179.01 bar
ID
165.00
300.0000

deg
mm.

Size and Thickness Basis


Nominal
Nominal Thickness
tn
120
(As clarified in CRS, Sch 40, 60 &160 is insufficient in thickness)

Flange Material
Flange Type

SA-105
Weld Neck Flange

Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck

can
E1
En

3.0000
1.00
1.00

mm

Outside Projection
ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection
h
Weld leg size, Inside Element to Shell
Wi

225.0000
9.0000
19.0500
0.0000
0.0000

mm
mm
mm
mm
mm

Pad Material
[Normalized]
Pad Allowable Stress at Temperature
Pad Allowable Stress At Ambient

SA-516 70
1378.96 bar
1378.96 bar

Sp
Spa

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Nozzle Calcs. : H1
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Diameter of Pad along vessel surface
Thickness of Pad
Weld leg size between Pad and Shell
Groove weld depth between Pad and Nozzle
Reinforcing Pad Width
ASME Code Weld Type per UW-16
This is a Manway or Access Opening.

Dp
te
Wp
Wgpn

Class of attached Flange


Grade of attached Flange

570.0000
19.0500
12.0000
19.0500
123.0750
None

mm
mm
mm
mm
mm

150
GR 1.1

The Pressure Design option was MAWP + static head (to the nozzle).
Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
| |
| |
__________/| |
____/|__________\| |
|
\ | |
|
\ | |
|________________\|__|
Insert Nozzle With Pad, no Inside projection
Reinforcement CALCULATION, Description: H1

ASME Code, Section VIII, Division 1, 2010, 2011a, UG-37 to UG-45


Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation

273.050
25.400

mm.
mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (16.95*1218.0000)/(1379*1.00-0.6*16.95)
= 15.0842 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (16.95*139.53)/(1179*1.00-0.6*16.95)
= 2.0236 mm
Required Nozzle thickness under External Pressure per UG-28 : 0.8899
UG-40, Limits of Reinforcement : [Internal Pressure]
Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), pad side Tlwp

558.1000
279.0500
40.1250

Note : The Pad diameter is greater than the Diameter Limit, the

mm
mm
mm

mm

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Nozzle Calcs. : H1
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excess will not be considered .
Weld Strength Reduction Factor [fr1]:
= min( 1, Sn/S )
= min( 1, 1179.0/1379.0 )
= 0.855
Weld Strength Reduction Factor [fr2]:
= min( 1, Sn/S )
= min( 1, 1179.0/1379.0 )
= 0.855
Weld Strength Reduction Factor [fr4]:
= min( 1, Sp/S )
= min( 1, 1379.0/1379.0 )
= 1.000
Weld Strength Reduction Factor [fr3]:
= min( fr2, fr4 )
= min( 0.9 , 1.0 )
= 0.855
Results of Nozzle Reinforcement Area Calculations:
AREA AVAILABLE, A1 to A5
MAWP
External
Area Required
Ar
43.072
10.820
Area in Shell
A1
2.632
23.089
Area in Nozzle Wall
A2
13.981
14.758
Area in Inward Nozzle
A3
0.000
0.000
Area in Welds
A41+A42+A43
0.693
0.693
Area in Element
A5
33.467
33.467
TOTAL AREA AVAILABLE
Atot
50.773
72.007

Mapnc
NA
NA
NA
NA
NA
NA
NA

cm
cm
cm
cm
cm
cm
cm

90.00

Degs.

The MAWP Case Governs the Analysis.


Nozzle Angle Used in Area Calculations

The area available without a pad is Insufficient.


The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS:
Based on given Pad Thickness:
Based on given Pad Diameter:
Based on Shell or Nozzle Thickness:

Diameter
459.1133
570.0000
459.1133

Thickness
19.0500 mm
11.0001 mm
19.0500 mm

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (279.0500*15.0842*1.0+2*22.4000*15.0842*1.0*(1-0.85))
= 43.072 cm
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )

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= 279.050 ( 1.00 * 16.0500 - 1.0 * 15.084 ) - 2 * 22.400


( 1.00 * 16.0500 - 1.0 * 15.0842 ) * ( 1 - 0.855 )
= 2.632 cm
Area Available in Nozzle Wall Projecting Outward [A2]:
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 40.12 ) * ( 22.40 - 2.02 ) * 0.8550
= 13.981 cm
Area Available in Welds [A41 + A42 + A43]:
= Wo*fr3+(Wi-can/0.707)*fr2+Wp*fr4
= 9.0000 *0.85 + (0.0000 ) *0.85 + 0.0000 * 1.00
= 0.693 cm
Area Available in Element [A5]:
= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
= ( 558.1000 - 323.8500 ) * 19.0500 * 1.0000
= 33.467 cm

Note: Per user request, A5 multiplied by 0.75, see UG-37(h).


Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld,


Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 22.225 , tr = 2.024 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.105 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)

-4 C
-82 C
-29 C

MDMT of Nozzle Neck to Pad Weld for the Nozzle,


Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 19.050 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.940 , Temp. Reduction = 3 C
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3)
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)

-9 C
-12 C
-29 C

MDMT of Nozzle Neck to Pad Weld for Reinforcement pad,


Curve: D
---------------------------------------------------------------------Govrn. thk, tg = 19.050 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.940 , Temp. Reduction = 3 C
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3)
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)

-41 C
-45 C

MDMT of Shell to Pad Weld at Pad OD for pad,


Curve: D
----------------------------------------------------------------------

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Govrn. thk, tg = 19.050 , tr = 15.084 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.940 , Temp. Reduction = 3 C

Min Metal Temp. w/o impact per UCS-66


Min Metal Temp. at Required thickness (UCS 66.1)

-41 C
-45 C

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)),


Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 19.050 , tr = 15.084 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.940 , Temp. Reduction = 3 C
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)

-9 C
-12 C
-29 C

Governing MDMT of the Nozzle


Governing MDMT of the Reinforcement Pad
Governing MDMT of all the sub-joints of this Junction

:
:
:

-29 C
-45 C
-29 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:


Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c)
Flange MDMT with Temp reduction per UCS-66(b)(1)(b)
Flange MDMT with Temp reduction per UCS-66(b)(1)(c)

-29 C
-36 C
-104 C

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :


Design Pressure/Ambient Rating = 16.95/19.60 = 0.865
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.

Weld Size Calculations, Description: H1

Intermediate Calc. for nozzle/shell Welds


Tmin
Intermediate Calc. for pad/shell Welds
TminPad

19.0000
16.0500

mm
mm

Results Per UW-16.1:


Nozzle Weld
Pad Weld

Required Thickness
Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
8.0250 = 0.5*TminPad 8.4840 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (43.0724 - 2.6324 + 2 * 22.4000 * 0.8550 *
(1.00 * 16.0500 - 15.0842 ) ) * 1379
= 562738.38 N
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv

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Nozzle Calcs. : H1
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= ( 13.9806 + 33.4675 + 0.6925 - 0.0000 * 0.85 ) * 1379


= 663822.38 N
Weld Load [W2]:
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 13.9806 + 0.0000 + 0.6925 + ( 6.1476 ) ) * 1379
= 287102.25 N
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 13.9806 + 0.0000 + 0.6925 + 33.4675 + ( 6.1476 ) ) * 1379
= 748593.25 N

Strength of Connection Elements for Failure Path Analysis


Shear, Outward Nozzle Weld [Sonw]:
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 323.8500 * 9.0000 * 0.49 * 1179
= 264482. N
Shear, Pad Element Weld [Spew]:
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 570.0000 * 12.0000 * 0.49 * 1378
= 725938. N
Shear, Nozzle Wall [Snw]:
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 150.7250 ) * ( 25.4000 - 3.0000 ) * 0.7 * 1179
= 875336. N

Tension, Pad Groove Weld [Tpgw]:


= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 323.8500 * 19.0500 * 0.74 * 1378
= 988821. N
Tension, Shell Groove Weld [Tngw]:
= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 323.8500 * ( 19.0500 - 3.0000 ) * 0.74 * 1379
= 833126. N
Strength of Failure Paths:
PATH11 = (
PATH22 = (
= (
PATH33 = (
= (
Summary of
Path 1-1 =
Path 2-2 =
Path 3-3 =

SPEW +
Sonw +
264481
Spew +
725937

Failure
1601273
2086428
1559063

SNW ) = ( 725937 + 875335 ) = 1601273 N


Tpgw + Tngw + Sinw )
+ 988821 + 833125 + 0 ) = 2086428 N
Tngw + Sinw )
+ 833125 + 0 ) = 1559063 N
Path
N ,
N ,
N ,

Calculations:
must exceed W = 562738 N
must exceed W = 562738 N
must exceed W = 562738 N

or W1 = 663822 N
or W2 = 287102 N
or W3 = 748593 N

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Nozzle Calcs. : H1
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Maximum Allowable Pressure for this Nozzle at this Location:
Converged Max. Allow. Pressure in Operating case
18.029

bar

Note: The MAWP of this junction was limited by the parent Shell/Head.
Nozzle is O.K. for the External Pressure

1.034

bar

The Drop for this Nozzle is : 10.8384 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 254.8884 mm
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

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Nozzle Calcs. : N4
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INPUT VALUES,

Nozzle Description: N4

Pressure for Reinforcement Calculations


Temperature for Internal Pressure
Design External Pressure
Temperature for External Pressure

From :
P
Temp
Pext
Tempex

16.952
60
1.03
60

40
bar
C
bar
C

Shell Material [Normalized]


Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient

S
Sa

Inside Diameter of Elliptical Head


Aspect Ratio of Elliptical Head
Head Finished (Minimum) Thickness
Head Internal Corrosion Allowance
Head External Corrosion Allowance

D
Ar
t
c
co

2430.00
2.00
18.0000
3.0000
0.0000

mm

Distance from Head Centerline

L1

803.0000

mm

User Entered Minimum Design Metal Temperature

SA-516 70
1379.00 bar
1379.00 bar

0.00

mm
mm
mm

Type of Element Connected to the Shell : Nozzle


Material
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Sn
Sna

Diameter Basis (for tr calc only)


Layout Angle
Diameter
Size and Thickness Basis
Nominal Thickness

ID
240.00
80.0000

tn

Flange Material
Flange Type
Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck

SA-106 B
K03006
Smls. pipe
1179.01 bar
1179.01 bar

deg
mm.

Nominal
160

SA-105
FFWn
can
E1
En

3.0000
1.00
1.00

mm

Outside Projection
ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection
h
Weld leg size, Inside Element to Shell
Wi

192.0000
9.0000
18.0000
0.0000
0.0000

mm
mm
mm
mm
mm

Pad Material
[Normalized]
Pad Allowable Stress at Temperature
Pad Allowable Stress At Ambient

SA-516 70
1379.00 bar
1379.00 bar

Sp
Spa

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Nozzle Calcs. : N4
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Diameter of Pad along vessel surface
Thickness of Pad
Weld leg size between Pad and Shell
Groove weld depth between Pad and Nozzle
Reinforcing Pad Width
ASME Code Weld Type per UW-16

Dp
te
Wp
Wgpn

Class of attached Flange


Grade of attached Flange

190.0000
19.0500
14.0000
19.0500
50.5500
None

mm
mm
mm
mm
mm

150
GR 1.1

The Pressure Design option was MAWP + static head (to the nozzle).
Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
| |
| |
__________/| |
____/|__________\| |
|
\ | |
|
\ | |
|________________\|__|
Insert Nozzle With Pad, no Inside projection
Note : Checking Nozzle in the Meridional direction.
Reinforcement CALCULATION, Description: N4

ASME Code, Section VIII, Division 1, 2010, 2011a, UG-37 to UG-45


Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation

66.650
11.125

mm.
mm

Nozzle input data check completed without errors.


Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]
= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (16.95*0.898*2436.0000)/(2 *1379.00*1.00-0.2*16.95)
= 13.4605 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (16.95*36.32)/(1179*1.00-0.6*16.95)
= 0.5268 mm
Required Nozzle thickness under External Pressure per UG-28 : 0.3921
UG-40, Limits of Reinforcement : [Internal Pressure]
Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), pad side Tlwp

158.6945
79.3473
37.5000

mm
mm
mm

mm

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Note : The Pad diameter is greater than the Diameter Limit, the
excess will not be considered .
Weld Strength Reduction Factor [fr1]:
= min( 1, Sn/S )
= min( 1, 1179.0/1379.0 )
= 0.855

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/S )
= min( 1, 1179.0/1379.0 )
= 0.855
Weld Strength Reduction Factor [fr4]:
= min( 1, Sp/S )
= min( 1, 1379.0/1379.0 )
= 1.000
Weld Strength Reduction Factor [fr3]:
= min( fr2, fr4 )
= min( 0.9 , 1.0 )
= 0.855

Results of Nozzle Reinforcement Area Calculations:


AREA AVAILABLE, A1 to A5
MAWP
External
Area Required
Ar
10.998
2.608
Area in Shell
A1
1.185
6.633
Area in Nozzle Wall
A2
5.242
5.335
Area in Inward Nozzle
A3
0.000
0.000
Area in Welds
A41+A42+A43
0.693
0.693
Area in Element
A5
8.801
8.801
TOTAL AREA AVAILABLE
Atot
15.921
21.461

Mapnc
NA
NA
NA
NA
NA
NA
NA

cm
cm
cm
cm
cm
cm
cm

66.29

Degs.

The MAWP Case Governs the Analysis.


Nozzle Angle Used in Area Calculations
The area available without a pad is Insufficient.
The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS:


Based on given Pad Thickness:
Based on given Pad Diameter:
Based on Shell or Nozzle Thickness:

Diameter
109.2562
190.0000
131.9524

Thickness
19.0500 mm
6.2954 mm
11.1252 mm

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (79.3473*13.4605*1.0+2*8.1252*13.4605*1.0*(1-0.85))
= 10.998 cm
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:

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= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 79.347 ( 1.00 * 15.0000 - 1.0 * 13.461 ) - 2 * 8.125
( 1.00 * 15.0000 - 1.0 * 13.4605 ) * ( 1 - 0.855 )
= 1.185 cm
Area Available in Nozzle Wall Projecting Outward [A2]:
= ( 2 * Tlwp ) * ( tn - trn ) * fr2/sin( alpha3 )
= ( 2 * 37.50 ) * ( 8.13 - 0.53 ) * 0.8550/sin( 68.3 )
= 5.242 cm

Note: See Appendix L, L-7.7.7(b) for more information.


Area Available in Welds [A41 + A42 + A43]:
= Wo*fr3+(Wi-can/0.707)*fr2+Wp*fr4
= 9.0000 *0.85 + (0.0000 ) *0.85 + 0.0000 * 1.00
= 0.693 cm
Area Available in Element [A5]:
= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
= ( 158.6945 - 97.0958 ) * 19.0500 * 1.0000
= 8.801 cm

Note: Per user request, A5 multiplied by 0.75, see UG-37(h).


Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
MDMT of the Nozzle Neck to Flange Weld,
Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 9.735 , tr = 0.527 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.078 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)

-29 C
-104 C

MDMT of Nozzle Neck to Pad Weld for the Nozzle,


Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 9.735 , tr = 0.527 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.078 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)

-29 C
-104 C

MDMT of Nozzle Neck to Pad Weld for Reinforcement pad,


Curve: D
---------------------------------------------------------------------Govrn. thk, tg = 9.735 , tr = 0.527 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.078 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)

-48 C
-104 C

MDMT of Shell to Pad Weld at Pad OD for pad,


Curve: D
---------------------------------------------------------------------Govrn. thk, tg = 18.000 , tr = 13.461 , c = 3.0000 mm , E* = 1.00

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Stress Ratio = tr * (E*)/(tg - c) = 0.897 , Temp. Reduction = 6 C


Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)

-43 C
-48 C

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)),


Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 9.735 , tr = 0.527 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.078 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)

-29 C
-104 C

Governing MDMT of the Nozzle


Governing MDMT of the Reinforcement Pad
Governing MDMT of all the sub-joints of this Junction

:
:
:

-104 C
-48 C
-48 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:


Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c)
Flange MDMT with Temp reduction per UCS-66(b)(1)(b)
Flange MDMT with Temp reduction per UCS-66(b)(1)(c)

-29 C
-36 C
-104 C

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :


Design Pressure/Ambient Rating = 16.95/19.60 = 0.865
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.

Weld Size Calculations, Description: N4


Intermediate Calc. for nozzle/shell Welds
Tmin
Intermediate Calc. for pad/shell Welds
TminPad

8.1252
19.0000

mm
mm

Results Per UW-16.1:


Nozzle Weld
Pad Weld

Required Thickness
5.6876 = 0.7 * tmin.
9.5000 = 0.5*TminPad

Actual Thickness
6.3630 = 0.7 * Wo mm
9.8980 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (10.9978 - 1.1852 + 2 * 8.1252 * 0.8550 *
(1.00 * 15.0000 - 13.4605 ) ) * 1379
= 138257.09 N
Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:


= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 5.2422 + 8.8009 + 0.6925 - 0.0000 * 0.85 ) * 1379
= 203192.86 N

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Weld Load [W2]:


= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 5.2422 + 0.0000 + 0.6925 + ( 2.0841 ) ) * 1379
= 110572.50 N
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 5.2422 + 0.0000 + 0.6925 + 8.8009 + ( 2.0841 ) ) * 1379
= 231930.34 N
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 97.0958 * 9.0000 * 0.49 * 1179
= 79296. N
Shear, Pad Element Weld [Spew]:
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 190.0000 * 14.0000 * 0.49 * 1379
= 282317. N
Shear, Nozzle Wall [Snw]:
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 44.1108 ) * ( 11.1252 - 3.0000 ) * 0.7 * 1179
= 92922. N
Tension, Pad Groove Weld [Tpgw]:
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 97.0958 * 19.0500 * 0.74 * 1379
= 296474. N

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 97.0958 * ( 18.0000 - 3.0000 ) * 0.74 * 1379
= 233444. N
Strength of Failure Paths:

PATH11 = (
PATH22 = (
= (
PATH33 = (
= (
Summary of
Path 1-1 =
Path 2-2 =
Path 3-3 =

SPEW + SNW ) = ( 282317 + 92922 ) = 375239 N


Sonw + Tpgw + Tngw + Sinw )
79296 + 296474 + 233444 + 0 ) = 609214 N
Spew + Tngw + Sinw )
282317 + 233444 + 0 ) = 515761 N

Failure Path Calculations:


375239 N , must exceed W = 138257 N
609214 N , must exceed W = 138257 N
515761 N , must exceed W = 138257 N

or W1 = 203192 N
or W2 = 110572 N
or W3 = 231930 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case
17.017

bar

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Note: The MAWP of this junction was limited by the parent Shell/Head.
Nozzle is O.K. for the External Pressure

1.034

bar

Note : Checking Nozzle in the Latitudinal direction.


Reinforcement CALCULATION, Description: N4

ASME Code, Section VIII, Division 1, 2010, 2011a, UG-37 to UG-45


Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation

66.650
11.125

mm.
mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]


= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (16.95*0.898*2436.0000)/(2 *1379.00*1.00-0.2*16.95)
= 13.4605 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (16.95*36.32)/(1179*1.00-0.6*16.95)
= 0.5268 mm
Required Nozzle thickness under External Pressure per UG-28 : 0.3921
UG-40, Limits of Reinforcement : [Internal Pressure]
Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), pad side Tlwp

145.2992
72.6496
37.5000

Note : The Pad diameter is greater than the Diameter Limit, the
excess will not be considered .

Results of Nozzle Reinforcement Area Calculations:


AREA AVAILABLE, A1 to A5
MAWP
External
Area Required
Ar
10.096
2.395
Area in Shell
A1
1.082
6.056
Area in Nozzle Wall
A2
4.872
4.959
Area in Inward Nozzle
A3
0.000
0.000
Area in Welds
A41+A42+A43
0.693
0.693
Area in Element
A5
8.058
8.058
TOTAL AREA AVAILABLE
Atot
14.705
19.765

Mapnc
NA
NA
NA
NA
NA
NA
NA

cm
cm
cm
cm
cm
cm
cm

90.00

Degs.

The MAWP Case Governs the Analysis.


Nozzle Angle Used in Area Calculations
The area available without a pad is Insufficient.
The area available with the given pad is Sufficient.

mm
mm
mm

mm

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SELECTION OF POSSIBLE REINFORCING PADS:


Based on given Pad Thickness:
Based on given Pad Diameter:
Based on Shell or Nozzle Thickness:

Diameter
107.0065
190.0000
119.9043

Thickness
19.0500 mm
6.1159 mm
11.1252 mm

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (72.6496*13.4605*1.0+2*8.1252*13.4605*1.0*(1-0.85))
= 10.096 cm

Reinforcement Areas per Figure UG-37.1


Area Available in Shell [A1]:
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 72.650 ( 1.00 * 15.0000 - 1.0 * 13.461 ) - 2 * 8.125
( 1.00 * 15.0000 - 1.0 * 13.4605 ) * ( 1 - 0.855 )
= 1.082 cm
Area Available in Nozzle Wall Projecting Outward [A2]:
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 37.50 ) * ( 8.13 - 0.53 ) * 0.8550
= 4.872 cm
Area Available in Welds [A41 + A42 + A43]:
= Wo*fr3+(Wi-can/0.707)*fr2+Wp*fr4
= 9.0000 *0.85 + (0.0000 ) *0.85 + 0.0000 * 1.00
= 0.693 cm
Area Available in Element [A5]:
= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
= ( 145.2992 - 88.9000 ) * 19.0500 * 1.0000
= 8.058 cm
Note: Per user request, A5 multiplied by 0.75, see UG-37(h).
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int.
Wall Thickness for Internal/External pressures
ta
Wall Thickness per UG16(b),
tr16b
Wall Thickness, shell/head, internal pressure
trb1
Wall Thickness
tb1 = max(trb1, tr16b)
Wall Thickness, shell/head, external pressure
trb2
Wall Thickness
tb2 = max(trb2, tr16b)
Wall Thickness per table UG-45
tb3
Determine Nozzle Thickness candidate [tb]:
= min[ tb3, max( tb1,tb2) ]
= min[ 7.800 , max( 17.942 , 4.500 ) ]
= 7.8000 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 3.5268 , 7.8000 )
= 7.8000 mm

Press.]
= 3.5268 mm
= 4.5000 mm
= 17.9423 mm
= 17.9423 mm
= 3.9105 mm
= 4.5000 mm
= 7.8000 mm

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Available Nozzle Neck Thickness = 0.875 * 11.125 = 9.735 mm --> OK


Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained :
551.2, Allowable :
1179.0 bar Passed
Expansion :
0.0, Allowable :
2396.3 bar Passed
Occasional :
34.1, Allowable :
1568.1 bar Passed
Shear
:
415.4, Allowable :
825.3 bar Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
Weld Size Calculations, Description: N4
Intermediate Calc. for nozzle/shell Welds
Tmin
Intermediate Calc. for pad/shell Welds
TminPad

8.1252
19.0000

mm
mm

Results Per UW-16.1:


Nozzle Weld
Pad Weld

Required Thickness
5.6876 = 0.7 * tmin.
9.5000 = 0.5*TminPad

Actual Thickness
6.3630 = 0.7 * Wo mm
9.8980 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (10.0963 - 1.0821 + 2 * 8.1252 * 0.8550 *
(1.00 * 15.0000 - 13.4605 ) ) * 1379
= 127247.27 N
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 4.8723 + 8.0580 + 0.6925 - 0.0000 * 0.85 ) * 1379
= 187848.95 N

Weld Load [W2]:


= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 4.8723 + 0.0000 + 0.6925 + ( 2.0841 ) ) * 1379
= 105472.38 N
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 4.8723 + 0.0000 + 0.6925 + 8.0580 + ( 2.0841 ) ) * 1379
= 216586.44 N
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 88.9000 * 9.0000 * 0.49 * 1179
= 72603. N

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Shear, Pad Element Weld [Spew]:


= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 190.0000 * 14.0000 * 0.49 * 1379
= 282317. N
Shear, Nozzle Wall [Snw]:
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 40.3874 ) * ( 11.1252 - 3.0000 ) * 0.7 * 1179
= 85079. N
Tension, Pad Groove Weld [Tpgw]:
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 88.9000 * 19.0500 * 0.74 * 1379
= 271449. N

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 88.9000 * ( 18.0000 - 3.0000 ) * 0.74 * 1379
= 213739. N
Strength of Failure Paths:
PATH11 = (
PATH22 = (
= (
PATH33 = (
= (

Summary of
Path 1-1 =
Path 2-2 =
Path 3-3 =

SPEW + SNW ) = ( 282317 + 85078 ) = 367396 N


Sonw + Tpgw + Tngw + Sinw )
72602 + 271449 + 213739 + 0 ) = 557791 N
Spew + Tngw + Sinw )
282317 + 213739 + 0 ) = 496056 N

Failure Path Calculations:


367396 N , must exceed W = 127247 N
557791 N , must exceed W = 127247 N
496056 N , must exceed W = 127247 N

or W1 = 187848 N
or W2 = 105472 N
or W3 = 216586 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case
17.017

bar

Note: The MAWP of this junction was limited by the parent Shell/Head.
Nozzle is O.K. for the External Pressure

1.034

bar

The Drop for this Nozzle is : 17.9745 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 229.2946 mm
Input Echo, WRC107 Item

1,

Diameter Basis for Vessel


Cylindrical or Spherical Vessel
Internal Corrosion Allowance
Vessel Diameter
Vessel Thickness
Design Temperature

Description: N4

Vbasis
Cylsph
Cas
Dv
Tv

ID
Spherical
3.0000 mm
4374.000 mm
18.000 mm
60.00

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Vessel Material
Vessel Cold S.I. Allowable
Vessel Hot S.I. Allowable

Smc
Smh

SA-516 70
1379.00
1379.00

Attachment Type
WRC107 Attachment Classification

Type
Holsol

Round
Hollow

Diameter Basis for Nozzle


Corrosion Allowance for Nozzle
Nozzle Diameter
Nozzle Thickness
Nozzle Material
Nozzle Cold S.I. Allowable
Nozzle Hot S.I. Allowable

Nbasis
Can
Dn
Tn
SNmc
SNmh

ID
3.0000
66.650
11.125
SA-106 B
1179.01
1179.01

Tpad
Dpad

19.050
190.000

Dp

16.952
No

bar

-8800.0
8800.0
6600.0
1700.0
1300.0
2000.0

N
N
N
N-m
N-m
N-m

Thickness of Reinforcing Pad


Diameter of Reinforcing Pad
Design Internal Pressure
Include Pressure Thrust

External Forces and Moments in WRC 107 Convention:


Radial Load
(SUS)
P
Longitudinal Shear
(SUS)
(Vl) V1
Circumferential Shear
(SUS)
(Vc) V2
Circumferential Moment (SUS)
(Mc) M1
Longitudinal Moment
(SUS)
(Ml) M2
Torsional Moment
(SUS)
Mt

Use Interactive Control


WRC107 Version

Version

No
March

Include Pressure Stress Indices per Div. 2


Compute Pressure Stress per WRC-368
WRC 107 Stress Calculation for SUStained loads:
Radial Load
P
Circumferential Shear
(VC) V2
Longitudinal Shear
(VL) V1
Circumferential Moment
(MC) M1
Longitudinal Moment
(ML) M2
Torsional Moment
MT
Unitless Prm: U =

0.16 TAU =

5.00 (

4.97) RHO =

bar
bar

mm
mm
mm
bar
bar
mm
mm

1979
No
No

-8800.0
6600.0
8800.0
1700.0
1300.0
2000.0
4.00 (

N
N
N
N-m
N-m
N-m
4.19)

Dimensionless Loads for Spherical Shells at Attachment Junction:


-----------------------------------------------------------Curves read for 1979
Figure
Value
Location
-----------------------------------------------------------N(x) * T / P
SP 4
0.09700
(A,B,C,D)
M(x)
/ P
SP 4
0.03346
(A,B,C,D)
N(x) * T * SQRT(Rm * T ) / MC
SM 4
0.35956
(A,B,C,D)

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M(x)
* SQRT(Rm * T ) / MC
N(x) * T * SQRT(Rm * T ) / ML
M(x)
* SQRT(Rm * T ) / ML

SM 4
SM 4
SM 4

0.14343
0.35956
0.14343

(A,B,C,D)
(A,B,C,D)
(A,B,C,D)

N(y) * T / P
M(y)
/ P
N(y) * T * SQRT(Rm *
M(y)
* SQRT(Rm *
N(y) * T * SQRT(Rm *
M(y)
* SQRT(Rm *

SP
SP
SM
SM
SM
SM

0.34109
0.23202
0.10351
1.09362
0.10351
1.09362

(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)

T
T
T
T

)
)
)
)

/
/
/
/

MC
MC
ML
ML

4
4
4
4
4
4

Stress Concentration Factors Kn = 1.00,

Kb = 1.00

Stresses in the Vessel at the Attachment Junction


-----------------------------------------------------------------------|
Stress Values at
Type of
|
(bar
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Memb. P |
7
7
7
7
7
7
7
7
Rad. Bend. P |
15
-15
15
-15
15
-15
15
-15
Rad. Memb. MC |
0
0
0
0
-19
-19
19
19
Rad. Bend. MC |
0
0
0
0
-46
46
46
-46
Rad. Memb. ML |
-14
-14
14
14
0
0
0
0
Rad. Bend. ML |
-35
35
35
-35
0
0
0
0
|
Tot. Rad. Str.| -27.3
12.6
72.5 -28.4 -42.6
18.9
87.8 -34.7
-----------------------------------------------------------------------Tang. Memb. P |
25
25
25
25
25
25
25
25
Tang. Bend. P |
105
-105
105
-105
105
-105
105
-105
Tang. Memb. MC |
0
0
0
0
-5
-5
5
5
Tang. Bend. MC |
0
0
0
0
-350
350
350
-350
Tang. Memb. ML |
-4
-4
4
4
0
0
0
0
Tang. Bend. ML |
-268
268
268
-268
0
0
0
0
|
Tot. Tang. Str.| -141.0 184.3 404.1 -343.8 -224.8 265.5 487.9 -425.1
-----------------------------------------------------------------------Shear VC |
13
13
-13
-13
0
0
0
0
Shear VL |
0
0
0
0
-18
-18
18
18
Shear MT |
47
47
47
47
47
47
47
47
|
Tot. Shear|
61.2
61.2
33.4
33.4
28.8
28.8
65.8
65.8
-----------------------------------------------------------------------Str. Int. | 167.64 210.81 407.42 347.34 229.26 268.85 498.48 435.88
------------------------------------------------------------------------

Unitless Prm: U =

0.52 TAU =

0.00 ( 11.19) RHO =

0.00 (

Dimensionless Loads for Spherical Shells at Pad edge:


-----------------------------------------------------------Curves read for 1979
Figure
Value
Location
------------------------------------------------------------

1.85)

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Nozzle Calcs. : N4
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N(x) * T / P
M(x)
/ P
N(x) * T * SQRT(Rm *
M(x)
* SQRT(Rm *
N(x) * T * SQRT(Rm *
M(x)
* SQRT(Rm *

N(y) * T / P
M(y)
/ P
N(y) * T * SQRT(Rm *
M(y)
* SQRT(Rm *
N(y) * T * SQRT(Rm *
M(y)
* SQRT(Rm *

T
T
T
T

T
T
T
T

)
)
)
)

)
)
)
)

/
/
/
/

/
/
/
/

MC
MC
ML
ML

SR
SR
SR
SR
SR
SR

2
2
3
3
3
3

0.13011
0.07925
0.13962
0.22942
0.13962
0.22942

(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)

MC
MC
ML
ML

SR
SR
SR
SR
SR
SR

2
2
3
3
3
3

0.03885
0.02405
0.04230
0.06864
0.04230
0.06864

(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)

Stress Concentration Factors Kn = 1.00,

Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad


-----------------------------------------------------------------------|
Stress Values at
Type of
|
(bar
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Memb. P |
50
50
50
50
50
50
50
50
Rad. Bend. P |
185
-185
185
-185
185
-185
185
-185
Rad. Memb. MC |
0
0
0
0
-58
-58
58
58
Rad. Bend. MC |
0
0
0
0
-572
572
572
-572
Rad. Memb. ML |
-44
-44
44
44
0
0
0
0
Rad. Bend. ML |
-437
437
437
-437
0
0
0
0
|
Tot. Rad. Str.| -245.5 258.4 719.2 -528.6 -393.9 379.5 867.6 -649.7
-----------------------------------------------------------------------Tang. Memb. P |
15
15
15
15
15
15
15
15
Tang. Bend. P |
56
-56
56
-56
56
-56
56
-56
Tang. Memb. MC |
0
0
0
0
-17
-17
17
17
Tang. Bend. MC |
0
0
0
0
-171
171
171
-171
Tang. Memb. ML |
-13
-13
13
13
0
0
0
0
Tang. Bend. ML |
-131
131
131
-131
0
0
0
0
|
Tot. Tang. Str.| -72.8
76.3 216.1 -158.8 -117.3 112.5 260.6 -195.0
-----------------------------------------------------------------------Shear VC |
14
14
-14
-14
0
0
0
0
Shear VL |
0
0
0
0
-19
-19
19
19
Shear MT |
23
23
23
23
23
23
23
23
|
Tot. Shear|
38.2
38.2
8.8
8.8
3.8
3.8
43.2
43.2
-----------------------------------------------------------------------Str. Int. | 253.55 266.11 719.35 528.80 393.92 379.54 870.66 653.73
-----------------------------------------------------------------------WRC 107 Stress Summations:
Vessel Stress Summation at Attachment Junction

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-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Pm (SUS) |
545
545
545
545
545
545
545
545
Rad. Pl (SUS) |
-7
-7
22
22
-11
-11
26
26
Rad. Q (SUS) |
-19
19
50
-50
-30
30
61
-61
-----------------------------------------------------------------------Long. Pm (SUS) |
545
545
545
545
545
545
545
545
Long. Pl (SUS) |
21
21
30
30
20
20
31
31
Long. Q (SUS) |
-162
162
373
-373
-245
245
456
-456
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
13
13
-13
-13
-18
-18
18
18
Shear Q (SUS) |
47
47
47
47
47
47
47
47
-----------------------------------------------------------------------Pm (SUS)
| 545.2 545.2 545.2 545.2 545.2 545.2 545.2 545.2
-----------------------------------------------------------------------Pm+Pl (SUS)
| 572.5 572.5 585.8 585.8 574.0 574.0 592.9 592.9
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
544
749
952
520
507
814
1043
521
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
545.24
1379.00
|
Passed
Pm+Pl (SUS)
|
592.91
2068.50
|
Passed
Pm+Pl+Q (TOTAL)|
1043.73
4137.00
|
Passed
-----------------------------------------------------------------------WRC 107 Stress Summations:
Vessel Stress Summation at Reinforcing Pad Edge
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Pm (SUS) |
1237
1237
1237
1237
1237
1237
1237
1237
Rad. Pl (SUS) |
6
6
95
95
-7
-7
108
108
Rad. Q (SUS) |
-251
251
623
-623
-386
386
758
-758
-----------------------------------------------------------------------Long. Pm (SUS) |
1237
1237
1237
1237
1237
1237
1237
1237
Long. Pl (SUS) |
1
1
28
28
-2
-2
32
32
Long. Q (SUS) |
-74
74
187
-187
-114
114
227
-227
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
14
14
-14
-14
-19
-19
19
19

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Shear Q (SUS) |
23
23
23
23
23
23
23
23
-----------------------------------------------------------------------Pm (SUS)
|
1237
1237
1237
1237
1237
1237
1237
1237
-----------------------------------------------------------------------Pm+Pl (SUS)
|
1256
1256
1335
1335
1252
1252
1351
1351
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
1172
1503
1956
1078
1120
1617
2108
1046
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
1237.54
1379.00
|
Passed
Pm+Pl (SUS)
|
1351.28
2068.50
|
Passed
Pm+Pl+Q (TOTAL)|
2108.20
4137.00
|
Passed
-----------------------------------------------------------------------PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

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INPUT VALUES,

Nozzle Description: M1

Pressure for Reinforcement Calculations


Temperature for Internal Pressure
Design External Pressure
Temperature for External Pressure

From :
P
Temp
Pext
Tempex

16.952
60
1.03
60

40
bar
C
bar
C

Shell Material [Normalized]


Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient

S
Sa

Inside Diameter of Elliptical Head


Aspect Ratio of Elliptical Head
Head Finished (Minimum) Thickness
Head Internal Corrosion Allowance
Head External Corrosion Allowance

D
Ar
t
c
co

2430.00
2.00
18.0000
3.0000
0.0000

mm

Distance from Head Centerline

L1

535.0000

mm

User Entered Minimum Design Metal Temperature

SA-516 70
1379.00 bar
1379.00 bar

0.00

mm
mm
mm

Type of Element Connected to the Shell : Nozzle

Material
[Normalized]
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Sn
Sna

Diameter Basis (for tr calc only)


Layout Angle
Diameter
Size and Thickness Basis
Actual Thickness

SA-516 70
K02700
Plate
1379.00 bar
1379.00 bar
OD
45.00
762.0000

tn

deg
mm.

Actual
22.2000 mm

Flange Material
Flange Type

SA-105
Weld Neck Flange

Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck

can
E1
En

3.0000
1.00
1.00

mm

Outside Projection
ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection
h
Weld leg size, Inside Element to Shell
Wi

435.0000
9.0000
18.0000
0.0000
0.0000

mm
mm
mm
mm
mm

Pad Material
[Normalized]
Pad Allowable Stress at Temperature
Pad Allowable Stress At Ambient

SA-516 70
1379.00 bar
1379.00 bar

Sp
Spa

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Diameter of Pad along vessel surface


Thickness of Pad
Weld leg size between Pad and Shell
Groove weld depth between Pad and Nozzle
Reinforcing Pad Width
ASME Code Weld Type per UW-16
This is a Manway or Access Opening.

Dp
te
Wp
Wgpn

1375.0000
22.2000
14.0000
22.2000
306.5000
None

Class of attached Flange


Grade of attached Flange

mm
mm
mm
mm
mm

150
GR 1.1

The Pressure Design option was MAWP + static head (to the nozzle).
Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
| |
| |
__________/| |
____/|__________\| |
|
\ | |
|
\ | |
|________________\|__|
Insert Nozzle With Pad, no Inside projection
Note : Checking Nozzle in the Meridional direction.

Reinforcement CALCULATION, Description: M1


ASME Code, Section VIII, Division 1, 2010, 2011a, UG-37 to UG-45
Actual Outside Diameter Used in Calculation
Actual Thickness Used in Calculation

762.000
22.200

mm.
mm

Nozzle input data check completed without errors.


Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]
= (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c)
= (16.95*2436.0000*0.997)/( 2*1379.00*1.00-0.2*16.95)
= 14.9423 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (16.95*381.0000)/(1379*1.00+0.4*16.95)
= 4.6607 mm
Required Nozzle thickness under External Pressure per UG-28 : 1.9394
UG-40, Limits of Reinforcement : [Internal Pressure]
Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), pad side Tlwp

1507.4374
753.7187
37.5000

mm
mm
mm

mm

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Nozzle Calcs. : M1
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Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/S )
= min( 1, 1379.0/1379.0 )
= 1.000

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/S )
= min( 1, 1379.0/1379.0 )
= 1.000
Weld Strength Reduction Factor [fr4]:
= min( 1, Sp/S )
= min( 1, 1379.0/1379.0 )
= 1.000
Weld Strength Reduction Factor [fr3]:
= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000
Results of Nozzle Reinforcement Area Calculations:
AREA AVAILABLE, A1 to A5
MAWP
External
Area Required
Ar
112.623
24.062
Area in Shell
A1
0.435
64.933
Area in Nozzle Wall
A2
10.932
12.978
Area in Inward Nozzle
A3
0.000
0.000
Area in Welds
A41+A42+A43
2.770
2.770
Area in Element
A5
102.065
102.065
TOTAL AREA AVAILABLE
Atot
116.201
182.746

Mapnc
NA
NA
NA
NA
NA
NA
NA

cm
cm
cm
cm
cm
cm
cm

73.75

Degs.

The MAWP Case Governs the Analysis.


Nozzle Angle Used in Area Calculations
The area available without a pad is Insufficient.
The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS:
Diameter
Based on given Pad Thickness:
1205.6311
Based on given Pad Diameter:
1375.0000
Based on Shell or Nozzle Thickness:
1340.8619

Thickness
22.2000 mm
16.0662 mm
18.0000 mm

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (753.7187*14.9423*1.0+2*19.2000*14.9423*1.0*(1-1.00))
= 112.623 cm

Reinforcement Areas per Figure UG-37.1


Area Available in Shell [A1]:
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 753.719 ( 1.00 * 15.0000 - 1.0 * 14.942 ) - 2 * 19.200

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( 1.00 * 15.0000 - 1.0 * 14.9423 ) * ( 1 - 1.000 )


= 0.435 cm
Area Available in Nozzle Wall Projecting Outward [A2]:
= ( 2 * Tlwp ) * ( tn - trn ) * fr2/sin( alpha3 )
= ( 2 * 37.50 ) * ( 19.20 - 4.66 ) * 1.0000/sin( 85.9 )
= 10.932 cm

Note: See Appendix L, L-7.7.7(b) for more information.


Area Available in Welds [A41 + A42 + A43]:
= Wo*fr3+(Wi-can/0.707)*fr2+Wp*fr4
= 9.0000 *1.00 + (0.0000 ) *1.00 + 14.0000 * 1.00
= 2.770 cm
Area Available in Element [A5]:
= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
= ( 1406.7170 - 793.7170 ) * 22.2000 * 1.0000
= 102.065 cm
Note: Per user request, A5 multiplied by 0.75, see UG-37(h).
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld,


Curve: D
---------------------------------------------------------------------Govrn. thk, tg = 22.200 , tr = 4.661 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.243 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)

-37 C
-104 C

MDMT of Nozzle Neck to Pad Weld for the Nozzle,


Curve: D
---------------------------------------------------------------------Govrn. thk, tg = 22.200 , tr = 4.661 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.243 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)

-37 C
-104 C

MDMT of Nozzle Neck to Pad Weld for Reinforcement pad,


Curve: D
---------------------------------------------------------------------Govrn. thk, tg = 22.200 , tr = 4.661 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.243 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)

-37 C
-104 C

MDMT of Shell to Pad Weld at Pad OD for pad,


Curve: D
---------------------------------------------------------------------Govrn. thk, tg = 18.000 , tr = 14.942 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.996 , Temp. Reduction = 0 C

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Min Metal Temp. w/o impact per UCS-66


Min Metal Temp. at Required thickness (UCS 66.1)

-43 C
-43 C

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)),


Curve: D
---------------------------------------------------------------------Govrn. thk, tg = 18.000 , tr = 14.942 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.996 , Temp. Reduction = 0 C
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)

-43 C
-43 C

Governing MDMT of the Nozzle


Governing MDMT of the Reinforcement Pad
Governing MDMT of all the sub-joints of this Junction

:
:
:

-43 C
-43 C
-43 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:


Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c)
Flange MDMT with Temp reduction per UCS-66(b)(1)(b)
Flange MDMT with Temp reduction per UCS-66(b)(1)(c)

-29 C
-36 C
-104 C

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :


Design Pressure/Ambient Rating = 16.95/19.60 = 0.865
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.

Weld Size Calculations, Description: M1


Intermediate Calc. for nozzle/shell Welds
Tmin
Intermediate Calc. for pad/shell Welds
TminPad

19.0000
19.0000

mm
mm

Results Per UW-16.1:


Nozzle Weld
Pad Weld

Required Thickness
Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
9.5000 = 0.5*TminPad 9.8980 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (112.6229 - 0.4349 + 2 * 19.2000 * 1.0000 *
(1.00 * 15.0000 - 14.9423 ) ) * 1379
= 1547290.75 N
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 10.9319 + 102.0645 + 2.7700 - 0.0000 * 1.00 ) * 1379
= 1596328.62 N
Weld Load [W2]:

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= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 10.9319 + 0.0000 + 0.8100 + ( 5.7600 ) ) * 1379
= 241337.09 N
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 10.9319 + 0.0000 + 2.7700 + 102.0645 + ( 5.7600 ) ) * 1379
= 1675754.62 N
Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 793.7170 * 9.0000 * 0.49 * 1379
= 758166. N
Shear, Pad Element Weld [Spew]:
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 1375.0000 * 14.0000 * 0.49 * 1379
= 2043086. N
Shear, Nozzle Wall [Snw]:
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 386.8589 ) * ( 22.2000 - 3.0000 ) * 0.7 * 1379
= 2252380. N
Tension, Pad Groove Weld [Tpgw]:
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 793.7170 * 22.2000 * 0.74 * 1379
= 2824296. N

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 793.7170 * ( 18.0000 - 3.0000 ) * 0.74 * 1379
= 1908308. N
Strength of Failure Paths:
PATH11 = (
PATH22 = (
= (
PATH33 = (
= (

Summary of
Path 1-1 =
Path 2-2 =
Path 3-3 =

SPEW + SNW ) = ( 2043086 + 2252380 ) = 4295466 N


Sonw + Tpgw + Tngw + Sinw )
758165 + 2824296 + 1908308 + 0 ) = 5490770 N
Spew + Tngw + Sinw )
2043086 + 1908308 + 0 ) = 3951394 N

Failure
4295466
5490770
3951394

Path
N ,
N ,
N ,

Calculations:
must exceed W = 1547290 N
must exceed W = 1547290 N
must exceed W = 1547290 N

or W1 = 1596328 N
or W2 = 241337 N
or W3 = 1675754 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case
17.017

bar

Note: The MAWP of this junction was limited by the parent Shell/Head.

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Nozzle is O.K. for the External Pressure

1.034

bar

Note : Checking Nozzle in the Latitudinal direction.


Reinforcement CALCULATION, Description: M1

ASME Code, Section VIII, Division 1, 2010, 2011a, UG-37 to UG-45


Actual Outside Diameter Used in Calculation
Actual Thickness Used in Calculation

762.000
22.200

mm.
mm

Nozzle input data check completed without errors.


Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]
= (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c)
= (16.95*2436.0000*0.997)/( 2*1379.00*1.00-0.2*16.95)
= 14.9423 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (16.95*381.0000)/(1379*1.00+0.4*16.95)
= 4.6607 mm
Required Nozzle thickness under External Pressure per UG-28 : 1.9394
UG-40, Limits of Reinforcement : [Internal Pressure]
Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), pad side Tlwp
Results of Nozzle Reinforcement Area Calculations:
AREA AVAILABLE, A1 to A5
MAWP
External
Area Required
Ar
108.122
23.101
Area in Shell
A1
0.418
62.338
Area in Nozzle Wall
A2
10.904
12.945
Area in Inward Nozzle
A3
0.000
0.000
Area in Welds
A41+A42+A43
2.770
2.770
Area in Element
A5
102.064
102.064
TOTAL AREA AVAILABLE
Atot
116.157
180.118

1447.2001
723.6000
37.5000

mm
mm
mm

Mapnc
NA
NA
NA
NA
NA
NA
NA

cm
cm
cm
cm
cm
cm
cm

90.00

Degs.

The MAWP Case Governs the Analysis.

Nozzle Angle Used in Area Calculations


The area available without a pad is Insufficient.
The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS:


Diameter
Based on given Pad Thickness:
1185.5605
Based on given Pad Diameter:
1375.0000
Based on Shell or Nozzle Thickness:
1284.3914

Thickness
22.2000 mm
15.3394 mm
18.0000 mm

mm

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Area Required [A]:
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (723.6000*14.9423*1.0+2*19.2000*14.9423*1.0*(1-1.00))
= 108.122 cm

Reinforcement Areas per Figure UG-37.1


Area Available in Shell [A1]:
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 723.600 ( 1.00 * 15.0000 - 1.0 * 14.942 ) - 2 * 19.200
( 1.00 * 15.0000 - 1.0 * 14.9423 ) * ( 1 - 1.000 )
= 0.418 cm
Area Available in Nozzle Wall Projecting Outward [A2]:
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 37.50 ) * ( 19.20 - 4.66 ) * 1.0000
= 10.904 cm
Area Available in Welds [A41 + A42 + A43]:
= Wo*fr3+(Wi-can/0.707)*fr2+Wp*fr4
= 9.0000 *1.00 + (0.0000 ) *1.00 + 14.0000 * 1.00
= 2.770 cm
Area Available in Element [A5]:
= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
= ( 1375.0000 - 762.0000 ) * 22.2000 * 1.0000
= 102.064 cm

Note: Per user request, A5 multiplied by 0.75, see UG-37(h).


Weld Size Calculations, Description: M1
Intermediate Calc. for nozzle/shell Welds
Tmin
Intermediate Calc. for pad/shell Welds
TminPad

19.0000
19.0000

mm
mm

Results Per UW-16.1:


Nozzle Weld
Pad Weld

Required Thickness
Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
9.5000 = 0.5*TminPad 9.8980 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (108.1225 - 0.4175 + 2 * 19.2000 * 1.0000 *
(1.00 * 15.0000 - 14.9423 ) ) * 1379
= 1485473.00 N
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 10.9045 + 102.0645 + 2.7700 - 0.0000 * 1.00 ) * 1379
= 1595950.75 N

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Weld Load [W2]:


= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 10.9045 + 0.0000 + 0.8100 + ( 5.7600 ) ) * 1379
= 240959.22 N
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 10.9045 + 0.0000 + 2.7700 + 102.0645 + ( 5.7600 ) ) * 1379
= 1675376.75 N
Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 762.0000 * 9.0000 * 0.49 * 1379
= 727869. N
Shear, Pad Element Weld [Spew]:
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 1375.0000 * 14.0000 * 0.49 * 1379
= 2043086. N
Shear, Nozzle Wall [Snw]:
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 371.4000 ) * ( 22.2000 - 3.0000 ) * 0.7 * 1379
= 2162375. N

Tension, Pad Groove Weld [Tpgw]:


= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 762.0000 * 22.2000 * 0.74 * 1379
= 2711437. N
Tension, Shell Groove Weld [Tngw]:
= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 762.0000 * ( 18.0000 - 3.0000 ) * 0.74 * 1379
= 1832052. N
Strength of Failure Paths:
PATH11 = (
PATH22 = (
= (
PATH33 = (
= (

Summary of
Path 1-1 =
Path 2-2 =
Path 3-3 =

SPEW + SNW ) = ( 2043086 + 2162375 ) = 4205461 N


Sonw + Tpgw + Tngw + Sinw )
727869 + 2711437 + 1832052 + 0 ) = 5271358 N
Spew + Tngw + Sinw )
2043086 + 1832052 + 0 ) = 3875138 N

Failure
4205461
5271358
3875138

Path
N ,
N ,
N ,

Calculations:
must exceed W = 1485473 N
must exceed W = 1485473 N
must exceed W = 1485473 N

or W1 = 1595950 N
or W2 = 240959 N
or W3 = 1675376 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case
17.017

bar

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Note: The MAWP of this junction was limited by the parent Shell/Head.
Nozzle is O.K. for the External Pressure

1.034

bar

The Drop for this Nozzle is : 133.6252 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 587.1768 mm
Percent Elongation Calculations:
Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro)

3.001 %

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Nozzle Schedule :
Step:
25 11:07a Jan 30,2014

Nozzle Schedule:
Nominal Flange
Noz.
Wall
Re-Pad
Cut
Size Sch/Type
O/Dia
Thk
ODia Thick Length
mm
Cls
mm
mm
mm
mm
mm
-----------------------------------------------------------------------------N5
50
150 LWN
77.720 13.460
193
N4
80
160 N/A
88.900 11.125
190.00 19.05
229
N3
150
160 N/A
168.275 18.237
270.00 19.05
278
N1
200
160 N/A
219.075 23.012
350.00 19.05
223
N2
200
160 N/A
219.075 23.012
350.00 19.05
223
H1
300
120 WNF
323.850 25.400
570.00 19.05
254
M1
762
150 WNF
762.000 22.200 1375.00 22.20
587
Description

General Notes for the above table:


The Cut Length is the Outside Projection + Inside Projection + Drop +
In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.

In the case of Oblique Nozzles, the Outside Diameter must


be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details:
Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside
Nozzle
Material
Weld
Weld
Weld
Weld
Weld
mm
mm
mm
mm
mm
-----------------------------------------------------------------------------N5
SA-105
18.000
9.000
N4
SA-106 B
18.000
9.000
14.000
19.050
N3
SA-106 B
19.050
9.000
12.000
19.050
N1
SA-106 B
19.050
9.000
12.000
19.050
N2
SA-106 B
19.050
9.000
12.000
19.050
H1
SA-106 B
19.050
9.000
12.000
19.050
M1
SA-516 70
18.000
9.000
14.000
22.200
-

Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance
Layout
Projection
Installed In
From Datum
Angle
Outside
Inside
Component
mm
deg.
mm
mm
---------------------------------------------------------------------------N5
180.00
175.00
0.00
BOTTOM HEAD
N4
240.00
192.00
0.00
TOP HEAD
N3
1543.000
21.39
221.00
0.00
SHELL
N1
1503.000
0.00
200.00
0.00
SHELL
Nozzle

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Nozzle Schedule :
Step:
25 11:07a Jan 30,2014

N2
H1
M1

327.000
415.000

144.00
165.00
45.00

200.00
225.00
435.00

0.00
0.00
0.00

SHELL
SHELL
TOP HEAD

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Nozzle Summary :
Step:
26 11:07a Jan 30,2014

Nozzle Calculation Summary:


Description

MAWP
Ext
MAPNC
UG45 [tr] Weld
Areas or
bar
bar
Path
Stresses
--------------------------------------------------------------------------N5
16.95
...
...
OK 7.80
OK
NoCalc[*]
N1
18.03
OK
...
OK 10.16
OK
Passed
N2
18.03
OK
...
OK 10.16
OK
Passed
N3
18.03
OK
...
OK 9.22
OK
Passed
N3
18.03
OK
...
OK 9.22
OK
Passed
H1
18.03
OK
...
...
OK
Passed
N4
17.02
OK
...
OK 7.80
OK
Passed
N4
17.02
OK
...
OK 7.80
OK
Passed
M1
17.02
OK
...
...
OK
Passed
M1
17.02
OK
...
...
OK
Passed
--------------------------------------------------------------------------Min. - Nozzles
16.95 N5
Min. Shell&Flgs
16.95 20
30
19.60
Computed Vessel M.A.W.P.

16.95

bar

[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.
Check the Spatial Relationship between the Nozzles
From Node
20
30
30
30
30
40
40

Nozzle Description
N5
N1
N2
N3
H1
N4
M1

Y Coordinate,
0.000
1503.000
327.000
1543.000
415.000
0.000
0.000

Layout Angle,
180.000
0.000
144.000
21.386
165.000
240.000
45.000

Dia. Limit
113.600
358.100
358.100
275.601
558.100
145.299
1447.200

The nozzle spacing is computed by the following:


= Sqrt( ll + lc ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.
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MDMT Summary :
Step:
27 11:07a Jan 30,2014

Minimum Design Metal Temperature Results Summary :

Curve

Basic Reduced UG-20(f) Thickness


Gov
E*
MDMT
MDMT
MDMT
ratio
Thk
Notes
C
C
C
mm
---------------------------------------------------------------------------BOTTOM HEAD [10]
D
-43
-43
-29
1.000 18.000
1.000
BOTTOM HEAD
[7]
D
-37
-48
-29
0.789 22.200
1.000
SHELL
[8]
D
-41
-45
-29
0.940 19.050
1.000
TOP HEAD
[10]
D
-43
-43
-29
0.996 18.000
1.000
TOP HEAD
[7]
D
-37
-48
-29
0.786 22.200
1.000
N5
[1]
C
-37
-104
0.034 13.460
1.000
Nozzle Flg
[5]
-29
-36
0.868
N1
[1]
B
-9
-29
-29
0.940 19.050
1.000
Nozzle Flg
[4]
-29
-104
0.076
N2
[1]
B
-9
-29
-29
0.940 19.050
1.000
Nozzle Flg
[4]
-29
-104
0.076
N3
[1]
D
-41
-45
-29
0.940 19.050
1.000
Nozzle Flg
[4]
-29
-104
0.077
H1
[1]
B
-9
-29
-29
0.940 19.050
1.000
Nozzle Flg
[4]
-29
-104
0.105
N4
[1]
D
-43
-48
-29
0.897 18.000
1.000
Nozzle Flg
[4]
-29
-104
0.078
M1
[1]
D
-43
-43
-29
0.996 18.000
1.000
Nozzle Flg
[4]
-29
-104
0.243
---------------------------------------------------------------------------Required Minimum Design Metal Temperature
0 C
Warmest Computed Minimum Design Metal Temperature
-29 C
Description

Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66(3)

UG-84(b)(2) was not considered.


UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

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Vessel Design Summary :
Step:
28 11:07a Jan 30,2014
Design Code: ASME Code Section VIII Division 1, 2010, 2011a
Diameter Spec : 2430.000 mm ID
Vessel Design Length, Tangent to Tangent
Distance of Bottom Tangent above Grade
Distance of Base above Grade
Specified Datum Line Distance

Skirt Material Specification


Shell Material Specification
Nozzle Material Specification
Nozzle Material Specification
Nozzle Material Specification
Re-Pad Material Specification

1830.00

mm

20514.00
19664.00
850.00

mm
mm
mm

SA-516 70
SA-516 70
SA-105
SA-106 B
SA-516 70
SA-516 70

[Normalized]
[Normalized]
[Normalized]

Internal Design Temperature


Internal Design Pressure

60
16.000

C
bar

External Design Temperature


External Design Pressure

60
1.034

C
bar

16.952
5.403
25.481

bar
bar
bar

Maximum Allowable Working Pressure


External Max. Allowable Working Pressure
Hydrostatic Test Pressure
Required Minimum Design Metal Temperature
Warmest Computed Minimum Design Metal Temperature
Wind Design Code
Earthquake Design Code

0
-29

[Normalized]
[Normalized]

C
C

ASCE-98\02\05\IBC-03\06\STS-1
G-Loading

Element Pressures and MAWP: bar

Element Desc

| Design Pres. | External | M.A.W.P | Corrosion


| + Stat. head | Pressure |
| Allowance
--------------------------------------------------------------------BOTTOM HEAD
16.065
1.034
16.952
3.0000
SHELL
16.000
1.034
18.029
3.0000
TOP HEAD
16.000
1.034
17.017
3.0000
Liquid Level: 657.50 mm

Dens.: 1014.040 kg/m

Sp. Gr.: 1.015

Element
"To" Elev Length
Element Thk
R e q d T h k
Joint Eff
Type
mm
mm
mm
Int.
Ext. Long Circ
----------------------------------------------------------------------Skirt
0.0
850.0
9.5
No Calc No Calc 0.70 0.70
Ellipse
50.0
50.0
22.2
17.2
9.4
1.00 1.00
Cylinder
1780.0
1730.0
19.0
17.2
10.6
1.00 1.00
Ellipse
1830.0
50.0
22.2
17.1
9.4
1.00 1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum

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Vessel Design Summary :
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28 11:07a Jan 30,2014

Wind/Earthquake Shear, Bending


|
| Distance to| Cumulative |Earthquake |
Wind | Earthquake |
From| To |
Support| Wind Shear |
Shear |
Bending |
Bending |
|
|
mm
|
N
|
N
|
N-m
|
N-m
|
--------------------------------------------------------------------------10| 20|
425.000 |
5990.88 |
27604.8 |
9561.58 |
45629.8 |
20| 30|
875.000 |
4403.65 |
25986.7 |
5142.12 |
22844.2 |
30| 40|
1765.00 |
4309.92 |
21134.1 |
4924.19 |
21665.7 |
40| 50|
2655.00 |
1035.09 |
2926.31 |
298.887 |
844.987 |
Abs Max of the all of the Stress Ratio's : 0.3899
Basering Data : Continuous Top Ring W/Gussets
Thickness of Basering
Inside Diameter of Basering
Outside Diameter of Basering
Nominal Diameter of Bolts
Diameter of Bolt Circle
Number of Bolts
Thickness of Gusset Plates
Average Width of Gusset Plates
Height of Gussets
Distance between Gussets
Thickness of Top Plate or Ring
Circumferential Width of the Top Plate
Radial Width of the Top Plate

28.5800
2238.0000
2738.0000
38.1000
2598.0000
16

mm
mm
mm
mm
mm

15.8800
125.0000
221.4000
76.0000
31.7500
135.0000
125.0000

mm
mm
mm
mm
mm
mm
mm

Total Wind Shear on Support


Total Earthquake Shear on Support
Wind Moment on Support
Earthquake Moment on Support

5991.
27605.
9562.
45630.

N
N
N-m
N-m

Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.

Weights:
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
Field Test

Bare W/O Removable Internals


Fabricated + Water ( Full )
Fab. + Rem. Intls.+ Shipping App.
Fab. + Rem. Intls.+ Insul. (etc)
Fab. + Intls. + Details + Wghts.
Empty + Operating Liquid (No CA)
Empty Weight + Water (Full)

7989.1
20727.3
8489.0
8489.0
8489.0
22880.2
26926.1

kg
kg
kg
kg
kg
kg
kg

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SECTION C:

TEST CASE
This analysis is intent to check stresses on skirt and basering. Thus, calculation provided in this
section is only related to that such input echo, wind & earthquake, combines load stress and basering
calculation. Full analysis / reports, shall refer to section B Operating Case

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----- Page 155
Input Echo :
Step:
1 11:08a Jan 30,2014
PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest)
16.000
Design Internal Temperature
60
Type of Hydrotest
User Defined Hydro
Hydrotest Position
Horizontal
Projection of Nozzle from Vessel Top
0.0000
Projection of Nozzle from Vessel Bottom
150.00
Minimum Design Metal Temperature
0
Type of Construction
Welded
Special Service
None
Degree of Radiography
RT-1
Miscellaneous Weight Percent
5.0
Use Higher Longitudinal Stresses (Flag)
Y
Select t for Internal Pressure (Flag)
N
Select t for External Pressure (Flag)
N
Select t for Axial Stress (Flag)
N
Select Location for Stiff. Rings (Flag)
N
Consider Vortex Shedding
N
Perform a Corroded Hydrotest
N
Is this a Heat Exchanger
No
User Defined Hydro. Press. (Used if > 0)
25.481
User defined MAWP
0.0000
User defined MAPnc
0.0000
(Load Case applicable for Test case is as below)
Load Case 1
NP+HW+0.25HI+HE
Load Case 2
HP+HW+0.25HI+HE
Load Case 3
IP+WF+CW

bar
C

mm
mm
C

bar
bar
bar

Wind Design Code


ASCE-7 98/02/05/IBC-03/STS-1
Basic Wind Speed
[V]
43.400 m/sec
Surface Roughness Category
C: Open Terrain
Importance Factor
1.15
Type of Surface
Moderately Smooth
Base Elevation
19664. mm
(Vessel is located on structure skid, T.O.S EL+ 19664. Refer Dwg. No.:
MLK-58863004234001-B01-39002-0042065-M-DW-001.)
Percent Wind for Hydrotest
25.0
Using User defined Wind Press. Vs Elev.
N
Height of Hill or Escarpment
H or Hh
0.0000 mm
Distance Upwind of Crest
Lh
0.0000 mm
Distance from Crest to the Vessel
x
0.0000 mm
Type of Terrain ( Hill, Escarpment )
Flat
Damping Factor (Beta) for Wind (Ope)
0.0150
Damping Factor (Beta) for Wind (Empty)
0.0000
Damping Factor (Beta) for Wind (Filled)
0.0000
Seismic Design Code
G Loading
(Skid is located at production deck, EL+ 18000 and motion load for 1 year
Operating is as below.)
Seismic Importance Factor
1.000
G Loading Coefficient Gx
0.087
G Loading Coefficient Gz
0.087
G Loading Coefficient Gy
0.049
Percent Seismic for Hydrotest
100.000

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----- Page 156
Input Echo :
Step:
1 11:08a Jan 30,2014

Consider MAP New and Cold in Noz. Design


Consider External Loads for Nozzle Des.
Use ASME VIII-1 Appendix 1-9
Material Database Year

N
Y
N

Current w/Addenda or Code Year

Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37
Use Table G instead of exact equation for "A"
Shell Head Joints are Tapered
Compute "K" in corroded condition
Use Code Case 2286
Use the MAWP to compute the MDMT
Using Metric Material Databases, ASME II D

No
Yes
Yes
Yes
No
Yes
No

Complete Listing of Vessel Elements and Details:


Element From Node
10
Element To Node
20
Element Type
Skirt Sup.
Description
SKIRT
Distance "FROM" to "TO"
850.00 mm
Skirt Outside Diameter
2468.0 mm
Diameter of Skirt at Base
2468.0 mm
Skirt Thickness
9.5300 mm
(9.53mm is a standard thickness for carbon steel available in the market)
Internal Corrosion Allowance
0.0000 mm
Nominal Thickness
9.5300 mm
External Corrosion Allowance
0.0000 mm
Design Temperature Internal Pressure
60 C
Design Temperature External Pressure
60 C
Effective Diameter Multiplier
1.2
Material Name
[Normalized]
SA-516 70
Allowable Stress, Ambient
1379.0 bar
Allowable Stress, Operating
1379.0 bar
Allowable Stress, Hydrotest
2358.0 bar
Material Density
7750.4 kg/m
P Number Thickness
29.997 mm
Yield Stress, Operating
2493.2 bar
UCS-66 Chart Curve Designation
D
External Pressure Chart Name
CS-2
UNS Number
K02700
Product Form
Plate
Efficiency, Longitudinal Seam
0.7
Efficiency, Head-to-Skirt or Circ. Seam
0.7

-------------------------------------------------------------------Element From Node


Element To Node
Element Type
Description

20
30
Elliptical
BOTTOM HEAD

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----- Page 157
Input Echo :
Step:
1 11:08a Jan 30,2014
Distance "FROM" to "TO"
50.000 mm
Inside Diameter
2430.0 mm
Element Thickness
18.000 mm
Internal Corrosion Allowance
3.0000 mm
Nominal Thickness
22.200 mm
(22.2mm is a standard thickness for carbon steel available in the market)
External Corrosion Allowance
0.0000 mm
Design Internal Pressure
16.000 bar
Design Temperature Internal Pressure
60 C
Design External Pressure
1.0342 bar
Design Temperature External Pressure
60 C
Effective Diameter Multiplier
1.2
Material Name
[Normalized]
SA-516 70
Efficiency, Longitudinal Seam
1.0
Efficiency, Circumferential Seam
1.0
Elliptical Head Factor
2.0
Element From Node
20
Detail Type
Liquid
Detail ID
WATER 1
Dist. from "FROM" Node / Offset dist
-607.50
Height/Length of Liquid
657.50
Liquid Density
1000.0
(water with density 1000kg/m3 is used for hydrotest)
Element From Node
20
Detail Type
Nozzle
Detail ID
N5
Dist. from "FROM" Node / Offset dist
0.0000
Nozzle Diameter
50.799999
Nozzle Schedule
None
Nozzle Class
150
Layout Angle
180.0
Blind Flange (Y/N)
N
Weight of Nozzle ( Used if > 0 )
0.0000
Grade of Attached Flange
GR 1.1
Nozzle Matl
[Normalized]
SA-105
Element From Node
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Miscellaneous Weight
Offset from Element Centerline

20
Weight
INT.PLATE
50.000
4961.8
0.0000

mm
mm
kg/m

mm
mm

mm
N
mm

-------------------------------------------------------------------Element From Node


30
Element To Node
40
Element Type
Cylinder
Description
SHELL
Distance "FROM" to "TO"
1730.0 mm
Inside Diameter
2430.0 mm
Element Thickness
19.050 mm
(19.05mm is a standard thickness for carbon steel available in the market)
Internal Corrosion Allowance
3.0000 mm

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----- Page 158
Input Echo :
Step:
1 11:08a Jan 30,2014
Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
[Normalized]
Efficiency, Longitudinal Seam
Efficiency, Circumferential Seam

19.050
0.0000
16.000
60
1.0342
60
1.2
SA-516 70
1.0
1.0

Element From Node


30
Detail Type
Liquid
Detail ID
WATER 2
Dist. from "FROM" Node / Offset dist
0.0000
Height/Length of Liquid
1730.0
Liquid Density
1000.0
(water with density 1000kg/m3 is used for hydrotest)
Element From Node
30
Detail Type
Nozzle
Detail ID
N1
Dist. from "FROM" Node / Offset dist
1453.0
Nozzle Diameter
200.0
Nozzle Schedule
160
Nozzle Class
150
Layout Angle
0.0
Blind Flange (Y/N)
N
Weight of Nozzle ( Used if > 0 )
0.0000
Grade of Attached Flange
GR 1.1
Nozzle Matl
SA-106 B
Element From Node
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

30
Nozzle
N2
277.00
200.0
160
150
144.0
N
0.0000
GR 1.1
SA-106 B

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)

30
Nozzle
N3
1493.0
150.0
160
150
21.3862
N

mm
mm
bar
C
bar
C

mm
mm
kg/m

mm
mm

mm
mm

mm
mm

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FileName : S-6504ABCD-TEST CASE (LOAD CASE 1YEAR) REV
----- Page 159
Input Echo :
Step:
1 11:08a Jan 30,2014
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

0.0000
GR 1.1
SA-106 B

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

30
Nozzle
H1
365.00
300.0
120
150
165.0
Y
0.0000
GR 1.1
SA-106 B

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Miscellaneous Weight
Offset from Element Centerline

30
Weight
ANODES
1258.0
784.48
0.0000

mm
mm

mm
N
mm

-------------------------------------------------------------------Element From Node


40
Element To Node
50
Element Type
Elliptical
Description
TOP HEAD
Distance "FROM" to "TO"
50.000 mm
Inside Diameter
2430.0 mm
Element Thickness
18.000 mm
Internal Corrosion Allowance
3.0000 mm
Nominal Thickness
22.200 mm
(22.2mm is a standard thickness for carbon steel available in the market)
External Corrosion Allowance
0.0000 mm
Design Internal Pressure
16.000 bar
Design Temperature Internal Pressure
60 C
Design External Pressure
1.0342 bar
Design Temperature External Pressure
60 C
Effective Diameter Multiplier
1.2
Material Name
[Normalized]
SA-516 70
Efficiency, Longitudinal Seam
1.0
Efficiency, Circumferential Seam
1.0
Elliptical Head Factor
2.0
Element From Node
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height/Length of Liquid
Liquid Density
(water with density 1000kg/m3 is used for hydrotest)

40
Liquid
WATER 3
0.0000
657.50
1000.0

mm
mm
kg/m

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----- Page 160
Input Echo :
Step:
1 11:08a Jan 30,2014
Element From Node
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

40
Nozzle
N4
803.00
80.0
160
150
240.0
N
0.0000
GR 1.1
SA-106 B

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
[Normalized]

40
Nozzle
M1
535.00
762.0
None
150
45.0
Y
0.0000
GR 1.1
SA-516 70

mm
mm

mm
mm

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FileName : S-6504ABCD-TEST CASE (LOAD CASE 1YEAR) REV
----- Page 161
Wind Load Calculation :
Step:
8 11:08a Jan 30,2014

Input Values:
Wind Design Code
ASCE-7 98/02/05/IBC-03/STS-1
Basic Wind Speed
[V]
43.400
Surface Roughness Category
C: Open Terrain
Importance Factor
1.15
Type of Surface
Moderately Smooth
Base Elevation
19664.
Percent Wind for Hydrotest
25.0
Using User defined Wind Press. Vs Elev.
N
Height of Hill or Escarpment
H or Hh
0.0000
Distance Upwind of Crest
Lh
0.0000
Distance from Crest to the Vessel
x
0.0000
Type of Terrain ( Hill, Escarpment )
Flat
Damping Factor (Beta) for Wind (Ope)
0.0150
Damping Factor (Beta) for Wind (Empty)
0.0000
Damping Factor (Beta) for Wind (Filled)
0.0000

m/sec

mm

mm
mm
mm

Wind Analysis Results


Static Gust-Effect Factor, Operating Case [G]:
= min(0.85, 0.925((1 + 1.7 * gQ * Izbar * Q )/( 1 + 1.7 * gV * Izbar)))
= min(0.85,0.925((1+1.7*3.400*0.228*0.958)/(1+1.7*3.400*0.228)))
= min(0.85, 0.903 )
= 0.850
Natural Frequency of Vessel (Operating)
Natural Frequency of Vessel (Empty)
Natural Frequency of Vessel (Test)

44.628 Hz
73.309 Hz
45.940 Hz

Note: Per Section 1609 of IBC 2003/06/09 these results are also applicable
for the determination of Wind Loads on structures (1609.1.1).

User Entered Importance Factor is


Force Coefficient
Structure Height to Diameter ratio
Height to top of Structure

1.150
[Cf] 0.507
1.419
3305.500 mm

This is classified as a rigid structure. Static analysis performed.


Sample Calculation for the First Element
The ASCE code performs all calculations in Imperial Units
only. The wind pressure is therefore computed in these units.
Value of [Alpha] and [Zg]:
Exposure Category: C from Table C6-2
Alpha = 9.500 : Zg = 274320.000 mm

Effective Height [z]:


= Centroid Height + Vessel Base Elevation
= 425.000 + 19663.998 = 20088.998 mm

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----- Page 162
Wind Load Calculation :
Step:
8 11:08a Jan 30,2014
= 65.909 ft. Imperial Units
Velocity Pressure coefficient evaluated at height z [Kz]:
Because z (65.909 ft.) > 15 ft.
= 2.01 * ( z / Zg ) ^(2 / Alpha)
= 2.01 * ( 65.909/900.000 )^(2/9.500 )
= 1.159

Type of Hill: No Hill


Wind Directionality Factor [Kd]:
= 0.95 per [6-6 ASCE-7 98][6-4 ASCE-7 02/05]

As there is No Hill Present: [Kzt]:


K1 = 0, K2 = 0, K3 = 0
Topographical Factor [Kzt]:
= ( 1 + K1 * K2 * K3 )
= ( 1 + 0.000 * 0.000 * 0.000 )
= 1.0000
Velocity Pressure evaluated at height z, Imperial Units [qz]:
= 0.00256 * Kz * Kzt * Kd * I * Vr(mph)
= 0.00256 * 1.159 * 1.000 * 0.950 * 1.150 * 97.085
= 30.6 psf [1463.182 ] N/m
Force on the first element [F]:
= qz * G * Cf * WindArea
= 30.560 * 0.850 * 0.507 * 27.097
= 356.8 lbs. [1587.2 ] N
Element

Hgt (z)
K1
K2
K3
Kz
Kzt
qz
mm
N/m
--------------------------------------------------------------------------SKIRT
20089.0
0.000
0.000
0.000
1.159
1.000
1463.182
BOTTOM HEAD
20539.0
0.000
0.000
0.000
1.165
1.000
1470.022
SHELL
21429.0
0.000
0.000
0.000
1.175
1.000
1483.208
TOP HEAD
22582.6
0.000
0.000
0.000
1.188
1.000
1499.673

Wind Vibration Calculations

This evaluation is based on work by Kanti Mahajan and Ed Zorilla


Nomenclature

Cf
D
Df
Dr
f
f1
L

Correction factor for natural frequency


Average internal diameter of vessel mm
Damping Factor < 0.75 Unstable, > 0.95 Stable
Average internal diameter of top half of vessel mm
Natural frequency of vibration (Hertz)
Natural frequency of bare vessel based on a unit value of (D/L)(10^(4))
Total height of structure mm

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----- Page 163
Wind Load Calculation :
Step:
8 11:08a Jan 30,2014

Lc
tb
V30
Vc
Vw
W
Ws
Z
Dl
Vp
P30

Total length of conical section(s) of vessel mm


Uncorroded plate thickness at bottom of vessel mm
Design Wind Speed provided by user m/sec
Critical wind velocity m/sec
Maximum wind speed at top of structure m/sec
Total corroded weight of structure N
Cor. vessel weight excl. weight of parts which do not effect stiff. N
Maximum amplitude of vibration at top of vessel mm
Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vib. Chance, <= 0.314E-05 (High); 0.314E-05 < 0.393E-05 (Probable)
wind pressure 30 feet above the base

Check other Conditions and Basic Assumptions:


#1 - Total Cone Length / Total Length < 0.5
0.000/2680.000 = 0.000

#2 - ( D / L ) * 10^(4) < 8.0 (English Units)


- ( 8.10/8.79 ) * 10^(4) = 1047.343 [Geometry Violation]
Compute the vibration possibility. If Vp > 0.393E-05 no chance. [Vp]:
= W / ( L * Dr)
= 192397/( 2680.00 * 2436.000 )
= 0.12098E-04
Since Vp is > 0.393E-05 no further vibration analysis is required !

