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1994 Toyota Camry LE

2.2L 4-CYL - VIN [S] 1994 ENGINES Toyota 2.2L 4-Cylinder

ENGINE
NOTE:

Remove engine and transaxle as an assembly.

Removal

1. Release fuel pressure. See FUEL PRESSURE RELEASE under REMOVAL & INSTALLATION.
Remove hood, battery and battery tray. Drain cooling system and engine oil.
2. Disconnect control cables at throttle body. Remove air intake duct with air cleaner assembly and air
cleaner case. Remove cruise control actuator (if equipped). Remove radiator.
3. Disconnect electrical connections at relay box, located near driver's side front corner of engine
compartment. Disconnect electrical connections at ignitor and noise filter on driver's side front fender.
4. Disconnect necessary electrical connections, coolant hose, vacuum hoses and fuel lines. Remove A/C
compressor (if equipped) and power steering pump with hoses attached and secure aside.
5. Remove lower instrument panel cover and glove box. Disconnect connectors at Engine Control Module
(ECM) and remaining engine wiring connectors. See Fig. 9 . Remove nuts from firewall and pull engine
wiring out through firewall.

Fig. 9: Identifying ECM & Engine Wiring Connectors
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
TxMechs
Monday, January 28, 2013 10:24:05
10:23:56 AM

(512) 945-2757
Page 1

© 2005 Mitchell Repair Information Company, LLC.

. Remove nut and separate tie rod from steering knuckle.2L 4-Cylinder 6. Remove ball joint-to-lower control arm bolts/nuts. 11. See Fig. TxMechs Monday. Cover axle shaft boots with shop towel. INC. 14. Using soft-faced hammer.VIN [S] 1994 ENGINES Toyota 2. Drain transaxle fluid. Disconnect front exhaust pipe from front catalytic converter on exhaust manifold. Pull steering knuckle outward and separate axle shaft from hub assembly. January 28. See Fig. Raise and support vehicle. remove axle shaft bearing bolt.A. U. Loosen axle shaft nut while applying the brakes. 9. 12. 11 . Remove front wheels. pry between transaxle case and axle shaft until axle shaft disengages from transaxle. 2013 10:23:56 AM (512) 945-2757 Page 2 © 2005 Mitchell Repair Information Company. LLC. On A/T models. Disconnect stabilizer bar link from lower control arm.2L 4-CYL . Remove cotter pin and retainer from end of axle shaft. To remove left (driver's side) axle shaft. disconnect oil cooler lines at transaxle. 10: Removing Left Axle Shafts Courtesy of TOYOTA MOTOR SALES. 13. To remove right (passenger's side) axle shaft. 10. Fig. tap axle shaft from hub assembly. remove clutch release cylinder with hose attached and secure aside. Remove starter. On M/T models.S. See Fig. Support engine with hoist. Remove lower engine covers. 10 . Disconnect engine and transaxle mounts. Remove snap ring from axle shaft bearing retainer. 11 . 8. Remove axle shaft nut. Disconnect control cables and electrical connections at transaxle. Remove inner fenderwell aprons for access to axle shaft. Lift engine and transaxle from vehicle. Pull right axle shaft from transaxle.. 7.1994 Toyota Camry LE 2.

To install. January 28. Adjust fluid levels and control cables. Installation 1. Before installing axle shafts. 11: Removing Right Axle Shafts Courtesy of TOYOTA MOTOR SALES.S. . 5. U. Tighten axle shaft bearing bolt to specification. reverse removal procedure. See Fig. When installing control rod and bracket on strut tower and right (timing belt side) engine mount.120" (2.1994 Toyota Camry LE 2. 2. Use NEW gasket and NEW nuts when installing front exhaust pipe on catalytic converter. Coat axle shaft seals in transaxle with grease. Coat axle shaft splines and sliding surfaces with gear oil. 3.00-3. 2013 10:23:56 AM (512) 945-2757 Page 3 © 2005 Mitchell Repair Information Company. reverse removal procedure. See TORQUE SPECIFICATIONS.. 12 . TxMechs Monday. LLC. See TORQUE SPECIFICATIONS.2L 4-Cylinder Fig. When installing right axle shaft. INC. Install left axle shaft by lightly tapping axle shaft into transaxle. To install remaining components. tighten bolts to specification in sequence.VIN [S] 1994 ENGINES Toyota 2. See TORQUE SPECIFICATIONS.00 mm) and cannot be pulled from transaxle. 6. Tighten bolts/nuts to specification. Ensure left axle shaft will move inward and outward approximately . install NEW snap ring and NEW axle shaft bearing bolt.2L 4-CYL . Tighten bolts/nuts to specification. Position snap ring on end of left axle shaft with opening facing downward.079-. install NEW snap ring on end of left axle shaft. 4.A.

