KSK Mahanadi Power Company Limited

6 x 600 MW Thermal Power Project
Nariyara, Chhattisgarh,India

DCS FSSS Write up

DOCUMENT NO: xxxxxx-xx
REV. NO. R 1.1

DEVELOPMENT
CONSULTANTS
PRIVATE
LIMITED
CONSULTING ENGINEERS
MUMBAI , INDIA
SEPCO ELECTRIC POWER CONSTRUCTION CORPORATION.
Jinan,China
NORTHEAST ELECTRIC POWER DESIGN INSTITUTE
Changchun,China
Emerson Process Management Power&Water Solution(Shanghai) CO., LTD

6 x 600 MW KSK Mahanadi
DCS FSSS WRITE UP
Thermal Power Project

EMERSON

DOCUMENT CONTROL SHEET

PROJECT

:

6 X 600 MW KSK Mahanadi Thermal Power Project

CLIENT

:

KSK Mahanadi Power Company Limited

DOCUMENT TITLE

:

DCS FSSS Write up

DOCUMENT NO.

:

xxxxxx-xx

REV. NO.

:

1.1

ENDORSEMENTS

:

1.0

Rev
No

28-1-11

First Issue

Initials
Date

Description

DOCUMENT NO.: xxxxxx-xx

Sgn. Initials

Prepared by

Sgn.

Reviewed by

Rev. 1.0

Initials

Sgn.

Approved by

Initials Sgn.
Issue
Authorization

Page 2 of 74

6 x 600 MW KSK Mahanadi
DCS FSSS WRITE UP
Thermal Power Project

Contents

1.

GENERAL 总则 ....................................................................................................................3
1.1.

2.

3.

4.

DEFINITIONS & ABBREVIATIONS 保留字和缩写 .........................................................3
2.1.

Definitions 保留字 ........................................................................................................3

2.2.

Abbreviations 缩写 .......................................................................................................3

SYSTEM OVERVIEW 系统概述 ........................................................................................3
3.1.

Hardware Configuration 硬件配置...............................................................................3

3.2.

Software Function 软件功能 .........................................................................................3

3.3.

Hardwired Exchange Signal 硬接线交换信号 ..............................................................3

Master Fuel Trip 主燃料跳闸 ................................................................................................3
MFT 跳闸条件 ........................................................................3

4.1.1.

MFT Conditions

4.1.2.

MFT Reset Conditions MFT 复位信号 .................................................................3

4.1.3.

Actions after MFT MFT 动作.............................................................................3

4.2.

5.

Purpose of Document 文档描述 ....................................................................................3

Oil Fuel Trip 油燃料跳闸 .............................................................................................3

4.2.1.

LDO OFT Conditions 轻油(LDO)OFT 跳闸条件 ........................................3

4.2.2.

HFO OFT Conditions 重油(HFO)跳闸条件 ...................................................3

Common Control Logic 公用控制逻辑................................................................................3
5.1.

Common Control Logic Overview 公用控制逻辑概述...............................................3

5.2.

Fuel Oil Leak Test 油泄漏实验 .....................................................................................3

5.2.1.

LDO Leak Test Procedure 轻油(LDO)试验过程:.........................................3

5.2.2.

HFO Leak Test Procedure 重油(HFO)试验过程: .........................................3

5.3.

Furnace Purge 炉膛吹扫................................................................................................3