Platform Load Calculations

ID

Wind Area
Elevation
Pressure
Force
Cf
cm
mm
N/m
N
-------------------------------------------------------------------------

Wind Loads on Masses/Equipment/Piping

ID

Wind Area
Elevation
Pressure
Force
cm
mm
N/m
N
------------------------------------------------------------------------INT.PLATE
0.00
20564.00
1470.39
0.00
ANODES
0.00
21822.00
1488.82
0.00
The Natural Frequency for the Vessel (Ope...) is 44.6278 Hz.

Wind Load Calculation


|
|
Wind |
Wind |
Wind |
Wind |
Element |
From| To |
Height |
Diameter |
Area | Pressure | Wind Load |
|
|
mm
|
mm
|
cm
|
N/m
|
N
|
--------------------------------------------------------------------------10| 20|
20089.0 |
2961.60 |
25173.6 |
1463.18 |
1587.23 |
20| 30|
20539.0 |
2959.20 |
1479.60 |
1470.02 |
93.7269 |
30| 40|
21429.0 |
2961.72 |
51237.8 |
1483.21 |
3274.83 |

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Wind Load Calculation :
Step:
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40|

50|

22582.6 |

2959.20 |

16017.2 |

1499.67 |

1035.09 |

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FileName : S-6504ABCD-TEST CASE (LOAD CASE 1YEAR) REV
----- Page 165
Earthquake Load Calculation :
Step:
9 11:08a Jan 30,2014

Earthquake
Horizontal
Horizontal
Vertical

Loading Specified in G's


Acceleration factor
Acceleration factor
Acceleration factor

(GX)
(GZ)
(GY)

0.087
0.087
0.049

Note: +Y Direction G loads should also be run in the negative direction.


to insure maximum support loads are calculated.
The Natural Frequency for the Vessel (Ope...) is 44.6278 Hz.

Earthquake Load Calculation


|
| Earthquake | Earthquake |
Element |
Element |
From| To |
Height |
Weight | Ope Load |
Emp Load |
|
|
mm
|
N
|
N
|
N
|
-------------------------------------------------------------10| 20|
425.000 |
13151.7 |
1618.14 |
1618.14 |
20| 30|
875.000 |
39150.6 |
4816.95 |
2270.89 |
30| 40|
1765.00 |
102413. |
12600.6 |
2919.97 |
40| 50|
2655.00 |
44477.6 |
5472.37 |
2926.31 |
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----- Page 166
Stress due to Combined Loads :
Step:
15 11:08a Jan 30,2014

Stress Combination Load Cases for Vertical Vessels:


Load Case Definition Key
IP
EP
HP
NP
EW
OW
HW
WI
EQ
EE
HI
HE
WE
WF
CW
VO
VE
VF
FW
FS
BW
BS
BN
BU

=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

Longitudinal Stress due to Internal Pressure


Longitudinal Stress due to External Pressure
Longitudinal Stress due to Hydrotest Pressure
No Pressure
Longitudinal Stress due to Weight (No Liquid)
Longitudinal Stress due to Weight (Operating)
Longitudinal Stress due to Weight (Hydrotest)
Bending Stress due to Wind Moment (Operating)
Bending Stress due to Earthquake Moment (Operating)
Bending Stress due to Earthquake Moment (Empty)
Bending Stress due to Wind Moment (Hydrotest)
Bending Stress due to Earthquake Moment (Hydrotest)
Bending Stress due to Wind Moment (Empty) (no CA)
Bending Stress due to Wind Moment (Filled) (no CA)
Longitudinal Stress due to Weight (Empty) (no CA)
Bending Stress due to Vortex Shedding Loads ( Ope )
Bending Stress due to Vortex Shedding Loads ( Emp )
Bending Stress due to Vortex Shedding Loads ( Test No CA. )
Axial Stress due to Vertical Forces for the Wind Case
Axial Stress due to Vertical Forces for the Seismic Case
Bending Stress due to Lat. Forces for the Wind Case, Corroded
Bending Stress due to Lat. Forces for the Seismic Case, Corroded
Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded

General Notes:
Case types HI and HE are in the Un-Corroded condition.
Case types WE, WF, and CW are in the Un-Corroded condition.
A blank stress and stress ratio indicates that the corresponding
stress comprising those components that did not contribute to that
type of stress.
An asterisk (*) in the final column denotes overstress.

Analysis of Load Case 1 : NP+HW+HI+HE


From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
0.00
1980.72
0.00
20
0.00
2829.60
0.00
30
0.00
2829.60
0.00
40
0.00
2829.60
0.00
Analysis of Load Case 2 : HP+HW+HI+HE

All. Comp.
Stress
1010.47
1219.68
1235.27
1219.68

Tens.
Ratio
0.0000
0.0000
0.0000
0.0000

Comp.
Ratio
0.0000
0.0000
0.0000
0.0000

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Stress due to Combined Loads :
Step:
15 11:08a Jan 30,2014
From
Node
10
20
30
40

Tensile
Stress
0.00
854.89
807.49
854.89

All. Tens.
Stress
1980.72
2829.60
2829.60
2829.60

Comp.
Stress
0.00

Analysis of Load Case 3 : IP+WF+CW


From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.36
-27.06
20
641.63
1654.80
30
600.66
1654.80
40
644.68
1654.80

All. Comp.
Stress
1010.47
1219.68
1235.27
1219.68

Tens.
Ratio
0.0000
0.3021
0.2854
0.3021

Comp.
Ratio
0.0000

All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68

Tens.
Ratio

Comp.
Ratio
0.0268

Absolute Maximum of the all of the Stress Ratio's

0.3877
0.3630
0.3896
0.3896

Governing Element: TOP HEAD


Governing Load Case 3 : IP+WF+CW
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----- Page 168
Basering Calculations :
Step:
17 11:08a Jan 30,2014
Skirt
Skirt
Skirt
Skirt
Skirt
Skirt

Data :
Outside Diameter at Base
Thickness
Internal Corrosion Allowance
External Corrosion Allowance
Material

SOD
STHK
SCA

2468.0000 mm
9.5300 mm
0.0000 mm
0.0000 mm
SA-516 70 [Normalized]

Basering Input:
Type of Geometry: Continuous Top Ring W/Gussets
Thickness of Basering
TBA
28.5800 mm
Design Temperature of the Basering
60.00 C
Basering Matl
SA-516 70 [Normalized]
(proposed to use SA 516 Gr.70N instead of SA 283 Gr.C due to unavailable
stock)
Basering Operating All. Stress
BASOPE
1378.96 bar
Basering Yield Stress
2493.20 bar
Inside Diameter of Basering
DI
2238.0000 mm
Outside Diameter of Basering
DOU
2738.0000 mm
Nominal Diameter of Bolts
BND
38.1000 mm
Bolt Corrosion Allowance
BCA
0.0000 mm
Bolt Material
SA-325 Type1
Bolt Operating Allowable Stress
SA
3100.02 bar
(Allowable stress is amended based on Tensile Strength-Input by TMJV)
Number of Bolts
RN
16
Diameter of Bolt Circle
DC
2598.0000 mm

Thickness of Gusset Plates


TGA
Width of Gussets at Top Plate
TWDT
Width of Gussets at Base Plate
BWDT
Gusset Plate Elastic Modulus
E
Gusset Plate Yield Stress
SY
Height of Gussets
HG
Distance between Gussets
RG
Dist. from Bolt Center to Gusset (Rg/2) CG
Number of Gussets per bolt
NG
Thickness of Top Plate or Ring
Radial Width of the Top Plate
Anchor Bolt Hole Dia. in Top Plate

TTA
TOPWTH
BHOLE

15.8800
125.0000
125.0000
20047900.0
2493.2
221.4000
76.0000
38.0000
2
31.7500
125.0000
43.0000

mm
mm
mm
N/cm
bar
mm
mm
mm

mm
mm
mm

External Corrosion Allowance


CA
0.0000 mm
Dead Weight of Vessel
DW
79125.3 N
Operating Weight of Vessel
ROW
199193.3 N
Earthquake Moment on Basering
EQMOM
43131.9 N-m
Wind Moment on Basering
WIMOM
9561.6 N-m
(As clarified in CRS, calculation for combined stress shall refer to subsection Stress due combined load)
Percent Bolt Preload
ppl
100.0

Use AISC A5.2 Increase in Fc and Bolt Stress


Use Allowable Weld Stress per AISC J2.5
Factor for Increase of Allowables
Fact
Results for Basering Analysis : Analyze Option

No
No
1.0000

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Basering Calculations :
Step:
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Basering Thickness Calculation method used : Simplified (Steel on Steel)


Calculation of Load per Bolt [W/Bolt],
W = TW
M = Test Moment

= (( 4 * M/DC ) - W ) / RN per Jawad & Farr, Eq. 12.3


= (( 4 * 0/2598.000 ) - 0 )/16
= 0.0000 N [** No Uplift ** ]
Required Area for Each Bolt, Based on Max Load
Area Available in a Single Bolt (Corr)
Area Available in all the Bolts (Corr)
Bolt Stress Based on Simplified Analysis
Allowable Bolt Stress
3100.0 [Fact]

0.0000
8.3484
133.5739
0.0
3100.02

Concrete Contact Area of Base Ring


CCA
19540.71
Concrete Contact Section Modulus of Base Ring
0.1116E+10

cm
cm
cm
bar
bar
cm
mm

Concrete Load (Simplified method), Earthquake in Operating Condition [Sc]:


= ((ppl/100*(Abt*Sa)+W)/Cca) + M/CZ per Jawad & Farr Eq. 12.1
= (1.000 (133.5739 *3100 +208953 )/19540.71 ) + 43131/.11156E+10
= 22.65 bar
Allowable Stress on Concrete

82.74

bar

Determine Maximum Bending Width of Basering Section [Rw1,Rw2]:


Rw1 = (Dou - SkirtOD)/2, Rw2 = ( SkirtID - Di + 2*Sca )/2
Rw1 = (2738.000 -2468.000 )/2, Rw2 = (2448.940 -2238.000 + 2*0.000 )/2
Rw1 = 135.000 , Rw2 = 105.470 mm
Calculation of required Basering Thickness, (Simplified) [Tb]:
Allowable Bending Stress 1.5 Basope = 2068.440 bar
= Max(Rw1,Rw2) * ( 3 * Sc / S ) + CA per Jawad & Farr Eq. 12.12
= Max(135.0000 ,105.4700 ) * ( 3 * 22.647/2068.440 ) + 0.0000
= 24.4666 mm
Basering Stress at given Thickness [Sb]
= 3 * Sc * ( Max[Rw1, Rw2]/(Tb - Ca) )
= 3 * 22.647 * ( Max[135.000 , 105.470 ]/(28.580 - 0.000 ) )
= 1515.888 , must be less than 2068.440 bar

Required Thickness of Top Plate in Tension:


(Calculated as a fixed beam per Megyesy)
Ft = (Sa*Abss),
Bolt Allowable Stress * Area
Rm = (Ft * 2 * Cg)/8, Bending Moment
Sb
Allowable Bending Stress
Wt = (Topwth - Bnd), Width of Section
T = ( 6 * Rm / ( Sb * Wt )) + CA
T = ( 6 * 2459/( 2068 * 86.9000 )) + 0.0000
T = 28.6477 mm

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Basering Calculations :
Step:
17 11:08a Jan 30,2014

Required Thickness of Continuous Top Ring per Moss:


a = ( Dc-SkirtOD )/2
Skirt Distance to Bolt Circle
P = Sa*Abss
Bolt Allowable Stress * Area
l = Avgwdt
Average Gusset Width
g1 = Gamma 1
Constant Term f( b/l )
g2 = Gamma 2
Constant Term f( b/l )
g = Flat distance / 2 Nut 1/2 Dimension (from Tema)
Fb =
Allowable Bending Stress
Mo
Tc
Tc
Tc

=
=
=
=

P/(4pi)[1.3(ln((2lsin(pia/l)/(pig)))+1]-[(0.7-g2)P/(4pi)] Moment Term


( 6 * Abs(Mo) / Fb ) + CA Required Thickness
( 6 * 844/2068 ) + 0.000
31.0482 mm

Required Thickness of Gusset in Compression, per AISC E2-1:


1. Allowed Compression at Given Thickness:
Factor Kl/r Per E2-1
48.2959
Factor Cc Per E2-1
125.9861
Allowable Buckling Str. per E2-1
1280.93
Actual Buckling Str. at Given Thickness
651.89

bar
bar

Required Gusset thickness, + CA

mm

2. Allowed Compression at Calculated Thickness:


Factor Kl/r Per E2-1
Factor Cc Per E2-1
Allowable Buckling Str. per E2-1
Act. Buckling Str. at Calculated Thickness

9.7029

79.0423
125.9861
1070.25
1066.90

bar
bar

Summary of Basering Thickness Calculations:


Required Basering Thickness (simplified)
Actual Basering Thickness as entered by user

24.4666
28.5800

mm
mm

Required Top Ring/Plate Thickness as a Fixed Beam


Required Thickness of Continuous Top Ring (Moss)
Actual Top Ring Thickness as entered by user

28.6477
31.0482
31.7500

mm
mm
mm

Required Gusset thickness, + CA


Actual Gusset Thickness as entered by user

9.7029
15.8800

mm
mm

Weld Size Calculations per Steel Plate Engineering Data - Vol. 2


Compute the Weld load at the Skirt/Base Junction [W]
= SkirtStress * ( SkirtThickness - CA )
= 27.064 * ( 9.530 - 0.000 )
= 25.79 N/mm

Results for Computed Minimum Basering Weld Size [BWeld]


= W / [( 0.4 * Yield ) * 2 * 0.707]
= 25/[( 0.4 * 2493 ) * 2 * 0.707]
= 0.183 mm

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Basering Calculations :
Step:
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Results for Computed Minimum Gusset and Top Plate to Skirt Weld Size
Vertical Plate Load [Wv]
= Bolt Load / ( Cmwth + 2 * ( Hg + Tta ) )
= 258786.6/( 107.760 + 2 * ( 221.400 + 31.750 ) )
= 421.435 N/mm
Horizontal Plate Load [Wh]
= Bolt Load * e / ( Cmwth * (Hg+Tta) + 0.6667 * (Hg+Tta) )
= 258786.6 * 65.000/(107.760 * (253.150 ) + 0.6667 * (253.150 ) )
= 240.291 N/mm
Resultant Weld Load [Wr]
= ( Wv + Wh)
= ( 421.44 + 240.29)
= 485.126 N/mm
Results for Computed Min Gusset and Top Plate to Skirt Weld Size [GsWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 485.13/[( 0.4 * 2493 ) * 2 * 0.707]
= 3.440 mm
Results for Computed Minimum Gusset to Top Plate Weld Size
Weld Load [Wv]
= Bolt Load / ( 2 * TopWth )
= 258786.6/( 2 * 125.000 )
= 1035.146 N/mm
Weld Load [Wh]
= Bolt Load * e / ( 2 * Hgt * TopWth )
= 258786.6 * 65.00/( 2 * 253.150 * 125.000 )
= 265.789 N/mm

Resultant Weld Load [Wr]


= ( Wv + Wh)
= ( 1035.15 + 265.79)
= 1068.724 N/mm
Results for Computed Min Gusset to Top Plate Weld Size [GtpWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 1068.72/[( 0.4 * 2493 ) * 2 * 0.707]
= 7.579 mm
Note: The calculated weld sizes need not exceed the component thickness
framing into the weld. At the same time, the weld must meet a minimum size
specification which is 3/16 in. (4.76 mm) or 1/4 in. (6.35 mm), depending
on the component thickness.
Summary of Required Weld Sizes:
Required Basering to Skirt Double Fillet Weld Size
Required Gusset to Skirt Double Fillet Weld Size
Required Top Plate to Skirt Weld Size

4.7625
6.3500
7.5792

mm
mm
mm

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----- Page 172
Basering Calculations :
Step:
17 11:08a Jan 30,2014
Required Gusset to Top Plate Double Fillet Weld Size

7.5792

mm

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SECTION D:

TRANSPORTATION CASE
This analysis is intent to check stresses on skirt and basering. Thus, calculation provided in this
section is only related to that such input echo, wind & earthquake, combines load stress and basering
calculation. Full analysis / reports, shall refer to section B Operating Case

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Input Echo :
Step:
1 11:09a Jan 30,2014
PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest)
16.000
Design Internal Temperature
60
Type of Hydrotest
User Defined Hydro
Hydrotest Position
Horizontal
Projection of Nozzle from Vessel Top
0.0000
Projection of Nozzle from Vessel Bottom
150.00
Minimum Design Metal Temperature
0
Type of Construction
Welded
Special Service
None
Degree of Radiography
RT-1
Miscellaneous Weight Percent
5.0
Use Higher Longitudinal Stresses (Flag)
Y
Select t for Internal Pressure (Flag)
N
Select t for External Pressure (Flag)
N
Select t for Axial Stress (Flag)
N
Select Location for Stiff. Rings (Flag)
N
Consider Vortex Shedding
N
Perform a Corroded Hydrotest
N
Is this a Heat Exchanger
No
User Defined Hydro. Press. (Used if > 0)
25.481
User defined MAWP
0.0000
User defined MAPnc
0.0000
(Load Case applicable for Transportation case is as below)
Load Case 1
NP+EW+WI+EQ+FW+FS+BW
Load Case 2
NP+EW+EQ+WI+FW+FS+BS
Load Case 3
IP+WE+EW
Load Case 4
IP+VO+OW
Load Case 5
IP+VE+EW

bar
C

mm
mm
C

bar
bar
bar

Wind Design Code


ASCE-7 98/02/05/IBC-03/STS-1
Basic Wind Speed
[V]
43.400 m/sec
Surface Roughness Category
C: Open Terrain
Importance Factor
1.15
Type of Surface
Moderately Smooth
Base Elevation
19664. mm
(Vessel is located on structure skid, T.O.S EL+ 19664. Refer Dwg. No.:
MLK-58863004234001-B01-39002-0042065-M-DW-001.)
Percent Wind for Hydrotest
25.0
Using User defined Wind Press. Vs Elev.
N
Height of Hill or Escarpment
H or Hh
0.0000 mm
Distance Upwind of Crest
Lh
0.0000 mm
Distance from Crest to the Vessel
x
0.0000 mm
Type of Terrain ( Hill, Escarpment )
Flat
Damping Factor (Beta) for Wind (Ope)
0.0150
Damping Factor (Beta) for Wind (Empty)
0.0000
Damping Factor (Beta) for Wind (Filled)
0.0000
Seismic Design Code
G Loading
(Skid is located at production deck, EL+ 18000 and motion load for wet tow
is as below)
Seismic Importance Factor
1.000
G Loading Coefficient Gx
0.137
G Loading Coefficient Gz
0.138

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Input Echo :
Step:
1 11:09a Jan 30,2014
G Loading Coefficient Gy
Percent Seismic for Hydrotest

0.223
100.000

Consider MAP New and Cold in Noz. Design


Consider External Loads for Nozzle Des.
Use ASME VIII-1 Appendix 1-9
Material Database Year

N
Y
N

Current w/Addenda or Code Year

Configuration Directives:

Do not use Nozzle MDMT Interpretation VIII-1 01-37


Use Table G instead of exact equation for "A"
Shell Head Joints are Tapered
Compute "K" in corroded condition
Use Code Case 2286
Use the MAWP to compute the MDMT
Using Metric Material Databases, ASME II D

No
Yes
Yes
Yes
No
Yes
No

Complete Listing of Vessel Elements and Details:


Element From Node
10
Element To Node
20
Element Type
Skirt Sup.
Description
SKIRT
Distance "FROM" to "TO"
850.00 mm
Skirt Outside Diameter
2468.0 mm
Diameter of Skirt at Base
2468.0 mm
Skirt Thickness
9.5300 mm
(9.53mm is a standard thickness for carbon steel available in the market)
Internal Corrosion Allowance
0.0000 mm
Nominal Thickness
9.5300 mm
External Corrosion Allowance
0.0000 mm
Design Temperature Internal Pressure
60 C
Design Temperature External Pressure
60 C
Effective Diameter Multiplier
1.2
Material Name
[Normalized]
SA-516 70
Allowable Stress, Ambient
1379.0 bar
Allowable Stress, Operating
1379.0 bar
Allowable Stress, Hydrotest
2358.0 bar
Material Density
7750.4 kg/m
P Number Thickness
29.997 mm
Yield Stress, Operating
2493.2 bar
UCS-66 Chart Curve Designation
D
External Pressure Chart Name
CS-2
UNS Number
K02700
Product Form
Plate
Efficiency, Longitudinal Seam
0.7
Efficiency, Head-to-Skirt or Circ. Seam
0.7
-------------------------------------------------------------------Element From Node
Element To Node

20
30

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Input Echo :
Step:
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Element Type
Elliptical
Description
BOTTOM HEAD
Distance "FROM" to "TO"
50.000 mm
Inside Diameter
2430.0 mm
Element Thickness
18.000 mm
Internal Corrosion Allowance
3.0000 mm
Nominal Thickness
22.200 mm
(22.2mm is a standard thickness for carbon steel available in the market)
External Corrosion Allowance
0.0000 mm
Design Internal Pressure
16.000 bar
Design Temperature Internal Pressure
60 C
Design External Pressure
1.0342 bar
Design Temperature External Pressure
60 C
Effective Diameter Multiplier
1.2
Material Name
[Normalized]
SA-516 70
Efficiency, Longitudinal Seam
1.0
Efficiency, Circumferential Seam
1.0
Elliptical Head Factor
2.0
Element From Node
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
[Normalized]

20
Nozzle
N5
0.0000
50.799999
None
150
180.0
N
0.0000
GR 1.1
SA-105

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Miscellaneous Weight
Offset from Element Centerline

20
Weight
INT.PLATE
50.000
4961.8
0.0000

mm
mm

mm
N
mm

-------------------------------------------------------------------Element From Node


30
Element To Node
40
Element Type
Cylinder
Description
SHELL
Distance "FROM" to "TO"
1730.0 mm
Inside Diameter
2430.0 mm
Element Thickness
19.050 mm
Internal Corrosion Allowance
3.0000 mm
Nominal Thickness
19.050 mm
(19.05mm is a standard thickness for carbon steel available in the market)
External Corrosion Allowance
0.0000 mm
Design Internal Pressure
16.000 bar
Design Temperature Internal Pressure
60 C
Design External Pressure
1.0342 bar

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Input Echo :
Step:
1 11:09a Jan 30,2014

Design Temperature External Pressure


Effective Diameter Multiplier
Material Name
[Normalized]
Efficiency, Longitudinal Seam
Efficiency, Circumferential Seam

60
1.2
SA-516 70
1.0
1.0

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height of Packed Section
Density
Percent Volume Holdup
Specific Gravity of Packing Liquid

30
Packing
SAND
0.0000
127.00
1612.9
0.0
1.0140001

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height of Packed Section
Density
Percent Volume Holdup
Specific Gravity of Packing Liquid

30
Packing
COARSE GARNET
127.00
229.00
2375.6
0.0
1.0140001

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height of Packed Section
Density
Percent Volume Holdup
Specific Gravity of Packing Liquid

30
Packing
FINE GARNET
356.00
483.00
2162.0
0.0
1.0140001

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height of Packed Section
Density
Percent Volume Holdup
Specific Gravity of Packing Liquid

30
Packing
COARSE ANTHRACI
839.00
330.00
850.72
0.0
1.0140001

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange

30
Nozzle
N1
1453.0
200.0
160
150
0.0
N
0.0000
GR 1.1

mm
mm
kg/m

mm
mm
kg/m

mm
mm
kg/m

mm
mm
kg/m

mm
mm

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Input Echo :
Step:
1 11:09a Jan 30,2014

Nozzle Matl

SA-106 B

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

30
Nozzle
N2
277.00
200.0
160
150
144.0
N
0.0000
GR 1.1
SA-106 B

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

30
Nozzle
N3
1493.0
150.0
160
150
21.3862
N
0.0000
GR 1.1
SA-106 B

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

30
Nozzle
H1
365.00
300.0
120
150
165.0
Y
0.0000
GR 1.1
SA-106 B

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Miscellaneous Weight
Offset from Element Centerline

30
Weight
DIST. & HEADER
865.00
4118.5
0.0000

mm
N
mm

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Miscellaneous Weight

30
Weight
ANODES
1258.0
784.48

mm
N

mm
mm

mm
mm

mm
mm

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Input Echo :
Step:
1 11:09a Jan 30,2014
Offset from Element Centerline

0.0000

mm

-------------------------------------------------------------------Element From Node


40
Element To Node
50
Element Type
Elliptical
Description
TOP HEAD
Distance "FROM" to "TO"
50.000 mm
Inside Diameter
2430.0 mm
Element Thickness
18.000 mm
Internal Corrosion Allowance
3.0000 mm
Nominal Thickness
22.200 mm
(22.2mm is a standard thickness for carbon steel available in the market)
External Corrosion Allowance
0.0000 mm
Design Internal Pressure
16.000 bar
Design Temperature Internal Pressure
60 C
Design External Pressure
1.0342 bar
Design Temperature External Pressure
60 C
Effective Diameter Multiplier
1.2
Material Name
[Normalized]
SA-516 70
Efficiency, Longitudinal Seam
1.0
Efficiency, Circumferential Seam
1.0
Elliptical Head Factor
2.0
Element From Node
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

40
Nozzle
N4
803.00
80.0
160
150
240.0
N
0.0000
GR 1.1
SA-106 B

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
[Normalized]

40
Nozzle
M1
535.00
762.0
None
150
45.0
Y
0.0000
GR 1.1
SA-516 70

mm
mm

mm
mm

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FileName : S-6504ABCD-TRANSPORTATION CASE (LOAD CASE -WET TOW) Page 180
Wind Load Calculation :
Step:
8 11:09a Jan 30,2014

Input Values:

Wind Design Code


ASCE-7 98/02/05/IBC-03/STS-1
Basic Wind Speed
[V]
43.400
Surface Roughness Category
C: Open Terrain
Importance Factor
1.15
Type of Surface
Moderately Smooth
Base Elevation
19664.
Percent Wind for Hydrotest
25.0
Using User defined Wind Press. Vs Elev.
N
Height of Hill or Escarpment
H or Hh
0.0000
Distance Upwind of Crest
Lh
0.0000
Distance from Crest to the Vessel
x
0.0000
Type of Terrain ( Hill, Escarpment )
Flat
Damping Factor (Beta) for Wind (Ope)
0.0150
Damping Factor (Beta) for Wind (Empty)
0.0000
Damping Factor (Beta) for Wind (Filled)
0.0000

m/sec

mm

mm
mm
mm

Wind Analysis Results

Static Gust-Effect Factor, Operating Case [G]:


= min(0.85, 0.925((1 + 1.7 * gQ * Izbar * Q )/( 1 + 1.7 * gV * Izbar)))
= min(0.85,0.925((1+1.7*3.400*0.228*0.958)/(1+1.7*3.400*0.228)))
= min(0.85, 0.903 )
= 0.850
Natural Frequency of Vessel (Operating)
Natural Frequency of Vessel (Empty)
Natural Frequency of Vessel (Test)

47.417 Hz
47.417 Hz
41.415 Hz

Note: Per Section 1609 of IBC 2003/06/09 these results are also applicable
for the determination of Wind Loads on structures (1609.1.1).
User Entered Importance Factor is
Force Coefficient
Structure Height to Diameter ratio
Height to top of Structure

1.150
[Cf] 0.507
1.419
3305.500 mm

This is classified as a rigid structure. Static analysis performed.


Sample Calculation for the First Element
The ASCE code performs all calculations in Imperial Units
only. The wind pressure is therefore computed in these units.
Value of [Alpha] and [Zg]:
Exposure Category: C from Table C6-2
Alpha = 9.500 : Zg = 274320.000 mm
Effective Height [z]:
= Centroid Height + Vessel Base Elevation
= 425.000 + 19663.998 = 20088.998 mm

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Wind Load Calculation :
Step:
8 11:09a Jan 30,2014

= 65.909 ft. Imperial Units


Velocity Pressure coefficient evaluated at height z [Kz]:
Because z (65.909 ft.) > 15 ft.
= 2.01 * ( z / Zg ) ^(2 / Alpha)
= 2.01 * ( 65.909/900.000 )^(2/9.500 )
= 1.159

Type of Hill: No Hill


Wind Directionality Factor [Kd]:
= 0.95 per [6-6 ASCE-7 98][6-4 ASCE-7 02/05]
As there is No Hill Present: [Kzt]:
K1 = 0, K2 = 0, K3 = 0
Topographical Factor [Kzt]:
= ( 1 + K1 * K2 * K3 )
= ( 1 + 0.000 * 0.000 * 0.000 )
= 1.0000
Velocity Pressure evaluated at height z, Imperial Units [qz]:
= 0.00256 * Kz * Kzt * Kd * I * Vr(mph)
= 0.00256 * 1.159 * 1.000 * 0.950 * 1.150 * 97.085
= 30.6 psf [1463.182 ] N/m
Force on the first element [F]:
= qz * G * Cf * WindArea
= 30.560 * 0.850 * 0.507 * 27.097
= 356.8 lbs. [1587.2 ] N

Element

Hgt (z)
K1
K2
K3
Kz
Kzt
qz
mm
N/m
--------------------------------------------------------------------------SKIRT
20089.0
0.000
0.000
0.000
1.159
1.000
1463.182
BOTTOM HEAD
20539.0
0.000
0.000
0.000
1.165
1.000
1470.022
SHELL
21429.0
0.000
0.000
0.000
1.175
1.000
1483.208
TOP HEAD
22582.6
0.000
0.000
0.000
1.188
1.000
1499.673

Wind Vibration Calculations


This evaluation is based on work by Kanti Mahajan and Ed Zorilla

Nomenclature
Cf
D
Df
Dr
f
f1
L

Correction factor for natural frequency


Average internal diameter of vessel mm
Damping Factor < 0.75 Unstable, > 0.95 Stable
Average internal diameter of top half of vessel mm
Natural frequency of vibration (Hertz)
Natural frequency of bare vessel based on a unit value of (D/L)(10^(4))
Total height of structure mm

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Wind Load Calculation :
Step:
8 11:09a Jan 30,2014

Lc
tb
V30
Vc
Vw
W
Ws
Z
Dl
Vp
P30

Total length of conical section(s) of vessel mm


Uncorroded plate thickness at bottom of vessel mm
Design Wind Speed provided by user m/sec
Critical wind velocity m/sec
Maximum wind speed at top of structure m/sec
Total corroded weight of structure N
Cor. vessel weight excl. weight of parts which do not effect stiff. N
Maximum amplitude of vibration at top of vessel mm
Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vib. Chance, <= 0.314E-05 (High); 0.314E-05 < 0.393E-05 (Probable)
wind pressure 30 feet above the base

Check other Conditions and Basic Assumptions:


#1 - Total Cone Length / Total Length < 0.5
0.000/2680.000 = 0.000

#2 - ( D / L ) * 10^(4) < 8.0 (English Units)


- ( 8.10/8.79 ) * 10^(4) = 1047.343 [Geometry Violation]
Compute the vibration possibility. If Vp > 0.393E-05 no chance. [Vp]:
= W / ( L * Dr)
= 170762/( 2680.00 * 2436.000 )
= 0.10738E-04
Since Vp is > 0.393E-05 no further vibration analysis is required !

Platform Load Calculations


ID

Wind Area
Elevation
Pressure
Force
Cf
cm
mm
N/m
N
-------------------------------------------------------------------------

Wind Loads on Masses/Equipment/Piping

ID

Wind Area
Elevation
Pressure
Force
cm
mm
N/m
N
------------------------------------------------------------------------INT.PLATE
0.00
20564.00
1470.39
0.00
DIST. & HEADE
0.00
21429.00
1483.21
0.00
ANODES
0.00
21822.00
1488.82
0.00
The Natural Frequency for the Vessel (Ope...) is 47.4165 Hz.
Wind Load Calculation
|
|
Wind |
Wind |
Wind |
Wind |
Element |
From| To |
Height |
Diameter |
Area | Pressure | Wind Load |
|
|
mm
|
mm
|
cm
|
N/m
|
N
|
--------------------------------------------------------------------------10| 20|
20089.0 |
2961.60 |
25173.6 |
1463.18 |
1587.23 |
20| 30|
20539.0 |
2959.20 |
1479.60 |
1470.02 |
93.7269 |

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Wind Load Calculation :
Step:
8 11:09a Jan 30,2014

30|
40|

40|
50|

21429.0 |
22582.6 |

2961.72 |
2959.20 |

51237.8 |
16017.2 |

1483.21 |
1499.67 |

3274.83 |
1035.09 |

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Earthquake Load Calculation :
Step:
9 11:09a Jan 30,2014

Earthquake
Horizontal
Horizontal
Vertical

Loading Specified in G's


Acceleration factor
Acceleration factor
Acceleration factor

(GX)
(GZ)
(GY)

0.137
0.138
0.223

Note: +Y Direction G loads should also be run in the negative direction.


to insure maximum support loads are calculated.
The Natural Frequency for the Vessel (Ope...) is 47.4165 Hz.
Earthquake Load Calculation

|
| Earthquake | Earthquake |
Element |
Element |
From| To |
Height |
Weight | Ope Load |
Emp Load |
|
|
mm
|
N
|
N
|
N
|
-------------------------------------------------------------10| 20|
425.000 |
13151.7 |
2557.42 |
2557.42 |
20| 30|
875.000 |
18457.0 |
3589.07 |
3589.07 |
30| 40|
1765.00 |
122166. |
23755.9 |
23755.9 |
40| 50|
2655.00 |
23784.1 |
4624.95 |
4624.95 |
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Stress due to Combined Loads :
Step:
15 11:09a Jan 30,2014

Stress Combination Load Cases for Vertical Vessels:


Load Case Definition Key
IP
EP
HP
NP
EW
OW
HW
WI
EQ
EE
HI
HE
WE
WF
CW
VO
VE
VF
FW
FS
BW
BS
BN
BU

=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

Longitudinal Stress due to Internal Pressure


Longitudinal Stress due to External Pressure
Longitudinal Stress due to Hydrotest Pressure
No Pressure
Longitudinal Stress due to Weight (No Liquid)
Longitudinal Stress due to Weight (Operating)
Longitudinal Stress due to Weight (Hydrotest)
Bending Stress due to Wind Moment (Operating)
Bending Stress due to Earthquake Moment (Operating)
Bending Stress due to Earthquake Moment (Empty)
Bending Stress due to Wind Moment (Hydrotest)
Bending Stress due to Earthquake Moment (Hydrotest)
Bending Stress due to Wind Moment (Empty) (no CA)
Bending Stress due to Wind Moment (Filled) (no CA)
Longitudinal Stress due to Weight (Empty) (no CA)
Bending Stress due to Vortex Shedding Loads ( Ope )
Bending Stress due to Vortex Shedding Loads ( Emp )
Bending Stress due to Vortex Shedding Loads ( Test No CA. )
Axial Stress due to Vertical Forces for the Wind Case
Axial Stress due to Vertical Forces for the Seismic Case
Bending Stress due to Lat. Forces for the Wind Case, Corroded
Bending Stress due to Lat. Forces for the Seismic Case, Corroded
Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded

General Notes:

Case types HI and HE are in the Un-Corroded condition.


Case types WE, WF, and CW are in the Un-Corroded condition.
A blank stress and stress ratio indicates that the corresponding
stress comprising those components that did not contribute to that
type of stress.
An asterisk (*) in the final column denotes overstress.