VIN [S] 1994 ENGINES Toyota 2. cushion. 2. Disconnect negative battery cable. TxMechs Monday. LLC. Remove front exhaust pipe located below oil pan. Ensure sealing surfaces are clean. Remove stiffener plate at rear of oil pan (if equipped). OIL PAN Removal 1. 12: Control Rod & Bracket Bolt Installation Sequence Courtesy of TOYOTA MOTOR SALES. catalytic converter. 2. 3. Fill crankcase with oil. Use NEW nuts when installing exhaust pipe on catalytic converter.A. Remove dipstick. Remove catalytic converter braces. between bolt/nut holes and on inside of bolt/nut holes. January 28. Drain engine oil.2L 4-Cylinder Fig. See TORQUE SPECIFICATIONS. U. 3. Raise and support vehicle. Install oil pan. NOTE: Remove engine and transaxle as an assembly.S. .1994 Toyota Camry LE 2. Apply bead of sealant at center of oil pan sealing surface. Remove bolts/nuts and oil pan. retainer and gasket to access oil pan (if necessary).2L 4-CYL . To install remaining components. See Fig. 13 . Install and tighten bolts/nuts to specification. Remove lower engine covers. Use NEW gasket when installing catalytic converter (if removed). reverse removal procedure. 2013 10:23:56 AM (512) 945-2757 Page 4 © 2005 Mitchell Repair Information Company. INC.. Installation 1.

m) 20 (27) 31 (42) 24 (33) 217 (294) 36 (49) Balance Shaft Assembly-To-Cylinder Block Bolt (1) Ball Joint-To-Lower Control Arm Bolt/Nut Camshaft Bearing Cap Bolt (2) Camshaft Sprocket Bolt Catalytic Converter Brace Bolt/Nut Catalytic Converter-To-Exhaust Manifold Bolt/Nut Connecting Rod Nut Step 1 Step 2 Coolant Outlet Bolt Crankshaft Pulley Bolt Cylinder Head Bolt (3) Step 1 Step 2 EGR Valve Bolt 94 (127) 14 (19) 40 (54) 31 (42) 21 (29) 18 (24) Additional 90 Degrees 11 (15) 80 (109) 36 (49) Additional 90 Degrees (4) Union Nut Engine Hanger Bolt Engine Mounts & Brackets Control Rod Bracket-To-Right (Timing Belt Side) Engine Mount Bracket Bolt (5) Control Rod-To-Strut Tower Bolt Front (Exhaust Manifold Side) Engine Mount-To-Cylinder Block Bolt Front (Exhaust Manifold Side) Engine Mount-To-Frame Bolt Rear (Intake Manifold Side) Engine Mount-To-Cylinder Block Bolt Rear (Intake Manifold Side) Engine Mount Insulator-To-Frame Nut Right (Timing Belt Side) Engine Mount Bracket-To-Cylinder Block Bolt Transaxle Mount-To-Transaxle Bolt Exhaust Manifold Nut Flywheel/Drive Plate Bolt A/T M/T TxMechs Monday. 2013 10:23:56 AM 43 (58) 18 (24) 47 (64) 47 (64) 57 (77) 59 (80) 47 (64) 49 (66) 38 (52) 47 (64) 36 (49) 61 (83) 65 (88) (512) 945-2757 Page 5 © 2005 Mitchell Repair Information Company. Lbs.2L 4-Cylinder TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application A/C Compressor Bolt Alternator Bracket Bolt Axle Shaft Bearing Bolt Axle Shaft Nut Ft. LLC.2L 4-CYL .VIN [S] 1994 ENGINES Toyota 2. . January 28. (N.1994 Toyota Camry LE 2.

