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m-

lco Gray

API-6D SURE-SEALTM
AND EXPANDA-SEAL''
GATE VALVES
THRouGH-CoNDuIT P ~ ~ E L ~ N E
-A- -

NDA-SEAL GATE VALVES


CONTENTS
INTRODUCTION.
A

FlNlTE ELEMENT ANALYSIS DESIGN ...................................................................................................

2,3

SURE-SEAL DESCRIPTION-FABRICATED ...............................................................................................

SURE-SEAL SEAT DESIGN ...................................... ..............................................................................

SURE-SEAL SECONDARY INJECTION SYSTEMS..................................................................................

SURE-SEAL COMPONENTS .................................................................................................................... 7

SURE-SEAL ONE PlECE BODY ............................................................................................................. 8


SURE-SEAL ONE PlECE BODY-TWO RlBS ......................................................................................... 9
SURE-SEAL THREE PlECE BODY-SIX RIBS

.......................................................................................10

SURE-SEAL FABRICATED DESIGN DlMENSlONS ................................................................................ 11


SURE-SEAL CAST BODY DESIGN

..................................................................................................... 12

SURE-SEAL CAST BODY DESIGN DlMENSlONS ................................................................................. 13


HANDWHEEL OPERATOR COMPONENTS ........................................................................................... 14
BEVEL GEAR OPERATOR COMPONENTS

..................................................................................... 15

OUTSIDE OPERATORS SPEClFlCATlONS ........................................................................................ 16


EXPANDA-SEAL CAST BODY DESCRlPTlON ....................................................................................... 17

EXPANDA-SEAL OPERATION DESIGN .................................................................................................18


EXPANDA-SEAL CONTROL ARM DESCRlPTlON ................................................................................
EXPANDA-SEAL FABRICATED BODY DESIGN

19

..................................................................................... 20

EXPANDA-SEAL COMPONENTS ............................................................................................................ 21


EXPANDA-SEAL CAST BODY DlMENSlONS

.........................................................................................22

SURE-SEAL AND EXPANDA-SEAL TRlMS ...i. ......................................................................................23


DESIGN BASIS, HOW TO ORDER ...................................................................................................... 24
TERMS AND CONDlTlONS OF SALE ..................................................................................................... 25

'AN DA-SEAL GATE VALVES

CONTENTS
INTRODUCTION.
*

.................................................. .............................................

FlNlTE ELEMENT ANALYSIS DESIGN

SURE-SEAL DESCRIPTION-FABRICATED
SURE-SEAL SEAT DESIGN

...............................................................................................

......................................................................................................................
'.

4
5

SURE-SEAL SECONDARY INJECTION SYSTEMS...................................................................................

....................................................................................................................

.............................................................................................................

..........................................................................................

SURE-SEAL COMPONENTS

C1

2.3

SURE-SEAL ONE PlECE BODY

SURE-SEAL ONE PlECE BODY-TWO RlBS

SURE-SEAL THREE PlECE BODY-SIX RlBS ........................................................................................ 10


SURE-SEAL FABRICATED DESIGN DlMENSlONS ................................................................................ 11
SURE-SEAL CAST BODY DESIGN .......................................................................................................12

SURE-SEAL CAST BODY DESIGN DlMENSlONS ................................................................................. 13


HANDWHEEL OPERATOR COMPONENTS

.......................................................................................... 14

BEVEL GEAR OPERATOR COMPONENTS ...................................................................................... 15


OUTSIDE OPERATORS SPEClFlCATlONS ........................................................................................16
EXPANDA-SEAL CAST BODY DESCRlPTlON ....................................................................................... 17
EXPANDA-SEAL OPERATION DESIGN

.............................................................................................18

EXPANDA-SEAL CONTROL ARM DESCRlPTlON


EXPANDA-SEAL FABRICATED BODY DESIGN

............................................................................. 19

................................................................................... 20

EXPANDA-SEAL COMPONENTS ............................................................................................................ 21


EXPANDA-SEAL CAST BODY DlMENSlONS

........................................................................................22