Analysis of Load Case 1 : NP+EW+WI+EQ+FW+FS+BW


From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
1158.36
-35.77
1010.47
20
1654.80
-17.32
1165.68
30
1654.80
-14.79
1186.02
40
1654.80
-2.39
1165.68
Analysis of Load Case 2 : NP+EW+EQ+WI+FW+FS+BS

Tens.
Ratio

Comp.
Ratio
0.0354
0.0149
0.0125
0.0020

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Stress due to Combined Loads :
Step:
15 11:09a Jan 30,2014

From
Node
10
20
30
40

Tensile
Stress

All. Tens.
Stress
1158.36
1654.80
1654.80
1654.80

Comp.
Stress
-35.77
-17.32
-14.79
-2.39

All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68

Tens.
Ratio

Comp.
Ratio
0.0354
0.0149
0.0125
0.0020

Analysis of Load Case 3 : IP+WE+EW


From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.36
-25.79
20
633.23
1654.80
30
593.10
1654.80
40
644.90
1654.80

All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68

Tens.
Ratio

Comp.
Ratio
0.0255

Analysis of Load Case 4 : IP+VO+OW


From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.36
-25.79
20
633.23
1654.80
30
593.10
1654.80
40
644.90
1654.80

All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68

Analysis of Load Case 5 : IP+VE+EW


From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.36
-25.79
20
633.23
1654.80
30
593.10
1654.80
40
644.90
1654.80

All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68

Absolute Maximum of the all of the Stress Ratio's

0.3827
0.3584
0.3897

Tens.
Ratio

Comp.
Ratio
0.0255

0.3827
0.3584
0.3897

Tens.
Ratio

Comp.
Ratio
0.0255

0.3827
0.3584
0.3897
0.3897

Governing Element: TOP HEAD


Governing Load Case 3 : IP+WE+EW
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Basering Calculations :
Step:
17 11:09a Jan 30,2014

Skirt
Skirt
Skirt
Skirt
Skirt
Skirt

Data :
Outside Diameter at Base
Thickness
Internal Corrosion Allowance
External Corrosion Allowance
Material

SOD
STHK
SCA

2468.0000 mm
9.5300 mm
0.0000 mm
0.0000 mm
SA-516 70 [Normalized]

Basering Input:
Type of Geometry: Continuous Top Ring W/Gussets
Thickness of Basering
TBA
28.5800 mm
Design Temperature of the Basering
60.00 C
Basering Matl
SA-516 Gr. 70 [Normalized]
(proposed to use SA 516 Gr.70N instead of SA 283 Gr.C due to unavailable stock
Basering Operating All. Stress
BASOPE
1792.65 bar
Basering Yield Stress
2454.55 bar
Inside Diameter of Basering
DI
2238.0000 mm
Outside Diameter of Basering
DOU
2738.0000 mm

Nominal Diameter of Bolts


BND
38.1000 mm
Bolt Corrosion Allowance
BCA
0.0000 mm
Bolt Material
SA-325 Type1
Bolt Operating Allowable Stress
SA
3100.02 bar
(Allowable stress is amended based on Tensile Strength-Input by TMJV)
Number of Bolts
RN
16
Diameter of Bolt Circle
DC
2598.0000 mm
Thickness of Gusset Plates
TGA
Width of Gussets at Top Plate
TWDT
Width of Gussets at Base Plate
BWDT
Gusset Plate Elastic Modulus
E
Gusset Plate Yield Stress
SY
Height of Gussets
HG
Distance between Gussets
RG
Dist. from Bolt Center to Gusset (Rg/2) CG
Number of Gussets per bolt
NG
Thickness of Top Plate or Ring
Radial Width of the Top Plate
Anchor Bolt Hole Dia. in Top Plate

TTA
TOPWTH
BHOLE

15.8800
125.0000
125.0000
20047900.0
2454.5
221.4000
76.0000
38.0000
2
31.7500
125.0000
43.0000

mm
mm
mm
N/cm
bar
mm
mm
mm

mm
mm
mm

External Corrosion Allowance


CA
0.0000 mm
Dead Weight of Vessel
DW
177558.9 N
Operating Weight of Vessel
ROW
177558.9 N
Earthquake Moment on Basering
EQMOM
59679.2 N-m
Wind Moment on Basering
WIMOM
9561.6 N-m
As clarified in CRS, calculation for combined stress shall refer to subsection Stress due combined load)
Percent Bolt Preload
ppl
100.0
Use AISC A5.2 Increase in Fc and Bolt Stress
Use Allowable Weld Stress per AISC J2.5
Factor for Increase of Allowables per AISC A5.2
Bolt Operating Allowable Stress [Fact] SA
All. Comp. Strength of Concrete [Fact] FC

Yes
No
1.3333 [Fact]
4133.359 bar
110.317 bar

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Basering Calculations :
Step:
17 11:09a Jan 30,2014

Note : The Concrete, Bolt and Plate Stresses have been increased
by 1/3 per AISC A5.2. [Fact = 4/3]
Results for Basering Analysis : Analyze Option
Basering Thickness Calculation method used : Simplified (Steel on Steel)
Calculation of Load per Bolt [W/Bolt],
W = TW
M = Test Moment

= (( 4 * M/DC ) - W ) / RN per Jawad & Farr, Eq. 12.3


= (( 4 * 0/2598.000 ) - 0 )/16
= 0.0000 N [** No Uplift ** ]
Required Area for Each Bolt, Based on Max Load
Area Available in a Single Bolt (Corr)
Area Available in all the Bolts (Corr)
Bolt Stress Based on Simplified Analysis
Allowable Bolt Stress
3100.0 [Fact]

0.0000
8.3484
133.5739
0.0
4133.36

Concrete Contact Area of Base Ring


CCA
19540.71
Concrete Contact Section Modulus of Base Ring
0.1116E+10

cm
cm
cm
bar
bar
cm
mm

Concrete Load (Simplified method), Earthquake in Operating Condition [Sc]:


= ((ppl/100*(Abt*Sa)+W)/Cca) + M/CZ per Jawad & Farr Eq. 12.1
= (1.000 (133.5739 *4133 +217154 )/19540.71 ) + 59679/.11156E+10
= 29.90 bar
Allowable Stress on Concrete

110.32

bar

Determine Maximum Bending Width of Basering Section [Rw1,Rw2]:


Rw1 = (Dou - SkirtOD)/2, Rw2 = ( SkirtID - Di + 2*Sca )/2
Rw1 = (2738.000 -2468.000 )/2, Rw2 = (2448.940 -2238.000 + 2*0.000 )/2
Rw1 = 135.000 , Rw2 = 105.470 mm
Calculation of required Basering Thickness, (Simplified) [Tb]:
Allowable Bending Stress 1.5 Basope = 2688.972 bar
= Max(Rw1,Rw2) * ( 3 * Sc / S ) + CA per Jawad & Farr Eq. 12.12
= Max(135.0000 ,105.4700 ) * ( 3 * 29.900/2688.972 ) + 0.0000
= 24.6570 mm
Basering Stress at given Thickness [Sb]
= 3 * Sc * ( Max[Rw1, Rw2]/(Tb - Ca) )
= 3 * 29.900 * ( Max[135.000 , 105.470 ]/(28.580 - 0.000 ) )
= 2001.435 , must be less than 2688.972 bar

Required Thickness of Top Plate in Tension:


(Calculated as a fixed beam per Megyesy)
Ft = (Sa*Abss),
Bolt Allowable Stress * Area
Rm = (Ft * 2 * Cg)/8, Bending Moment
Sb
Allowable Bending Stress

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FileName : S-6504ABCD-TRANSPORTATION CASE (LOAD CASE -WET TOW) Page 189
Basering Calculations :
Step:
17 11:09a Jan 30,2014

Wt = (Topwth

Bnd), Width of Section

T = ( 6 * Rm / ( Sb * Wt )) + CA
T = ( 6 * 3279/( 2688 * 86.9000 )) + 0.0000
T = 29.0126 mm

Required Thickness of Continuous Top Ring per Moss:


a = ( Dc-SkirtOD )/2
Skirt Distance to Bolt Circle
P = Sa*Abss
Bolt Allowable Stress * Area
l = Avgwdt
Average Gusset Width
g1 = Gamma 1
Constant Term f( b/l )
g2 = Gamma 2
Constant Term f( b/l )
g = Flat distance / 2 Nut 1/2 Dimension (from Tema)
Fb =
Allowable Bending Stress
Mo
Tc
Tc
Tc

=
=
=
=

P/(4pi)[1.3(ln((2lsin(pia/l)/(pig)))+1]-[(0.7-g2)P/(4pi)] Moment Term


( 6 * Abs(Mo) / Fb ) + CA Required Thickness
( 6 * 1125/2688 ) + 0.000
31.4437 mm

Required Thickness of Gusset in Compression, per AISC E2-1:


1. Allowed Compression at Given Thickness:
Factor Kl/r Per E2-1
48.2959
Factor Cc Per E2-1
109.9637
Allowable Buckling Str. per E2-1
1624.05
Actual Buckling Str. at Given Thickness
869.19

bar
bar

Required Gusset thickness, + CA

10.3058

mm

74.4179
109.9637
1340.94
1339.31

bar
bar

Summary of Basering Thickness Calculations:


Required Basering Thickness (simplified)
Actual Basering Thickness as entered by user

24.6570
28.5800

mm
mm

Required Top Ring/Plate Thickness as a Fixed Beam


Required Thickness of Continuous Top Ring (Moss)
Actual Top Ring Thickness as entered by user

29.0126
31.4437
31.7500

mm
mm
mm

Required Gusset thickness, + CA


Actual Gusset Thickness as entered by user

10.3058
15.8800

mm
mm

2. Allowed Compression at Calculated Thickness:


Factor Kl/r Per E2-1
Factor Cc Per E2-1
Allowable Buckling Str. per E2-1
Act. Buckling Str. at Calculated Thickness

Weld Size Calculations per Steel Plate Engineering Data - Vol. 2


Compute the Weld load at the Skirt/Base Junction [W]
= SkirtStress * ( SkirtThickness - CA )
= 35.772 * ( 9.530 - 0.000 )
= 34.09 N/mm

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FileName : S-6504ABCD-TRANSPORTATION CASE (LOAD CASE -WET TOW) Page 190
Basering Calculations :
Step:
17 11:09a Jan 30,2014
Results for Computed Minimum Basering Weld Size [BWeld]
= W / [( 0.4 * Yield ) * 2 * 0.707]
= 34/[( 0.4 * 2493 ) * 2 * 0.707]
= 0.242 mm

Results for Computed Minimum Gusset and Top Plate to Skirt Weld Size
Vertical Plate Load [Wv]
= Bolt Load / ( Cmwth + 2 * ( Hg + Tta ) )
= 345048.8/( 107.760 + 2 * ( 221.400 + 31.750 ) )
= 561.914 N/mm
Horizontal Plate Load [Wh]
= Bolt Load * e / ( Cmwth * (Hg+Tta) + 0.6667 * (Hg+Tta) )
= 345048.8 * 65.000/(107.760 * (253.150 ) + 0.6667 * (253.150 ) )
= 320.389 N/mm
Resultant Weld Load [Wr]
= ( Wv + Wh)
= ( 561.91 + 320.39)
= 646.835 N/mm
Results for Computed Min Gusset and Top Plate to Skirt Weld Size [GsWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 646.84/[( 0.4 * 2493 ) * 2 * 0.707]
= 4.587 mm
Results for Computed Minimum Gusset to Top Plate Weld Size
Weld Load [Wv]
= Bolt Load / ( 2 * TopWth )
= 345048.8/( 2 * 125.000 )
= 1380.195 N/mm
Weld Load [Wh]
= Bolt Load * e / ( 2 * Hgt * TopWth )
= 345048.8 * 65.00/( 2 * 253.150 * 125.000 )
= 354.385 N/mm
Resultant Weld Load [Wr]
= ( Wv + Wh)
= ( 1380.20 + 354.39)
= 1424.966 N/mm
Results for Computed Min Gusset to Top Plate Weld Size [GtpWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 1424.97/[( 0.4 * 2493 ) * 2 * 0.707]
= 10.106 mm

Note: The calculated weld sizes need not exceed the component thickness
framing into the weld. At the same time, the weld must meet a minimum size
specification which is 3/16 in. (4.76 mm) or 1/4 in. (6.35 mm), depending
on the component thickness.

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Basering Calculations :
Step:
17 11:09a Jan 30,2014

Summary of Required Weld Sizes:


Required Basering to Skirt Double Fillet Weld Size
Required Gusset to Skirt Double Fillet Weld Size
Required Top Plate to Skirt Weld Size
Required Gusset to Top Plate Double Fillet Weld Size

4.7625
6.3500
10.1056
10.1056

mm
mm
mm
mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

SECTION E:

STORM CASE
This analysis is intent to check stresses on skirt and basering. Thus, calculation provided in this
section is only related to that such input echo, wind & earthquake, combines load stress and basering
calculation. Full analysis / reports, shall refer to section B Operating Case

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FileName : S-6504ABCD-STORM CASE (LOAD CASE 100 YEAR) REV. Page 193
Input Echo :
Step:
1
9:32a May 7,2014

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest)


Design Internal Temperature
Type of Hydrotest
Hydrotest Position
Projection of Nozzle from Vessel Top
Projection of Nozzle from Vessel Bottom
Minimum Design Metal Temperature
Type of Construction
Special Service
Degree of Radiography
Miscellaneous Weight Percent
Use Higher Longitudinal Stresses (Flag)
Select t for Internal Pressure (Flag)
Select t for External Pressure (Flag)
Select t for Axial Stress (Flag)
Select Location for Stiff. Rings (Flag)
Consider Vortex Shedding
Perform a Corroded Hydrotest
Is this a Heat Exchanger
User Defined Hydro. Press. (Used if > 0)
User defined MAWP
User defined MAPnc
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load

Case
Case
Case
Case
Case
Case
Case
Case
Case
Case

1
2
3
4
5
6
7
8
9
10

Wind Design Code


Wind Profile Height mm
19663.9980
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
Damping Factor (Beta) for Wind (Ope)
Damping Factor (Beta) for Wind (Empty)
Damping Factor (Beta) for Wind (Filled)

16.000
60
User Defined Hydro
Horizontal
0.0000
150.00
0
Welded
None
RT-1
5.0
Y
N
N
N
N
N
N
No
25.481
0.0000
0.0000

NP+OW+WI+EQ+FS+FW+BW
NP+OW+EQ+WI+FW+FS+BS
IP+OW+WI+EQ+FS+FW+BW
IP+OW+EQ+WI+FW+FS+BS
EP+OW+WI+EQ+FS+FW+BW
EP+OW+EQ+WI+FW+FS+BS
IP+VO+OW
NP+VO+OW
FW+FS+BW+BS+IP+OW
FS+FW+BW+BS+EP+OW
User Defined
Pressure

KN/m
2.3940
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0100
0.0000
0.0000

bar
C

mm
mm
C

bar
bar
bar

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FileName : S-6504ABCD-STORM CASE (LOAD CASE 100 YEAR) REV. Page 194
Input Echo :
Step:
1
9:32a May 7,2014
Seismic Design Code
Seismic Importance Factor
G Loading Coefficient Gx
G Loading Coefficient Gz
G Loading Coefficient Gy
Percent Seismic for Hydrotest

G Loading
1.000
0.115
0.115
0.052
100.000

Consider MAP New and Cold in Noz. Design


Consider External Loads for Nozzle Des.
Use ASME VIII-1 Appendix 1-9

Material Database Year

N
Y
N

Current w/Addenda or Code Year

Configuration Directives:

Do not use Nozzle MDMT Interpretation VIII-1 01-37


Use Table G instead of exact equation for "A"
Shell Head Joints are Tapered
Compute "K" in corroded condition
Use Code Case 2286
Use the MAWP to compute the MDMT
Using Metric Material Databases, ASME II D

No
Yes
Yes
Yes
No
Yes
No

Complete Listing of Vessel Elements and Details:


Element From Node
Element To Node
Element Type
Description
Distance "FROM" to "TO"
Skirt Outside Diameter
Diameter of Skirt at Base
Skirt Thickness
Internal Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Temperature Internal Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Allowable Stress, Ambient
Allowable Stress, Operating
Allowable Stress, Hydrotest
Material Density
P Number Thickness
Yield Stress, Operating
UCS-66 Chart Curve Designation
External Pressure Chart Name
UNS Number
Product Form
Efficiency, Longitudinal Seam
Efficiency, Head-to-Skirt or Circ. Seam

10
20
Skirt Sup.
SKIRT
850.00 mm
2468.0 mm
2468.0 mm
9.5300 mm
0.0000 mm
9.5300 mm
0.0000 mm
60 C
60 C
1.2
SA-516 70
1379.0 bar
1379.0 bar
2358.0 bar
7750.4 kg/m
31.750 mm
2493.2 bar
B
CS-2
K02700
Plate
0.7
0.7

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FileName : S-6504ABCD-STORM CASE (LOAD CASE 100 YEAR) REV. Page 195
Input Echo :
Step:
1
9:32a May 7,2014

-------------------------------------------------------------------Element From Node


Element To Node
Element Type
Description
Distance "FROM" to "TO"
Inside Diameter
Element Thickness
Internal Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
[Normalized]
Efficiency, Longitudinal Seam
Efficiency, Circumferential Seam
Elliptical Head Factor

20
30
Elliptical
BOTTOM HEAD
50.000 mm
2430.0 mm
18.000 mm
3.0000 mm
22.200 mm
0.0000 mm
16.000 bar
60 C
1.0342 bar
60 C
1.2
SA-516 70
1.0
1.0
2.0

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height/Length of Liquid
Liquid Density

20
Liquid
SEA WATER
-607.50
657.50
1014.0

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
[Normalized]

20
Nozzle
N5
0.0000
50.799999
None
150
180.0
N
0.0000
GR 1.1
SA-105

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Miscellaneous Weight
Offset from Element Centerline

20
Weight
INT.PLATE
50.000
4961.8
0.0000

mm
mm
kg/m

mm
mm

mm
N
mm

-------------------------------------------------------------------Element From Node


Element To Node

30
40

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FileName : S-6504ABCD-STORM CASE (LOAD CASE 100 YEAR) REV. Page 196
Input Echo :
Step:
1
9:32a May 7,2014

Element Type
Description
Distance "FROM" to "TO"
Inside Diameter
Element Thickness
Internal Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
[Normalized]
Efficiency, Longitudinal Seam
Efficiency, Circumferential Seam

Cylinder
SHELL
1730.0
2430.0
19.050
3.0000
19.050
0.0000
16.000
60
1.0342
60
1.2
SA-516 70
1.0
1.0

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height of Packed Section
Density
Percent Volume Holdup
Specific Gravity of Packing Liquid

30
Packing
SAND
0.0000
127.00
1612.9
40.0364
1.0140001

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height of Packed Section
Density
Percent Volume Holdup
Specific Gravity of Packing Liquid

30
Packing
COARSE GARNET
127.00
229.00
2375.6
44.965
1.0140001

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height of Packed Section
Density
Percent Volume Holdup
Specific Gravity of Packing Liquid

30
Packing
FINE GARNET
356.00
483.00
2162.0
49.950001
1.0140001

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height of Packed Section
Density
Percent Volume Holdup
Specific Gravity of Packing Liquid

30
Packing
COARSE ANTHRACI
839.00
330.00
850.72
50.029999
1.0140001

mm
mm
mm
mm
mm
mm
bar
C
bar
C

mm
mm
kg/m

mm
mm
kg/m

mm
mm
kg/m

mm
mm
kg/m

PV Elite 2012 R1 Licensee: MSET ENGINEERING SDN BHD


FileName : S-6504ABCD-STORM CASE (LOAD CASE 100 YEAR) REV. Page 197
Input Echo :
Step:
1
9:32a May 7,2014

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

30
Nozzle
N1
1453.0
200.0
160
150
0.0
N
0.0000
GR 1.1
SA-106 B

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

30
Nozzle
N2
277.00
200.0
160
150
144.0
N
0.0000
GR 1.1
SA-106 B

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

30
Nozzle
N3
1493.0
150.0
160
150
21.3862
N
0.0000
GR 1.1
SA-106 B

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

30
Nozzle
H1
365.00
300.0
120
150
165.0
Y
0.0000
GR 1.1
SA-106 B

Element From Node

30

mm
mm

mm
mm

mm
mm

mm
mm

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FileName : S-6504ABCD-STORM CASE (LOAD CASE 100 YEAR) REV. Page 198
Input Echo :
Step:
1
9:32a May 7,2014

Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Miscellaneous Weight
Offset from Element Centerline

Weight
DIST. & HEADER
865.00
4118.5
0.0000

mm
N
mm

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Miscellaneous Weight
Offset from Element Centerline

30
Weight
ANODES
1258.0
784.48
0.0000

mm
N
mm

-------------------------------------------------------------------Element From Node


Element To Node
Element Type
Description
Distance "FROM" to "TO"
Inside Diameter
Element Thickness
Internal Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
[Normalized]
Efficiency, Longitudinal Seam
Efficiency, Circumferential Seam
Elliptical Head Factor

40
50
Elliptical
TOP HEAD
50.000 mm
2430.0 mm
18.000 mm
3.0000 mm
22.200 mm
0.0000 mm
16.000 bar
60 C
1.0342 bar
60 C
1.2
SA-516 70
1.0
1.0
2.0

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

40
Nozzle
N4
803.00
80.0
160
150
240.0
N
0.0000
GR 1.1
SA-106 B

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter

40
Nozzle
M1
535.00
762.0

mm
mm

mm
mm

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FileName : S-6504ABCD-STORM CASE (LOAD CASE 100 YEAR) REV. Page 199
Input Echo :
Step:
1
9:32a May 7,2014

Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
[Normalized]

None
150
45.0
Y
0.0000
GR 1.1
SA-516 70

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

PV Elite 2012 R1 Licensee: MSET ENGINEERING SDN BHD


FileName : S-6504ABCD-STORM CASE (LOAD CASE 100 YEAR) REV. Page 200
Wind Load Calculation :
Step:
8
9:32a May 7,2014

Note: Using the User Defined Wind Profile ...

Wind Vibration Calculations


This evaluation is based on work by Kanti Mahajan and Ed Zorilla

Nomenclature
Cf
D
Df
Dr
f
f1
L
Lc
tb
V30
Vc
Vw
W
Ws
Z
Dl
Vp
P30

Correction factor for natural frequency


Average internal diameter of vessel mm
Damping Factor < 0.75 Unstable, > 0.95 Stable
Average internal diameter of top half of vessel mm
Natural frequency of vibration (Hertz)
Natural frequency of bare vessel based on a unit value of (D/L)(10^(4))
Total height of structure mm
Total length of conical section(s) of vessel mm
Uncorroded plate thickness at bottom of vessel mm
Design Wind Speed provided by user m/sec
Critical wind velocity m/sec
Maximum wind speed at top of structure m/sec
Total corroded weight of structure N
Cor. vessel weight excl. weight of parts which do not effect stiff. N
Maximum amplitude of vibration at top of vessel mm
Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vib. Chance, <= 0.314E-05 (High); 0.314E-05 < 0.393E-05 (Probable)
wind pressure 30 feet above the base

Check other Conditions and Basic Assumptions:


#1 - Total Cone Length / Total Length < 0.5
0.000/2680.000 = 0.000

#2 - ( D / L ) * 10^(4) < 8.0 (English Units)


- ( 8.10/8.79 ) * 10^(4) = 1047.343 [Geometry Violation]
Compute the vibration possibility. If Vp > 0.393E-05 no chance. [Vp]:
= W / ( L * Dr)
= 217566/( 2680.00 * 2436.000 )
= 0.13681E-04
Since Vp is > 0.393E-05 no further vibration analysis is required !

Platform Load Calculations


ID

Wind Area
Elevation
Pressure
Force
Cf
cm
mm
KN/m
N
-------------------------------------------------------------------------

Wind Loads on Masses/Equipment/Piping

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FileName : S-6504ABCD-STORM CASE (LOAD CASE 100 YEAR) REV. Page 201
Wind Load Calculation :
Step:
8
9:32a May 7,2014

ID

Wind Area
Elevation
Pressure
Force
cm
mm
KN/m
N
------------------------------------------------------------------------INT.PLATE
0.00
20564.00
2.39
0.00
DIST. & HEADE
0.00
21429.00
2.39
0.00
ANODES
0.00
21822.00
2.39
0.00
The Natural Frequency for the Vessel (Ope...) is 43.5337 Hz.
Wind Load Calculation
|
|
Wind |
Wind |
Wind |
Wind |
Element |
From| To |
Height |
Diameter |
Area | Pressure | Wind Load |
|
|
mm
|
mm
|
cm
|
KN/m
|
N
|
--------------------------------------------------------------------------10| 20|
20089.0 |
2961.60 |
25173.6 |
2.39400 |
6026.42 |
20| 30|
20539.0 |
2959.20 |
1479.60 |
2.39400 |
354.208 |
30| 40|
21429.0 |
2961.72 |
51237.8 |
2.39400 |
12266.0 |
40| 50|
22582.6 |
2959.20 |
16017.2 |
2.39400 |
3834.42 |
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

PV Elite 2012 R1 Licensee: MSET ENGINEERING SDN BHD


FileName : S-6504ABCD-STORM CASE (LOAD CASE 100 YEAR) REV. Page 202
Earthquake Load Calculation :
Step:
9
9:32a May 7,2014

Earthquake
Horizontal
Horizontal
Vertical

Loading Specified in G's


Acceleration factor
Acceleration factor
Acceleration factor

(GX)
(GZ)
(GY)

0.115
0.115
0.052

Note: +Y Direction G loads should also be run in the negative direction.


to insure maximum support loads are calculated.
The Natural Frequency for the Vessel (Ope...) is 43.5337 Hz.

Earthquake Load Calculation


|
| Earthquake | Earthquake |
Element |
Element |
From| To |
Height |
Weight | Ope Load |
Emp Load |
|
|
mm
|
N
|
N
|
N
|
-------------------------------------------------------------10| 20|
425.000 |
13151.7 |
2138.92 |
2138.92 |
20| 30|
875.000 |
39440.2 |
6414.35 |
3001.75 |
30| 40|
1765.00 |
147987. |
24067.8 |
19868.4 |
40| 50|
2655.00 |
23784.1 |
3868.11 |
3868.11 |
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FileName : S-6504ABCD-STORM CASE (LOAD CASE 100 YEAR) REV. Page 203
Stress due to Combined Loads :
Step:
15
9:32a May 7,2014

Stress Combination Load Cases for Vertical Vessels:


Load Case Definition Key

IP
EP
HP
NP
EW
OW
HW
WI
EQ
EE
HI
HE
WE
WF
CW
VO
VE
VF
FW
FS
BW
BS
BN
BU

=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

Longitudinal Stress due to Internal Pressure


Longitudinal Stress due to External Pressure
Longitudinal Stress due to Hydrotest Pressure
No Pressure
Longitudinal Stress due to Weight (No Liquid)
Longitudinal Stress due to Weight (Operating)
Longitudinal Stress due to Weight (Hydrotest)
Bending Stress due to Wind Moment (Operating)
Bending Stress due to Earthquake Moment (Operating)
Bending Stress due to Earthquake Moment (Empty)
Bending Stress due to Wind Moment (Hydrotest)
Bending Stress due to Earthquake Moment (Hydrotest)
Bending Stress due to Wind Moment (Empty) (no CA)
Bending Stress due to Wind Moment (Filled) (no CA)
Longitudinal Stress due to Weight (Empty) (no CA)
Bending Stress due to Vortex Shedding Loads ( Ope )
Bending Stress due to Vortex Shedding Loads ( Emp )
Bending Stress due to Vortex Shedding Loads ( Test No CA. )
Axial Stress due to Vertical Forces for the Wind Case
Axial Stress due to Vertical Forces for the Seismic Case
Bending Stress due to Lat. Forces for the Wind Case, Corroded
Bending Stress due to Lat. Forces for the Seismic Case, Corroded
Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded

General Notes:

Case types HI and HE are in the Un-Corroded condition.


Case types WE, WF, and CW are in the Un-Corroded condition.
A blank stress and stress ratio indicates that the corresponding
stress comprising those components that did not contribute to that
type of stress.
An asterisk (*) in the final column denotes overstress.

Analysis of Load Case 1 : NP+OW+WI+EQ+FS+FW+BW


From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
1158.33
-51.87
1010.47
20
1654.80
-23.60
1165.68
30
1654.80
-20.41
1186.02
40
1654.80
-2.83
1165.68
Analysis of Load Case 2 : NP+OW+EQ+WI+FW+FS+BS

Tens.
Ratio

Comp.
Ratio
0.0513
0.0202
0.0172
0.0024

PV Elite 2012 R1 Licensee: MSET ENGINEERING SDN BHD


FileName : S-6504ABCD-STORM CASE (LOAD CASE 100 YEAR) REV. Page 204
Stress due to Combined Loads :
Step:
15
9:32a May 7,2014
From
Node
10
20
30
40

Tensile
Stress

All. Tens.
Stress
1158.33
1654.80
1654.80
1654.80

Comp.
Stress
-51.87
-23.60
-20.41
-2.83

All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68

Analysis of Load Case 3 : IP+OW+WI+EQ+FS+FW+BW


From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
1158.33
-51.87
1010.47
20
638.96
1654.80
1165.68
30
597.97
1654.80
1186.02
40
645.32
1654.80
1165.68
Analysis of Load Case 4 : IP+OW+EQ+WI+FW+FS+BS
From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
1158.33
-51.87
1010.47
20
638.96
1654.80
1165.68
30
597.97
1654.80
1186.02
40
645.32
1654.80
1165.68
Analysis of Load Case 5 : EP+OW+WI+EQ+FS+FW+BW
From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
1158.33
-51.87
1010.47
20
1654.80
-66.37
1165.68
30
1654.80
-60.43
1186.02
40
1654.80
-45.59
1165.68
Analysis of Load Case 6 : EP+OW+EQ+WI+FW+FS+BS
From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
1158.33
-51.87
1010.47
20
1654.80
-66.37
1165.68
30
1654.80
-60.43
1186.02
40
1654.80
-45.59
1165.68
Analysis of Load Case 7 : IP+VO+OW
From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.33
-32.15
20
631.00
1654.80
30
591.01
1654.80
40
644.90
1654.80

All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68

Analysis of Load Case 8 : NP+VO+OW


From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.33
-32.15
20
1654.80
-17.54
30
1654.80
-14.89

All. Comp.
Stress
1010.47
1165.68
1186.02

Tens.
Ratio

Comp.
Ratio
0.0513
0.0202
0.0172
0.0024

Tens.
Ratio

Comp.
Ratio
0.0513

0.3861
0.3614
0.3900

Tens.
Ratio

Comp.
Ratio
0.0513

0.3861
0.3614
0.3900

Tens.
Ratio

Comp.
Ratio
0.0513
0.0569
0.0509
0.0391

Tens.
Ratio

Comp.
Ratio
0.0513
0.0569
0.0509
0.0391

Tens.
Ratio

Comp.
Ratio
0.0318

0.3813
0.3571
0.3897

Tens.
Ratio

Comp.
Ratio
0.0318
0.0150
0.0126

PV Elite 2012 R1 Licensee: MSET ENGINEERING SDN BHD


FileName : S-6504ABCD-STORM CASE (LOAD CASE 100 YEAR) REV. Page 205
Stress due to Combined Loads :
Step:
15
9:32a May 7,2014

40

1654.80

-2.62

1165.68

Analysis of Load Case 9 : FW+FS+BW+BS+IP+OW


From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.33
-30.57
20
631.95
1654.80
30
591.73
1654.80
40
645.00
1654.80

All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68

Analysis of Load Case 10 : FS+FW+BW+BS+EP+OW


From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.33
-30.57
20
1654.80
-59.35
30
1654.80
-54.19
40
1654.80
-45.28

All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68

Absolute Maximum of the all of the Stress Ratio's

0.0022

Tens.
Ratio

Comp.
Ratio
0.0302

0.3819
0.3576
0.3898

Tens.
Ratio

Comp.
Ratio
0.0302
0.0509
0.0457
0.0388
0.3900

Governing Element: TOP HEAD


Governing Load Case 3 : IP+OW+WI+EQ+FS+FW+BW
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

PV Elite 2012 R1 Licensee: MSET ENGINEERING SDN BHD


FileName : S-6504ABCD-STORM CASE (LOAD CASE 100 YEAR) REV. Page 206
Basering Calculations :
Step:
17
9:32a May 7,2014

Skirt
Skirt
Skirt
Skirt
Skirt
Skirt

Data :
Outside Diameter at Base
Thickness
Internal Corrosion Allowance
External Corrosion Allowance
Material

Basering Input:

SOD
STHK
SCA

2468.0000
9.5300
0.0000
0.0000
SA-516 70

mm
mm
mm
mm

Type of Geometry: Continuous Top Ring W/Gussets

Thickness of Basering
Design Temperature of the Basering
Basering Matl
Basering Operating All. Stress
Basering Yield Stress
Inside Diameter of Basering
Outside Diameter of Basering
Nominal Diameter of Bolts
Bolt Corrosion Allowance
Bolt Material
Bolt Operating Allowable Stress
Number of Bolts
Diameter of Bolt Circle

TBA

BASOPE

DI
DOU

28.5800 mm
60.00 C
SA-516 Gr. 70 [Normalized]
1792.60 bar
2454.50 bar
2238.0000 mm
2738.0000 mm

SA
RN
DC

38.1000
0.0000
SA-325 Type1
3100.02
16
2598.0000

Thickness of Gusset Plates


TGA
Width of Gussets at Top Plate
TWDT
Width of Gussets at Base Plate
BWDT
Gusset Plate Elastic Modulus
E
Gusset Plate Yield Stress
SY
Height of Gussets
HG
Distance between Gussets
RG
Dist. from Bolt Center to Gusset (Rg/2) CG
Number of Gussets per bolt
NG

15.8800
125.0000
125.0000
20047900.0
2454.5
221.4000
76.0000
38.0000
2

Thickness of Top Plate or Ring


Radial Width of the Top Plate
Anchor Bolt Hole Dia. in Top Plate
External Corrosion Allowance

Dead Weight of Vessel


Operating Weight of Vessel
Earthquake Moment on Basering
Wind Moment on Basering
Percent Bolt Preload

BND
BCA

mm
mm
bar
mm
mm
mm
mm
N/cm
bar
mm
mm
mm

TTA
TOPWTH
BHOLE

31.7500
125.0000
43.0000

mm
mm
mm

CA

0.0000

mm

DW
ROW
EQMOM
WIMOM
ppl

177558.9
224362.8
60315.3
35726.5
100.0

Use AISC A5.2 Increase in Fc and Bolt Stress


Use Allowable Weld Stress per AISC J2.5
Factor for Increase of Allowables per AISC A5.2
Bolt Operating Allowable Stress [Fact] SA
All. Comp. Strength of Concrete [Fact] FC

N
N
N-m
N-m

Yes
No
1.3333 [Fact]
4133.359 bar
110.317 bar

PV Elite 2012 R1 Licensee: MSET ENGINEERING SDN BHD


FileName : S-6504ABCD-STORM CASE (LOAD CASE 100 YEAR) REV. Page 207
Basering Calculations :
Step:
17
9:32a May 7,2014

Note : The Concrete, Bolt and Plate Stresses have been increased
by 1/3 per AISC A5.2. [Fact = 4/3]
Results for Basering Analysis : Analyze Option
Basering Thickness Calculation method used : Simplified (Steel on Steel)
Calculation of Load per Bolt [W/Bolt],
W = TW
M = Test Moment

= (( 4 * M/DC ) - W ) / RN per Jawad & Farr, Eq. 12.3


= (( 4 * 0/2598.000 ) - 0 )/16
= 0.0000 N [** No Uplift ** ]
Required Area for Each Bolt, Based on Max Load
Area Available in a Single Bolt (Corr)
Area Available in all the Bolts (Corr)
Bolt Stress Based on Simplified Analysis
Allowable Bolt Stress
3100.0 [Fact]

0.0000
8.3484
133.5739
0.0
4133.36

Concrete Contact Area of Base Ring


CCA
19540.71
Concrete Contact Section Modulus of Base Ring
0.1116E+10

cm
cm
cm
bar
bar
cm
mm

Concrete Load (Simplified method), Earthquake in Operating Condition [Sc]:


= ((ppl/100*(Abt*Sa)+W)/Cca) + M/CZ per Jawad & Farr Eq. 12.1
= (1.000 (133.5739 *4133 +236029 )/19540.71 ) + 60315/.11156E+10
= 30.00 bar
Allowable Stress on Concrete

110.32

bar

Determine Maximum Bending Width of Basering Section [Rw1,Rw2]:


Rw1 = (Dou - SkirtOD)/2, Rw2 = ( SkirtID - Di + 2*Sca )/2
Rw1 = (2738.000 -2468.000 )/2, Rw2 = (2448.940 -2238.000 + 2*0.000 )/2
Rw1 = 135.000 , Rw2 = 105.470 mm
Calculation of required Basering Thickness, (Simplified) [Tb]:
Allowable Bending Stress 1.5 Basope = 2688.900 bar
= Max(Rw1,Rw2) * ( 3 * Sc / S ) + CA per Jawad & Farr Eq. 12.12
= Max(135.0000 ,105.4700 ) * ( 3 * 30.003/2688.900 ) + 0.0000
= 24.6994 mm
Basering Stress at given Thickness [Sb]
= 3 * Sc * ( Max[Rw1, Rw2]/(Tb - Ca) )
= 3 * 30.003 * ( Max[135.000 , 105.470 ]/(28.580 - 0.000 ) )
= 2008.282 , must be less than 2688.900 bar

Required Thickness of Top Plate in Tension:


(Calculated as a fixed beam per Megyesy)
Ft = (Sa*Abss),
Bolt Allowable Stress * Area
Rm = (Ft * 2 * Cg)/8, Bending Moment
Sb
Allowable Bending Stress

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FileName : S-6504ABCD-STORM CASE (LOAD CASE 100 YEAR) REV. Page 208
Basering Calculations :
Step:
17
9:32a May 7,2014

Wt = (Topwth

Bnd), Width of Section

T = ( 6 * Rm / ( Sb * Wt )) + CA
T = ( 6 * 3279/( 2688 * 86.9000 )) + 0.0000
T = 29.0130 mm
Required Thickness of Continuous Top Ring per Moss:
a = ( Dc-SkirtOD )/2
Skirt Distance to Bolt Circle
P = Sa*Abss
Bolt Allowable Stress * Area
l = Avgwdt
Average Gusset Width
g1 = Gamma 1
Constant Term f( b/l )
g2 = Gamma 2
Constant Term f( b/l )
g = Flat distance / 2 Nut 1/2 Dimension (from Tema)
Fb =
Allowable Bending Stress

Mo
Tc
Tc
Tc

=
=
=
=

P/(4pi)[1.3(ln((2lsin(pia/l)/(pig)))+1]-[(0.7-g2)P/(4pi)] Moment Term


( 6 * Abs(Mo) / Fb ) + CA Required Thickness
( 6 * 1125/2688 ) + 0.000
31.4441 mm

Required Thickness of Gusset in Compression, per AISC E2-1:


1. Allowed Compression at Given Thickness:
Factor Kl/r Per E2-1
48.2959
Factor Cc Per E2-1
109.9637
Allowable Buckling Str. per E2-1
1624.05
Actual Buckling Str. at Given Thickness
869.19

bar
bar

Required Gusset thickness, + CA

mm

2. Allowed Compression at Calculated Thickness:


Factor Kl/r Per E2-1
Factor Cc Per E2-1
Allowable Buckling Str. per E2-1
Act. Buckling Str. at Calculated Thickness

10.3058

74.4179
109.9637
1340.94
1339.31

bar
bar

Summary of Basering Thickness Calculations:


Required Basering Thickness (simplified)
Actual Basering Thickness as entered by user

24.6994
28.5800

mm
mm

Required Top Ring/Plate Thickness as a Fixed Beam


Required Thickness of Continuous Top Ring (Moss)
Actual Top Ring Thickness as entered by user

29.0130
31.4441
31.7500

mm
mm
mm

Required Gusset thickness, + CA


Actual Gusset Thickness as entered by user

10.3058
15.8800

mm
mm

Weld Size Calculations per Steel Plate Engineering Data - Vol. 2


Compute the Weld load at the Skirt/Base Junction [W]
= SkirtStress * ( SkirtThickness - CA )
= 51.871 * ( 9.530 - 0.000 )
= 49.43 N/mm

PV Elite 2012 R1 Licensee: MSET ENGINEERING SDN BHD


FileName : S-6504ABCD-STORM CASE (LOAD CASE 100 YEAR) REV. Page 209
Basering Calculations :
Step:
17
9:32a May 7,2014
Results for Computed Minimum Basering Weld Size [BWeld]
= W / [( 0.4 * Yield ) * 2 * 0.707]
= 49/[( 0.4 * 2493 ) * 2 * 0.707]
= 0.351 mm
Results for Computed Minimum Gusset and Top Plate to Skirt Weld Size

Vertical Plate Load [Wv]


= Bolt Load / ( Cmwth + 2 * ( Hg + Tta ) )
= 345048.8/( 107.760 + 2 * ( 221.400 + 31.750 ) )
= 561.914 N/mm
Horizontal Plate Load [Wh]
= Bolt Load * e / ( Cmwth * (Hg+Tta) + 0.6667 * (Hg+Tta) )
= 345048.8 * 65.000/(107.760 * (253.150 ) + 0.6667 * (253.150 ) )
= 320.389 N/mm
Resultant Weld Load [Wr]
= ( Wv + Wh)
= ( 561.91 + 320.39)
= 646.835 N/mm
Results for Computed Min Gusset and Top Plate to Skirt Weld Size [GsWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 646.84/[( 0.4 * 2493 ) * 2 * 0.707]
= 4.587 mm
Results for Computed Minimum Gusset to Top Plate Weld Size
Weld Load [Wv]
= Bolt Load / ( 2 * TopWth )
= 345048.8/( 2 * 125.000 )
= 1380.195 N/mm
Weld Load [Wh]
= Bolt Load * e / ( 2 * Hgt * TopWth )
= 345048.8 * 65.00/( 2 * 253.150 * 125.000 )
= 354.385 N/mm
Resultant Weld Load [Wr]
= ( Wv + Wh)
= ( 1380.20 + 354.39)
= 1424.966 N/mm
Results for Computed Min Gusset to Top Plate Weld Size [GtpWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 1424.97/[( 0.4 * 2493 ) * 2 * 0.707]
= 10.106 mm
Note: The calculated weld sizes need not exceed the component thickness
framing into the weld. At the same time, the weld must meet a minimum size
specification which is 3/16 in. (4.76 mm) or 1/4 in. (6.35 mm), depending
on the component thickness.