4) 82 (9.m) 78 (8.2L 4-CYL .3) (2) Tighten bolts to specification in sequence.1994 Toyota Camry LE 2. 2 Idler Pulley Bolt Oil Cooler Relief Valve-To-Cylinder Block Oil Pump Sprocket Nut Power Steering Pump Bracket Bolt Power Steering Pump-To-Bracket Bolt Spark Plug Stabilizer Bar Link-To-Lower Control Arm Nut Stiffener Plate Bolt Throttle Body Bolt Tie Rod Nut Valve Cover Nut Wheel Lug Nut 46 (62) 41 (56) 21 (29) 25 (34) 14 (19) 16 (22) 31 (42) 27 (37) 43 (58) 31 (42) 31 (42) 58 (79) 21 (29) 32 (43) 32 (43) 13 (18) 29 (39) 27 (37) 14 (19) 36 (49) 17 (23) 76 (103) INCH Lbs.3) 82 (9.3) Coolant By-Pass Pipe-To-Water Pump Nut Fuel Delivery Pipe Bolt No.8) 48 (5. . (3) Tighten bolts to specification in sequence. See Fig. 1 Idler Pulley Bolt No.3) 82 (9. 14 .8) 48 (5. See Fig. 25 . LLC. January 28. (N. 32 .4) 78 (8. 82 (9. TxMechs Monday. See Fig.8) 69 (7. 2013 10:23:56 AM (512) 945-2757 Page 6 © 2005 Mitchell Repair Information Company.8) 115 (13.2L 4-Cylinder Front Exhaust Pipe-To-Catalytic Converter Nut Front Exhaust Pipe-To-Exhaust Pipe Bolt/Nut Fuel Line-To-Fuel Filter Union Bolt Fuel Pulsation Damper Intake Manifold Bolt/Nut Intake Manifold Brace Bolt 12-mm Bolt 14-mm Bolt Knock Sensor Main Bearing Cap Bolt (6) No. 24 and Fig.0) 69 (7. 3 Timing Belt Cover Bolt Oil Cooler-To-Cylinder Block Nut Oil Pan Bolt/Nut Oil Pump Body Cover Bolt Oil Pump Pick-Up Tube Bolt/Nut Oil Pump-To-Cylinder Block Bolt Rear Plate-To-Cylinder Block Bolt Rear Seal Housing Bolt Water Pump-To-Cylinder Block Bolt (7) Water Pump-To-Water Pump Cover Bolt (1) Tighten bolts to specification in sequence.VIN [S] 1994 ENGINES Toyota 2.3) 82 (9.

0008 (. In. MAIN & CONNECTING ROD BEARINGS SPECS Application Crankshaft End Play Standard Wear Limit Maximum Runout Main Bearings Journal Diameter (1) Size Mark "0" Size Mark "1" Size Mark "2" Journal Out-Of-Round Journal Taper TxMechs Monday.2L) 3. 2013 10:23:56 AM In.99855. 35 . (6) Tighten bolts to specification in sequence. (7) Tighten bolts to specification in sequence.998) 2.1651 (54.0008-.2L 4-Cylinder (4) Tighten bolt 115 INCH lbs. .1653-2.5:1 MFI Or SFI 125 @ 5400 130 @ 5400 145 @ 4400 CRANKSHAFT.0 N. (5) Tighten bolts to specification in sequence. MAIN & CONNECTING ROD BEARINGS SPECS CRANKSHAFT. (2.VIN [S] 1994 ENGINES Toyota 2. @ RPM Specification 134 Cu. (mm) .9 mm) 9. 12 .58" (90.1 mm) 3.2L 4-CYL .1655 (54.0024 (. LLC.m).43" (87.0118 (.020-. January 28. (13.020) (512) 945-2757 Page 7 © 2005 Mitchell Repair Information Company.060) 2. See Fig. ENGINE SPECIFICATIONS GENERAL ENGINE SPECIFICATIONS GENERAL SPECIFICATIONS Application Displacement Bore Stroke Compression Ratio Fuel System Horsepower @ RPM California Models All Others Torque Ft.99354. 45 .020) .1653 (54.300) .003) 2.98854.1651-2.0087 (.1649-2. See Fig.1994 Toyota Camry LE 2.0008 (. Lbs. See Fig.220) .993) .