SURE-SEAL AND EXPANDA-SEAL TRIMS ............................................................................................23


DESIGN BASIS. HOW TO ORDER

........................................................................................................24

TERMS AND CONDlTlONS OF SALE

................................................................................................25

Finite Element predictions are validated by conducting


actual non-destructive and performance test on valves.
It is this integrated Finite Element Analysis, ComputerAided-desing and Testing Approach that assures that
FIP valves are technically most suitable, yet one of the
most economical available valves for the applications.
DETAllED STRESS CONTOURS

'
L

4NDA-SEAL GATE VALVES

SC

FlNlTE ELEMENT ANALYSIS AND COMPUTER-AlDED DESIGN

OPTlMlZATlON BY PARAMETRIC STUDIES AND


COMPUTER-AIDED-DESIGN APPROACH
In optimizing the valve designs, detailed parametric
studies involving many non-dimeinsional parameters
are conducted on the critica1 components of the valve.
These studies have helped us develop optimum valve
configurations for many different applications. The
results of these Finite Element Analysis and
Parametric Studies are incorporated in a Computer
Program that produces the complete design
infomation for a valve of any given pressure rating
most eficiently.

FlNlTE ELEMENT MESH USED


IN OPTlMlZATlON STUDIES

Finite Element predictions are validated by conducting


actual non-destructive and performance test on valves.
It is this integrated Finite Element Analysis, ComputerAided-desing and Testing Approach that assures that
FIP valves are technically most suitable, yet one of the
most economical available valves for the applications.
DETAILED STRESS COHTOURS

GATE VALVES
ASMEIANSI PlPELlNE GATE VALVES-THROUGH CONDUIT

THE ENERGY CONTROLLERS


Every ABB VETCO GRAY DE MXICO product
meets al1 applicable, API, ASMEIANSI and other
industry codes. Customer satisfaction and in-use
field testing have shown FIP pipeline valves to be
the best money can buy.
SURESEAL" SLAB-TYPE GATE
VALVE WlTH ENERGY SEATS
The sure-seal gate valve offers simplicity of desing
along with positive sealing action to give you total
control of any fluid flow situation.
Full bore flow. FIP has designed the Sure-Seal
valve to allow the pipeline fluids to flow freely with
a minimum of turbulence. In the open position,
Sure Seal allows the running of pigs, scrapers or
hot tap cutters through the pipeline with no danger
or damage to the valve. Full-flow design keeps
line scrapers from becoming stuck in the valve's
bore and prevents metal cuttings from jamming
moving parts.
Quick, positive sealing. When the slab-type gate
is in the closed position, the Sure-Seal valve seats
(one on either side of the gate) combine to form
a tight seal uptream and dowstream. The valve
seats each have a nylon or TFE (Tetrafluoroetlylene
resine) circular insert on their sealing faces. Two
elastomer "On-ringson the peripheral surfaces of
the seats prevent fluid flow past the valve seat by
expanding under pressure. In this way, the sealing
action of the "O"-rings actually increases with fluid
pressure.
Easy maintenance. Every size of the Sure-Seal
valve is designed for field maintenance. The
combination chevron-plastic packing in the valve
stem can be repacked while the valve is under
pressure, and interna1parts are acessible without
difficulty or long shut-downs.
No lubricating. In normal operating conditions,
the Sure-Seal valve does not need lubricant to
maintain a seal. If damage should occur to the
sealing members, the situation can be remedied
quickly injecting a sealant into the valve seat via
fittings in the valve body.

USILY SEEN
OPWCLOCED INDICATOR
STEEL STEM PROTECTOR

HARMNED S E U STEM
FEATURINQ WUBLE-LEAD
ACUE mREADS

CNVENlENT OREASE
FITTING IN m E BONNET
W O W S EASY LUBRCATION
OF THE STEM m R w s
AND BEARINGS.
COMBINATION
CHEVRONlPLASnC
PACKING PERMirS
VMVE REPACKING
WDEA PRESSURE

FULLFLOW
BOAE MINIMIZES
N R B W N C E ANO
PFIESENTS NO MORE
PRESSURE DROP
THAN AN EQUAL
LENOTH OF PlPE
OFTHE SAME

-SL,

GATE VALVES

BLOCK AND BLEED SEAT DESIGN

GATE IN OPEN POSITION

As illustrated in Fig. 1, When the Sure-Seal Valve is


open, the bores of the body, seats and gate al1 line
up to present an unobstructed flow passage. The
"O-Rings on the back faces of the seat act as spn'ngs
to maintain seat-to-gate sealing contact and aided
by the seat inserts, the body pressure may bled to
zero.