PV Elite 2012 R1 Licensee: MSET ENGINEERING SDN BHD


FileName : S-6504ABCD-STORM CASE (LOAD CASE 100 YEAR) REV. Page 210
Basering Calculations :
Step:
17
9:32a May 7,2014

Summary of Required Weld Sizes:


Required Basering to Skirt Double Fillet Weld Size
Required Gusset to Skirt Double Fillet Weld Size
Required Top Plate to Skirt Weld Size
Required Gusset to Top Plate Double Fillet Weld Size

4.7625
6.3500
10.1056
10.1056

mm
mm
mm
mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

SECTION F:

DAMAGE CASE
This analysis is intent to check stresses on skirt and basering. Thus, calculation provided in this
section is only related to that such input echo, wind & earthquake, combines load stress and basering
calculation. Full analysis / reports, shall refer to section B Operating Case

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FileName : S-6504ABCD-DAMAGE CASE (LOAD CASE 1YEAR) REV ---- Page 212
Input Echo :
Step:
1 11:10a Jan 30,2014
PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest)
16.000
Design Internal Temperature
60
Type of Hydrotest
User Defined Hydro
Hydrotest Position
Horizontal
Projection of Nozzle from Vessel Top
0.0000
Projection of Nozzle from Vessel Bottom
150.00
Minimum Design Metal Temperature
0
Type of Construction
Welded
Special Service
None
Degree of Radiography
RT-1
Miscellaneous Weight Percent
5.0
Use Higher Longitudinal Stresses (Flag)
Y
Select t for Internal Pressure (Flag)
N
Select t for External Pressure (Flag)
N
Select t for Axial Stress (Flag)
N
Select Location for Stiff. Rings (Flag)
N
Consider Vortex Shedding
N
Perform a Corroded Hydrotest
N
Is this a Heat Exchanger
No
User Defined Hydro. Press. (Used if > 0)
25.481
User defined MAWP
0.0000
User defined MAPnc
0.0000
(Load Case applicable for Damage case is as below)
Load Case 1
NP+OW+WI+EQ+FS+FW+BW
Load Case 2
NP+OW+EQ+WI+FW+FS+BS
Load Case 3
IP+OW+WI+EQ+FS+FW+BW
Load Case 4
IP+OW+EQ+WI+FW+FS+BS
Load Case 5
EP+OW+WI+EQ+FS+FW+BW
Load Case 6
EP+OW+EQ+WI+FW+FS+BS
Load Case 7
IP+VO+OW
Load Case 8
NP+VO+OW
Load Case 9
FW+FS+BW+BS+IP+OW
Load Case 10
FS+FW+BW+BS+EP+OW

bar
C

mm
mm
C

bar
bar
bar

Wind Design Code


ASCE-7 98/02/05/IBC-03/STS-1
Basic Wind Speed
[V]
43.400 m/sec
Surface Roughness Category
C: Open Terrain
Importance Factor
1.15
Type of Surface
Moderately Smooth
Base Elevation
19664. mm
(Vessel is located on structure skid, T.O.S EL+ 19664. Refer Dwg. No.:
MLK-58863004234001-B01-39002-0042065-M-DW-001.)
Percent Wind for Hydrotest
25.0
Using User defined Wind Press. Vs Elev.
N
Height of Hill or Escarpment
H or Hh
0.0000 mm
Distance Upwind of Crest
Lh
0.0000 mm
Distance from Crest to the Vessel
x
0.0000 mm
Type of Terrain ( Hill, Escarpment )
Flat
Damping Factor (Beta) for Wind (Ope)
0.0150
Damping Factor (Beta) for Wind (Empty)
0.0000
Damping Factor (Beta) for Wind (Filled)
0.0000

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FileName : S-6504ABCD-DAMAGE CASE (LOAD CASE 1YEAR) REV ---- Page 213
Input Echo :
Step:
1 11:10a Jan 30,2014

Seismic Design Code


G Loading
(Skid is located at production deck, EL+ 18000 and motion load for 1 year
Operating is as below.)
Seismic Importance Factor
1.000
G Loading Coefficient Gx
0.087
G Loading Coefficient Gz
0.087
G Loading Coefficient Gy
0.049
Percent Seismic for Hydrotest
100.000
Consider MAP New and Cold in Noz. Design
Consider External Loads for Nozzle Des.
Use ASME VIII-1 Appendix 1-9

Material Database Year

N
Y
N

Current w/Addenda or Code Year

Configuration Directives:

Do not use Nozzle MDMT Interpretation VIII-1 01-37


Use Table G instead of exact equation for "A"
Shell Head Joints are Tapered
Compute "K" in corroded condition
Use Code Case 2286
Use the MAWP to compute the MDMT
Using Metric Material Databases, ASME II D

No
Yes
Yes
Yes
No
Yes
No

Complete Listing of Vessel Elements and Details:


Element From Node
10
Element To Node
20
Element Type
Skirt Sup.
Description
SKIRT
Distance "FROM" to "TO"
850.00 mm
Skirt Outside Diameter
2468.0 mm
Diameter of Skirt at Base
2468.0 mm
Skirt Thickness
9.5300 mm
(9.53mm is a standard thickness for carbon steel available in the market)
Internal Corrosion Allowance
0.0000 mm
Nominal Thickness
9.5300 mm
External Corrosion Allowance
0.0000 mm
Design Temperature Internal Pressure
60 C
Design Temperature External Pressure
60 C
Effective Diameter Multiplier
1.2
Material Name
[Normalized]
SA-516 70
Allowable Stress, Ambient
1379.0 bar
Allowable Stress, Operating
1379.0 bar
Allowable Stress, Hydrotest
2358.0 bar
Material Density
7750.4 kg/m
P Number Thickness
29.997 mm
Yield Stress, Operating
2493.2 bar
UCS-66 Chart Curve Designation
D
External Pressure Chart Name
CS-2
UNS Number
K02700
Product Form
Plate
Efficiency, Longitudinal Seam
0.7
Efficiency, Head-to-Skirt or Circ. Seam
0.7

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S-6504ABCD-DAMAGE CASE (LOAD CASE 1YEAR) REV ---- Page 214
Input Echo :
Step:
1 11:10a Jan 30,2014

-------------------------------------------------------------------Element From Node


20
Element To Node
30
Element Type
Elliptical
Description
BOTTOM HEAD
Distance "FROM" to "TO"
50.000 mm
Inside Diameter
2430.0 mm
Element Thickness
18.000 mm
Internal Corrosion Allowance
3.0000 mm
Nominal Thickness
22.200 mm
(22.2mm is a standard thickness for carbon steel available in the market)
External Corrosion Allowance
0.0000 mm
Design Internal Pressure
16.000 bar
Design Temperature Internal Pressure
60 C
Design External Pressure
1.0342 bar
Design Temperature External Pressure
60 C
Effective Diameter Multiplier
1.2
Material Name
[Normalized]
SA-516 70
Efficiency, Longitudinal Seam
1.0
Efficiency, Circumferential Seam
1.0
Elliptical Head Factor
2.0
Element From Node
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height/Length of Liquid
Liquid Density

20
Liquid
SEA WATER
-607.50
657.50
1014.0

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
[Normalized]

20
Nozzle
N5
0.0000
50.799999
None
150
180.0
N
0.0000
GR 1.1
SA-105

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Miscellaneous Weight
Offset from Element Centerline

20
Weight
INT.PLATE
50.000
4961.8
0.0000

mm
mm
kg/m

mm
mm

mm
N
mm

-------------------------------------------------------------------Element From Node

30

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Input Echo :
Step:
1 11:10a Jan 30,2014
Element To Node
40
Element Type
Cylinder
Description
SHELL
Distance "FROM" to "TO"
1730.0 mm
Inside Diameter
2430.0 mm
Element Thickness
19.050 mm
Internal Corrosion Allowance
3.0000 mm
Nominal Thickness
19.050 mm
(19.05mm is a standard thickness for carbon steel available in the market)
External Corrosion Allowance
0.0000 mm
Design Internal Pressure
16.000 bar
Design Temperature Internal Pressure
60 C
Design External Pressure
1.0342 bar
Design Temperature External Pressure
60 C
Effective Diameter Multiplier
1.2
Material Name
[Normalized]
SA-516 70
Efficiency, Longitudinal Seam
1.0
Efficiency, Circumferential Seam
1.0

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height of Packed Section
Density
Percent Volume Holdup
Specific Gravity of Packing Liquid

30
Packing
SAND
0.0000
127.00
1612.9
40.0364
1.0140001

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height of Packed Section
Density
Percent Volume Holdup
Specific Gravity of Packing Liquid

30
Packing
COARSE GARNET
127.00
229.00
2375.6
44.965
1.0140001

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height of Packed Section
Density
Percent Volume Holdup
Specific Gravity of Packing Liquid

30
Packing
FINE GARNET
356.00
483.00
2162.0
49.950001
1.0140001

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height of Packed Section
Density
Percent Volume Holdup
Specific Gravity of Packing Liquid

30
Packing
COARSE ANTHRACI
839.00
330.00
850.72
50.029999
1.0140001

mm
mm
kg/m

mm
mm
kg/m

mm
mm
kg/m

mm
mm
kg/m

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FileName : S-6504ABCD-DAMAGE CASE (LOAD CASE 1YEAR) REV ---- Page 216
Input Echo :
Step:
1 11:10a Jan 30,2014

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

30
Nozzle
N1
1453.0
200.0
160
150
0.0
N
0.0000
GR 1.1
SA-106 B

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

30
Nozzle
N2
277.00
200.0
160
150
144.0
N
0.0000
GR 1.1
SA-106 B

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

30
Nozzle
N3
1493.0
150.0
160
150
21.3862
N
0.0000
GR 1.1
SA-106 B

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

30
Nozzle
H1
365.00
300.0
120
150
165.0
Y
0.0000
GR 1.1
SA-106 B

mm
mm

mm
mm

mm
mm

mm
mm

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FileName : S-6504ABCD-DAMAGE CASE (LOAD CASE 1YEAR) REV ---- Page 217
Input Echo :
Step:
1 11:10a Jan 30,2014
Element From Node
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Miscellaneous Weight
Offset from Element Centerline

30
Weight
DIST. & HEADER
865.00
4118.5
0.0000

mm
N
mm

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Miscellaneous Weight
Offset from Element Centerline

30
Weight
ANODES
1258.0
784.48
0.0000

mm
N
mm

-------------------------------------------------------------------Element From Node


40
Element To Node
50
Element Type
Elliptical
Description
TOP HEAD
Distance "FROM" to "TO"
50.000 mm
Inside Diameter
2430.0 mm
Element Thickness
18.000 mm
Internal Corrosion Allowance
3.0000 mm
Nominal Thickness
22.200 mm
(22.2mm is a standard thickness for carbon steel available in the market)
External Corrosion Allowance
0.0000 mm
Design Internal Pressure
16.000 bar
Design Temperature Internal Pressure
60 C
Design External Pressure
1.0342 bar
Design Temperature External Pressure
60 C
Effective Diameter Multiplier
1.2
Material Name
[Normalized]
SA-516 70
Efficiency, Longitudinal Seam
1.0
Efficiency, Circumferential Seam
1.0
Elliptical Head Factor
2.0
Element From Node
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

40
Nozzle
N4
803.00
80.0
160
150
240.0
N
0.0000
GR 1.1
SA-106 B

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist

40
Nozzle
M1
535.00

mm
mm

mm

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FileName : S-6504ABCD-DAMAGE CASE (LOAD CASE 1YEAR) REV ---- Page 218
Input Echo :
Step:
1 11:10a Jan 30,2014
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
[Normalized]

762.0
None
150
45.0
Y
0.0000
GR 1.1
SA-516 70

mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

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FileName : S-6504ABCD-DAMAGE CASE (LOAD CASE 1YEAR) REV ---- Page 219
Wind Load Calculation :
Step:
8 11:10a Jan 30,2014

Input Values:

Wind Design Code


ASCE-7 98/02/05/IBC-03/STS-1
Basic Wind Speed
[V]
43.400
Surface Roughness Category
C: Open Terrain
Importance Factor
1.15
Type of Surface
Moderately Smooth
Base Elevation
19664.
Percent Wind for Hydrotest
25.0
Using User defined Wind Press. Vs Elev.
N
Height of Hill or Escarpment
H or Hh
0.0000
Distance Upwind of Crest
Lh
0.0000
Distance from Crest to the Vessel
x
0.0000
Type of Terrain ( Hill, Escarpment )
Flat
Damping Factor (Beta) for Wind (Ope)
0.0150
Damping Factor (Beta) for Wind (Empty)
0.0000
Damping Factor (Beta) for Wind (Filled)
0.0000

m/sec

mm

mm
mm
mm

Wind Analysis Results

Static Gust-Effect Factor, Operating Case [G]:


= min(0.85, 0.925((1 + 1.7 * gQ * Izbar * Q )/( 1 + 1.7 * gV * Izbar)))
= min(0.85,0.925((1+1.7*3.400*0.228*0.958)/(1+1.7*3.400*0.228)))
= min(0.85, 0.903 )
= 0.850
Natural Frequency of Vessel (Operating)
Natural Frequency of Vessel (Empty)
Natural Frequency of Vessel (Test)

43.534 Hz
47.417 Hz
39.685 Hz

Note: Per Section 1609 of IBC 2003/06/09 these results are also applicable
for the determination of Wind Loads on structures (1609.1.1).
User Entered Importance Factor is
Force Coefficient
Structure Height to Diameter ratio
Height to top of Structure

1.150
[Cf] 0.507
1.419
3305.500 mm

This is classified as a rigid structure. Static analysis performed.

Sample Calculation for the First Element


The ASCE code performs all calculations in Imperial Units
only. The wind pressure is therefore computed in these units.
Value of [Alpha] and [Zg]:
Exposure Category: C from Table C6-2
Alpha = 9.500 : Zg = 274320.000 mm
Effective Height [z]:
= Centroid Height + Vessel Base Elevation
= 425.000 + 19663.998 = 20088.998 mm

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FileName : S-6504ABCD-DAMAGE CASE (LOAD CASE 1YEAR) REV ---- Page 220
Wind Load Calculation :
Step:
8 11:10a Jan 30,2014
= 65.909 ft. Imperial Units

Velocity Pressure coefficient evaluated at height z [Kz]:


Because z (65.909 ft.) > 15 ft.
= 2.01 * ( z / Zg ) ^(2 / Alpha)
= 2.01 * ( 65.909/900.000 )^(2/9.500 )
= 1.159
Type of Hill: No Hill
Wind Directionality Factor [Kd]:
= 0.95 per [6-6 ASCE-7 98][6-4 ASCE-7 02/05]
As there is No Hill Present: [Kzt]:
K1 = 0, K2 = 0, K3 = 0
Topographical Factor [Kzt]:
= ( 1 + K1 * K2 * K3 )
= ( 1 + 0.000 * 0.000 * 0.000 )
= 1.0000
Velocity Pressure evaluated at height z, Imperial Units [qz]:
= 0.00256 * Kz * Kzt * Kd * I * Vr(mph)
= 0.00256 * 1.159 * 1.000 * 0.950 * 1.150 * 97.085
= 30.6 psf [1463.182 ] N/m
Force on the first element [F]:
= qz * G * Cf * WindArea
= 30.560 * 0.850 * 0.507 * 27.097
= 356.8 lbs. [1587.2 ] N
Element

Hgt (z)
K1
K2
K3
Kz
Kzt
qz
mm
N/m
--------------------------------------------------------------------------SKIRT
20089.0
0.000
0.000
0.000
1.159
1.000
1463.182
BOTTOM HEAD
20539.0
0.000
0.000
0.000
1.165
1.000
1470.022
SHELL
21429.0
0.000
0.000
0.000
1.175
1.000
1483.208
TOP HEAD
22582.6
0.000
0.000
0.000
1.188
1.000
1499.673

Wind Vibration Calculations


This evaluation is based on work by Kanti Mahajan and Ed Zorilla
Nomenclature

Cf
D
Df
Dr
f
f1
L

Correction factor for natural frequency


Average internal diameter of vessel mm
Damping Factor < 0.75 Unstable, > 0.95 Stable
Average internal diameter of top half of vessel mm
Natural frequency of vibration (Hertz)
Natural frequency of bare vessel based on a unit value of (D/L)(10^(4))
Total height of structure mm

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FileName : S-6504ABCD-DAMAGE CASE (LOAD CASE 1YEAR) REV ---- Page 221
Wind Load Calculation :
Step:
8 11:10a Jan 30,2014

Lc
tb
V30
Vc
Vw
W
Ws
Z
Dl
Vp
P30

Total length of conical section(s) of vessel mm


Uncorroded plate thickness at bottom of vessel mm
Design Wind Speed provided by user m/sec
Critical wind velocity m/sec
Maximum wind speed at top of structure m/sec
Total corroded weight of structure N
Cor. vessel weight excl. weight of parts which do not effect stiff. N
Maximum amplitude of vibration at top of vessel mm
Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vib. Chance, <= 0.314E-05 (High); 0.314E-05 < 0.393E-05 (Probable)
wind pressure 30 feet above the base

Check other Conditions and Basic Assumptions:


#1 - Total Cone Length / Total Length < 0.5
0.000/2680.000 = 0.000

#2 - ( D / L ) * 10^(4) < 8.0 (English Units)


- ( 8.10/8.79 ) * 10^(4) = 1047.343 [Geometry Violation]
Compute the vibration possibility. If Vp > 0.393E-05 no chance. [Vp]:
= W / ( L * Dr)
= 217566/( 2680.00 * 2436.000 )
= 0.13681E-04
Since Vp is > 0.393E-05 no further vibration analysis is required !

Platform Load Calculations

ID

Wind Area
Elevation
Pressure
Force
Cf
cm
mm
N/m
N
-------------------------------------------------------------------------

Wind Loads on Masses/Equipment/Piping


ID

Wind Area
Elevation
Pressure
Force
cm
mm
N/m
N
------------------------------------------------------------------------INT.PLATE
0.00
20564.00
1470.39
0.00
DIST. & HEADE
0.00
21429.00
1483.21
0.00
ANODES
0.00
21822.00
1488.82
0.00
The Natural Frequency for the Vessel (Ope...) is 43.5337 Hz.
Wind Load Calculation

|
|
Wind |
Wind |
Wind |
Wind |
Element |
From| To |
Height |
Diameter |
Area | Pressure | Wind Load |
|
|
mm
|
mm
|
cm
|
N/m
|
N
|
--------------------------------------------------------------------------10| 20|
20089.0 |
2961.60 |
25173.6 |
1463.18 |
1587.23 |
20| 30|
20539.0 |
2959.20 |
1479.60 |
1470.02 |
93.7269 |

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FileName : S-6504ABCD-DAMAGE CASE (LOAD CASE 1YEAR) REV ---- Page 222
Wind Load Calculation :
Step:
8 11:10a Jan 30,2014
30|
40|

40|
50|

21429.0 |
22582.6 |

2961.72 |
2959.20 |

51237.8 |
16017.2 |

1483.21 |
1499.67 |

3274.83 |
1035.09 |

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FileName : S-6504ABCD-DAMAGE CASE (LOAD CASE 1YEAR) REV ---- Page 223
Earthquake Load Calculation :
Step:
9 11:10a Jan 30,2014

Earthquake
Horizontal
Horizontal
Vertical

Loading Specified in G's


Acceleration factor
Acceleration factor
Acceleration factor

(GX)
(GZ)
(GY)

0.087
0.087
0.049

Note: +Y Direction G loads should also be run in the negative direction.


to insure maximum support loads are calculated.
The Natural Frequency for the Vessel (Ope...) is 43.5337 Hz.
Earthquake Load Calculation

|
| Earthquake | Earthquake |
Element |
Element |
From| To |
Height |
Weight | Ope Load |
Emp Load |
|
|
mm
|
N
|
N
|
N
|
-------------------------------------------------------------10| 20|
425.000 |
13151.7 |
1618.14 |
1618.14 |
20| 30|
875.000 |
39440.2 |
4852.59 |
2270.89 |
30| 40|
1765.00 |
147987. |
18207.8 |
15030.9 |
40| 50|
2655.00 |
23784.1 |
2926.31 |
2926.31 |
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FileName : S-6504ABCD-DAMAGE CASE (LOAD CASE 1YEAR) REV ---- Page 224
Stress due to Combined Loads :
Step:
15 11:10a Jan 30,2014

Stress Combination Load Cases for Vertical Vessels:


Load Case Definition Key
IP
EP
HP
NP
EW
OW
HW
WI
EQ
EE
HI
HE
WE
WF
CW
VO
VE
VF
FW
FS
BW
BS
BN
BU

=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

Longitudinal Stress due to Internal Pressure


Longitudinal Stress due to External Pressure
Longitudinal Stress due to Hydrotest Pressure
No Pressure
Longitudinal Stress due to Weight (No Liquid)
Longitudinal Stress due to Weight (Operating)
Longitudinal Stress due to Weight (Hydrotest)
Bending Stress due to Wind Moment (Operating)
Bending Stress due to Earthquake Moment (Operating)
Bending Stress due to Earthquake Moment (Empty)
Bending Stress due to Wind Moment (Hydrotest)
Bending Stress due to Earthquake Moment (Hydrotest)
Bending Stress due to Wind Moment (Empty) (no CA)
Bending Stress due to Wind Moment (Filled) (no CA)
Longitudinal Stress due to Weight (Empty) (no CA)
Bending Stress due to Vortex Shedding Loads ( Ope )
Bending Stress due to Vortex Shedding Loads ( Emp )
Bending Stress due to Vortex Shedding Loads ( Test No CA. )
Axial Stress due to Vertical Forces for the Wind Case
Axial Stress due to Vertical Forces for the Seismic Case
Bending Stress due to Lat. Forces for the Wind Case, Corroded
Bending Stress due to Lat. Forces for the Seismic Case, Corroded
Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded

General Notes:

Case types HI and HE are in the Un-Corroded condition.


Case types WE, WF, and CW are in the Un-Corroded condition.
A blank stress and stress ratio indicates that the corresponding
stress comprising those components that did not contribute to that
type of stress.
An asterisk (*) in the final column denotes overstress.

Analysis of Load Case 1 : NP+OW+WI+EQ+FS+FW+BW


From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
1158.36
-42.90
1010.47
20
1654.80
-20.62
1165.68
30
1654.80
-17.74
1186.02
40
1654.80
-2.68
1165.68
Analysis of Load Case 2 : NP+OW+EQ+WI+FW+FS+BS

Tens.
Ratio

Comp.
Ratio
0.0425
0.0177
0.0150
0.0023

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Stress due to Combined Loads :
Step:
15 11:10a Jan 30,2014
From
Node
10
20
30
40

Tensile
Stress

All. Tens.
Stress
1158.36
1654.80
1654.80
1654.80

Comp.
Stress
-42.90
-20.62
-17.74
-2.68

All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68

Analysis of Load Case 3 : IP+OW+WI+EQ+FS+FW+BW


From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
1158.36
-42.90
1010.47
20
635.87
1654.80
1165.68
30
595.22
1654.80
1186.02
40
645.16
1654.80
1165.68

Analysis of Load Case 4 : IP+OW+EQ+WI+FW+FS+BS


From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
1158.36
-42.90
1010.47
20
635.87
1654.80
1165.68
30
595.22
1654.80
1186.02
40
645.16
1654.80
1165.68
Analysis of Load Case 5 : EP+OW+WI+EQ+FS+FW+BW
From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
1158.36
-42.90
1010.47
20
1654.80
-63.39
1165.68
30
1654.80
-57.76
1186.02
40
1654.80
-45.44
1165.68
Analysis of Load Case 6 : EP+OW+EQ+WI+FW+FS+BS
From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
1158.36
-42.90
1010.47
20
1654.80
-63.39
1165.68
30
1654.80
-57.76
1186.02
40
1654.80
-45.44
1165.68
Analysis of Load Case 7 : IP+VO+OW
From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.36
-32.15
20
631.00
1654.80
30
591.01
1654.80
40
644.90
1654.80

All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68

Analysis of Load Case 8 : NP+VO+OW


From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.36
-32.15
20
1654.80
-17.54
30
1654.80
-14.89

All. Comp.
Stress
1010.47
1165.68
1186.02

Tens.
Ratio

Comp.
Ratio
0.0425
0.0177
0.0150
0.0023

Tens.
Ratio

Comp.
Ratio
0.0425

0.3843
0.3597
0.3899

Tens.
Ratio

Comp.
Ratio
0.0425

0.3843
0.3597
0.3899

Tens.
Ratio

Comp.
Ratio
0.0425
0.0544
0.0487
0.0390

Tens.
Ratio

Comp.
Ratio
0.0425
0.0544
0.0487
0.0390

Tens.
Ratio

Comp.
Ratio
0.0318

0.3813
0.3571
0.3897

Tens.
Ratio

Comp.
Ratio
0.0318
0.0150
0.0126

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FileName : S-6504ABCD-DAMAGE CASE (LOAD CASE 1YEAR) REV ---- Page 226
Stress due to Combined Loads :
Step:
15 11:10a Jan 30,2014

40

1654.80

-2.62

1165.68

Analysis of Load Case 9 : FW+FS+BW+BS+IP+OW


From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.36
-30.66
20
631.89
1654.80
30
591.69
1654.80
40
645.00
1654.80

All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68

Analysis of Load Case 10 : FS+FW+BW+BS+EP+OW


From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.36
-30.66
20
1654.80
-59.41
30
1654.80
-54.23
40
1654.80
-45.28

All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68

Absolute Maximum of the all of the Stress Ratio's

0.0022

Tens.
Ratio

Comp.
Ratio
0.0303

0.3819
0.3576
0.3898

Tens.
Ratio

Comp.
Ratio
0.0303
0.0510
0.0457
0.0388
0.3899

Governing Element: TOP HEAD


Governing Load Case 3 : IP+OW+WI+EQ+FS+FW+BW
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S-6504ABCD-DAMAGE CASE (LOAD CASE 1YEAR) REV ---- Page 227
Basering Calculations :
Step:
17 11:10a Jan 30,2014
Skirt
Skirt
Skirt
Skirt
Skirt
Skirt

Data :
Outside Diameter at Base
Thickness
Internal Corrosion Allowance
External Corrosion Allowance
Material

SOD
STHK
SCA

2468.0000 mm
9.5300 mm
0.0000 mm
0.0000 mm
SA-516 70 [Normalized]

Basering Input:
Type of Geometry: Continuous Top Ring W/Gussets
Thickness of Basering
TBA
28.5800 mm
Design Temperature of the Basering
60.00 C
Basering Matl
SA-516 70-YIELD [Normalized]
(proposed to use SA 516 Gr.70N instead of SA 283 Gr.C due to unavailable
stock)
Basering Operating All. Stress
BASOPE
1746.70 bar
(Allowable stress is amended based on Yield Stress)
Inside Diameter of Basering
DI
2238.0000 mm
Outside Diameter of Basering
DOU
2738.0000 mm
Nominal Diameter of Bolts
BND
38.1000
Bolt Corrosion Allowance
BCA
0.0000
Bolt Material
SA-325 Type 1-Y
Bolt Operating Allowable Stress
SA
3723.19
(Allowable stress is amended based on Yield Stress)
Number of Bolts
RN
16
Diameter of Bolt Circle
DC
2598.0000

mm
mm

Thickness of Gusset Plates


TGA
Width of Gussets at Top Plate
TWDT
Width of Gussets at Base Plate
BWDT
Gusset Plate Elastic Modulus
E
Gusset Plate Yield Stress
SY
Height of Gussets
HG
Distance between Gussets
RG
Dist. from Bolt Center to Gusset (Rg/2) CG
Number of Gussets per bolt
NG

mm
mm
mm
N/cm
bar
mm
mm
mm

Thickness of Top Plate or Ring


Radial Width of the Top Plate
Anchor Bolt Hole Dia. in Top Plate

TTA
TOPWTH
BHOLE

15.8800
125.0000
125.0000
20047900.0
2454.5
221.4000
76.0000
38.0000
2
31.7500
125.0000
43.0000

bar

mm

mm
mm
mm

External Corrosion Allowance


CA
0.0000 mm
Dead Weight of Vessel
DW
177558.9 N
Operating Weight of Vessel
ROW
224362.8 N
Earthquake Moment on Basering
EQMOM
45629.8 N-m
Wind Moment on Basering
WIMOM
9561.6 N-m
(As clarified in CRS, calculation for combined stress shall refer to subsection Stress due combined load)
Percent Bolt Preload
ppl
100.0
Use AISC A5.2 Increase in Fc and Bolt Stress
Use Allowable Weld Stress per AISC J2.5
Factor for Increase of Allowables
Fact
Results for Basering Analysis : Analyze Option

No
No
1.0000

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S-6504ABCD-DAMAGE CASE (LOAD CASE 1YEAR) REV ---- Page 228
Basering Calculations :
Step:
17 11:10a Jan 30,2014

Basering Thickness Calculation method used : Simplified (Steel on Steel)


Calculation of Load per Bolt [W/Bolt],
W = TW
M = Test Moment

= (( 4 * M/DC ) - W ) / RN per Jawad & Farr, Eq. 12.3


= (( 4 * 0/2598.000 ) - 0 )/16
= 0.0000 N [** No Uplift ** ]
Required Area for Each Bolt, Based on Max Load
Area Available in a Single Bolt (Corr)
Area Available in all the Bolts (Corr)
Bolt Stress Based on Simplified Analysis
Allowable Bolt Stress
3723.2 [Fact]

0.0000
8.3484
133.5739
0.0
3723.19

Concrete Contact Area of Base Ring


CCA
19540.71
Concrete Contact Section Modulus of Base Ring
0.1116E+10

cm
cm
cm
bar
bar
cm
mm

Concrete Load (Simplified method), Earthquake in Operating Condition [Sc]:


= ((ppl/100*(Abt*Sa)+W)/Cca) + M/CZ per Jawad & Farr Eq. 12.1
= (1.000 (133.5739 *3723 +235356 )/19540.71 ) + 45629/.11156E+10
= 27.06 bar
Allowable Stress on Concrete

82.74

bar

Determine Maximum Bending Width of Basering Section [Rw1,Rw2]:


Rw1 = (Dou - SkirtOD)/2, Rw2 = ( SkirtID - Di + 2*Sca )/2
Rw1 = (2738.000 -2468.000 )/2, Rw2 = (2448.940 -2238.000 + 2*0.000 )/2
Rw1 = 135.000 , Rw2 = 105.470 mm
Calculation of required Basering Thickness, (Simplified) [Tb]:
Allowable Bending Stress 1.5 Basope = 2620.050 bar
= Max(Rw1,Rw2) * ( 3 * Sc / S ) + CA per Jawad & Farr Eq. 12.12
= Max(135.0000 ,105.4700 ) * ( 3 * 27.064/2620.050 ) + 0.0000
= 23.7648 mm
Basering Stress at given Thickness [Sb]
= 3 * Sc * ( Max[Rw1, Rw2]/(Tb - Ca) )
= 3 * 27.064 * ( Max[135.000 , 105.470 ]/(28.580 - 0.000 ) )
= 1811.569 , must be less than 2620.050 bar

Required Thickness of Top Plate in Tension:


(Calculated as a fixed beam per Megyesy)
Ft = (Sa*Abss),
Bolt Allowable Stress * Area
Rm = (Ft * 2 * Cg)/8, Bending Moment
Sb
Allowable Bending Stress
Wt = (Topwth - Bnd), Width of Section
T = ( 6 * Rm / ( Sb * Wt )) + CA
T = ( 6 * 2953/( 2620 * 86.9000 )) + 0.0000
T = 27.8953 mm

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FileName : S-6504ABCD-DAMAGE CASE (LOAD CASE 1YEAR) REV ---- Page 229
Basering Calculations :
Step:
17 11:10a Jan 30,2014

Required Thickness of Continuous Top Ring per Moss:


a = ( Dc-SkirtOD )/2
Skirt Distance to Bolt Circle
P = Sa*Abss
Bolt Allowable Stress * Area
l = Avgwdt
Average Gusset Width
g1 = Gamma 1
Constant Term f( b/l )
g2 = Gamma 2
Constant Term f( b/l )
g = Flat distance / 2 Nut 1/2 Dimension (from Tema)
Fb =
Allowable Bending Stress

Mo
Tc
Tc
Tc

=
=
=
=

P/(4pi)[1.3(ln((2lsin(pia/l)/(pig)))+1]-[(0.7-g2)P/(4pi)] Moment Term


( 6 * Abs(Mo) / Fb ) + CA Required Thickness
( 6 * 1014/2620 ) + 0.000
30.2328 mm

Required Thickness of Gusset in Compression, per AISC E2-1:


1. Allowed Compression at Given Thickness:
Factor Kl/r Per E2-1
48.2959
Factor Cc Per E2-1
126.9751
Allowable Buckling Str. per E2-1
1263.28
Actual Buckling Str. at Given Thickness
782.94

bar
bar

Required Gusset thickness, + CA

mm

2. Allowed Compression at Calculated Thickness:


Factor Kl/r Per E2-1
Factor Cc Per E2-1
Allowable Buckling Str. per E2-1
Act. Buckling Str. at Calculated Thickness

11.0677

69.2950
126.9751
1128.58
1123.36

bar
bar

Summary of Basering Thickness Calculations:


Required Basering Thickness (simplified)
Actual Basering Thickness as entered by user

23.7648
28.5800

mm
mm

Required Top Ring/Plate Thickness as a Fixed Beam


Required Thickness of Continuous Top Ring (Moss)
Actual Top Ring Thickness as entered by user

27.8953
30.2328
31.7500

mm
mm
mm

Required Gusset thickness, + CA


Actual Gusset Thickness as entered by user

11.0677
15.8800

mm
mm

Weld Size Calculations per Steel Plate Engineering Data - Vol. 2


Compute the Weld load at the Skirt/Base Junction [W]
= SkirtStress * ( SkirtThickness - CA )
= 42.901 * ( 9.530 - 0.000 )
= 40.88 N/mm
Results for Computed Minimum Basering Weld Size [BWeld]
= W / [( 0.4 * Yield ) * 2 * 0.707]
= 40/[( 0.4 * 2454 ) * 2 * 0.707]
= 0.295 mm

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FileName : S-6504ABCD-DAMAGE CASE (LOAD CASE 1YEAR) REV ---- Page 230
Basering Calculations :
Step:
17 11:10a Jan 30,2014
Results for Computed Minimum Gusset and Top Plate to Skirt Weld Size
Vertical Plate Load [Wv]
= Bolt Load / ( Cmwth + 2 * ( Hg + Tta ) )
= 310808.4/( 107.760 + 2 * ( 221.400 + 31.750 ) )
= 506.153 N/mm
Horizontal Plate Load [Wh]
= Bolt Load * e / ( Cmwth * (Hg+Tta) + 0.6667 * (Hg+Tta) )
= 310808.4 * 65.000/(107.760 * (253.150 ) + 0.6667 * (253.150 ) )
= 288.595 N/mm
Resultant Weld Load [Wr]
= ( Wv + Wh)
= ( 506.15 + 288.60)
= 582.648 N/mm
Results for Computed Min Gusset and Top Plate to Skirt Weld Size [GsWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 582.65/[( 0.4 * 2454 ) * 2 * 0.707]
= 4.197 mm
Results for Computed Minimum Gusset to Top Plate Weld Size

Weld Load [Wv]


= Bolt Load / ( 2 * TopWth )
= 310808.4/( 2 * 125.000 )
= 1243.234 N/mm
Weld Load [Wh]
= Bolt Load * e / ( 2 * Hgt * TopWth )
= 310808.4 * 65.00/( 2 * 253.150 * 125.000 )
= 319.218 N/mm

Resultant Weld Load [Wr]


= ( Wv + Wh)
= ( 1243.23 + 319.22)
= 1283.562 N/mm
Results for Computed Min Gusset to Top Plate Weld Size [GtpWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 1283.56/[( 0.4 * 2454 ) * 2 * 0.707]
= 9.246 mm
Note: The calculated weld sizes need not exceed the component thickness
framing into the weld. At the same time, the weld must meet a minimum size
specification which is 3/16 in. (4.76 mm) or 1/4 in. (6.35 mm), depending
on the component thickness.
Summary of Required Weld Sizes:
Required Basering to Skirt Double Fillet Weld Size
Required Gusset to Skirt Double Fillet Weld Size
Required Top Plate to Skirt Weld Size

4.7625
6.3500
9.2463

mm
mm
mm

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S-6504ABCD-DAMAGE CASE (LOAD CASE 1YEAR) REV ---- Page 231
Basering Calculations :
Step:
17 11:10a Jan 30,2014
Required Gusset to Top Plate Double Fillet Weld Size

9.2463

mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

SECTION G:

BLAST CASE
This analysis is intent to check external pressure (blast condition) and stresses on skirt and basering.
Thus, calculation provided in this section is only related to that such input echo, earthquake,
combines load stress and basering calculation. Full analysis / reports, shall refer to section B
Operating Case

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FileName : S-6504ABCD-BLAST CASE (LOAD CASE 1YEAR) REV ----- Page 233
Input Echo :
Step:
1
11:10a Jan 30,2014

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest)