080) All Other Journals Standard .0031 (.020) Journal Taper .080) .080) (1) Main bearing journal diameter is determined by size mark stamped on crankshaft. .015-.0138 (.05 Per 100.0031 (. 2013 10:23:56 AM (512) 945-2757 Page 8 © 2005 Mitchell Repair Information Company.0059 Per 3.0007-. 46 .002 Per 3.0023 (.25 mm) Undersize Crankshaft Journal No.0027 (.0011-.005-22.024-.055) Wear Limit . LLC.0009-.034) Wear Limit .017) .8663-.067) Wear Limit . January 28.0031 (. See Fig. 3 Journal Standard .0466-2.94 (.0017 (.020) Oil Clearance Standard Crankshaft Journal Standard .0063-.0013 (.080) Connecting Rod Bearings Journal Diameter 2.0123 (.8668 (22.044) Wear Limit .0472 (51. CONNECTING RODS SPECIFICATIONS CONNECTING RODS SPECIFICATIONS Application Bore Diameter Pin Bore Maximum Bend Maximum Twist Side Play Standard Wear Limit In.985-52.0026 (.027-.0008 (.069) Wear Limit .0031 (.0031 (.94 (.312) .0031 (.010" (.0022 (.2L 4-CYL .080) All Other Journals Standard .1) .024-.019-.0009-.059) Wear Limit .025-.1994 Toyota Camry LE 2. (mm) .25 mm) Undersize Crankshaft Journal Standard .1) .0010-.0008 (. PINS & RINGS SPECIFICATIONS TxMechs Monday.080) .010" (.VIN [S] 1994 ENGINES Toyota 2.000) Journal Out-Of-Round .0006-.2L 4-Cylinder Oil Clearance Standard Crankshaft Journal No.150 Per 100.350) PISTONS.160-. 3 Journal Standard .

4201-3.0002-.4197-3.080) No.850-86. 2 End Gap Standard .VIN [S] 1994 ENGINES Toyota 2. January 28.2L 4-CYL .0079-. (2) With piston temperature at 140°F (60°C).997-22.0031 (. PINS & RINGS SPECIFICATIONS Application Pistons Clearance Standard Wear Limit In.100) Side Clearance .8660-.0433 (1.0020 (. (mm) .009) (2) Rod Fit Standard .000-87.550) Wear Limit .4256 (87.0016-.0055-.4193-3.350-.150) (1) Piston diameter is determined by size mark stamped on top of piston. CYLINDER BLOCK SPECIFICATIONS CYLINDER BLOCK SPECIFICATIONS Application In. LLC.8665 (21.4205 (86.870) 3.870-86.860-86.0453 (1.0197 (. .050) Rings No.500) Wear Limit .160) . 2013 10:23:56 AM (512) 945-2757 Page 9 © 2005 Mitchell Repair Information Company.011) Wear Limit .1994 Toyota Camry LE 2.0004 (.0012-.200-.0217 (.0472 (1.860) 3.005-.010) TxMechs Monday.030-.200) Side Clearance .600) Wear Limit .0028 (. 41 .4197 (86.0071 (.0106-. 3 (Oil) End Gap Standard .0138-.140-. 1 End Gap Standard . (mm) (1) Cylinder Bore Size Mark "1" 3.4201 (86.880) .040-. piston pin should slide through piston with thumb pressure.0236 (.2L 4-Cylinder PISTONS.070) No.270-. See Fig.0063 (.4252-3.180) Diameter (1) Size Mark "1" Size Mark "2" Size Mark "3" Pins Diameter Piston Fit 3.