FIG. 1

GATE 1N CLOSED POSITION

When the valve is closed, Fig. 2, complete shutoff is


assured because pressure acts against the upstream
side of the gate, displacing it against the downstream
seaat which stops solid against the bottorn of the seat
pocket in the body. Pressure upstream also acts on
the back face of the upstream seat, forcing it against
the gate. Thus, body pressure may be bled, if desired.
DOWNSTREAM

The primary seal is metal-to-metal once the insert is


compressed by upstream line pressure acting on the
gate moving it against the downstream seat. The
teflon seat inserts serve the important functions of
assisting a seal at low pressure, reducing function
drag, and acting as a dam for lubricant on the
downstream seat face for auxiliary seal, if ever
required.

FIG. 2

SECONDARY INJECTION SYSTEM


SEAT INJECTION SYSTEM

Back up interna1 check valves


prevent line pressure fom line
pressure from reaching
atmosphere when sealant fittings
are removed. This is.especially
beneficia1when valves are piped
for buried service.

A secondary sealant injection system is provided, in case damage to the seal area should accur. This is a temporal
measure available until the valve can be repaired.
Sealant fittings are strategically located to assure complete coverage of the secondary sealant.

PACKING RELIEF PL

PACKlNG FITTINC

When necessary, it is possible to


inject plastic sealant while the valve
is under pressure.
CHEVRON PACKING

COMPONENTS
0

NUT
STUD

-g

BONNET F U N G E GASKET

SLAB GATE

SEAT

BODY

RIBS

"*.*\

-w

SEALANT

DRAlN PLUG

LG --A

w_i
FLANGED ENDS

LOCATlON OF ANCHOR BOLT HOLES

Dirnensions in Inches.

WELDED ENDS

End to End

6 6 1 ~
6539

74 114
74 1B

392102 1834
36 3 4
17 1/13

153m
15 39

34

16 IR
26

17 la
26 118

16 in
26

17 114
17 1!4

22
21

14
1934

14 i Q
2039

1934
1934

23
23

27
27

634
1liR

10 Y4 2
15iR2

16
33

16112
33 9.4

24
33

32
32

13vS
13Ya

1 7 m 2
17382

114
1!4

7
7

114
114

11 114 2
11 114 2

20

150
300

BGO
BGO

19114
19 i,4

125W16
133x4

1465116
159 I R

116916 34f1116
67 118
36 1116

33

18
39

18 in
39Y4

28
39

17 114
30 114

34 112
34 1/4

11
8 1t4

15
2
12114 2

30

150
300

BGO
BGO

29
29

184
189

215114
220 1!4

97 1%
97 114

49 118
49 118

26
55

56

36
55

50 IR
46 IR

46 ln
50 tR

24
24

28
28

563116
53 7/16

All Dimensions are approx except !he basic ones in accordance wiih Specs
HWO = Handwheel Operated. BGO = Bevel Gear Operated

33%

2
2

1043473
97W440

M21382
7371355

346611574
43731985

303811379
388211762

605312745
13882f6302

610712770
1282415822

A l =Total height includmg Indicator Rod in open position


L = Diameler of Anchor Boit Holes

FIP

GATE VALVES
7

CAST BODY DESIGN


INDICATOR ROD

R
O
N
D
-

'CEE DIMENSIONAL TABLE FOR SIZES OFFERED

WlPER

DRAlN PLUG

CAST BODY DESIGN DlMENSlONS


HANDWHEEL OPERATED

BEVEL GEAR OPERATED

'lZE150

8
10
12

300

10112 15718 61116 12114 35


15516 42112
111/2 16112
8
19 112 51 114
18
10
13
2234 60 112
14
1934 12

26518
32W4
38 718
45 114

FLANGE DlMENSlONSCONFORM TO ASME / ANSI. STANDARD 816.5.