16.000
Design Internal Temperature
60
Type of Hydrotest
User Defined Hydro
Hydrotest Position
Horizontal
Projection of Nozzle from Vessel Top
0.0000
Projection of Nozzle from Vessel Bottom
150.00
Minimum Design Metal Temperature
0
Type of Construction
Welded
Special Service
None
Degree of Radiography
RT-1
Miscellaneous Weight Percent
5.0
Use Higher Longitudinal Stresses (Flag)
Y
Select t for Internal Pressure (Flag)
N
Select t for External Pressure (Flag)
N
Select t for Axial Stress (Flag)
N
Select Location for Stiff. Rings (Flag)
N
Consider Vortex Shedding
N
Perform a Corroded Hydrotest
N
Is this a Heat Exchanger
No
User Defined Hydro. Press. (Used if > 0)
25.481
User defined MAWP
0.0000
User defined MAPnc
0.0000
(Load Case applicable for Blast case is as below)
Load Case 1
NP+OW+WI+EQ+FS+FW+BW
Load Case 2
NP+OW+EQ+WI+FW+FS+BS
Load Case 3
IP+OW+WI+EQ+FS+FW+BW
Load Case 4
IP+OW+EQ+WI+FW+FS+BS
Load Case 5
EP+OW+WI+EQ+FS+FW+BW
Load Case 6
EP+OW+EQ+WI+FW+FS+BS
Load Case 7
IP+VO+OW
Load Case 8
NP+VO+OW
Load Case 9
FW+FS+BW+BS+IP+OW
Load Case 10
FS+FW+BW+BS+EP+OW
Wind Design Code

User Defined

Wind Profile Height mm


Pressure
19664.0000
(In blast condition, 0.25bar applied as wind force)
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
Damping Factor (Beta) for Wind (Ope)
Damping Factor (Beta) for Wind (Empty)
Damping Factor (Beta) for Wind (Filled)

bars
0.2500
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0100
0.0000
0.0000

bar
C

mm
mm
C

bar
bar
bar

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S-6504ABCD-BLAST CASE (LOAD CASE 1YEAR) REV ----- Page 234
Input Echo :
Step:
1
11:10a Jan 30,2014
Seismic Design Code
G Loading
(Skid is located at production deck, EL+ 18000 and motion load for 1 year
Operating is as below.)
Seismic Importance Factor
1.000
G Loading Coefficient Gx
0.087
G Loading Coefficient Gz
0.087
G Loading Coefficient Gy
0.049
Percent Seismic for Hydrotest
100.000

Consider MAP New and Cold in Noz. Design


Consider External Loads for Nozzle Des.
Use ASME VIII-1 Appendix 1-9
Material Database Year

N
Y
N

Current w/Addenda or Code Year

Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37
Use Table G instead of exact equation for "A"
Shell Head Joints are Tapered
Compute "K" in corroded condition
Use Code Case 2286
Use the MAWP to compute the MDMT
Using Metric Material Databases, ASME II D

No
Yes
Yes
Yes
No
Yes
No

Complete Listing of Vessel Elements and Details:


Element From Node
10
Element To Node
20
Element Type
Skirt Sup.
Description
SKIRT
Distance "FROM" to "TO"
850.00 mm
Skirt Outside Diameter
2468.0 mm
Diameter of Skirt at Base
2468.0 mm
Skirt Thickness
9.5300 mm
(9.53mm is a standard thickness for carbon steel available in the market)
Internal Corrosion Allowance
0.0000 mm
Nominal Thickness
9.5300 mm
External Corrosion Allowance
0.0000 mm
Design Temperature Internal Pressure
60 C
Design Temperature External Pressure
60 C
Effective Diameter Multiplier
1.2
Material Name
[Normalized]
SA-516 70
Allowable Stress, Ambient
1379.0 bar
Allowable Stress, Operating
1379.0 bar
Allowable Stress, Hydrotest
2358.0 bar
Material Density
7750.4 kg/m
P Number Thickness
29.997 mm
Yield Stress, Operating
2493.2 bar
UCS-66 Chart Curve Designation
D
External Pressure Chart Name
CS-2
UNS Number
K02700
Product Form
Plate
Efficiency, Longitudinal Seam
0.7
Efficiency, Head-to-Skirt or Circ. Seam
0.7

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S-6504ABCD-BLAST CASE (LOAD CASE 1YEAR) REV ----- Page 235
Input Echo :
Step:
1
11:10a Jan 30,2014
-------------------------------------------------------------------Element From Node
20
Element To Node
30
Element Type
Elliptical
Description
BOTTOM HEAD
Distance "FROM" to "TO"
50.000 mm
Inside Diameter
2430.0 mm
Element Thickness
18.000 mm
Internal Corrosion Allowance
3.0000 mm
Nominal Thickness
22.200 mm
(22.2mm is a standard thickness for carbon steel available in the market)
External Corrosion Allowance
0.0000 mm
Design Internal Pressure
16.000 bar
Design Temperature Internal Pressure
60 C
Design External Pressure
1.2842 bar
(Full Vacuum included 0.25barg Blast Pressure)
Design Temperature External Pressure
60 C
Effective Diameter Multiplier
1.2
Material Name
[Normalized]
SA-516 70
Efficiency, Longitudinal Seam
1.0
Efficiency, Circumferential Seam
1.0
Elliptical Head Factor
2.0
Element From Node
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height/Length of Liquid
Liquid Density

20
Liquid
SEA WATER
-607.50
657.50
1014.0

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
[Normalized]

20
Nozzle
N5
0.0000
50.799999
None
150
180.0
N
0.0000
GR 1.1
SA-105

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Miscellaneous Weight
Offset from Element Centerline

20
Weight
INT.PLATE
50.000
4961.8
0.0000

mm
mm
kg/m

mm
mm

mm
N
mm

-------------------------------------------------------------------Element From Node


Element To Node

30
40

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S-6504ABCD-BLAST CASE (LOAD CASE 1YEAR) REV ----- Page 236
Input Echo :
Step:
1
11:10a Jan 30,2014
Element Type
Cylinder
Description
SHELL
Distance "FROM" to "TO"
1730.0 mm
Inside Diameter
2430.0 mm
Element Thickness
19.050 mm
(19.05mm is a standard thickness for carbon steel available in the market)
Internal Corrosion Allowance
3.0000 mm
Nominal Thickness
19.050 mm
External Corrosion Allowance
0.0000 mm
Design Internal Pressure
16.000 bar
Design Temperature Internal Pressure
60 C
Design External Pressure
1.2842 bar
(Full Vacuum included 0.25barg Blast Pressure)
Design Temperature External Pressure
60 C
Effective Diameter Multiplier
1.2
Material Name
[Normalized]
SA-516 70
Efficiency, Longitudinal Seam
1.0
Efficiency, Circumferential Seam
1.0

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height of Packed Section
Density
Percent Volume Holdup
Specific Gravity of Packing Liquid

30
Packing
SAND
0.0000
127.00
1612.9
40.0364
1.0140001

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height of Packed Section
Density
Percent Volume Holdup
Specific Gravity of Packing Liquid

30
Packing
COARSE GARNET
127.00
229.00
2375.6
44.965
1.0140001

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height of Packed Section
Density
Percent Volume Holdup
Specific Gravity of Packing Liquid

30
Packing
FINE GARNET
356.00
483.00
2162.0
49.950001
1.0140001

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height of Packed Section
Density
Percent Volume Holdup
Specific Gravity of Packing Liquid

30
Packing
COARSE ANTHRACI
839.00
330.00
850.72
50.029999
1.0140001

mm
mm
kg/m

mm
mm
kg/m

mm
mm
kg/m

mm
mm
kg/m

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S-6504ABCD-BLAST CASE (LOAD CASE 1YEAR) REV ----- Page 237
Input Echo :
Step:
1
11:10a Jan 30,2014
Element From Node
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

30
Nozzle
N1
1453.0
200.0
160
150
0.0
N
0.0000
GR 1.1
SA-106 B

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

30
Nozzle
N2
277.00
200.0
160
150
144.0
N
0.0000
GR 1.1
SA-106 B

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

30
Nozzle
N3
1493.0
150.0
160
150
21.3862
N
0.0000
GR 1.1
SA-106 B

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

30
Nozzle
H1
365.00
300.0
120
150
165.0
Y
0.0000
GR 1.1
SA-106 B

Element From Node

30

mm
mm

mm
mm

mm
mm

mm
mm

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S-6504ABCD-BLAST CASE (LOAD CASE 1YEAR) REV ----- Page 238
Input Echo :
Step:
1
11:10a Jan 30,2014
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Miscellaneous Weight
Offset from Element Centerline

Weight
DIST. & HEADER
865.00
4118.5
0.0000

mm
N
mm

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Miscellaneous Weight
Offset from Element Centerline

30
Weight
ANODES
1258.0
784.48
0.0000

mm
N
mm

-------------------------------------------------------------------Element From Node


40
Element To Node
50
Element Type
Elliptical
Description
TOP HEAD
Distance "FROM" to "TO"
50.000 mm
Inside Diameter
2430.0 mm
Element Thickness
18.000 mm
Internal Corrosion Allowance
3.0000 mm
Nominal Thickness
22.200 mm
(22.2mm is a standard thickness for carbon steel available in the market)
External Corrosion Allowance
0.0000 mm
Design Internal Pressure
16.000 bar
Design Temperature Internal Pressure
60 C
Design External Pressure
1.2842 bar
(Full Vacuum included 0.25barg Blast Pressure)
Design Temperature External Pressure
60 C
Effective Diameter Multiplier
1.2
Material Name
[Normalized]
SA-516 70
Efficiency, Longitudinal Seam
1.0
Efficiency, Circumferential Seam
1.0
Elliptical Head Factor
2.0
Element From Node
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

40
Nozzle
N4
803.00
80.0
160
150
240.0
N
0.0000
GR 1.1
SA-106 B

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter

40
Nozzle
M1
535.00
762.0

mm
mm

mm
mm

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S-6504ABCD-BLAST CASE (LOAD CASE 1YEAR) REV ----- Page 239
Input Echo :
Step:
1
11:10a Jan 30,2014
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
[Normalized]

None
150
45.0
Y
0.0000
GR 1.1
SA-516 70

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S-6504ABCD-BLAST CASE (LOAD CASE 1YEAR) REV ----- Page 240
External Pressure Calculations :
Step:
4
11:10a Jan 30,2014

External Pressure Calculation Results :


ASME Code, Section VIII, Division 1, 2010, 2011a
Elliptical Head From 20 to 30 Ext. Chart: CS-2 at 60 C
BOTTOM HEAD

Elastic Modulus from Chart: CS-2 at 60 C :

0.200E+08 N/cm

Results for Maximum Allowable External Pressure (MAEP):


Tca
OD
D/t
Factor A
B
15.000
2466.00
164.40
0.0008448
799.44
EMAP = B/(K0*D/t) = 799.4418/(0.9000 *164.4000 ) = 5.4031 bar

Results for Required Thickness (Tca):


Tca
OD
D/t
Factor A
B
7.115
2466.00
346.60
0.0004007
400.62
EMAP = B/(K0*D/t) = 400.6210/(0.9000 *346.5959 ) = 1.2843 bar
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design
pressure for this head.
Material UNS Number:

K02700

Required Thickness due to Internal Pressure [tr]:


= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (2.145*2436.0000*0.997)/(2*1379.00*1.00-0.2*2.145)
= 1.8883 + 3.0000 = 4.8883 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:
= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*1379.00*1.00*15.0000)/(0.997*2436.0000+0.2*15.0000))/1.67
= 10.190 bar
Maximum Allowable External Pressure [MAEP]:
= min( MAEP, MAWP )
= min( 5.40 , 10.1901 )
= 5.403 bar

Thickness requirements per UG-33(a)(1) do not govern the required


thickness of this head.
Cylindrical Shell From 30 to 40 Ext. Chart: CS-2 at 60 C
SHELL
Elastic Modulus from Chart: CS-2 at 60 C :

0.200E+08 N/cm

Results for Maximum Allowable External Pressure (MAEP):


Tca
OD
SLEN
D/t
L/D
Factor A
16.050
2468.10
2235.00
153.78
0.9056 0.0007810

B
773.33

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S-6504ABCD-BLAST CASE (LOAD CASE 1YEAR) REV ----- Page 241
External Pressure Calculations :
Step:
4
11:10a Jan 30,2014

EMAP = (4*B)/(3*(D/t)) = (4*773.3347 )/(3*153.7757 ) = 6.7053 bar


Results for Required Thickness (Tca):
Tca
OD
SLEN
D/t
L/D
Factor A
B
8.304
2468.10
2235.00
297.22
0.9056 0.0002863
286.27
EMAP = (4*B)/(3*(D/t)) = (4*286.2734 )/(3*297.2169 ) = 1.2842 bar
Results for Maximum Stiffened Length (Slen):
Tca
OD
SLEN
D/t
L/D
Factor A
B
16.050
2468.10 10757.92
153.78
4.3588 0.0001483
148.22
EMAP = (4*B)/(3*(D/t)) = (4*148.2192 )/(3*153.7757 ) = 1.2852 bar

Elliptical Head From 40 to 50 Ext. Chart: CS-2 at 60 C


TOP HEAD

Elastic Modulus from Chart: CS-2 at 60 C :

0.200E+08 N/cm

Results for Maximum Allowable External Pressure (MAEP):


Tca
OD
D/t
Factor A
B
15.000
2466.00
164.40
0.0008448
799.44
EMAP = B/(K0*D/t) = 799.4418/(0.9000 *164.4000 ) = 5.4031 bar

Results for Required Thickness (Tca):


Tca
OD
D/t
Factor A
B
7.115
2466.00
346.60
0.0004007
400.62
EMAP = B/(K0*D/t) = 400.6210/(0.9000 *346.5959 ) = 1.2843 bar
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design
pressure for this head.
Material UNS Number:

K02700

Required Thickness due to Internal Pressure [tr]:


= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (2.145*2436.0000*0.997)/(2*1379.00*1.00-0.2*2.145)
= 1.8883 + 3.0000 = 4.8883 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:
= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*1379.00*1.00*15.0000)/(0.997*2436.0000+0.2*15.0000))/1.67
= 10.190 bar

Maximum Allowable External Pressure [MAEP]:


= min( MAEP, MAWP )
= min( 5.40 , 10.1901 )
= 5.403 bar
Thickness requirements per UG-33(a)(1) do not govern the required
thickness of this head.
External Pressure Calculations

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S-6504ABCD-BLAST CASE (LOAD CASE 1YEAR) REV ----- Page 242
External Pressure Calculations :
Step:
4
11:10a Jan 30,2014
|
|
Section |
Outside | Corroded |
Factor |
Factor |
From| To |
Length |
Diameter | Thickness |
A
|
B
|
|
|
mm
|
mm
|
mm
|
|
bar
|
--------------------------------------------------------------------------10| 20|
850.000 |
... |
... |
No Calc |
No Calc |
20| 30|
No Calc |
2466.00 |
15.0000 | 0.00084482 |
799.442 |
30| 40|
2235.00 |
2468.10 |
16.0500 | 0.00078096 |
773.335 |
40| 50|
No Calc |
2466.00 |
15.0000 | 0.00084482 |
799.442 |
External Pressure Calculations

|
|
External |
External | External |
External |
From| To | Actual T. | Required T.|Des. Press. |
M.A.W.P. |
|
|
mm
|
mm
|
bar
|
bar
|
---------------------------------------------------------------10| 20|
... |
No Calc |
... |
No Calc |
20| 30|
18.0000 |
10.1149 |
1.28420 |
5.40309 |
30| 40|
19.0500 |
11.3040 |
1.28420 |
6.70530 |
40| 50|
18.0000 |
10.1149 |
1.28420 |
5.40309 |
Minimum
5.403
External Pressure Calculations
|
| Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.|
Required |
Available |
|
|
mm
|
mm
|
mm**4
|
mm**4
|
------------------------------------------------------------------10| 20|
850.000 |
No Calc |
No Calc |
No Calc |
20| 30|
No Calc |
No Calc |
No Calc |
No Calc |
30| 40|
2235.00 |
10757.9 |
No Calc |
No Calc |
40| 50|
No Calc |
No Calc |
No Calc |
No Calc |

Elements Suitable for External Pressure.


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PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S-6504ABCD-BLAST CASE (LOAD CASE 1YEAR) REV ----- Page 243
Earthquake Load Calculation :
Step:
9
11:10a Jan 30,2014

Earthquake
Horizontal
Horizontal
Vertical

Loading Specified in G's


Acceleration factor
Acceleration factor
Acceleration factor

(GX)
(GZ)
(GY)

0.087
0.087
0.049

Note: +Y Direction G loads should also be run in the negative direction.


to insure maximum support loads are calculated.
The Natural Frequency for the Vessel (Ope...) is 43.5337 Hz.

Earthquake Load Calculation


|
| Earthquake | Earthquake |
Element |
Element |
From| To |
Height |
Weight | Ope Load |
Emp Load |
|
|
mm
|
N
|
N
|
N
|
-------------------------------------------------------------10| 20|
425.000 |
13151.7 |
1618.14 |
1618.14 |
20| 30|
875.000 |
39440.2 |
4852.59 |
2270.89 |
30| 40|
1765.00 |
147987. |
18207.8 |
15030.9 |
40| 50|
2655.00 |
23784.1 |
2926.31 |
2926.31 |
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PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S-6504ABCD-BLAST CASE (LOAD CASE 1YEAR) REV ----- Page 244
Wind/Earthquake Shear, Bending :
Step:
10
11:10a Jan 30,2014

The following table is for the Operating Case.


Wind/Earthquake Shear, Bending
|
| Distance to| Cumulative |Earthquake |
Wind | Earthquake |
From| To |
Support| Wind Shear |
Shear |
Bending |
Bending |
|
|
mm
|
N
|
N
|
N-m
|
N-m
|
--------------------------------------------------------------------------10| 20|
425.000 |
234765. |
27604.8 |
373083. |
45629.8 |
20| 30|
875.000 |
171832. |
25986.7 |
200210. |
22844.2 |
30| 40|
1765.00 |
168133. |
21134.1 |
191707. |
21665.7 |
40| 50|
2655.00 |
40042.0 |
2926.31 |
11562.3 |
844.987 |

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PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S-6504ABCD-BLAST CASE (LOAD CASE 1YEAR) REV ----- Page 245
Basering Calculations :
Step:
17
11:10a Jan 30,2014
Skirt
Skirt
Skirt
Skirt
Skirt
Skirt

Data :
Outside Diameter at Base
Thickness
Internal Corrosion Allowance
External Corrosion Allowance
Material

SOD
STHK
SCA

2468.0000 mm
9.5300 mm
0.0000 mm
0.0000 mm
SA-516 70 [Normalized]

Basering Input:
Type of Geometry: Continuous Top Ring W/Gussets
Thickness of Basering
TBA
28.5800 mm
Design Temperature of the Basering
60.00 C
Basering Matl
SA-516 70-Yield [Normalized]
(proposed to use SA 516 Gr.70N instead of SA 283 Gr.C due to unavailable
stock)
Basering Operating All. Stress
BASOPE
1746.66 bar
(Allowable stress is amended based on Yield Stress)
Inside Diameter of Basering
DI
2238.0000 mm
Outside Diameter of Basering
DOU
2738.0000 mm
Nominal Diameter of Bolts
BND
38.1000
Bolt Corrosion Allowance
BCA
0.0000
Bolt Material
SA-325 Type 1-Y
Bolt Operating Allowable Stress
SA
3723.19
(Allowable stress is amended based on Yield Stress)
Number of Bolts
RN
16
Diameter of Bolt Circle
DC
2598.0000

mm
mm

Thickness of Gusset Plates


TGA
Width of Gussets at Top Plate
TWDT
Width of Gussets at Base Plate
BWDT
Gusset Plate Elastic Modulus
E
Gusset Plate Yield Stress
SY
Height of Gussets
HG
Distance between Gussets
RG
Dist. from Bolt Center to Gusset (Rg/2) CG
Number of Gussets per bolt
NG

mm
mm
mm
N/cm
bar
mm
mm
mm

Thickness of Top Plate or Ring


Radial Width of the Top Plate
Anchor Bolt Hole Dia. in Top Plate

TTA
TOPWTH
BHOLE

15.8800
125.0000
125.0000
20047900.0
2454.5
221.4000
76.0000
38.0000
2

31.7500
125.0000
43.0000

bar

mm

mm
mm
mm

External Corrosion Allowance


CA
0.0000 mm
Dead Weight of Vessel
DW
177558.9 N
Operating Weight of Vessel
ROW
224362.8 N
Earthquake Moment on Basering
EQMOM
45629.8 N-m
Wind Moment on Basering
WIMOM
373083.3 N-m
(As clarified in CRS, calculation for combined stress shall refer to subsection Stress due combined load)
Percent Bolt Preload
ppl
100.0
Use AISC A5.2 Increase in Fc and Bolt Stress
Use Allowable Weld Stress per AISC J2.5
Factor for Increase of Allowables
Fact

Results for Basering Analysis : Analyze Option

No
No
1.0000

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S-6504ABCD-BLAST CASE (LOAD CASE 1YEAR) REV ----- Page 246
Basering Calculations :
Step:
17
11:10a Jan 30,2014

Basering Thickness Calculation method used : Simplified (Steel on Steel)


Calculation of Load per Bolt [W/Bolt], Wind + Dead Weight Condition:
W = DW
M = WIMOM

= (( 4 * M/DC ) - W ) / RN per Jawad & Farr, Eq. 12.3


= (( 4 * 373083/2598.000 ) - 177558 )/16
= 24789.0391 N
Required Area for Each Bolt, Based on Max Load
Area Available in a Single Bolt (Corr)
Area Available in all the Bolts (Corr)
Bolt Stress Based on Simplified Analysis
Allowable Bolt Stress
3723.2 [Fact]

0.6658
8.3484
133.5739
296.9
3723.19

Concrete Contact Area of Base Ring


CCA
19540.71
Concrete Contact Section Modulus of Base Ring
0.1116E+10

cm
cm
cm
bar
bar
cm
mm

Concrete Load (Simplified method), Wind in Operating Condition [Sc]:


= ((ppl/100*(Abt*Sa)+W)/Cca) + M/CZ per Jawad & Farr Eq. 12.1
= (1.000 (133.5739 *3723 +224362 )/19540.71 ) + 373083/.11156E+10
= 29.94 bar
Allowable Stress on Concrete

82.74

bar

Determine Maximum Bending Width of Basering Section [Rw1,Rw2]:


Rw1 = (Dou - SkirtOD)/2, Rw2 = ( SkirtID - Di + 2*Sca )/2
Rw1 = (2738.000 -2468.000 )/2, Rw2 = (2448.940 -2238.000 + 2*0.000 )/2
Rw1 = 135.000 , Rw2 = 105.470 mm
Calculation of required Basering Thickness, (Simplified) [Tb]:
Allowable Bending Stress 1.5 Basope = 2619.990 bar
= Max(Rw1,Rw2) * ( 3 * Sc / S ) + CA per Jawad & Farr Eq. 12.12
= Max(135.0000 ,105.4700 ) * ( 3 * 29.942/2619.990 ) + 0.0000
= 24.9968 mm
Basering Stress at given Thickness [Sb]
= 3 * Sc * ( Max[Rw1, Rw2]/(Tb - Ca) )
= 3 * 29.942 * ( Max[135.000 , 105.470 ]/(28.580 - 0.000 ) )
= 2004.207 , must be less than 2619.990 bar

Required Thickness of Top Plate in Tension:


(Calculated as a fixed beam per Megyesy)
Ft = (Sa*Abss),
Bolt Allowable Stress * Area
Rm = (Ft * 2 * Cg)/8, Bending Moment
Sb
Allowable Bending Stress
Wt = (Topwth - Bnd), Width of Section
T = ( 6 * Rm / ( Sb * Wt )) + CA
T = ( 6 * 2953/( 2619 * 86.9000 )) + 0.0000
T = 27.8956 mm

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S-6504ABCD-BLAST CASE (LOAD CASE 1YEAR) REV ----- Page 247
Basering Calculations :
Step:
17
11:10a Jan 30,2014

Required Thickness of Continuous Top Ring per Moss:


a = ( Dc-SkirtOD )/2
Skirt Distance to Bolt Circle
P = Sa*Abss
Bolt Allowable Stress * Area
l = Avgwdt
Average Gusset Width
g1 = Gamma 1
Constant Term f( b/l )
g2 = Gamma 2
Constant Term f( b/l )
g = Flat distance / 2 Nut 1/2 Dimension (from Tema)
Fb =
Allowable Bending Stress
Mo
Tc
Tc
Tc

=
=
=
=

P/(4pi)[1.3(ln((2lsin(pia/l)/(pig)))+1]-[(0.7-g2)P/(4pi)] Moment Term


( 6 * Abs(Mo) / Fb ) + CA Required Thickness
( 6 * 1014/2619 ) + 0.000
30.2331 mm

Required Thickness of Gusset in Compression, per AISC E2-1:


1. Allowed Compression at Given Thickness:
Factor Kl/r Per E2-1
48.2959
Factor Cc Per E2-1
126.9751
Allowable Buckling Str. per E2-1
1263.28
Actual Buckling Str. at Given Thickness
782.94

bar
bar

Required Gusset thickness, + CA

mm

2. Allowed Compression at Calculated Thickness:


Factor Kl/r Per E2-1
Factor Cc Per E2-1
Allowable Buckling Str. per E2-1
Act. Buckling Str. at Calculated Thickness

11.0677

69.2950
126.9751
1128.58
1123.36

bar
bar

Summary of Basering Thickness Calculations:


Required Basering Thickness (simplified)
Actual Basering Thickness as entered by user

24.9968
28.5800

mm
mm

Required Top Ring/Plate Thickness as a Fixed Beam


Required Thickness of Continuous Top Ring (Moss)
Actual Top Ring Thickness as entered by user

27.8956
30.2331
31.7500

mm
mm
mm

Required Gusset thickness, + CA


Actual Gusset Thickness as entered by user

11.0677
15.8800

mm
mm

Weld Size Calculations per Steel Plate Engineering Data - Vol. 2


Compute the Weld load at the Skirt/Base Junction [W]
= SkirtStress * ( SkirtThickness - CA )
= 123.538 * ( 9.530 - 0.000 )
= 117.73 N/mm
Results for Computed Minimum Basering Weld Size [BWeld]
= W / [( 0.4 * Yield ) * 2 * 0.707]
= 117/[( 0.4 * 2454 ) * 2 * 0.707]
= 0.848 mm

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S-6504ABCD-BLAST CASE (LOAD CASE 1YEAR) REV ----- Page 248
Basering Calculations :
Step:
17
11:10a Jan 30,2014
Results for Computed Minimum Gusset and Top Plate to Skirt Weld Size
Vertical Plate Load [Wv]
= Bolt Load / ( Cmwth + 2 * ( Hg + Tta ) )
= 310808.4/( 107.760 + 2 * ( 221.400 + 31.750 ) )
= 506.153 N/mm
Horizontal Plate Load [Wh]
= Bolt Load * e / ( Cmwth * (Hg+Tta) + 0.6667 * (Hg+Tta) )
= 310808.4 * 65.000/(107.760 * (253.150 ) + 0.6667 * (253.150 ) )
= 288.595 N/mm
Resultant Weld Load [Wr]
= ( Wv + Wh)
= ( 506.15 + 288.60)
= 582.648 N/mm
Results for Computed Min Gusset and Top Plate to Skirt Weld Size [GsWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 582.65/[( 0.4 * 2454 ) * 2 * 0.707]
= 4.197 mm

Results for Computed Minimum Gusset to Top Plate Weld Size


Weld Load [Wv]
= Bolt Load / ( 2 * TopWth )
= 310808.4/( 2 * 125.000 )
= 1243.234 N/mm
Weld Load [Wh]
= Bolt Load * e / ( 2 * Hgt * TopWth )
= 310808.4 * 65.00/( 2 * 253.150 * 125.000 )
= 319.218 N/mm
Resultant Weld Load [Wr]
= ( Wv + Wh)
= ( 1243.23 + 319.22)
= 1283.562 N/mm
Results for Computed Min Gusset to Top Plate Weld Size [GtpWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 1283.56/[( 0.4 * 2454 ) * 2 * 0.707]
= 9.246 mm
Note: The calculated weld sizes need not exceed the component thickness
framing into the weld. At the same time, the weld must meet a minimum size
specification which is 3/16 in. (4.76 mm) or 1/4 in. (6.35 mm), depending
on the component thickness.
Summary of Required Weld Sizes:
Required Basering to Skirt Double Fillet Weld Size
Required Gusset to Skirt Double Fillet Weld Size
Required Top Plate to Skirt Weld Size

4.7625
6.3500
9.2463

mm
mm
mm

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S-6504ABCD-BLAST CASE (LOAD CASE 1YEAR) REV ----- Page 249
Basering Calculations :
Step:
17
11:10a Jan 30,2014
Required Gusset to Top Plate Double Fillet Weld Size

9.2463

mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

ATTACHMENT 1:

WRC 297 CALCULATION

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : WRC 297 S-6504ABCD-------------------------------- Page 251
WRC297 Analysis : N1,N2
Item:
1 11:10a Jan 30,2014

Input Echo, WRC297 Item

1,

Description: N1,N2

Diameter Basis for Cylindrical Shell


Shell Corrosion Allowance
Shell Diameter
Shell Thickness
Shell Stress Concentration Factor

Vbasis
Cas
Dv
Tv
Scfn

ID
3.0000
2340.000
23.0100
1.000

mm
mm
mm

Diameter Basis for Nozzle


Nozzle Corrosion Allowance
Nozzle Diameter
Nozzle Thickness
Nozzle Stress Concentration Factor

Nbasis
Can
Dn
Tn
Scfv

OD
3.0000
219.100
15.0900
1.000

mm
mm
mm

Dpad
Tpad

350.000
19.0500

mm
mm

Diameter of Reinforcing Pad


Thickness of Reinforcing Pad

Note: External Forces and Moments in WRC 107 Convention:


This loads are assumed to be SUStained loads.

Design Internal Pressure


Radial Load
Circumferential Shear
Longitudinal Shear
Circumferential Moment
Longitudinal Moment
Torsional Moment

Dp
P
Vc
Vl
Mc
Ml
Mt

16.00
-22100.00
16600.00
22100.00
8800.00
11500.00
13200.00

Include Axial Pressure Thrust


Include Pressure Stress Indices per Div. 2

No
No

Warning - The ratio, Dn/Tn (14.520) is < 20


check the limitations of WRC bulletin 297.
Stress Computations at the Edge of the Nozzle:
WRC 297 Curve Access Parameters:

Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda

Mean Diameter
Outside Diameter
Thickness used
Thickness used

=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =

Nr/P
Mr/P
M0/P
N0/P
MrD/Mc
NrDL/Mc

=
=
=
=
=
=

0.122
0.122
0.128
0.237
0.174
0.148

(D)
(d)
(T)
(t)

2385.060
219.100
39.060
12.090
3.231
18.122
0.718

mm
mm
mm
mm

bar
N
N
N
N-m
N-m
N-m

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : WRC 297 S-6504ABCD-------------------------------- Page 252
WRC297 Analysis : N1,N2
Item:
1 11:10a Jan 30,2014

M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml

=
=
=
=
=
=

0.216
0.124
0.155
0.136
0.191
0.190

Vessel Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
)-----------Outplane Membrane (P )
34
34
34
34
Outplane Bending (P )
111
-111
111
-111
Outplane Membrane (Mc)
0
0
0
0
Outplane Bending (Mc)
0
0
0
0
Outplane Membrane (ML)
-65
-65
65
65
Outplane Bending (ML)
-393
393
393
-393
Normal Pressure Stress
472
488
472
488
----------------------- -------- -------- -------- -------Outplane Stress Summary
159
739
1076
83
Vessel Stresses
LONGITUDINAL PLANE
(Stresses parallel to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
)-----------Inplane Membrane (P )
17
17
17
17
Inplane Bending (P )
105
-105
105
-105
Inplane Membrane (Mc)
0
0
0
0
Inplane Bending (Mc)
0
0
0
0
Inplane Membrane (ML)
-46
-46
46
46
Inplane Bending (ML)
-320
320
320
-320
Inplane Pressure Stress
236
236
236
236
----------------------- -------- -------- -------- -------Inplane Stress Summary
-7
421
726
-125
Vessel Stresses
LONGITUDINAL PLANE
(Shear stress normal to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
)-----------Outplane Shear (Vc)
12
12
-12
-12
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
44
44
44
44
----------------------- -------- -------- -------- -------Shear Stress Summary
57
57
32
32

Vessel Stresses
LONGITUDINAL PLANE
(Stress Intensities

Au
Al
Top
Top
Outside
Inside
-----------(bar

Bu
Bl
Bottom
Bottom
Outside
Inside
)------------

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FileName : WRC 297 S-6504ABCD-------------------------------- Page 253
WRC297 Analysis : N1,N2
Item:
1 11:10a Jan 30,2014
Two * Max Shear Stress

201

749

1079

219

Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stresses Normal to
circumferential plane)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
)-----------Outplane Membrane (P )
34
34
34
34
Outplane Bending (P )
111
-111
111
-111
Outplane Membrane (Mc)
-32
-32
32
32
Outplane Bending (Mc)
-341
341
341
-341
Outplane Membrane (ML)
0
0
0
0
Outplane Bending (ML)
0
0
0
0
Normal Pressure Stress
236
236
236
236
----------------------- -------- -------- -------- -------Outplane Stress Summary
7
468
755
-149

Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stresses parallel to
circumferential plane)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
)-----------Inplane Membrane (P )
17
17
17
17
Inplane Bending (P )
105
-105
105
-105
Inplane Membrane (Mc)
-38
-38
38
38
Inplane Bending (Mc)
-275
275
275
-275
Inplane Membrane (ML)
0
0
0
0
Inplane Bending (ML)
0
0
0
0
Inplane Pressure Stress
472
488
472
488
----------------------- -------- -------- -------- -------Inplane Stress Summary
282
636
909
164
Vessel Stresses
CIRCUMFERENTIAL PLANE
(Shear stress normal to
circumferential plane)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
)-----------Outplane Shear (Vc)
0
0
0
0
Outplane Shear (Vl)
-16
-16
16
16
Torsional Shear (Mt)
44
44
44
44
----------------------- -------- -------- -------- -------Shear Stress Summary
28
28
61
61
Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stress Intensities

Two * Max Shear Stress

Nozzle Stresses
LONGITUDINAL PLANE
(Stresses in the

Cu
Cl
Left
Left
Outside
Inside
-----------(bar
284
641

Au
Top

Al
Top

Du
Dl
Right
Right
Outside
Inside
)-----------931
336

Bu
Bottom

Bl
Bottom

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FileName : WRC 297 S-6504ABCD-------------------------------- Page 254
WRC297 Analysis : N1,N2
Item:
1 11:10a Jan 30,2014
hoop direction)

Outside
Inside Outside
Inside
-----------(bar
)-----------Hoop Membrane (P )
34
34
34
34
Hoop Bending (P )
0
0
0
0
Hoop Membrane (Mc)
0
0
0
0
Hoop Bending (Mc)
0
0
0
0
Hoop Membrane (ML)
-65
-65
65
65
Hoop Bending (ML)
0
0
0
0
Hoop Pressure Stress
145
164
145
164
----------------------- -------- -------- -------- -------Hoop Stress Summary
114
133
245
264
Nozzle Stresses
LONGITUDINAL PLANE
(Stresses Normal to
pipe cross-section)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
)-----------Axial Membrane (P )
28
28
28
28
Axial Bending (P )
549
-549
549
-549
Axial Membrane (Mc)
0
0
0
0
Axial Bending (Mc)
0
0
0
0
Axial Membrane (ML)
-297
-297
297
297
Axial Bending (ML)
-1880
1880
1880
-1880
Axial Pressure Stress
72
72
72
72
----------------------- -------- -------- -------- -------Axial Stress Summary
-1527
1133
2829
-2031
Nozzle Stresses
LONGITUDINAL PLANE
(Shear stress)

Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(bar
)-----------Shear due to (Vc)
39
39
-39
-39
Shear due to (Vl)
0
0
0
0
Shear due to Torsion
144
144
144
144
----------------------- -------- -------- -------- -------Shear Stress Summary
184
184
104
104
Nozzle Stresses
LONGITUDINAL PLANE
(Stress Intensities

Two * Max Shear Stress


Nozzle Stresses
CIRCUMFERENTIAL PLANE
(Stresses in the
hoop direction)
Hoop
Hoop
Hoop
Hoop
Hoop

Membrane
Bending
Membrane
Bending
Membrane

(P )
(P )
(Mc)
(Mc)
(ML)

Au
Al
Outside
Inside
-----------(bar
1683
1166

Bu
Bl
Outside
Inside
)-----------2833
2305

Cu
Cl
Left
Left
Outside
Inside
-----------(bar
34
34
0
0
-32
-32
0
0
0
0

Du
Dl
Right
Right
Outside
Inside
)-----------34
34
0
0
32
32
0
0
0
0

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FileName : WRC 297 S-6504ABCD-------------------------------- Page 255
WRC297 Analysis : N1,N2
Item:
1 11:10a Jan 30,2014

Hoop Bending (ML)


0
0
0
0
Hoop Pressure Stress
145
164
145
164
----------------------- -------- -------- -------- -------Hoop Stress Summary
147
166
212
231
Nozzle Stresses
CIRCUMFERENTIAL PLANE
(Stresses Normal to
pipe cross-section)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
)-----------Axial Membrane (P )
28
28
28
28
Axial Bending (P )
549
-549
549
-549
Axial Membrane (Mc)
-228
-228
228
228
Axial Bending (Mc)
-1654
1654
1654
-1654
Axial Membrane (ML)
0
0
0
0
Axial Bending (ML)
0
0
0
0
Axial Pressure Stress
72
72
72
72
----------------------- -------- -------- -------- -------Axial Stress Summary
-1232
977
2533
-1875

Nozzle Stresses
CIRCUMFERENTIAL PLANE
(Shear stress)

Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(bar
)-----------Shear due to (Vc)
0
0
0
0
Shear due to (Vl)
-53
-53
53
53
Shear due to Torsion
144
144
144
144
----------------------- -------- -------- -------- -------Shear Stress Summary
91
91
197
197
Nozzle Stresses
CIRCUMFERENTIAL PLANE
(Stress Intensities
Two * Max Shear Stress

Cu
Cl
Outside
Inside
-----------(bar
1391
987

Du
Dl
Outside
Inside
)-----------2550
2144

Stress Computations at the Edge of the Reinforcing Pad:


WRC 297 Curve Access Parameters:
Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda

Mean Diameter
Outside Diameter
Thickness used
Thickness used

(D)
(d)
(T)
(t)

=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =

2366.010
350.000
20.010
77.540
0.258
10.000
1.609

mm
mm
mm
mm

Note: Re-pad thickness is added to nozzle thickness to simulate the Re-pad.