DOCUMENT NO.: xxxxxx-xx

Rev. 1.0

Page 3 of 74

..... HFO Return Oil Shut-off Valve 重油(HFO)回油快关阀..........3 5..........................2.1.......... 1.......................................5.........1.........................: xxxxxx-xx Rev...3 5....................3.. BC) 油层控制(以 BC 为例).....5.............1.g.....3 6..3 Flame Detector Cooling Air Fan 火检冷却风机 .3 6...4......................3.... LDO Return Oil Shut-off Valve 轻油(LDO)回油快关阀 ................................4....................3 5..3 5................0 Page 4 of 74 . HFO Coupling Control 重油燃烧器对角控制 ..................3 7......2........ Flame Detector Cooling Air Fan A 火检冷却风机 A ...... LDO Coupling Control 轻油燃烧器对角控制....................3 5... LDO Ignition Conditions 轻油(LDO)点火允许条件 .............3 6.... Furnace Purge Permissive Conditions 炉膛吹扫允许条件............................................... BC1) 单只轻油(LDO)燃烧器控制(以 BC1 为例) 3 6.....1...........................2.......................3 5....6.4...........3 5.................3.................3 6............................2.......2.........................3 5....1............................... AB) 重油(HFO)油层控制(AB 层为例) .........3 FUEL OIL CONTROL LOGIC 油燃烧器控制逻辑................6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project 5.1...2...........1......3 5.....................................3....... AB1) 单只重油(HFO)燃烧器控制(以 AB1 为例) 3 7....2.............1... LDO Control Logic 轻油燃烧器控制逻辑 .....3 DOCUMENT NO............... HFO Ignition Conditions 重油(HFO)点火允许条件.1............... Furnace Purge Procedure 炉膛吹扫过程..........1....5.6...g.............3.3 6............ HFO Supply Oil Shut-off Valve 重油(HFO)快关阀 ..... HFO Control Logic 重油燃烧器控制逻辑 ........ 5.........3 5..........g.....6... LDO Layer Control(e........1................2....................... 6.5...... Oil Fuel Ignition condition 油点火允许条件 ......................................................... LDO Single Control (e........................2. Coal Ignition Condition 煤点火条件................... HFO Single Control (e..g............. Flame Detector Cooling Air Fan B 火检冷却风机 B ....................3 6.................. HFO Layer Control (e........ COAL-FIRED CONTROL LOGIC 燃煤控制逻辑 .4......3 5......5................. LDO Supply Oil Shut-off Valve 轻油(LDO)快关阀........................3 6................ Oil Shutoff Valve logic 进油快关阀逻辑 ...............2..................

.................................4...................................................3 7........................ Pulverizer A 磨煤机 A .3 7...............3 7.........................................7....................................................................................13............ Pulverizer Lube Oil Pump 磨煤机润滑油泵 ....................3 7.....6.....3 7........... Pulverizer A Start permission 磨煤机 A 启动允许 ............0 Page 5 of 74 ......................14............................ Coal Layer A Sequence stop procedure A 煤层停止............................ Coal Layer A Sequence start procedure A 煤层启动............................. Actions after RB RB 动作.......3 7...........2..................3 7......... Coal Layer Ignition Energy Requirement 煤层点火能量满足 .11.......3 7...........3...................6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project 7........8...........2...................................1...........................6..... Coal Layer Sequence Control 煤层顺控..........15.......... Coal Feeder A Inlet Valve 给煤机 A 入口阀................3 7............................................6.3.10.............3 7..3 7.............. Run Back ................3 DOCUMENT NO............................3............1..3 7..................................... Pulverizer A Inlet Hot Air Damper 磨煤机 A 热风关断门 ..16........................................................... Pulverizer A Outlet Damp 磨煤机 A 出口门..... Coal Feeder A Outlet Valve ............................2..2...................... Coal Feeder A Sealing air Damp 给煤机 A 密封风门 ..5............9........1.................3 7.... Coal Feeder A 给煤机 A ............. Pulverizer A Trip Condition 磨煤机 A 跳闸条件...................................... Pulverizer A Inerting Steam Inlet Valve 磨煤机 A 消防蒸汽入口阀 ...........16..................12.......... 1.........................................................16......3 7.... Pulverizer A Sealing Air Damp 磨煤机 A 密封风门 ...............3 7.....3 7...................: xxxxxx-xx Rev......................................... Pulverizer A Inlet Cold Air Damper 磨煤机 A 冷风关断门 .......... Pulverizer Lube Oil Box Heater 磨煤机 A 润滑油箱加热器 ....... RB Reset Condition RB 重置条件 .......................3 7....3 7...........3 7.....................................3 7........................................................