05 mm) TxMechs Monday. (2) Main bearing bore I.6520-1.3241-2.030) Maximum Deck Warpage . VALVES & VALVE SPRINGS SPECIFICATIONS VALVES & VALVE SPRINGS SPECIFICATIONS Application Intake Valves Face Angle Minimum Margin Minimum Refinish Length Stem Diameter Exhaust Valves Face Angle Minimum Margin Minimum Refinish Length Stem Diameter Specification 44. Maximum bore diameter is 3.50 mm) 3.020-59.3243 (59.032-59. See Fig. @ In. 2013 10:23:56 AM (512) 945-2757 Page 10 © 2005 Mitchell Repair Information Company.032) Size Mark "3" 2.020) Size Mark "3" 3.2L 4-Cylinder Size Mark "2" 3.823" (97.VIN [S] 1994 ENGINES Toyota 2.002 (.3239-2. .D.5 @ 34.6531" (41.1994 Toyota Camry LE 2.3239 (59.4256-3.026) Size Mark "2" 2.4260-3.D.2348-.99 mm) .4264 (87.9641.366 (16.3241 (59.4342" (87.858" (98.020-87.038) (1) Cylinder bore diameter is determined by size mark on cylinder block deck surface.719.3326-2.2354" (5.2L 4-CYL . See Fig.002" (.00 mm) . 42 .026-59.5° .230 mm). (kg @ mm) 37-43 @ 1. (2) Size Mark "1" 2. January 28.05) Main Bearing Bore I.079" (2. LLC.70) Out-Of-Square Limit Pressure CYLINDER HEAD SPECIFICATIONS CYLINDER HEAD SPECIFICATIONS Application Maximum Warpage Cylinder Block Surface Specification .020" (.2356" (5.985 mm) 44.00 mm) Lbs. 46 .10 mm) .9705.5° .010-87.9655.4260 (87.50 mm) 3. is determined by main bearing bore size mark on cylinder block.020" (.980 mm) Valve Springs Free Length 1.2350-.

0010-.120) . Standard Valve Guide .4350-. LLC.000-11.0039 (.003" (.0047 (.100) .039-.055" (1. 2013 10:23:56 AM (512) 945-2757 Page 11 © 2005 Mitchell Repair Information Company. Valve Stem-To-Guide Oil Clearance Standard Wear Limit . January 28.D.000-11.100 mm) CAMSHAFT SPECIFICATIONS CAMSHAFT SPECIFICATIONS Application End Play Intake Camshaft Standard Wear Limit Exhaust Camshaft Standard Wear Limit Gear Backlash In.080 mm) . Valve Stem-To-Guide Oil Clearance Standard Wear Limit Exhaust Valve Valve Guide Cylinder Head Bore I.00-1.030-.030-.0033 (.039-.0018-.010-6.0031" (.030 mm) Oversize Valve Guide Valve Guide I.40 mm) 45° .D. .010-6.2366-.0012-.4341" (11.VIN [S] 1994 ENGINES Toyota 2.08 mm) 45° .027 mm) Oversize Valve Guide .4341" (11.100) TxMechs Monday.027 mm) .0012-.D.030 mm) Oversize Valve Guide Valve Guide I.2L 4-CYL .2374" (6. (mm) .077 mm) . Standard Valve Guide .0024" (.060 mm) .045-.085) .D.0039" (.0026" (.0039 (.4331-.065 mm) .055" (1.4331-.4361" (11.40 mm) .2L 4-Cylinder Intake & Exhaust Manifold Surface Valve Seats Intake Valve Seat Angle Seat Width Exhaust Valve Seat Angle Seat Width Valve Guides Intake Valve Valve Guide Cylinder Head Bore I.2366-.1994 Toyota Camry LE 2.00-1.025-.050-11.2374" (6.

975) .0016 (. (mm) 1.1994 Toyota Camry LE 2.5728 (39.018) 1.01042.070) TxMechs Monday.062) .2212 (31.0614-1.5811 (40.052) . .0008-. January 28.976) .0010-.110) 1.VIN [S] 1994 ENGINES Toyota 2.06040.2195 (30.100) VALVE LIFTERS SPECIFICATIONS VALVE LIFTERS SPECIFICATIONS Application Bore Diameter Lifter Diameter Oil Clearance Standard Wear Limit In.0028 (.6539-1. LLC.959-26.900) Wear Limit Exhaust Camshaft Standard 1.0079 (.025-.160) 1.2191-1.040) 1.000-31.6579 (42.020-.950) Wear Limit Oil Clearance Standard Wear Limit .0020 (.6496 (41.0009-.2L 4-Cylinder Standard Wear Limit Journal Diameter Journal Runout Lobe Height Intake Camshaft Standard .300) 1.0620 (26.966-30. 2013 10:23:56 AM (512) 945-2757 Page 12 © 2005 Mitchell Repair Information Company.200) .2205-1.0118 (.5772-1.2L 4-CYL .024-.0024 (.0039 (.