Nr/P
Mr/P

=
=

0.080
0.169

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FileName : WRC 297 S-6504ABCD-------------------------------- Page 256
WRC297 Analysis : N1,N2
Item:
1 11:10a Jan 30,2014
M0/P
N0/P
MrD/Mc
NrDL/Mc
M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml

=
=
=
=
=
=
=
=
=
=

0.049
0.094
0.297
0.087
0.092
0.067
0.134
0.091
0.042
0.114

Vessel Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
)-----------Outplane Membrane (P )
51
51
51
51
Outplane Bending (P )
162
-162
162
-162
Outplane Membrane (Mc)
0
0
0
0
Outplane Bending (Mc)
0
0
0
0
Outplane Membrane (ML)
-93
-93
93
93
Outplane Bending (ML)
-205
205
205
-205
Normal Pressure Stress
929
945
929
945
----------------------- -------- -------- -------- -------Outplane Stress Summary
844
947
1443
722
Vessel Stresses
LONGITUDINAL PLANE
(Stresses parallel to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
)-----------Inplane Membrane (P )
43
43
43
43
Inplane Bending (P )
558
-558
558
-558
Inplane Membrane (Mc)
0
0
0
0
Inplane Bending (Mc)
0
0
0
0
Inplane Membrane (ML)
-74
-74
74
74
Inplane Bending (ML)
-661
661
661
-661
Inplane Pressure Stress
464
464
464
464
----------------------- -------- -------- -------- -------Inplane Stress Summary
331
537
1802
-635
Vessel Stresses
LONGITUDINAL PLANE
(Shear stress normal to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
)-----------Outplane Shear (Vc)
15
15
-15
-15
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
34
34
34
34
----------------------- -------- -------- -------- -------Shear Stress Summary
49
49
19
19

Vessel Stresses

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FileName : WRC 297 S-6504ABCD-------------------------------- Page 257
WRC297 Analysis : N1,N2
Item:
1 11:10a Jan 30,2014
LONGITUDINAL PLANE
(Stress Intensities

Two * Max Shear Stress

Au
Al
Top
Top
Outside
Inside
-----------(bar
849
953

Bu
Bl
Bottom
Bottom
Outside
Inside
)-----------1803
1359

Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stresses Normal to
circumferential plane)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
)-----------Outplane Membrane (P )
51
51
51
51
Outplane Bending (P )
162
-162
162
-162
Outplane Membrane (Mc)
-42
-42
42
42
Outplane Bending (Mc)
-344
344
344
-344
Outplane Membrane (ML)
0
0
0
0
Outplane Bending (ML)
0
0
0
0
Normal Pressure Stress
464
464
464
464
----------------------- -------- -------- -------- -------Outplane Stress Summary
292
657
1066
51
Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stresses parallel to
circumferential plane)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
)-----------Inplane Membrane (P )
43
43
43
43
Inplane Bending (P )
558
-558
558
-558
Inplane Membrane (Mc)
-54
-54
54
54
Inplane Bending (Mc)
-1117
1117
1117
-1117
Inplane Membrane (ML)
0
0
0
0
Inplane Bending (ML)
0
0
0
0
Inplane Pressure Stress
929
945
929
945
----------------------- -------- -------- -------- -------Inplane Stress Summary
360
1494
2703
-630
Vessel Stresses
CIRCUMFERENTIAL PLANE
(Shear stress normal to
circumferential plane)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
)-----------Outplane Shear (Vc)
0
0
0
0
Outplane Shear (Vl)
-20
-20
20
20
Torsional Shear (Mt)
34
34
34
34
----------------------- -------- -------- -------- -------Shear Stress Summary
14
14
54
54
Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stress Intensities

Two * Max Shear Stress

Cu
Cl
Left
Left
Outside
Inside
-----------(bar
363
1494

Du
Dl
Right
Right
Outside
Inside
)-----------2705
690

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FileName : WRC 297 S-6504ABCD-------------------------------- Page 258
WRC297 Analysis : N1,N2
Item:
1 11:10a Jan 30,2014

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Vessel-Nozzle Junction


-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
472
488
472
488
472
488
472
488
Circ. Pl (SUS) |
-31
-31
99
99
-21
-21
55
55
Circ. Q (SUS) |
-282
282
504
-504
-170
170
380
-380
-----------------------------------------------------------------------Long. Pm (SUS) |
236
236
236
236
236
236
236
236
Long. Pl (SUS) |
-29
-29
63
63
2
2
66
66
Long. Q (SUS) |
-215
215
425
-425
-230
230
452
-452
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
12
12
-12
-12
-16
-16
16
16
Shear Q (SUS) |
44
44
44
44
44
44
44
44
-----------------------------------------------------------------------Pm (SUS)
| 472.0 488.0 472.0 488.0 472.0 488.0 472.0 488.0
-----------------------------------------------------------------------Pm+Pl (SUS)
| 441.6 457.6 571.5 587.5 452.2 468.1 528.1 544.1
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
201
748
1077
218
283
641
927
335
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
488.00
1378.95
|
Passed
Pm+Pl (SUS)
|
587.50
2068.43
|
Passed
Pm+Pl+Q (TOTAL)|
1077.89
4136.86
|
Passed
-----------------------------------------------------------------------WRC 297 Stress Summations per ASME Sec. VIII Div. 2:
Vessel Stress Summation at Reinforcing Pad Edge
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
929
945
929
945
929
945
929
945
Circ. Pl (SUS) |
-42
-42
144
144
-11
-11
97
97
Circ. Q (SUS) |
-43
43
367
-367
-559
559
1675 -1675
-----------------------------------------------------------------------Long. Pm (SUS) |
464
464
464
464
464
464
464
464

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FileName : WRC 297 S-6504ABCD-------------------------------- Page 259
WRC297 Analysis : N1,N2
Item:
1 11:10a Jan 30,2014
Long. Pl (SUS) |
-31
-31
117
117
9
9
93
93
Long. Q (SUS) |
-103
103
1219 -1219
-182
182
506
-506
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
15
15
-15
-15
-20
-20
20
20
Shear Q (SUS) |
34
34
34
34
34
34
34
34
-----------------------------------------------------------------------Pm (SUS)
| 929.0 945.0 929.0 945.0 929.0 945.0 929.0 945.0
-----------------------------------------------------------------------Pm+Pl (SUS)
|
887
903
1073
1089
918
934
1026
1042
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
848
951
1801
1360
361
1493
2702
692
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
945.00
1378.95
|
Passed
Pm+Pl (SUS)
|
1089.44
2068.43
|
Passed
Pm+Pl+Q (TOTAL)|
2702.78
4136.86
|
Passed
------------------------------------------------------------------------

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:


Nozzle Stress Summation at Vessel-Nozzle Junction
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
145
164
145
164
145
164
145
164
Circ. Pl (SUS) |
-31
-31
99
99
2
2
66
66
Circ. Q (SUS) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Long. Pm (SUS) |
72
72
72
72
72
72
72
72
Long. Pl (SUS) |
-269
-269
325
325
-200
-200
256
256
Long. Q (SUS) | -1331
1331
2429 -2429 -1105
1105
2203 -2203
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
39
39
-39
-39
-53
-53
53
53
Shear Q (SUS) |
144
144
144
144
144
144
144
144
-----------------------------------------------------------------------Pm (SUS)
| 145.0 164.0 145.0 164.0 145.0 164.0 145.0 164.0
-----------------------------------------------------------------------Pm+Pl (SUS)
| 320.6 339.1 406.4 407.5 294.7 312.5 348.4 351.2
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
1682
1166
2830
2304
1391
987
2547
2141
-----------------------------------------------------------------------------------------------------------------------------------------------

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FileName : WRC 297 S-6504ABCD-------------------------------- Page 260
WRC297 Analysis : N1,N2
Item:
1 11:10a Jan 30,2014
Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
164.00
1179.00
|
Passed
Pm+Pl (SUS)
|
407.52
1768.51
|
Passed
Pm+Pl+Q (TOTAL)|
2830.26
3537.01
|
Passed
-----------------------------------------------------------------------PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

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FileName : WRC 297 S-6504ABCD-------------------------------- Page 261
WRC297 Analysis : N3
Item:
2 11:10a Jan 30,2014

Input Echo, WRC297 Item

2,

Description: N3

Diameter Basis for Cylindrical Shell


Shell Corrosion Allowance
Shell Diameter
Shell Thickness
Shell Stress Concentration Factor

Vbasis
Cas
Dv
Tv
Scfn

ID
3.0000
2430.000
19.0500
1.000

mm
mm
mm

Diameter Basis for Nozzle


Nozzle Corrosion Allowance
Nozzle Diameter
Nozzle Thickness
Nozzle Stress Concentration Factor

Nbasis
Can
Dn
Tn
Scfv

OD
3.0000
168.300
18.2600
1.000

mm
mm
mm

Dpad
Tpad

270.000
19.0500

mm
mm

Diameter of Reinforcing Pad


Thickness of Reinforcing Pad

Note: External Forces and Moments in WRC 107 Convention:


This loads are assumed to be SUStained loads.
Design Internal Pressure
Radial Load
Circumferential Shear
Longitudinal Shear
Circumferential Moment
Longitudinal Moment
Torsional Moment

Dp
P
Vc
Vl
Mc
Ml
Mt

16.00
-16900.00
12700.00
16900.00
5100.00
6600.00
7600.00

Include Axial Pressure Thrust


Include Pressure Stress Indices per Div. 2

No
No

Warning - The ratio, Dn/Tn (9.217) is < 20


check the limitations of WRC bulletin 297.
Stress Computations at the Edge of the Nozzle:

WRC 297 Curve Access Parameters:


Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda

Mean Diameter
Outside Diameter
Thickness used
Thickness used

=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =

Nr/P
Mr/P
M0/P
N0/P
MrD/Mc
NrDL/Mc

=
=
=
=
=
=

0.183
0.169
0.120
0.172
0.213
0.190

(D)
(d)
(T)
(t)

2471.100
168.300
35.100
15.260
2.300
11.029
0.571

mm
mm
mm
mm

bar
N
N
N
N-m
N-m
N-m

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FileName : WRC 297 S-6504ABCD-------------------------------- Page 262
WRC297 Analysis : N3
Item:
2 11:10a Jan 30,2014

M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml

=
=
=
=
=
=

0.182
0.124
0.195
0.178
0.165
0.050

Vessel Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
)-----------Outplane Membrane (P )
23
23
23
23
Outplane Bending (P )
98
-98
98
-98
Outplane Membrane (Mc)
0
0
0
0
Outplane Bending (Mc)
0
0
0
0
Outplane Membrane (ML)
-15
-15
15
15
Outplane Bending (ML)
-314
314
314
-314
Normal Pressure Stress
547
563
547
563
----------------------- -------- -------- -------- -------Outplane Stress Summary
339
786
1000
189
Vessel Stresses
LONGITUDINAL PLANE
(Stresses parallel to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
)-----------Inplane Membrane (P )
25
25
25
25
Inplane Bending (P )
139
-139
139
-139
Inplane Membrane (Mc)
0
0
0
0
Inplane Bending (Mc)
0
0
0
0
Inplane Membrane (ML)
-56
-56
56
56
Inplane Bending (ML)
-371
371
371
-371
Inplane Pressure Stress
273
273
273
273
----------------------- -------- -------- -------- -------Inplane Stress Summary
10
474
865
-155
Vessel Stresses
LONGITUDINAL PLANE
(Shear stress normal to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
)-----------Outplane Shear (Vc)
13
13
-13
-13
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
48
48
48
48
----------------------- -------- -------- -------- -------Shear Stress Summary
62
62
34
34

Vessel Stresses
LONGITUDINAL PLANE
(Stress Intensities

Au
Al
Top
Top
Outside
Inside
-----------(bar

Bu
Bl
Bottom
Bottom
Outside
Inside
)------------

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FileName : WRC 297 S-6504ABCD-------------------------------- Page 263
WRC297 Analysis : N3
Item:
2 11:10a Jan 30,2014
Two * Max Shear Stress

351

798

1008

351

Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stresses Normal to
circumferential plane)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
)-----------Outplane Membrane (P )
23
23
23
23
Outplane Bending (P )
98
-98
98
-98
Outplane Membrane (Mc)
-30
-30
30
30
Outplane Bending (Mc)
-269
269
269
-269
Outplane Membrane (ML)
0
0
0
0
Outplane Bending (ML)
0
0
0
0
Normal Pressure Stress
273
273
273
273
----------------------- -------- -------- -------- -------Outplane Stress Summary
96
437
695
-40
Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stresses parallel to
circumferential plane)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
)-----------Inplane Membrane (P )
25
25
25
25
Inplane Bending (P )
139
-139
139
-139
Inplane Membrane (Mc)
-46
-46
46
46
Inplane Bending (Mc)
-314
314
314
-314
Inplane Membrane (ML)
0
0
0
0
Inplane Bending (ML)
0
0
0
0
Inplane Pressure Stress
547
563
547
563
----------------------- -------- -------- -------- -------Inplane Stress Summary
350
717
1073
180

Vessel Stresses
CIRCUMFERENTIAL PLANE
(Shear stress normal to
circumferential plane)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
)-----------Outplane Shear (Vc)
0
0
0
0
Outplane Shear (Vl)
-18
-18
18
18
Torsional Shear (Mt)
48
48
48
48
----------------------- -------- -------- -------- -------Shear Stress Summary
30
30
66
66
Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stress Intensities

Two * Max Shear Stress

Nozzle Stresses
LONGITUDINAL PLANE
(Stresses in the

Cu
Cl
Left
Left
Outside
Inside
-----------(bar
353
720

Au
Top

Al
Top

Du
Dl
Right
Right
Outside
Inside
)-----------1084
258

Bu
Bottom

Bl
Bottom

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FileName : WRC 297 S-6504ABCD-------------------------------- Page 264
WRC297 Analysis : N3
Item:
2 11:10a Jan 30,2014
hoop direction)

Outside
Inside Outside
Inside
-----------(bar
)-----------Hoop Membrane (P )
23
23
23
23
Hoop Bending (P )
0
0
0
0
Hoop Membrane (Mc)
0
0
0
0
Hoop Bending (Mc)
0
0
0
0
Hoop Membrane (ML)
-15
-15
15
15
Hoop Bending (ML)
0
0
0
0
Hoop Pressure Stress
77
97
77
97
----------------------- -------- -------- -------- -------Hoop Stress Summary
85
104
117
136
Nozzle Stresses
LONGITUDINAL PLANE
(Stresses Normal to
pipe cross-section)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
)-----------Axial Membrane (P )
23
23
23
23
Axial Bending (P )
339
-339
339
-339
Axial Membrane (Mc)
0
0
0
0
Axial Bending (Mc)
0
0
0
0
Axial Membrane (ML)
-255
-255
255
255
Axial Bending (ML)
-1066
1066
1066
-1066
Axial Pressure Stress
38
38
38
38
----------------------- -------- -------- -------- -------Axial Stress Summary
-921
533
1723
-1087
Nozzle Stresses
LONGITUDINAL PLANE
(Shear stress)

Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(bar
)-----------Shear due to (Vc)
31
31
-31
-31
Shear due to (Vl)
0
0
0
0
Shear due to Torsion
111
111
111
111
----------------------- -------- -------- -------- -------Shear Stress Summary
143
143
80
80
Nozzle Stresses
LONGITUDINAL PLANE
(Stress Intensities

Two * Max Shear Stress


Nozzle Stresses
CIRCUMFERENTIAL PLANE
(Stresses in the
hoop direction)
Hoop
Hoop
Hoop
Hoop
Hoop

Membrane
Bending
Membrane
Bending
Membrane

(P )
(P )
(Mc)
(Mc)
(ML)

Au
Al
Outside
Inside
-----------(bar
1047
577

Bu
Bl
Outside
Inside
)-----------1727
1235

Cu
Cl
Left
Left
Outside
Inside
-----------(bar
23
23
0
0
-30
-30
0
0
0
0

Du
Dl
Right
Right
Outside
Inside
)-----------23
23
0
0
30
30
0
0
0
0

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FileName : WRC 297 S-6504ABCD-------------------------------- Page 265
WRC297 Analysis : N3
Item:
2 11:10a Jan 30,2014
Hoop Bending (ML)
0
0
0
0
Hoop Pressure Stress
77
97
77
97
----------------------- -------- -------- -------- -------Hoop Stress Summary
71
90
132
151

Nozzle Stresses
CIRCUMFERENTIAL PLANE
(Stresses Normal to
pipe cross-section)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
)-----------Axial Membrane (P )
23
23
23
23
Axial Bending (P )
339
-339
339
-339
Axial Membrane (Mc)
-197
-197
197
197
Axial Bending (Mc)
-925
925
925
-925
Axial Membrane (ML)
0
0
0
0
Axial Bending (ML)
0
0
0
0
Axial Pressure Stress
38
38
38
38
----------------------- -------- -------- -------- -------Axial Stress Summary
-722
450
1524
-1004

Nozzle Stresses
CIRCUMFERENTIAL PLANE
(Shear stress)

Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(bar
)-----------Shear due to (Vc)
0
0
0
0
Shear due to (Vl)
-41
-41
41
41
Shear due to Torsion
111
111
111
111
----------------------- -------- -------- -------- -------Shear Stress Summary
69
69
153
153

Nozzle Stresses
CIRCUMFERENTIAL PLANE
(Stress Intensities
Two * Max Shear Stress

Cu
Cl
Outside
Inside
-----------(bar
805
463

Du
Dl
Outside
Inside
)-----------1540
1195

Stress Computations at the Edge of the Reinforcing Pad:


WRC 297 Curve Access Parameters:
Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda

Mean Diameter
Outside Diameter
Thickness used
Thickness used

(D)
(d)
(T)
(t)

=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =

2452.050
270.000
16.050
66.110
0.243
10.000
1.361

mm
mm
mm
mm

Note: Re-pad thickness is added to nozzle thickness to simulate the Re-pad.


Nr/P
Mr/P

=
=

0.089
0.188

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FileName : WRC 297 S-6504ABCD-------------------------------- Page 266
WRC297 Analysis : N3
Item:
2 11:10a Jan 30,2014
M0/P
N0/P
MrD/Mc
NrDL/Mc
M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml

=
=
=
=
=
=
=
=
=
=

0.055
0.102
0.303
0.081
0.093
0.060
0.155
0.095
0.048
0.115

Vessel Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
)-----------Outplane Membrane (P )
66
66
66
66
Outplane Bending (P )
215
-215
215
-215
Outplane Membrane (Mc)
0
0
0
0
Outplane Bending (Mc)
0
0
0
0
Outplane Membrane (ML)
-109
-109
109
109
Outplane Bending (ML)
-273
273
273
-273
Normal Pressure Stress
1206
1222
1206
1222
----------------------- -------- -------- -------- -------Outplane Stress Summary
1105
1237
1870
910
Vessel Stresses
LONGITUDINAL PLANE
(Stresses parallel to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
)-----------Inplane Membrane (P )
58
58
58
58
Inplane Bending (P )
740
-740
740
-740
Inplane Membrane (Mc)
0
0
0
0
Inplane Bending (Mc)
0
0
0
0
Inplane Membrane (ML)
-89
-89
89
89
Inplane Bending (ML)
-882
882
882
-882
Inplane Pressure Stress
603
603
603
603
----------------------- -------- -------- -------- -------Inplane Stress Summary
429
713
2374
-871

Vessel Stresses
LONGITUDINAL PLANE
(Shear stress normal to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
)-----------Outplane Shear (Vc)
18
18
-18
-18
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
41
41
41
41
----------------------- -------- -------- -------- -------Shear Stress Summary
59
59
22
22

Vessel Stresses

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : WRC 297 S-6504ABCD-------------------------------- Page 267
WRC297 Analysis : N3
Item:
2 11:10a Jan 30,2014

LONGITUDINAL PLANE
(Stress Intensities

Two * Max Shear Stress

Au
Al
Top
Top
Outside
Inside
-----------(bar
1110
1244

Bu
Bl
Bottom
Bottom
Outside
Inside
)-----------2375
1782

Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stresses Normal to
circumferential plane)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
)-----------Outplane Membrane (P )
66
66
66
66
Outplane Bending (P )
215
-215
215
-215
Outplane Membrane (Mc)
-43
-43
43
43
Outplane Bending (Mc)
-409
409
409
-409
Outplane Membrane (ML)
0
0
0
0
Outplane Bending (ML)
0
0
0
0
Normal Pressure Stress
603
603
603
603
----------------------- -------- -------- -------- -------Outplane Stress Summary
431
819
1337
89
Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stresses parallel to
circumferential plane)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
)-----------Inplane Membrane (P )
58
58
58
58
Inplane Bending (P )
740
-740
740
-740
Inplane Membrane (Mc)
-59
-59
59
59
Inplane Bending (Mc)
-1334
1334
1334
-1334
Inplane Membrane (ML)
0
0
0
0
Inplane Bending (ML)
0
0
0
0
Inplane Pressure Stress
1206
1222
1206
1222
----------------------- -------- -------- -------- -------Inplane Stress Summary
610
1815
3399
-734
Vessel Stresses
CIRCUMFERENTIAL PLANE
(Shear stress normal to
circumferential plane)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
)-----------Outplane Shear (Vc)
0
0
0
0
Outplane Shear (Vl)
-24
-24
24
24
Torsional Shear (Mt)
41
41
41
41
----------------------- -------- -------- -------- -------Shear Stress Summary
16
16
66
66
Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stress Intensities

Two * Max Shear Stress

Cu
Cl
Left
Left
Outside
Inside
-----------(bar
612
1815

Du
Dl
Right
Right
Outside
Inside
)-----------3401
834

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : WRC 297 S-6504ABCD-------------------------------- Page 268
WRC297 Analysis : N3
Item:
2 11:10a Jan 30,2014

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:


Vessel Stress Summation at Vessel-Nozzle Junction
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
547
563
547
563
547
563
547
563
Circ. Pl (SUS) |
8
8
38
38
-21
-21
71
71
Circ. Q (SUS) |
-216
216
412
-412
-175
175
453
-453
-----------------------------------------------------------------------Long. Pm (SUS) |
273
273
273
273
273
273
273
273
Long. Pl (SUS) |
-31
-31
81
81
-7
-7
53
53
Long. Q (SUS) |
-232
232
510
-510
-171
171
367
-367
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
13
13
-13
-13
-18
-18
18
18
Shear Q (SUS) |
48
48
48
48
48
48
48
48
-----------------------------------------------------------------------Pm (SUS)
| 547.0 563.0 547.0 563.0 547.0 563.0 547.0 563.0
-----------------------------------------------------------------------Pm+Pl (SUS)
| 555.5 571.5 585.7 601.7 527.2 543.2 619.1 635.0
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
350
798
1005
352
354
720
1082
258
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
563.00
1378.95
|
Passed
Pm+Pl (SUS)
|
635.05
2068.43
|
Passed
Pm+Pl+Q (TOTAL)|
1082.19
4136.86
|
Passed
-----------------------------------------------------------------------WRC 297 Stress Summations per ASME Sec. VIII Div. 2:
Vessel Stress Summation at Reinforcing Pad Edge
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
1206
1222
1206
1222
1206
1222
1206
1222
Circ. Pl (SUS) |
-43
-43
175
175
-1
-1
117
117
Circ. Q (SUS) |
-58
58
488
-488
-594
594
2074 -2074
-----------------------------------------------------------------------Long. Pm (SUS) |
603
603
603
603
603
603
603
603

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FileName : WRC 297 S-6504ABCD-------------------------------- Page 269
WRC297 Analysis : N3
Item:
2 11:10a Jan 30,2014

Long. Pl (SUS) |
-31
-31
147
147
23
23
109
109
Long. Q (SUS) |
-142
142
1622 -1622
-194
194
624
-624
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
18
18
-18
-18
-24
-24
24
24
Shear Q (SUS) |
41
41
41
41
41
41
41
41
-----------------------------------------------------------------------Pm (SUS)
|
1206
1222
1206
1222
1206
1222
1206
1222
-----------------------------------------------------------------------Pm+Pl (SUS)
|
1163
1179
1381
1397
1205
1221
1323
1339
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
1110
1243
2373
1781
612
1815
3399
833
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
1222.00
1378.95
|
Passed
Pm+Pl (SUS)
|
1397.50
2068.43
|
Passed
Pm+Pl+Q (TOTAL)|
3399.05
4136.86
|
Passed
------------------------------------------------------------------------

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Nozzle Stress Summation at Vessel-Nozzle Junction


-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
77
97
77
97
77
97
77
97
Circ. Pl (SUS) |
8
8
38
38
-7
-7
53
53
Circ. Q (SUS) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Long. Pm (SUS) |
38
38
38
38
38
38
38
38
Long. Pl (SUS) |
-232
-232
278
278
-174
-174
220
220
Long. Q (SUS) |
-727
727
1405 -1405
-586
586
1264 -1264
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
31
31
-31
-31
-41
-41
41
41
Shear Q (SUS) |
111
111
111
111
111
111
111
111
-----------------------------------------------------------------------Pm (SUS)
|
77.0
97.0
77.0
97.0
77.0
97.0
77.0
97.0
-----------------------------------------------------------------------Pm+Pl (SUS)
| 285.8 305.4 320.7 321.2 221.7 240.4 270.0 271.8
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
1045
575
1724
1234
804
463
1538
1195
-----------------------------------------------------------------------------------------------------------------------------------------------

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FileName : WRC 297 S-6504ABCD-------------------------------- Page 270
WRC297 Analysis : N3
Item:
2 11:10a Jan 30,2014

Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
97.00
1179.00
|
Passed
Pm+Pl (SUS)
|
321.16
1768.51
|
Passed
Pm+Pl+Q (TOTAL)|
1724.98
3537.01
|
Passed
-----------------------------------------------------------------------PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

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FileName : WRC 297 S-6504ABCD-------------------------------- Page 271
Vessel Results Summary
Item:
1 11:10a Jan 30,2014

WRC297 Stress Computations at the Edge of the Nozzle : N1,N2


----------------------------------------------------

VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities

Two * Max Shear Stress


VESSEL Stresses
CIRCUMFERENTIAL PLANE
(Stress Intensities

Two * Max Shear Stress


NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities

Two * Max Shear Stress


NOZZLE Stresses
CIRCUMFERENTIAL PLANE
(Stress Intensities
Two * Max Shear Stress

Au
Al
Top
Top
Outside
Inside
-----------(bar
201
749

Bu
Bl
Bottom
Bottom
Outside
Inside
)-----------1079
219

Cu
Cl
Left
Left
Outside
Inside
-----------(bar
284
641

Du
Dl
Right
Right
Outside
Inside
)-----------931
336

Au
Al
Outside
Inside
-----------(bar
1683
1166

Bu
Bl
Outside
Inside
)-----------2833
2305

Cu
Cl
Outside
Inside
-----------(bar
1391
987

Du
Dl
Outside
Inside
)-----------2550
2144

WRC297 Stress Computations at the Edge of the Reinforcing Pad : N1,N2


--------------------------------------------------------------VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities

Two * Max Shear Stress

VESSEL Stresses
CIRCUMFERENTIAL PLANE
(Stress Intensities

Two * Max Shear Stress

NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
Two * Max Shear Stress

Au
Al
Top
Top
Outside
Inside
-----------(bar
849
953

Bu
Bl
Bottom
Bottom
Outside
Inside
)-----------1803
1359

Cu
Cl
Left
Left
Outside
Inside
-----------(bar
363
1494

Du
Dl
Right
Right
Outside
Inside
)-----------2705
690

Au
Al
Outside
Inside
-----------(bar
34
28

Bu
Bl
Outside
Inside
)-----------162
197

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FileName : WRC 297 S-6504ABCD-------------------------------- Page 272
Vessel Results Summary
Item:
1 11:10a Jan 30,2014
NOZZLE Stresses
CIRCUMFERENTIAL PLANE
(Stress Intensities
Two * Max Shear Stress

Cu
Cl
Outside
Inside
-----------(bar
73
46

Du
Dl
Outside
Inside
)-----------134
189

WRC297 Stress Computations at the Edge of the Nozzle : N3


---------------------------------------------------VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities

Two * Max Shear Stress


VESSEL Stresses
CIRCUMFERENTIAL PLANE
(Stress Intensities

Two * Max Shear Stress


NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
Two * Max Shear Stress

NOZZLE Stresses
CIRCUMFERENTIAL PLANE
(Stress Intensities
Two * Max Shear Stress

Au
Al
Top
Top
Outside
Inside
-----------(bar
351
798

Bu
Bl
Bottom
Bottom
Outside
Inside
)-----------1008
351

Cu
Cl
Left
Left
Outside
Inside
-----------(bar
353
720

Du
Dl
Right
Right
Outside
Inside
)-----------1084
258

Au
Al
Outside
Inside
-----------(bar
1047
577

Bu
Bl
Outside
Inside
)-----------1727
1235

Cu
Cl
Outside
Inside
-----------(bar
805
463

Du
Dl
Outside
Inside
)-----------1540
1195

WRC297 Stress Computations at the Edge of the Reinforcing Pad : N3


--------------------------------------------------------------VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities

Two * Max Shear Stress


VESSEL Stresses
CIRCUMFERENTIAL PLANE
(Stress Intensities

Two * Max Shear Stress


NOZZLE Stresses

Au
Al
Top
Top
Outside
Inside
-----------(bar
1110
1244

Bu
Bl
Bottom
Bottom
Outside
Inside
)-----------2375
1782

Cu
Cl
Left
Left
Outside
Inside
-----------(bar
612
1815

Du
Dl
Right
Right
Outside
Inside
)-----------3401
834

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : WRC 297 S-6504ABCD-------------------------------- Page 273
Vessel Results Summary
Item:
1 11:10a Jan 30,2014

LONGITUDINAL PLANE
(Stress Intensities
Two * Max Shear Stress

NOZZLE Stresses
CIRCUMFERENTIAL PLANE
(Stress Intensities
Two * Max Shear Stress

Au
Al
Outside
Inside
-----------(bar
43
32

Bu
Bl
Outside
Inside
)-----------190
231

Cu
Cl
Outside
Inside
-----------(bar
89
55

Du
Dl
Outside
Inside
)-----------150
208

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

ATTACHMENT 2:

PACKED SUPPORT CALCULATION

Page 275

Summary
Stress Analysis
Title
Subject Internal Support
Company MSETec Corporation Sdn. Bhd
Project
Project M2-234
Physical
Material
Mass
Area
Volume
Center of Gravity
Diameter of Plate
Thickness of Plate
Stand Support Size

SA 240 UNS S32750


64.773 kg
10987400 mm^2
64773000 mm^3
x=0 mm
y=0 mm
z=-31.3162 mm
2430 mm
12 mm
75 mm x 75 mm x 12 mm

Page 276

Input Data
General objective and settings:
Design Objective
Simulation Type
Last Modification Date
Detect and Eliminate Rigid Body Modes
Separate Stresses Across Contact Surfaces
Motion Loads Analysis

Single Point
Static Analysis
10/29/2013, 1:41 PM
No
No
No

Advanced settings:
Avg. Element Size (fraction of model diameter)
Min. Element Size (fraction of avg. size)
Grading Factor
Max. Turn Angle
Create Curved Mesh Elements
Ignore Small Geometry
Use part based measure for Assembly mesh

0.1
0.2
1.5
60 deg
Yes
No
Yes

Material(s)
Name

SA 240 UNS S32750


Mass Density
General
Yield Strength
Ultimate Tensile Strength
Young's Modulus
Stress
Poisson's Ratio
Shear Modulus
Expansion Coefficient
Stress Thermal Thermal Conductivity
Specific Heat
Part Name(s) Internal Support.ipt

7.75037 g/cm^3
551.2 MPa
799.24 MPa
194.298 GPa
0.29 ul
75.3093 GPa
0.000000000111 ul/c
14.2 W/( m K )
475 J/( kg c )

Page 277

Operating conditions
Pressure:1
Load Type Pressure
Magnitude 0.032 MPa
Selected Face(s)

Page 278

Fixed Constraint:1
Constraint Type Fixed Constraint
Selected Face(s)

Results
Result Summary
Name
Volume
Mass
Von Mises Stress
1st Principal Stress
3rd Principal Stress

Minimum
Maximum
64764000 mm^3
501.945 kg
0.325597 MPa 153.325 MPa
-82.0166 MPa 79.0486 MPa
-212.14 MPa 35.9879 MPa

Maximum

PASSED
PASSED
PASSED

Displacement
Safety Factor

0 mm
3.59498 ul

2.01265 mm PASSED
15 ul
PASSED
Page 279

Figures
Von Mises Stress

Page 280
1st Principal Stress

Page 281
3rd Principal Stress

Page 282
Displacement

Page 283
Safety Factor

APPENDIXES:

MSET ENGINEERING CORPORATION SDN BHD


DOCUMENT TITLE: DESIGN CALCULATION

DATE : 30.01.2014

DOC. REF. NO.: MSET/M2-234/ S-6504ABCD/DC

REVISION: 0

SUBJECT: LIFTING LUG CALCULATION

JOB NO: M2-234

SERIAL NO.: M2-234/001,002,003,004

PAGE : 285

LIFTING & TAILING LUG CALC(VERTICAL VESSEL)


( Ref: Compress & Pressure Vessel Handbook by Dennis Moss).

1.0 LIFTING LUG CALCULATION

Figure 1: Lifting Lug Detail

1.1 Geometry Inputs


Lifting Lug Material
Length of Lifting Lug, L
Width of Lifting Lug, B
Thickness of Lifting Lug, t
Pin Hole Diameter, d
Lug Diameter at Pin, D
Weld Size, tw
Weld Length, b1
Weld Length, d2
Collar Thickness, tc
Collar Diameter, Dc
Width of Pad, Bp
Length of Pad, Lp
Pad Thickness, tp
Pad Weld Size, twp
Weld Length, L3
Length to Brace Plate, L1

:
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

SA 516 Gr. 70N


331 mm
180 mm
32 mm
50 mm
180 mm
18 mm
65 mm
75 mm
6.35 mm
125 mm
280 mm
465 mm
19.05 mm
13 mm
100 mm
105 mm

=
=

5.00 cm
18.00 cm

10.50 cm

MSET ENGINEERING CORPORATION SDN BHD


DOCUMENT TITLE: DESIGN CALCULATION

DATE : 30.01.2014

DOC. REF. NO.: MSET/M2-234/ S-6504ABCD/DC

REVISION: 0

SUBJECT: LIFTING LUG CALCULATION

JOB NO: M2-234

SERIAL NO.: M2-234/001,002,003,004

PAGE : 286

Vessel Empty Weight


Load Factor
Design Lift Weight, W
Dist. from C.O.G to Lifting Lug,l1
Dist. from C.O.G to Tailing Lug,l2
Dist. from Vessel C.L to Tailing Lug,l3

=
=
=
=
=
=

Yield Stress at amb Temp.,Sy


Allow.Tensile Stress, t.allow =0.6Sy
Allow. Shear Stress, s.allow = 0.4Sy
Allow. Bearing Stress, p.allow =0.9Sy
Allow. Bending Stress, bt.allow =0.66Sy
Allow. Bending Stress, bz.allow =0.75Sy
Allow. Weld Shear Stress,allow.

=
=
=
=
=
=
=

8489
2
16978
1068
1427
1409

kg
kg
mm
mm
mm

kg/cm2
kg/cm2
kg/cm2
kg/cm2
kg/cm2
2
1827.75 kg/cm
2
1476.400 kg/cm
2437
1462.2
974.8
2193.3
1608.42

In-Plane
Out of Plane

1.2 Lift Forces


Lift force on lifting & tailing lug during rotational lift (0o 90o)
2*Ftop
Ftail

=
=

[W* ((l2*cos) +(l3*sin))] / [((l1*cos) + (l2*cos) + (l3*sin))]


W - (2*Ftop)

FT
FL

Figure 2: Lifting & Tailing Force-Loading Diagram

=
=

Ftop cos
Ftop sin

MSET ENGINEERING CORPORATION SDN BHD

o
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90

DOCUMENT TITLE: DESIGN CALCULATION

DATE : 30.01.2014

DOC. REF. NO.: MSET/M2-234/ S-6504ABCD/DC

REVISION: 0

SUBJECT: LIFTING LUG CALCULATION

JOB NO: M2-234

SERIAL NO.: M2-234/001,002,003,004

PAGE : 287

(rad)

Ftop (kgf)

Ftail (kgf)

FT(top) (kgf)

FL(top) (kgf)

0
0.0873
0.1745
0.2618

4855
5026
5184
5333
5475

7268
6925
6609
6312
6028

5613
5749
5885
6024
6167
6317
6478
6652
6846
7065
7320
7624
8002
8489

5753
5481
5208
4931
4645
4344
4023
3674
3287
2848
2339
1729
975

4855
5007
5106
5151
5145
5087
4979
4821
4614
4361
4060
3715
3326
2893
2416
1894
1324
697

0
7268

0
5151

0
438
900
1380
1872
2372
2874
3375
3872
4361
4839
5306
5761
6204
6639
7070
7509
7971
8489

FTrans/Lateral
(kgf)
1767
1829
1887
1941
1993
2043
2092
2142
2192
2244
2299
2358
2421
2492
2571
2664
2775
2912
3090

8489

3090

0.3491
0.4363
0.5236
0.6109
0.6981
0.7854
0.8727
0.9599
1.0472
1.1345
1.2217
1.3090
1.3963
1.4835

1.5708
Max Force (kgf)

8489

Table 1: Lifting Load at Various Lift Angle,


Max. Lifting Load (vertical), Fv
Max. Lifting Load (Trans./lateral), Ft
Max. Tailing Load, FT

=
=
=

1.3 Lifting Lug Stress Calculation


1.3.1 Lug Pin Diameter based on Shear Stress.
Pin Hole Required Diameter, dreqd
:
=
Pin Hole Required Dia.

less than

Pin Hole Area (on 2 Lifting Lug), A


Shear Stress Required, s.reqd

Shear Stress Required

less than

8489 kgf

kgf

3090
7268 kgf

(2*Fv /(*s))0.5
1.922 cm

Geometry Input, So Pin Hole Dia. is

:
=

2*((/4)*d2)

:
=

Fv /A

3926.991

216.171

mm2

19.22 mm

Sufficient

2
39.27 cm

kg/cm2

Allowable Shear Stress, Stress on Hole is

Sufficient

MSET ENGINEERING CORPORATION SDN BHD


DOCUMENT TITLE: DESIGN CALCULATION

DATE : 30.01.2014

DOC. REF. NO.: MSET/M2-234/ S-6504ABCD/DC

REVISION: 0

SUBJECT: LIFTING LUG CALCULATION

JOB NO: M2-234

SERIAL NO.: M2-234/001,002,003,004

PAGE : 288

1.3.2 Lug Thickness based on Tensile Stress.


Lifting Lug Thickness Required, treqd
:
=
Thickness Required are

less than

Tensile Stress Required, t.reqd

less than

:
=

D*t

:
=

Fv /A

Lifting Lug Thickness Required, Treqd

less than

:
=

:
=

less than

Bearing Stress Required, b.reqd

less than

147.378 kg/cm

2
57.60 cm

Sufficient

t + (2*tc)
45 mm
Fv /(d*p)
1.742 cm

17.42 mm
Sufficient

max(0, 0.5*(Treqd -t))


0.00 mm
Geometry Input, Thickness used is

Bearing Area, Abearing

Bearing Stress Required

Sufficient

Geometry Input, Thickness used is

Collar Required Thickness, tc reqd

Collar Thick. Required

5760 mm

3.23 mm

Allowable Tensile Stress, Stress on Lug is

1.3.3 Lug Thickness based on Bearing Stress.


Lifting Lug Thickness (Including Collar Plate)
T
:
=

Thickness Required are

0.323 cm

Geometry Input, Thickness used is

Lifting Lug Area, A

Tensile Stress Required

Fv /(D*t)

:
=

(d*(t+2tc))

:
=

Fv /Abearing

2235.00 mm

379.821 kg/cm

Sufficient

2
22.35 cm

Allowable Bearing Stress, Stress on Lug is

Sufficient

1.3.4 Lug Thickness based on Shear Stress.


( Ref: Pressure Vessel Design Manual Handbook by Dennis Moss pg 417).