1.本文档是专为 KSK 6*600MW 机组 FSSS 系统编写的功能描 述。 This document outlines the FSSS hardware design and describes the control. GENERAL 总则 1.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project 1. Purpose of Document 文档描述 This FSSS write up define the function specification of the FSSS control system for the KSK 6*600MW power Project. Definitions 保留字 EMERSON Third Party EMERSON Power&Water Process CO.0 Page 6 of 74 . DEFINITIONS & ABBREVIATIONS 保留字和缩写 The following definitions and abbreviations shall apply for use in this specification. interlock logic and operation of the FSSS. 1. 本文档覆盖了 FSSS 系统的硬件、软件、联锁、操作功能。 2.: xxxxxx-xx Rev. 以下的保留字和缩写将在本文档中使用 2. LTD Third party / Foreign Device supplier not within Emerson’s scope of supply KSK Mahanadi Power Company Limited.2.. Abbreviations 缩写 FSSS CCS MFT MCR OFT DCS Furnace Safeguarding and Supervisory System Coordination Control System Master Fuel Trip Maximum Continuous Ratings Oil Fuel Trip Distributed Control System DOCUMENT NO. Scope not within EMERSON’s Supply Equipment that is external to the DCS cabinets End user Others Field 2.1.

: xxxxxx-xx Rev.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project LDO HFO LCD SCS TV GV RSV IV CV RB SIL BFPT Light Diesel Oil Heavy Fuel Oil Liquid Crystal Display Sequence Control System Throttle Valve Governor Valve Reheat Stop Valve Intercept Valve Control Valve Run Back Safety Integrity Level Boiler feedwater pump turbine DOCUMENT NO. 1.0 Page 7 of 74 .

: xxxxxx-xx Rev. FSSS 是全厂 DCS 控制系统的一部分。MFT 系统是为了防止锅炉爆炸或操作员误操事故,因此在大型 电厂中为保护锅炉安全,它是一个独立的自动化系统。 In KSK power project. Hardware Configuration 硬件配置 The Furnace Safeguarding and Supervisory System (FSSS) is part of the total plant DCS system.1.0 Page 8 of 74 . 1. Pulverizer Sealing A LDO Trip/Return Valve.Pulverizer Sealing Fan B 重油 CD 层、轻油 EF 层、磨煤机 C/D 线 火检风机 B,密封风机 B、重油油跳闸阀、回油阀 HFO FG. SYSTEM OVERVIEW 系统概述 3.Pulverizer E/F/G Line 重油 FG 层、磨煤机 E/F/G 线 The MFT processing functions implemented in TMR controller . Pulverizer A/B Line Scan Fan A . and allows the system to comply with SIL3. Controller Description TMR (ICStriplex advance) MFT CTRL01 (Emerson OCR400) CTRL02 (Emerson OCR400) CTRL03 (Emerson OCR400) HFO AB. 火检风机 A,密封风机 A、轻油油跳闸阀、回油阀 HFO CD. Safety Manager is a safety solution designed to protect safety-critical processes from runaway situations. For the detailed information about Safety Manager please refer the Hardware ICStriplex Aadvance Safety Manager DOCUMENT NO. LDO BC.LDO EF. 重油 AB 层、轻油 BC 层、磨煤机 A/B 线. Three Emerson Ovation Controller for FSSS Device management. ONE TMR Controller for MFT. it is the indispensable automation system(TMR) for safe boiler operation in large power plant.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project 3. so the Safety Manager is used for TMR controller.Pulverizer C/D Line、Scan Fan B. Since MFT plays a crucial role in preventing operator-made accident and boiler explosion due to device malfunction.The function is all critical for safe boiler operation.

