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DIESEL GENERATOR SET

PRIME
508 ekW 635 kVA
50 Hz 1500 rpm 400 Volts
Caterpillar is leading the power generation
marketplace with Power Solutions engineered
to deliver unmatched flexibility, expandability,
reliability, and cost-effectiveness.
Image shown may not
reflect actual package.

FEATURES
FUEL/EMISSIONS STRATEGY
• Low Fuel consumption
FULL RANGE OF ATTACHMENTS
• Wide range of bolt-on system expansion
attachments, factory designed and tested
• Flexible packaging options for easy and cost
effective installation
SINGLE-SOURCE SUPPLIER
• Fully prototype tested with certified torsional
vibration analysis available
WORLDWIDE PRODUCT SUPPORT
• Cat dealers provide extensive post sale support
including maintenance and repair agreements
• Cat dealers have over 1,800 dealer branch stores
operating in 200 countries
• The Cat® S•O•SSM program cost effectively detects
internal engine component condition, even the
presence of unwanted fluids and combustion
by-products

CAT ® C18 ATAAC DIESEL ENGINE
• Utilizes ACERT™ Technology
• Reliable, rugged, durable design
• Field-proven in thousands of applications
worldwide
• Four-stroke-cycle diesel engine combines
consistent performance and excellent fuel
economy with minimum weight
• Electronic controlled governor
CAT GENERATOR
• Matched to the performance and output
characteristics of Cat engines
• Load adjustment module provides engine relief
upon load impact and improves load acceptance
and recovery time
• UL 1446 Recognized Class H insulation
CAT EMCP 4 CONTROL PANELS
• Simple user friendly interface and navigation
• Scalable system to meet a wide range of
customer needs
• Integrated Control System and Communications
Gateway

IBC 2003. IEC compliant [ ] EMCP 4.3 [ ] EMCP 4. CBC 2007 [ ] UL 2200 package [ ] EU Certificate of Conformance (CE) [ ] CSA Certification [ ] EEC Declaration of Conformity [ ] Narrow. wide or skid base [ ] Sound attenuated. IBC 2009. weather protective or high ambient weather protective enclosures [ ] Single or dual wall integral fuel tanks [ ] Single or dual wall sub-base fuel tanks [ ] Integral & sub-base UL listed dual wall fuel tanks [ ] Automatic transfer switches (ATS) February 08 2013 14:22 PM .2 [ ] EMCP 4.PRIME 508 ekW 635 kVA 50 Hz 1500 rpm 400 Volts FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT System Air Inlet • Air cleaner Cooling • Package mounted radiator Exhaust • Exhaust flange outlet [ ] Industrial [ ] Residential [ ] Critical Mufflers Fuel [ ] Oversize and premium generators [ ] Permanent magnet excitation (PMG) [ ] Internal excited (IE) [ ] Anti-condensation space heaters Power Termination • Primary fuel filter with integral water separator • Secondary fuel filters • Fuel priming pump • Matched to the performance and output characteristics of Cat engines • Load adjustment module provides engine relief upon load impact and improves laod acceptance and recovery time • IP23 protection • Bus bar Control Panel • EMCP 4 Genset Controller Mounting • Rubber vibration isolators Starting/Charging • 24 volt starting motor • Batteries General • Paint . UL listed [ ] Circuit breakers.4 [ ] Local and remote annuniciator modules [ ] Load share module [ ] Digital I/O module [ ] Remote monitoring software 2 [ ] Battery chargers [ ] Oversize batteries [ ] Jacket water heater [ ] Heavy duty starting system [ ] Charging alternator The following options are based on regional and product configuration: [ ] Seismic Certification per Applicable Building Codes: IBC 2000. IBC 2006.Caterpillar Yellow except rails and radiators gloss black Generator Standard Optional [ ] Circuit breakers.

.........2 only) .............. Air-to-Air Aftercooled Fuel System......150 Wave form Deviation (Line to Line)..Volts (L-L & L-N)......Environmental sealed front face .....Overspeed ............ kVAR.....2 only) Warning/shutdown with common LED indication of: .Less than +/..............................Four digital inputs (4............24-volt DC operation .High coolant temperature ..........2 only) ..................................Accessory module data link (4............. I-6.18....Over/Under voltage (27/59) .................5:1 Aspiration.... 012 Insulation.Three phase sensing Voltage regulation......2 only) .1) ...........Speed and Voltage Adjust ....Remote CAN annunciator ... kW-hr.........Two digital outputs .....Serial annunciator module data link (4.......................Consult your Caterpillar dealer for available voltages IP Rating..............................RPM .......Generator phase sequence ..........Drip Proof IP23 Alignment............. Pilot Shaft Overspeed capability.... 183..........................Text alarm/event descriptions Digital indication for: .... 2% Voltage regulator...........Emergency stop ...Customer data link (Modbus RTU) (4........Coolant temperature ....................6667 Number of poles....... Caterpillar ADEM control system 3 February 08 2013 14:22 PM .....Low coolant level Programmable protective relaying functions: ....Digital I/O module ...................00 mm (7........ kPa or bar) ...2 in) Displacement...............ekW..........71 in) Stroke................2 only) .4 Number of bearings................DC volts ...Local Annunciator ................ %kW.......13 L (1106.....Two relay outputs (Form C) .............Reverse Power (kW) (32) (4......1/2% (steady state) Less than +/..........................Run / Auto / Stop Control .... 145.½% (w/ 3% speed change) EMCP 4 controls including: ....... kVA..........Reverse reactive power (kVAr) (32RV) ..............Oil pressure (psi...........00 mm (5........................ 4-Stroke Water-cooled Diesel Bore....................36 in3) Compression Ratio....... Electronic unit injection Governor Type.....................Four relay outputs (Form A) ......................2 only) ........Failure to start (overcrank) ...................... UL 1446 Recognized Class H with tropicalization and antiabrasion .....................................Remote serial annunciator CAT DIESEL ENGINE C18 ATAAC...................Six digital inputs (4.Low oil pressure .................................... 14...........................Emergency stop pushbutton Compatible with the following: .................Over/Under Frequency (81 o/u) ...... frequency (Hz) ................. 0.......LC7024J Excitation.............Engine Cycle Crank ........PRIME 508 ekW 635 kVA 50 Hz 1500 rpm 400 Volts SPECIFICATIONS CAT GENERATOR CAT EMCP 4 SERIES CONTROLS Frame size........ PF (4........................Amps (per phase & average) .Overcurrent (50/51) Communications: .......................Operating hours ..... Single bearing Number of Leads.....Internal Excitation Pitch..Low coolant temperature ...........