OTHER SlZES ARE AVAllABLE UPON REQUEST

ASMEJANSI PlPELlNE GATE VALVES-THROUGH CONDUIT


VALVES -4"-12",CAST BODY

LA-+
L

BEVEL GEAR OPERATED

HANDWHEEL OPERATED

MPANDA-SEALW ANSI VALVES


PRINCIPAL DlMENSlONS

ii

HFS

4
6
8
10
12

N/A
157B
18112
18

16
I9lR
23112
281R

30"

90

17
22
28
91
33

18
24
29
33

38

4 1116
6
6 1/16
10
12

12 I R
16
197B
2234

8 W
121R
15318
I9Wl6
22314

8126/8
157116
l9Y4

91H6
121W8
15W4
20 118
a7116

28 108
41118(H)or41
(8)
48 (H) M 49 3/8 (8)
59 5/8 (H)or 59 7/8 (8)
66 in (H)M 88 114 (E)

14
18

32
32

30 11/18

36 11/18
46 118

" C L M 4Dl FUNQES BUT DRlUED TO C U s S 300 STANDARD


(H) = CummmuOPauTED
(e) EVEL GEAR OPERATED
FLANGE DIMDYSW CONMRM TO W A N S i STANDARD 818.5

OTSTANMNG FEATURES
1. Designedfor positivesealing
with expandinggate.
2. Manufacturedto API
Standard 6D.
3. Expandinggate design
minimizesfriction between
gateand seats.
4. Through conduit, killopening.
5. Seoondafynylonor TFE seal
gives oonosion-resistantseal.

6. Replaceableseats.
7. Automatic excess body pressure
relief.
8. Triple seal for safety
9. Non-lubricated
10. Studdedbonnets pemiit in-line
servicing.
11.100% interchangeabili of parts.
12. Manual gearedoperatorswith
handwheel.

13. Optional remotecontrol


operation-readyfor electric,
hydraulicor pneumatic.
14. MuRi-positioninstallation.
15. Available in severa1differenttrim
configurations.
16. Rising stem.
17. Suitable for block and bleed
sewice, in accordance with
MSS-PS-61Specs.

51 11116

NDA-SEAL GATE VALVES

EXPANDA-SEAL" AND SURE-SEALTM


TRlMS
TRlM CODE

F-21

DESCRlPTlON

F-11

STANDARD TRlM
-20F TO +250F
-29C TO 121"C

HYDROCARBON AROMATICS.
-20F TO +250F
-29C TO 121"C

A-216-GR.WCB or
*A-516-GR.70

F-21

STAINLESS TRlM
CORROSION RESISTANCE
-20F TO 250F
-29C TO 121"C
F-21

BONNET SEAL RING

BUNA "N"

VlTON

F-21

GATE

A-216-GR.WCB or
A-516-GR.70

F-21

A-216-GR.WCBl41OSS
A-516-GR.70/410SS

STEM

AISI4140

F-21

41OSS

STEM NUT

6-147-8B '

F-21

F-21

SEATS

A-515-GR.70

F-21

A-516-GR.70141OSS

NYLONREFLON

F-21

F-21

O-RINGS

BUNA "N"

VlTON

F-21

SEALANT FliTlNGS &


PACKlNG FliTlNGS

CARBON STEEL

F-21

STEM PACKING

DUCK AND BUNA "N"