For the detailed information about ovation OCR400 refer the document Hardware 另外三个 OVATION 控制器实现其他的 FSSS 功能。更多的关于 OVATION OCR400 控 制器,请参考文档 MFT trip relay cabinet is used in KSK 6*600MW power project for boiler trip (protection). Please refer the document DCS MFT Cabinet for the detailed MFT trip relay cabinet drawing 。每套 MFT 回路安装 XX 继电 器,MFT 硬接线回路图请参考文档 DOCUMENT NO. its relays output are connected together at the terminal in this cabinet. only relays and hardwired connection exist in this cabinet. operator can press the emergency pushbutton on console desk to directly activate the MFT relays. 两套锅炉硬接线保护回路被提供,当 DCS 系统失败或操作员站无 任何响应,操作员同时按下操作台上两个紧急按钮直接击活 MFT 继电器动作。 MFT trip relay cabinet is redundant design Loop. and every set of the MFT relays independent 220VDC power supply is used. all fuels supply will be shut-off to protect the boiler.0 Page 9 of 74 . MFT 锅炉硬接线保护回路被使用在 KSK 6*600MW 电厂项 目中,在这个机柜中只有继电器和硬接线,当 MFT 继电器动作时,所有锅炉燃料立即被切断, 同时 MFT 信号到相关系统。 For the boiler emergency shutdown system two set of hardwired emergency pushbutton and trip relays are provided. and provide one output to field for device’s MFT protect trip.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project MFT 功能在 TMR 控制器中实现, 这些功能保证锅炉的安全操作,所以安全型控制器 TMR 被使用。所有的系统满足 SIL3 标准。对于更多的关于安全型控制器 ICStriplex Aadvance 请 参考文档 Three ovation controller implements other fsss control. In case of rare DCS system failure or no any response on station LCD. two set of MFT relays are mounted in this cabinet. These two set of MFT relay hardwired loops adopt separate input signal. 1. and the MFT signal will be sent to other relevant system immediately. MFT 机柜采用冗余设计回路,两套 MFT 继电器被安装在这个机柜 中,每套 MFT 继电器采用独立的 220VDC 电源,两套冗余回路输入独立,输出回路合并后 去现场跳闸设备。 Totally XX relay outputs are designed for one set of MFT. If the MFT trip relay is activated.: xxxxxx-xx Rev.

Software Function 软件功能 The FSSS software can be divided into three part functions: MFT control logics. MFT Control logic is implemented in ICStriplex Aadvance controller. Safety manager is used for boiler critical protection. 1. 油燃料控制逻辑包括油燃烧器启停控制,对角及层的启停控制。 Coal-fired control logic includes all seven layers pulverizer system sequence control and the single device interlock control like coal feeder. the major FSSS operator interface is through station LCD’s graphic. In KSK power project . coupling and layer start/stop control. Common control logics and Fuel oil control logics and Coal-fired control logics are implemented in OCR400 controller FSSS 控制逻辑分为 MFT、公用控制逻辑、燃油控制逻辑及燃煤控制逻辑四大部分。 MFT 是在 ICStriplex Aadvance 控制器中实现,公用控制逻辑,燃油和燃煤逻辑在 OCR400 控制器实现。 The Common control logic also include the control of the common used FSSS device as cooling air fan. fuel oil shut-off valve etc.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project 3.Fuel oil control logics and Coal-fired control logics.: xxxxxx-xx Rev.0 Page 10 of 74 . All Signals between DCS and ICStriplex Aadvance controller will not use peer-to peer DOCUMENT NO. Hardwired Exchange Signal 硬接线交换信号 As per the Customer’s requirement. based on the function important levels and the good engineering practice.2. 公用设备的控制还包括如火检冷却风机,燃油快关阀等 FSSS 设备。 Fuel oil control logic includes the oil burner start/stop control. pulverizer and its relevant damp. common control logics.3. 作为 DCS 一部分,FSSS 操作界面主要是通过操作站的 LDC 的图形界面实现。 3. 煤燃料控制逻辑包括六层磨煤机系统顺序控制及单个设备的连锁控制,如给煤机,磨煤机及 其相关的风门。 As the part of DCS.