. water 165 kW 487 kW 91 kW 83 kW 33.5 L/hr 96. CO.1500 rpm/50 Hz/400 Volts Low Fuel Consumption DM9829 Generator Set Package Performance Genset Power rating @ 0. NOx.0 kW 9384 Btu/min 27696 Btu/min 5175 Btu/min 4720 Btu/min 1876.6 Gal/hr 17.8 pf Genset Power rating with fan Fuel Consumption 100% load with fan 75% load with fan 50% load with fan Cooling System1 Air flow restriction (system) Air flow (max @ rated speed for radiator arrangement) Engine Coolant capacity with radiator/exp.8 L 20.0 L 0.42 in HG and number 2 diesel fuel with 35º API and LHV of 18.5 º C 101.8 L/hr 67.2 in. Data shown is based on steady state operating conditions of 77ºF. measurement.12 kPa 645 m³/min 81. Some packages may have oversized generators with a different temperature rise and motor starting characteristics. 3 Emissions data measurement procedures are consistent with those described in EPA CFR 40 Part 89. PM.390 btu/lb.0 L 10.2 mg/nm³ PM mg/nm3 14. Subpart D & E and ISO8178-1 for measuring HC.7 mg/nm³ CO mg/nm3 411.7 Gal/hr 0.1 gal 35. facility and engine to engine variations.0 gal Emissions (Nominal)3 NOx mg/nm3 3135.PRIME 508 ekW 635 kVA 50 Hz 1500 rpm 400 Volts TECHNICAL DATA Open Generator Set .1 m³/min 203 mm 10.5 Gal/hr 25.0 L/hr 34. water 22778 cfm 21. 28.3 m³/min 1246.6 gal 5.48 in. 2 Generator temperature rise is based on a 40º C (104º F) ambient per NEMA MG1-32.9 º F 3570.9 mg/nm³ HC mg/nm3 7.7 Btu/min 1681 skVA LC7024J 125 º C 225 º F 38. The nominal emissions data shown is subject to instrumentation.8 L 61.2 mg/nm³ 1 For ambient and altitude capabilities consult your Cat dealer.0 kPa 1022. Air flow restriction (system) is added to existing restriction from factory.5 gal 16. tank Engine coolant capacity Radiator coolant capacity Inlet Air Combustion air inlet flow rate 635 kVA 508 ekW Exhaust System Exhaust stack gas temperature Exhaust gas flow rate Exhaust flange size (internal diameter) Exhaust system backpressure (maximum allowable) Heat Rejection Heat rejection to coolant (total) Heat rejection to exhaust (total) Heat rejection to aftercooler Heat rejection to atmosphere from engine Heat rejection to atmosphere from generator Alternator2 Motor starting capability @ 30% voltage dip Frame Temperature Rise Lube System Sump refill with filter 130.3 cfm 8 in 40. 4 February 08 2013 14:22 PM .6 cfm 550. Emissions data is based on 100% load and thus cannot be used to compare to EPA regulations which use values based on a weighted cycle.

98/37/EC. NEMA MG 1-22. Typical peak demand is 100% of prime rated ekW with 10% overload capability for emergency use for a maximum of 1 hour in 12.PRIME 508 ekW 635 kVA 50 Hz 1500 rpm 400 Volts RATING DEFINITIONS AND CONDITIONS Meets or Exceeds International Specifications: AS1359. CSA. These ratings also apply at ISO3046 standard conditions. 2004/108/EC Prime . NEMA MG 1-33. IEC60034-1. UL508A. Average power output is 70% of the prime power rating. ISO3046. Overload operation cannot exceed 25 hours per year. 5 February 08 2013 14:22 PM .Output available with varying load for an unlimited time. Ratings are based on SAE J1349 standard conditions. 72/23/EEC. ISO8528.

Number: 2476128 CAT.PRIME 508 ekW 635 kVA 50 Hz 1500 rpm 400 Volts DIMENSIONS Package Dimensions Length Width Height NOTE: For reference only . as well as corporate and product identity used herein. Arr. (General Dimension Drawing #2996191). their respective logos.: DM9829 2013 Caterpillar All rights reserved. Source: U. Feature Code: C18DE5B Materials and specifications are subject to change without notice. Information not available at this time. The International System of Units (SI) is used in this publication." the "Power Edge" trade dress. www.do not use for installation design. Please contact your local dealer for exact weight and dimensions. CATERPILLAR.S. "Caterpillar Yellow.Cat-ElectricPower. are trademarks of Caterpillar and may not be used without permission.com Performance No. Sourced February 08 2013 21376635 6 . Gen.