FILLED TEFLON

F-21

STUDS

A-193-67

F-21

F-21

NUTS

A-194-2H

F-21

F-21

COMPONENTS
BODY & BONNET

(,@ SEAT INSERT

TRIM CODE

F-24

DESCRIPTION

COMPONENTS
BODY & BONNET

F-22

SOUR GAS & OIL


NACE TRlM
-20F TO + 2 W F
-29C TO +121"C
F-21 PLUS
CONTROL HARDNESS

F-27

FG550
HlGH TEMPERATURE
CORROSION RESISTANCE
+350F TO 550F
1 77% TO 288C
A-515 GR.70 or
A-216-WCB or A-216-WCC

WATERFLOOD UNHlBlTED BRlNE


-20F TO +250"F
-29C TO 121"C

F-21CONTROL HARDNESS1E.N.P
INT COATING

EPDM or FLEXITALIC GASKET


A-515-GR.7OlSTELLITE or
A-216-WCBISTELUTE or
A-216-WCCISTEUTE

BONNET SEAL RlNG

VITON

VlTON

GATE

F-21 PLUS
CONTROL HARDNESS

351-CF8M

STEM

F-21 PLUS
CONTROL HARDNESS
6-148-9D HT

174PH

174PH

6-148-9DT HT

B-148-9D HT

6-147-8A

A-515-GR.~OISTELLITE

SEAT INSERT

F-21 PLUS
CONTROL HARDNESS
F-21

F-21

NONE

O-RINGS

VlTON

VlTON

EPDM

SEALANT FrTlNGS &


PACKING FlTTlNGS

31

316SS

STEM PACKING

FILLED TEFLON

FILLED TEFLON

FILLED TEFLON

STUDS

A-193-B7M

A-193-B7M

A-193-B7M

NUTS

A-194-2M

A-194-2M

A-194-2M

STEM NUT
SEATS

'

'^

316SS

*NOTE-M i m m IS AVN~ABLE UWN REQUEST. m m TRIMS ARE AVAIWLE UWN REQUEST. LOW TEMPERATURE(m,
m)FOA STANLWD OR SOUR OAS SEAVICE.
NOTE- F-30 TRIM WlH OlrrsiE PACKJNG GLAND MR TEMPEPATWIES FROM
TO 6500F AVAWBLE UWN REQUEST

LNDA-SEALGATE VALVES

All Valve Designs, when applicable, follow one or more of the following standards.
API

American Petroleum Institute:


6D Steel gate, ball and plug valves for pipeline service.

ASMEJANSI

American National Standard Institute:


B 2.1 - Pipe threads.
B16.5 - Steel pipe Flanges and flanged fittings.
816.10 - Length of ferrous flanged and welding end valves. .
616.25 - Butt-welding ends.
818.2 - Square and hexagon bolts and nuts.

ASTM

American Society for Testing and Materials:


A-193 Alloy steel bolting material for high temperature service.
A-194 - Carbon and alloy steel nuts for high pressure and high temperature service, class 2.
A-516 - Carbon steel plates for pressure vessels for intermediate and lower temperature service.

MSS

Manufactures Standardization Society of the Valve and Fittngs:


SP-25 - Standard marking system for valves, fings. flanges and unions.
SP-44 - Steel pipe line flanges.
SP-47 - Limiting dimensions of raised face flange gaskets.
SP-61 Pressure testing of steel valves.

ASME

American Society of Mechanical Engineers:


Section II - Part A, B and C.
Section V - Non-destnictiveTests.
Section Vlll - Boiler and Pressure Vessel Code for Unfired Pressure Vessels, Divisions 1 and 2.
Section IX - Welding Qualifications.

HOW TO ORDER
All requirements should be stated at the time of purchase with the understanding that, if not otherwise specified on the
order, the item or items may be supplied standard in respect to materials, end connections, etc. The following
information should be fumished:
1. Name of product as described herein.
2. Quantity.
3. Complete size descrition. If product is a valve, include nominal (flange and pipe) size and bore size.
4. Plate or part number if known.
5. Pressure rating (working pressure in psi, API rating or equivalent).
6. End connection: complete description of flange, thread, weld or other connection desired. If weld end, state grade
and wall of pipe.
7. Body and trim material.
8. Type of operator for valve: handwheel or bevel gear. If power actuator desired, speciy make and model.
9. Service conditions: type of installation, working pressure, temperature, type of products, presence of corrosive or
abrasive conditions.
10. Delivery requirements.
11. Special requirements.

ll

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