0 Page 11 of 74 . 根据用户需求,安全管理用于锅炉危急保护。为了保证系统的可靠性,在 DCS 和 ICStriplex Aadvance 控制器之间传递信号不使用点对点通信方式,而采用硬接线通信方式。 The following is the hardwired exchange signal list 以下信号采用硬接线: • Drum level high II (1) 汽包水位高高 1 • Drum level low II (1) 汽包水位低低 1 • Drum level high II (2) 汽包水位高高 2 • Drum level low II (2) 汽包水位低低 2 • Drum level high II (3) 汽包水位高高 3 • Drum level low II (3) 汽包水位低低 3 • Total air flow low (1) 总风量低 1 • Total air flow low (2) 总风量低 2 • Total air flow low (3) 总风量低 3 • Both APH stopped(1) 空预器跳闸 1 • Both APH stopped(2) 空预器跳闸 2 • Both APH stopped(3) 空预器跳闸 3 • Boiler ignition fail(1) 锅炉点火失败 1 • Boiler ignition fail(2) 锅炉点火失败 2 • Boiler ignition fail(3) 锅炉点火失败 3 • All fuel loose(1) 所有燃料丧失 1 • All fuel loose(2) 所有燃料丧失 1 • All fuel loose(3) 所有燃料丧失 1 • All flame loose(1) 所有火焰丧失 1 • All flame loose(2) 所有火焰丧失 2 DOCUMENT NO. and the hardwired connection is designed to acquire the higher system reliability.: xxxxxx-xx Rev. 1.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project communication.

1.: xxxxxx-xx Rev.0 Page 12 of 74 .6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project • All flame loose(3) 所有火焰丧失 3 • Feedwater flow low(1) 给水流量低 1 • Feedwater flow low(2) 给水流量低 2 • Feedwater flow low(3) 给水流量低 3 • All Feed water pump stopped 1 三台给水泵都跳闸 1 • All Feed water pump stopped 2 三台给水泵都跳闸 1 • All Feed water pump stopped 3 三台给水泵都跳闸 1 • Super heater outlet temperature high(1) 过热器出口温度高高 1 • Super heater outlet temperature high(2) 过热器出口温度高高 2 • Super heater outlet temperature high(3) 过热器出口温度高高 3 • Re heater outlet temperature high(1) 再热器出口温度高高 1 • Re heater outlet temperature high(2) 再热器出口温度高高 2 • Re heater outlet temperature high(3) 再热器出口温度高高 3 • Re heater Lost protection(1)再热器保护丢失 1 • Re heater Lost protection(2)再热器保护丢失 2 • Re heater Lost protection(3)再热器保护丢失 3 • PULVERIZER SERVING & NO OIL GUN SERVING(1)仅煤工作中 • PULVERIZER SERVING & NO OIL GUN SERVING(2)仅煤工作中 • PULVERIZER SERVING & NO OIL GUN SERVING(3)仅煤工作中 • UNIT LOAD >50%(1) 机组负荷>50%(1) • UNIT LOAD >50%(2) 机组负荷>50%(2) • UNIT LOAD >50%(3) 机组负荷>50%(3) • MFT RESET (1) MFT 复位 1 • MFT RESET (1) MFT 复位 2 DOCUMENT NO.

