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ENGINE

EMISSION CONTROL SYSTEMS

EG145

4. REINSTALL VSV
(a) Install the VSV with the bolt.
Torque: 18 Nm (185 kgfcm, 13 ftlbf)

(b) Install the hose clamp to the VSV.


(c) Connect these hoses to the VSV:

EVAP hose from throttle body

EVAP hose from charcoal canister


(d) Connect the VSV connector.
5. REINSTALL VBANK COVER

EXHAUST GAS RECIRCULATION


(EGR) SYSTEM
EGR SYSTEM INSPECTION
(a)
(b)
(c)
(d)
(e)
(f)

(g)

EG5EP01

INSPECT SYSTEM OPERATION


Remove the Vbank cover.
Using SST, connect terminals TE1 and E1 of the DLC 1.
SST 0984318020
Keep the engine at 3,500 rpm.
Set the transmission shift lever to the N position.
Remove the SST from the DLC1.
SST 0984318020
Check whether the engine rpm increases 100300 rpm
under the following conditions:
Coolant temp.
Below 53C (127F) .... No increases
Above 55C (131F) .... Increases
Reinstall the Vbank cover.

EG146

ENGINE

EMISSION CONTROL SYSTEMS

COMPONENTS FOR EGR VALVE


REMOVAL AND INSTALLATION
EG1NB06

EGR VALVE INSPECTION


1.
2.

REMOVE VBANK COVER


DISCONNECT EGR VALVE CONNECTOR

EG5EQ01

ENGINE

3.

EMISSION CONTROL SYSTEMS

EG147

INSPECT EGR VALVE RESISTANCE


Using an ohmmeter, measure the resistance between terminal B1 and B2 and other terminals (S1, S2, S3 and S4).
Resistance:
At 20C (68F): 19.9 23.4 W

4. DRAIN ENGINE COOLANT


5. REMOVE EGR VALVE
(a) Disconnect these hoses from EGR valve:

Water bypass hose from IAC valve

Water bypass hose from rear water bypass joint


(b) Remove the 2 nuts, EGR valve and gasket.

6.
A.

INSPECT EGR VALVE


Visually inspect EGR valve
Check for sticking and heavy carbon deposits.
If a problem is found, replace the EGR valve assembly.

B. Inspect EGR valve operation


(a) Apply battery voltage to terminal B1 and B2, and while
repeatedly grounding (*S4) (S4 and *S3) (S 3 and *S2)
(S2 and *S1) (S1 and S4) in sequence, check that the
valve moves toward the open position.
HINT: Keep the terminal marked with an asterisk (*) grounded
while proceeding to the next grounding.

EG148

ENGINE

EMISSION CONTROL SYSTEMS

(b) Apply battery voltage to terminal B1 and B2, and while


repeatedly grounding (*S1) (S1 and *S2) (S 2 and *S3)
(S3 and *S4) (S4 and S1) in sequence, check that the
valve moves toward the closed position.
HINT:

Keep the terminal marked with an asterisk (*) grounded


while proceeding to the next grounding.

Do this operation after opening the valve by performing


step (a) on the previous page.
If operation is not as specified, replace the EGR valve assembly.

7. REINSTALL EGR VALVE


(a) Place a new gasket on the EGR valve adaptor.
NOTICE:

Do not touch the adaptor and EGR valve surfaces of the


gasket with your hand.
Align the port holes of the gasket and adaptor. Be careful
of the installation direction.

(b) Install the EGR valve with the 2 nuts.


Torque: 18 Nm (185 kgfcm, 13 ftlbf)

(c)

Connect these hoses to the EGR valve:

Water bypass hose from IAC valve:

Water bypass hose from rear water bypass joint


8. RECONNECT EGR VALVE CONNECTOR
9. REINSTALL VBANK COVER
10. REFILL WITH ENGINE COOLANT