Net Section at top of Lug(2 lugs), An

:
=

2[t(D-d/2)] + [2t c (Dc-d/2)]


2
5112.50 mm

2
51.13 cm

MSET ENGINEERING CORPORATION SDN BHD


DOCUMENT TITLE: DESIGN CALCULATION

DATE : 30.01.2014

DOC. REF. NO.: MSET/M2-234/ S-6504ABCD/DC

REVISION: 0

SUBJECT: LIFTING LUG CALCULATION

JOB NO: M2-234

SERIAL NO.: M2-234/001,002,003,004

PAGE : 289

Shear Stress at top of lug, s

Shear Stress Required

:
=
less than

1.3.5 Unity Check, Combined Stresses


Unity Check, U

Since Unity Check is

less than

FT(top)/An
100.755 kg/cm

Allowable Shear Stress, Stress on Lug is

:
=

Sufficient

(s.reqd /s.allow) + (t.reqd /t.allow) + (b.reqd /b.allow)


0.496

1, therefore lifting lug size is

Sufficient

1.4 Out of Plane Bending


In addition as the lifting lugs are alligned with the sling, take a minimum load of 5% of total
applied load.Note that this out of plane stress is combined with the in-plane bending stress and
tensile stress.
Out of Plane Load, Fz

In Plane (transverse) Moment, Mt

Out of Plane Moment, Mz

1.4.1 Bending Moment (In-Plane)


Section Modulus of Lug, Zt

Bending Stress (in-plane), bt.reqd

1.4.2 Bending Moment (Out of Plane)


Section Modulus of Lug, Zz

Bending Stress (in-plane), bz.reqd

1.4.3 Unity Check, Combined Stresses


Unity Check, U

Since Unity Check is

less than

:
=

5% x Fv

:
=

Ft x L1

:
=

Fz x L1

:
=

B*t2 /6

:
=

Mt/Zt

:
=

B2*t /6

:
=

Mz/Zz

:
=

(t.reqd /t.allow) + (bt.reqd /bt.allow) + (bz.reqd /bz.allow)

424 kgf

32442 kgfcm

4457 kgfcm

30720.00 mm

1056 kg/cm

172800.00 mm

3
30.72 cm

3
172.80 cm

26 kg/cm

0.771

1, therefore lug is

Sufficient

MSET ENGINEERING CORPORATION SDN BHD


DOCUMENT TITLE: DESIGN CALCULATION

DATE : 30.01.2014

DOC. REF. NO.: MSET/M2-234/ S-6504ABCD/DC

REVISION: 0

SUBJECT: LIFTING LUG CALCULATION

JOB NO: M2-234

SERIAL NO.: M2-234/001,002,003,004

PAGE : 290

1.4.4 Von-Mises Check Criteria


Equivalent Stress, e

Allow. Eqv. Stress, e.allow (0.66 Sy)


Since Equivalent Stress

less than

{Sqrt[(t.reqd - bt.reqd)2 +(bt.reqd - bz.reqd)2 +


(bz.reqd - t.reqd)2]}/2
2

690 kg/cm

1608 kg/cm2

Allow. Equivalent Stress, therefore lug is

Sufficient

1.4.5 Max Lift. Angle from Vertical


Section Modulus of Lug, Z

:
=

B*t2 /6
30720.00 mm

3
30.72 cm

By using bending stress equivalent, max lift angle (from vertical) be determine as below:
Bending Stress, b
: M/Z
= Fsin *L1 /Z , Where F = 0.5W/cos
,Where sin/cos = tan
b = 0.5W(sin/cos)*L1/Z
Max. lift cable angle from Vertical,
= arctan((b*Z)/(0.5WL1))
=
=

0.65 rad
37.09 deg

1.4.6 Transverse / Lateral force due to max. lift. angle


Ftop

Resultant force, Fs
Transverse / Lateral force, Ft

=
=
:
=
:
=

8489 kgf

20 deg
Ftop /cos
9034 kgf

Fs *sin
3090 kgf

0.35 rad

MSET ENGINEERING CORPORATION SDN BHD


DOCUMENT TITLE: DESIGN CALCULATION

DATE : 30.01.2014

DOC. REF. NO.: MSET/M2-234/ S-6504ABCD/DC

REVISION: 0

SUBJECT: LIFTING LUG CALCULATION

JOB NO: M2-234

SERIAL NO.: M2-234/001,002,003,004

PAGE : 291

1.5 Weld Stress Calculation

Figure 3: Lifting Lug Weld Area.


Maximum weld shear stress occurs at lift angle,
=
From Interpolation table 1, lift force,Fr
=

11.00 deg
5214.01 kgf

0.1920

rad

Lifting Lug Weld Area, Aweld

:
=
=

A1 + A2 + A3 + A4(Brace Plate)
0.707*tw[(d1+b1)+(2d2+b2)+(d3+b3) + L1]
2
2
8081.01 mm
=
80.81 cm

Max. weld Shear Stress, t

:
=

Fr cos/ A weld

:
=

Fr sin/ A weld

Max. weld Shear Stress, s

2
63.34 kgcm

2
12.31 kgcm

1.5.1 Torsional Shear:


Weld Centrod:
Weld Areas, Ai
: 0.707 *tw*Li
2
Location
Area(mm )
A1
1272.60
A2
827.19
A3
954.45
A4
636.30
A5
954.45
A6
827.19
A7
1272.60
A8
2290.68 (Weld at Brace Plate)
Ai (mm2)

9035.46

Table 2: Weld Torsion Area

MSET ENGINEERING CORPORATION SDN BHD


DOCUMENT TITLE: DESIGN CALCULATION

DATE : 30.01.2014

DOC. REF. NO.: MSET/M2-234/ S-6504ABCD/DC

REVISION: 0

SUBJECT: LIFTING LUG CALCULATION

JOB NO: M2-234

SERIAL NO.: M2-234/001,002,003,004

PAGE : 292

Weld Centroid Location:


x1
=
0.00
x2
=
32.50
x3
=
75.00
x4
=
90.00
x5
=
115.00
x6
=
147.50
x7
=
180.00
x8
=
90.00
Xbar

:
=

mm
mm
mm
mm
mm
mm
mm
mm

(Ai*Xi)/Ai
91.06 mm

Radius to Centroid Locations, ri


r1
=
109.01
r2
=
124.56
r3
=
74.19
r4
=
34.95
r5
=
76.29
r6
=
123.58
r7
=
107.25
r8
=
216.07
Polar Moment Area, Ji
J1
=
1060500.00
J2
=
291239.81
J3
=
447398.44
J4
=
132562.50
J5
=
447398.44
J6
=
291239.81
J7
=
1060500.00
J8
=
6184836.00

y1
y2
y3
y4
y5
y6
y7
y8

=
=
=
=
=
=
=
=

Ybar

:
=

50.00
0.00
37.50
75.00
37.50
0.00
50.00
326.00
(Ai*Yi)/Ai

109.94 mm

sqrt((Xbar -xi)2 +(Ybar-yi)2)

0.707 *tw*(Li3)/12

:
=

(Ji + Ai*ri2)

:
=

sqrt(Xbar2 +((L3+L-L1)- Ybar)2)

mm
mm
mm
mm
mm
mm
mm
mm

mm
mm4
mm4
mm4
mm4
mm4
mm4
mm4

Parrallel axis theorem, J

Radial distance from centroid to weld:


r

mm
mm
mm
mm
mm
mm
mm
mm

4
183670560 mm

234.47 mm

(Location at Brace)

MSET ENGINEERING CORPORATION SDN BHD


DOCUMENT TITLE: DESIGN CALCULATION

DATE : 30.01.2014

DOC. REF. NO.: MSET/M2-234/ S-6504ABCD/DC

REVISION: 0

SUBJECT: LIFTING LUG CALCULATION

JOB NO: M2-234

SERIAL NO.: M2-234/001,002,003,004

PAGE : 293

Weld Shear Stress Reqd.

:
=
=

arctan(((L3+L-L1)-Ybar)/Xbar)

:
=
=
=

M*r/J
(Fr*cos*(L+L3-Ybar))*r/J
2
2.10 kg/mm2
209.77 kg/cm

total

:
=

sqrt[(t +2sinr)2 + (s + 2cosr)2]


2
273.24 kg/cm

less than

1.17 rad
67.15 deg

Allow. Weld Shear Stress. So, Stress is

Sufficient

1.5.2 Collar Weld Stress:


Collar Weld Area, Aweld

Collar Weld Stress, c

Collar Weld Shear Stress Required


Sufficient

:
=

2Dc*0.707tw

:
=

Fv/Aweld

2
9994.98 mm

less than

1.4.3 Pad Weld Stress:

Figure 4: Pad Weld Area.

2
99.95 cm

2
84.93 kg/cm

Allow. Weld Shear Stress. So, Stress is

MSET ENGINEERING CORPORATION SDN BHD


DOCUMENT TITLE: DESIGN CALCULATION

DATE : 30.01.2014

DOC. REF. NO.: MSET/M2-234/ S-6504ABCD/DC

REVISION: 0

SUBJECT: LIFTING LUG CALCULATION

JOB NO: M2-234

SERIAL NO.: M2-234/001,002,003,004

PAGE : 294

Direct Shear:
Pad Weld Area, Aweld

Max. weld Shear Stress, t

Max. weld Shear Stress, s

:
=

0.707twp * (2Lp +Bp)

:
=

Fr cos/ A weld

:
=

Fr sin/ A weld

0.707 *twp*Li

2
11121.11 mm

2
46.02 kgcm

2
8.95 kgcm

1.5.4 Torsional Shear:


Weld Centrod:
Weld Areas, Ai
Location
Area(mm2)
A1
4273.82
A2
2573.48
A3
4273.82
Ai (mm2)

11121.11

Table 3: Weld Torsion Area

Weld Centroid Location:


x1
=
0.00
x2
=
140.00
x3
=
280.00
Xbarp

:
=

mm
mm
mm

(Ai*Xi)/Ai
140.00 mm

y1
y2
y3

=
=
=

Ybarp

:
=

232.50
0.00
232.50

(Ai*Yi)/Ai
178.70 mm

sqrt((Xbar -xi)2 +(Ybar-yi)2)

Polar Moment Area, Ji


J1
= 77008804.03 mm4
J2
= 16813402.67 mm4
J3
= 77008804.03 mm4

0.707 *twp*(Li3)/12

Parrallel axis theorem, J

:
=

(Ji + Ai*ri2)

Radius to Centroid Locations, ri


r1
=
149.98
r2
=
178.70
r3
=
149.98

mm
mm
mm

mm
mm
mm

445285873 mm4

2
111.21 cm

MSET ENGINEERING CORPORATION SDN BHD


DOCUMENT TITLE: DESIGN CALCULATION

DATE : 30.01.2014

DOC. REF. NO.: MSET/M2-234/ S-6504ABCD/DC

REVISION: 03

SUBJECT: LIFTING LUG CALCULATION

JOB NO: M2-234

SERIAL NO.: M2-234/001,002,003,004

PAGE : 295

Radial distance from centroid to weld:


:
=

sqrt(Xbarp2 +((Lp- Ybarp)2)

:
=
=

arctan(((Lp)-Ybar)/Xbar)

:
=
=
=

M*rp/Jp
(Fr*cos*(L+Lp-Ybarp))*rp/Jp
2
2.26 kg/mm
2
226.13 kg/cm

total

:
=

sqrt[(t +2sinr)2 + (s + 2cosr)2]


2
271.68 kg/cm

Weld Shear Stress Reqd.

318.70 mm

1.12 rad
63.94 deg

higher than Allow. Weld Shear Stress. So, Stress is

Sufficient

1.6.Convert Attachment Parameters


( Ref: Pressure Vessel Design Manual Handbook by Dennis Moss, Procedure 5-3 pg 267~269).

Attachment Length, b
Attachment Height, h
One-half circumferential width, C1
One-half longitudinal width, C2

Width of Cleat, 2C1


Length of Cleat, 2C2

:
=
:
=
:
=
:
=
=
=

180 mm
L-L1

226 mm
0.25b

45.0 mm
0.4h

90 mm
90 mm
181 mm

Note: Above parameter will be insert in PV-elite data for calculation of local stres analysis
(WRC 107)

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S-6504ABCD-LIFTING ATTACHMENT--------------------- Page 296
WRC Clip Analysis: : LIFTING ATTACH
Step:
18 11:10a Jan 30,2014

Input Echo, WRC107 Item

1,

Description: LIFTING ATTACH:

Diameter Basis for Vessel


Cylindrical or Spherical Vessel
Internal Corrosion Allowance
Vessel Diameter
Vessel Thickness

Design
Vessel
Vessel
Vessel

Vbasis
Cylsph
Cas
Dv
Tv

Temperature
Material
Cold S.I. Allowable
Hot S.I. Allowable

Smc
Smh

ID
Cylindrical
3.0000 mm
2430.000 mm
19.050 mm
60.00
SA-516 70
1379.00
1379.00

C
bar
bar

Attachment Type
Parameter C11
Parameter C22

Type
C11
C22

Thickness of Reinforcing Pad


Pad Parameter C11P
Pad Parameter C22P

Tpad
C11p
C22p

19.050
280.000
465.000

Dp

17.017
No

bar

-30302.7
-83249.2
0.0
0.0
0.0
0.0

N
N
N
N-m
N-m
N-m

Design Internal Pressure


Include Pressure Thrust

External Forces and Moments in WRC 107 Convention:


Radial Load
(SUS)
P
Longitudinal Shear
(SUS)
Vl
Circumferential Shear
(SUS)
Vc
Circumferential Moment (SUS)
Mc
Longitudinal Moment
(SUS)
Ml
Torsional Moment
(SUS)
Mt

Use Interactive Control


WRC107 Version

Version

Include Pressure Stress Indices per Div. 2


Compute Pressure Stress per WRC-368

Gamma =

No
March

mm
mm
mm

1979
No
No

WRC 107 Stress Calculation for SUStained loads:


Radial Load
P
Circumferential Shear
VC
Longitudinal Shear
VL
Circumferential Moment
MC
Longitudinal Moment
ML
Torsional Moment
MT
Dimensionless Parameters used :

Rectangular
90.00 mm
181.00 mm

-30302.7
0.0
-83249.2
0.0
0.0
0.0

N
N
N
N-m
N-m
N-m

35.20

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


------------------------------------------------------------------Curves read for 1979
Beta Figure
Value
Location

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S-6504ABCD-LIFTING ATTACHMENT--------------------- Page 297
WRC Clip Analysis: : LIFTING ATTACH
Step:
18 11:10a Jan 30,2014
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.068
4C
6.464
(A,B)
N(PHI) / ( P/Rm )
0.068
3C
6.172
(C,D)
M(PHI) / ( P )
0.047
2C1
0.156
(A,B)
M(PHI) / ( P )
0.047
1C
0.199
(C,D)
N(PHI) / ( MC/(Rm**2 * Beta) )
0.046
3A
0.408
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.050
1A
0.104
(A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) )
0.058
3B
1.990
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.054
1B
0.057
(A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)

/
/
/
/
/
/
/
/

(
(
(
(
(
(
(
(

P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm

*
*
*
*

Beta)
Beta)
Beta)
Beta)

)
)
)
)

0.059
0.059
0.060
0.060
0.046
0.061
0.058
0.064

Stress Concentration Factors Kn = 1.00,

3C
4C
1C1
2C
4A
2A
4B
2B

6.418
6.546
0.181
0.138
0.503
0.061
0.555
0.091

(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)

Kb = 1.00

Stresses in the Vessel at the Attachment Junction


-----------------------------------------------------------------------|
Stress Values at
Type of
|
(bar
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
45
45
45
45
43
43
43
43
Circ. Bend. P |
230
-230
230
-230
294
-294
294
-294
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
0
0
0
0
Circ. Memb. ML |
0
0
0
0
0
0
0
0
Circ. Bend. ML |
0
0
0
0
0
0
0
0
|
Tot. Circ. Str.| 276.0 -185.7 276.0 -185.7 337.5 -251.2 337.5 -251.2
-----------------------------------------------------------------------Long. Memb. P |
44
44
44
44
45
45
45
45
Long. Bend. P |
266
-266
266
-266
203
-203
203
-203
Long. Memb. MC |
0
0
0
0
0
0
0
0
Long. Bend. MC |
0
0
0
0
0
0
0
0
Long. Memb. ML |
0
0
0
0
0
0
0
0
Long. Bend. ML |
0
0
0
0
0
0
0
0
|
Tot. Long. Str.| 311.5 -221.8 311.5 -221.8 249.3 -157.8 249.3 -157.8
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
65
65
-65
-65
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.0
0.0
0.0
0.0
65.5
65.5 -65.5 -65.5
------------------------------------------------------------------------

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S-6504ABCD-LIFTING ATTACHMENT--------------------- Page 298
WRC Clip Analysis: : LIFTING ATTACH
Step:
18 11:10a Jan 30,2014
Str. Int. | 311.48 221.79 311.48 221.79 372.35 284.96 372.35 284.96
-----------------------------------------------------------------------Dimensionless Parameters used :
Gamma =
76.39
Dimensionless Loads for Cylindrical Shells at Pad edge:
------------------------------------------------------------------Curves read for 1979
Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.185
4C
9.529
(A,B)
N(PHI) / ( P/Rm )
0.185
3C
5.221
(C,D)
M(PHI) / ( P )
0.138
2C1
0.040
(A,B)
M(PHI) / ( P )
0.138
1C !
0.073
(C,D)
N(PHI) / ( MC/(Rm**2 * Beta) )
0.135
3A
3.009
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.144
1A
0.075
(A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) )
0.160
3B
7.484
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.151
1B
0.024
(A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)

/
/
/
/
/
/
/
/

(
(
(
(
(
(
(
(

P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm

*
*
*
*

Beta)
Beta)
Beta)
Beta)

)
)
)
)

0.163
0.163
0.167
0.167
0.135
0.171
0.160
0.171

3C
4C
1C1
2C !
4A
2A
4B
2B

6.141
10.167
0.061
0.036
5.456
0.032
3.074
0.025

(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00,

Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad


-----------------------------------------------------------------------|
Stress Values at
Type of
|
(bar
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
146
146
146
146
80
80
80
80
Circ. Bend. P |
283
-283
283
-283
516
-516
516
-516
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
0
0
0
0
Circ. Memb. ML |
0
0
0
0
0
0
0
0
Circ. Bend. ML |
0
0
0
0
0
0
0
0
|
Tot. Circ. Str.| 430.5 -137.0 430.5 -137.0 596.9 -436.1 596.9 -436.1
-----------------------------------------------------------------------Long. Memb. P |
94
94
94
94
156
156
156
156
Long. Bend. P |
431
-431
431
-431
252
-252
252
-252
Long. Memb. MC |
0
0
0
0
0
0
0
0
Long. Bend. MC |
0
0
0
0
0
0
0
0
Long. Memb. ML |
0
0
0
0
0
0
0
0

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S-6504ABCD-LIFTING ATTACHMENT--------------------- Page 299
WRC Clip Analysis: : LIFTING ATTACH
Step:
18 11:10a Jan 30,2014

Long. Bend. ML |
0
0
0
0
0
0
0
0
|
Tot. Long. Str.| 525.8 -336.6 525.8 -336.6 409.4 -96.2 409.4 -96.2
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
55
55
-55
-55
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.0
0.0
0.0
0.0
55.8
55.8 -55.8 -55.8
-----------------------------------------------------------------------Str. Int. | 525.76 336.60 525.76 336.60 612.24 445.01 612.24 445.01
-----------------------------------------------------------------------WRC 107 Stress Summations:
Vessel Stress Summation at Attachment Junction
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
582
599
582
599
582
599
582
599
Circ. Pl (SUS) |
45
45
45
45
43
43
43
43
Circ. Q (SUS) |
230
-230
230
-230
294
-294
294
-294
-----------------------------------------------------------------------Long. Pm (SUS) |
291
291
291
291
291
291
291
291
Long. Pl (SUS) |
44
44
44
44
45
45
45
45
Long. Q (SUS) |
266
-266
266
-266
203
-203
203
-203
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
0
0
0
0
65
65
-65
-65
Shear Q (SUS) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Pm (SUS)
| 582.1 599.2 582.1 599.2 582.1 599.2 582.1 599.2
-----------------------------------------------------------------------Pm+Pl (SUS)
| 627.3 644.3 627.3 644.3 639.4 655.7 639.4 655.7
-----------------------------------------------------------------------Pm+Pl+Q (Total)| 858.2 413.5 858.2 413.5 930.6 366.4 930.6 366.4
------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
599.15
1379.00
|
Passed
Pm+Pl (SUS)
|
655.74
2068.50
|
Passed
Pm+Pl+Q (TOTAL)|
930.59
4137.00
|
Passed
-----------------------------------------------------------------------WRC 107 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S-6504ABCD-LIFTING ATTACHMENT--------------------- Page 300
WRC Clip Analysis: : LIFTING ATTACH
Step:
18 11:10a Jan 30,2014

-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
1282
1299
1282
1299
1282
1299
1282
1299
Circ. Pl (SUS) |
146
146
146
146
80
80
80
80
Circ. Q (SUS) |
283
-283
283
-283
516
-516
516
-516
-----------------------------------------------------------------------Long. Pm (SUS) |
641
641
641
641
641
641
641
641
Long. Pl (SUS) |
94
94
94
94
156
156
156
156
Long. Q (SUS) |
431
-431
431
-431
252
-252
252
-252
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
0
0
0
0
55
55
-55
-55
Shear Q (SUS) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Pm (SUS)
|
1282
1299
1282
1299
1282
1299
1282
1299
-----------------------------------------------------------------------Pm+Pl (SUS)
|
1429
1446
1429
1446
1368
1385
1368
1385
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
1713
1163
1713
1163
1883
873
1883
873
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
1299.99
1379.00
|
Passed
Pm+Pl (SUS)
|
1446.74
2068.50
|
Passed
Pm+Pl+Q (TOTAL)|
1883.61
4137.00
|
Passed
-----------------------------------------------------------------------PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

MSET ENGINEERING CORPORATION SDN BHD


DOCUMENT TITLE: DESIGN CALCULATION

DATE : 30.01.2014

DOC. REF. NO.: MSET/M2-234/ S-6504ABCD/DC

REVISION: 03

SUBJECT: LIFTING LUG CALCULATION

JOB NO: M2-234

SERIAL NO.: M2-234/001,002,003,004

PAGE : 291

1.5 Weld Stress Calculation

Figure 3: Lifting Lug Weld Area.


Maximum weld shear stress occurs at lift angle,
=
From Interpolation table 1, lift force,Fr
=

11.00 deg
5214.01 kgf

0.1920

rad

Lifting Lug Weld Area, Aweld

:
=
=

A1 + A2 + A3 + A4(Brace Plate)
0.707*tw[(d1+b1)+(2d2+b2)+(d3+b3) + L1]
2
2
8081.01 mm
=
80.81 cm

Max. weld Shear Stress, t

:
=

Fr cos/ A weld

:
=

Fr sin/ A weld

Max. weld Shear Stress, s

2
63.34 kgcm

2
12.31 kgcm

1.5.1 Torsional Shear:


Weld Centrod:
Weld Areas, Ai
: 0.707 *tw*Li
2
Location
Area(mm )
A1
1272.60
A2
827.19
A3
954.45
A4
636.30
A5
954.45
A6
827.19
A7
1272.60
A8
2290.68 (Weld at Brace Plate)
Ai (mm2)

9035.46

Table 2: Weld Torsion Area

MSET ENGINEERING CORPORATION SDN BHD


DOCUMENT TITLE: DESIGN CALCULATION

DATE : 30.01.2014

DOC. REF. NO.: MSET/M2-234/ S-6504ABCD/DC

REVISION: 03

SUBJECT: LIFTING LUG CALCULATION

JOB NO: M2-234

SERIAL NO.: M2-234/001,002,003,004

PAGE : 292

Weld Centroid Location:


x1
=
0.00
x2
=
32.50
x3
=
75.00
x4
=
90.00
x5
=
115.00
x6
=
147.50
x7
=
180.00
x8
=
90.00
Xbar

:
=

mm
mm
mm
mm
mm
mm
mm
mm

(Ai*Xi)/Ai
91.06 mm

Radius to Centroid Locations, ri


r1
=
109.01
r2
=
124.56
r3
=
74.19
r4
=
34.95
r5
=
76.29
r6
=
123.58
r7
=
107.25
r8
=
216.07
Polar Moment Area, Ji
J1
=
1060500.00
J2
=
291239.81
J3
=
447398.44
J4
=
132562.50
J5
=
447398.44
J6
=
291239.81
J7
=
1060500.00
J8
=
6184836.00

y1
y2
y3
y4
y5
y6
y7
y8

=
=
=
=
=
=
=
=

Ybar

:
=

50.00
0.00
37.50
75.00
37.50
0.00
50.00
326.00

(Ai*Yi)/Ai
109.94 mm

sqrt((Xbar -xi)2 +(Ybar-yi)2)

0.707 *tw*(Li3)/12

:
=

(Ji + Ai*ri2)

:
=

sqrt(Xbar2 +((L3+L-L1)- Ybar)2)

mm
mm
mm
mm
mm
mm
mm
mm

mm
mm4
mm4
mm4
mm4
mm4
mm4
mm4

Parrallel axis theorem, J

Radial distance from centroid to weld:


r

mm
mm
mm
mm
mm
mm
mm
mm

183670560 mm4

234.47 mm

(Location at Brace)

MSET ENGINEERING CORPORATION SDN BHD


DOCUMENT TITLE: DESIGN CALCULATION

DATE : 30.01.2014

DOC. REF. NO.: MSET/M2-234/ S-6504ABCD/DC

REVISION: 03

SUBJECT: LIFTING LUG CALCULATION

JOB NO: M2-234

SERIAL NO.: M2-234/001,002,003,004

PAGE : 293

Weld Shear Stress Reqd.

:
=
=

arctan(((L3+L-L1)-Ybar)/Xbar)

:
=
=
=

M*r/J
(Fr*cos*(L+L3-Ybar))*r/J
2
2.10 kg/mm
2
209.77 kg/cm

total

:
=

sqrt[(t +2sinr)2 + (s + 2cosr)2]


2
273.24 kg/cm

less than

1.17 rad
67.15 deg

Allow. Weld Shear Stress. So, Stress is

Sufficient

1.5.2 Collar Weld Stress:


Collar Weld Area, Aweld

Collar Weld Stress, c

Collar Weld Shear Stress Required


Sufficient

:
=

2Dc*0.707tw

:
=

Fv/Aweld

2
9994.98 mm

less than

1.4.3 Pad Weld Stress:

Figure 4: Pad Weld Area.

2
99.95 cm

2
84.93 kg/cm

Allow. Weld Shear Stress. So, Stress is

MSET ENGINEERING CORPORATION SDN BHD


DOCUMENT TITLE: DESIGN CALCULATION

DATE : 30.01.2014

DOC. REF. NO.: MSET/M2-234/ S-6504ABCD/DC

REVISION: 03

SUBJECT: LIFTING LUG CALCULATION

JOB NO: M2-234

SERIAL NO.: M2-234/001,002,003,004

PAGE : 294

Direct Shear:
Pad Weld Area, Aweld

Max. weld Shear Stress, t

Max. weld Shear Stress, s

:
=

0.707twp * (2Lp +Bp)

:
=

Fr cos/ A weld

:
=

Fr sin/ A weld

0.707 *twp*Li

2
11121.11 mm

2
46.02 kgcm

2
8.95 kgcm

1.5.4 Torsional Shear:


Weld Centrod:
Weld Areas, Ai
Location
Area(mm2)
A1
4273.82
A2
2573.48
A3
4273.82
Ai (mm2)

11121.11

Table 3: Weld Torsion Area

Weld Centroid Location:


x1
=
0.00
x2
=
140.00
x3
=
280.00
Xbarp

:
=

mm
mm
mm

(Ai*Xi)/Ai
140.00 mm

y1
y2
y3

=
=
=

Ybarp

:
=

232.50
0.00
232.50

(Ai*Yi)/Ai
178.70 mm

sqrt((Xbar -xi)2 +(Ybar-yi)2)

Polar Moment Area, Ji


J1
= 77008804.03 mm4
J2
= 16813402.67 mm4
J3
= 77008804.03 mm4

0.707 *twp*(Li3)/12

Parrallel axis theorem, J

:
=

(Ji + Ai*ri2)

Radius to Centroid Locations, ri


r1
=
149.98
r2
=
178.70
r3
=
149.98

mm
mm
mm

mm
mm
mm

445285873 mm4

2
111.21 cm

MSET ENGINEERING CORPORATION SDN BHD


DOCUMENT TITLE: DESIGN CALCULATION

DATE : 30.01.2014

DOC. REF. NO.: MSET/M2-234/ S-6504ABCD/DC

REVISION: 03

SUBJECT: LIFTING LUG CALCULATION

JOB NO: M2-234

SERIAL NO.: M2-234/001,002,003,004

PAGE : 285

LIFTING & TAILING LUG CALC(VERTICAL VESSEL)


( Ref: Compress & Pressure Vessel Handbook by Dennis Moss).

1.0 LIFTING LUG CALCULATION

Figure 1: Lifting Lug Detail

1.1 Geometry Inputs


Lifting Lug Material
Length of Lifting Lug, L
Width of Lifting Lug, B
Thickness of Lifting Lug, t
Pin Hole Diameter, d
Lug Diameter at Pin, D
Weld Size, tw
Weld Length, b1
Weld Length, d2
Collar Thickness, tc
Collar Diameter, Dc
Width of Pad, Bp
Length of Pad, Lp
Pad Thickness, tp
Pad Weld Size, twp
Weld Length, L3
Length to Brace Plate, L1

:
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

SA 516 Gr. 70N


331 mm
180 mm
32 mm
50 mm
180 mm
18 mm
65 mm
75 mm
6.35 mm
125 mm
280 mm
465 mm
19.05 mm
13 mm
100 mm
105 mm

=
=

5.00 cm
18.00 cm

10.50 cm

MSET ENGINEERING CORPORATION SDN BHD


DOCUMENT TITLE: DESIGN CALCULATION

DATE : 30.01.2014

DOC. REF. NO.: MSET/M2-234/ S-6504ABCD/DC

REVISION: 03

SUBJECT: LIFTING LUG CALCULATION

JOB NO: M2-234

SERIAL NO.: M2-234/001,002,003,004

PAGE : 289

Shear Stress at top of lug, s

Shear Stress Required

:
=
less than

1.3.5 Unity Check, Combined Stresses


Unity Check, U

Since Unity Check is

less than

FT(top)/An
100.755 kg/cm

Allowable Shear Stress, Stress on Lug is

:
=

Sufficient

(s.reqd /s.allow) + (t.reqd /t.allow) + (b.reqd /b.allow)


0.496

1, therefore lifting lug size is

Sufficient

1.4 Out of Plane Bending


In addition as the lifting lugs are alligned with the sling, take a minimum load of 5% of total
applied load.Note that this out of plane stress is combined with the in-plane bending stress and
tensile stress.
Out of Plane Load, Fz

In Plane (transverse) Moment, Mt

Out of Plane Moment, Mz

1.4.1 Bending Moment (In-Plane)


Section Modulus of Lug, Zt

Bending Stress (in-plane), bt.reqd

1.4.2 Bending Moment (Out of Plane)


Section Modulus of Lug, Zz

Bending Stress (in-plane), bz.reqd

1.4.3 Unity Check, Combined Stresses


Unity Check, U

Since Unity Check is

less than

:
=

5% x Fv

:
=

Ft x L1

:
=

Fz x L1

:
=

B*t2 /6

:
=

Mt/Zt

:
=

B2*t /6

:
=

Mz/Zz

:
=

(t.reqd /t.allow) + (bt.reqd /bt.allow) + (bz.reqd /bz.allow)

424 kgf

32442 kgfcm

4457 kgfcm

30720.00 mm

1056 kg/cm

172800.00 mm

3
30.72 cm

3
172.80 cm

26 kg/cm

0.771

1, therefore lug is

Sufficient

MSET ENGINEERING CORPORATION SDN BHD


DOCUMENT TITLE: DESIGN CALCULATION

DATE : 30.01.2014

DOC. REF. NO.: MSET/M2-234/ S-6504ABCD/DC

REVISION: 03

SUBJECT: LIFTING LUG CALCULATION

JOB NO: M2-234

SERIAL NO.: M2-234/001,002,003,004

PAGE : 288

1.3.2 Lug Thickness based on Tensile Stress.


Lifting Lug Thickness Required, treqd
:
=
Thickness Required are

less than

Tensile Stress Required, t.reqd

less than

:
=

D*t

:
=

Fv /A

Lifting Lug Thickness Required, Treqd

less than

:
=

:
=

less than

Bearing Stress Required, b.reqd

less than

147.378 kg/cm

2
57.60 cm

Sufficient

t + (2*tc)
45 mm

Fv /(d*p)
1.742 cm

17.42 mm
Sufficient

max(0, 0.5*(Treqd -t))


0.00 mm
Geometry Input, Thickness used is

Bearing Area, Abearing

Bearing Stress Required

Sufficient

Geometry Input, Thickness used is

Collar Required Thickness, tc reqd

Collar Thick. Required

5760 mm

3.23 mm

Allowable Tensile Stress, Stress on Lug is

1.3.3 Lug Thickness based on Bearing Stress.


Lifting Lug Thickness (Including Collar Plate)
T
:
=

Thickness Required are

0.323 cm

Geometry Input, Thickness used is

Lifting Lug Area, A

Tensile Stress Required

Fv /(D*t)

:
=

(d*(t+2tc))

:
=

Fv /Abearing

2235.00 mm

379.821 kg/cm

Sufficient

2
22.35 cm

Allowable Bearing Stress, Stress on Lug is

Sufficient

1.3.4 Lug Thickness based on Shear Stress.


( Ref: Pressure Vessel Design Manual Handbook by Dennis Moss pg 417).

Net Section at top of Lug(2 lugs), An

:
=

2[t(D-d/2)] + [2t c (Dc-d/2)]


2
5112.50 mm

2
51.13 cm

MSET ENGINEERING CORPORATION SDN BHD


DOCUMENT TITLE: DESIGN CALCULATION

DATE: .0.2014

DOC. REF. NO.: MSET/M2-234/S-6504ABCD/DC

REVISION: 04

SUBJECT: TITLE PAGE

JOB NO: M2-234

SERIAL NO.: M2-234/001,002,003,004

PAGE: 5 of 309

TABLE OF CONTENT (CONTINUED


NO

46
47
48

CONTENT

Earthquake Load Calculation


Stress due Combined Loads
Basering Calculation

PAGE NO.

223
224
227

SECTION G: BLAST CASE

49
50
51
52
53

Input Echo
External Pressure
Earthquake Load Calculation
Stress due Combined Loads
Basering Calculation

233
240
243
244
245

ATTACHMENTS

54
55
56

Attachment 1: WRC 297 Calculation


Attachment 2: Packed Support Calculation
Appendixes: Lifting Lug, Tailing Lug & Base Block Calculation

250
274
284

MSET ENGINEERING CORPORATION SDN BHD


DOCUMENT TITLE: DESIGN CALCULATION

DATE : 30.01.2014

DOC. REF. NO.: MSET/M2-234/ S-6504ABCD/DC

REVISION: 03

SUBJECT: LIFTING LUG CALCULATION

JOB NO: M2-234

SERIAL NO.: M2-234/001,002,003,004

PAGE : 286

Vessel Empty Weight


Load Factor
Design Lift Weight, W
Dist. from C.O.G to Lifting Lug,l1
Dist. from C.O.G to Tailing Lug,l2
Dist. from Vessel C.L to Tailing Lug,l3

=
=
=
=
=
=

8489
2
16978
1068
1427
1409

Yield Stress at amb Temp.,Sy


Allow.Tensile Stress, t.allow =0.6Sy
Allow. Shear Stress, s.allow = 0.4Sy
Allow. Bearing Stress, p.allow =0.9Sy
Allow. Bending Stress, bt.allow =0.66Sy
Allow. Bending Stress, bz.allow =0.75Sy
Allow. Weld Shear Stress,allow.

=
=
=
=
=
=
=

2437
1462.2
974.8
2193.3
1608.42
1827.75
1476.400

kg
kg
mm
mm
mm
kg/cm2
kg/cm2
kg/cm2
kg/cm2
kg/cm2
kg/cm2
kg/cm2

In-Plane
Out of Plane

1.2 Lift Forces


Lift force on lifting & tailing lug during rotational lift (0o 90o)
2*Ftop
Ftail

=
=

[W* ((l2*cos) +(l3*sin))] / [((l1*cos) + (l2*cos) + (l3*sin))]


W - (2*Ftop)

FT
FL

Figure 2: Lifting & Tailing Force-Loading Diagram

=
=

Ftop cos
Ftop sin