MFT will fast cut off all the fuel oil and coal feeder to make the boiler in safety status. two of three hardwired input from field with 2 second on delay.: xxxxxx-xx Rev. it can record the first occurred condition when MFT activate. avoid or limit the accident. two of three hardwired input from field with 2 second on delay. Master Fuel Trip 主燃料跳闸 Master Fuel Trip (MFT) is the key content of the boiler protection.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project For the detailed information about DCS and ICStriplex Aadvance controller echange IO refer the document KSK Unit#1 DCS IO Assignment 4. MFT Conditions MFT 跳闸条件 The following conditions will cause MFT: • Both of the two emergency shutdown buttons are pressed by operator. 运行人员跳闸(2 个 MFT 按钮同时按下); • Furnace pressure is above high value II(3240Pa). The first out alarm will be cleared after MFT Reset.0 Page 13 of 74 . 炉膛压力低低(-2490Pa),硬接线输入,三取二产生。延时 2s; DOCUMENT NO. 炉膛压力高高(3240Pa) ,硬接线输入,三取二产生。延时 2s; • Furnace pressure is below low value II(-2490Pa).1. On any dangerous situation which will keep boiler from safe operation occurs. and also is the most important safety function of FSSS. 当 MFT 跳闸后,有首出跳闸原因显示;当 MFT 复位后,首出跳闸记忆清除。 4.1. 主燃料跳闸(MFT)是锅炉安全保护的核心内容。是 FSSS 中最重要的安全功能。在出现任何危 及锅炉安全运行的危险工况时,MFT 动作将快速切断所有进入炉膛的燃料,即切断所有油和煤 的输入,以保证锅炉安全,避免事故发生或限制事故进一步扩大。 MFT logic has the function of the first out trip condition memorize. 1.

• All feed water pumps stopped. 汽包水位低低(-300mm),来自 CCS 硬接线,三取二产生。延时 5s • Boiler Feed water flow is below xx t/h. DOCUMENT NO. two of three hardwired input from field with 2 second on delay. 失去两台引风机 • Both of the air pre heaters are stopped. two of three hardwired input from CCS system with 5 second on delay. two of three hardwired input from CCS with 5 second on delay. two of three hardwired input from field with 2 second on delay. 空预器全停 • Flame detector scan air header pressure is below low value II. two of three hardwired input from CCS system with 5 second on delay. 所有的给水泵跳闸,延时 2s(硬接线输入,三取二产生) • All boiler water cycle pumps stopped.0 Page 14 of 74 . 火检冷却风风压低跳闸,延时 30s(硬接线输入,三取二产生); • Turbine tripped on generator load great than 50%. 1.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project • Boiler drum level is above high value II(250mm). 失去两台送风机 • Both of the induced draft fans are stopped. two of three hardwired input from ETS. 锅炉给水流量低 XXt/h,CCS 来,三取二产生。该信号持续 5s. 汽包水位高高 250mm 跳闸,来自 CCS 硬接线,三取二产生。延时 5s • Boiler drum level is below low value II(-300mm). 所有的泵跳闸,延时 2s(硬接线输入,三取二产生) • Both of the forced draft fans are stopped. two of three hardwired input from field with 30 second on delay.: xxxxxx-xx Rev.

: xxxxxx-xx Rev. two of three hardwired input from CCS with 5 second on delay. no any LDO oil gun is running during 10 minutes 当任一轻油(LDO)枪均不在投用状态,在 MFT 复位后(初次点火允许),油阀开着,10 分钟之 内炉膛没有建立第一个火焰 b) After MFT reset. two of three hardwired input from CCS with 3 second on delay. 过热器出口温度高(xx℃),CCS 来,三取二产生。该信号持续 5s. two of three hardwired input from CCS with 5 second on delay.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project 汽机跳闸且机组负荷>50%(硬接线输入,三取二产生) • Boiler total air flow is below 25%. any condition will trigger this protect: 点火失败,包含两层含义,任一条件满足即可 a) After MFT reset (initial ignition permit) and the LDO supply oil shut-off valve has opened. • Boiler re-heater protection trip. 高压主汽门(2 个)或高压调速汽门(4 个)关闭,同时 2 个高压旁路调整门关 b) Turbine’s either all RSV or all IV closed and Both LP bypass CVs are closed. three times of oil gun ignition failed. 再热器出口温度高(xx℃),CCS 来,三取二产生。该信号持续 5s. 中压主汽门(2 个)或中压调速汽门(2 个)关闭,同时 2 个低压旁路调整门关 • Ignite fail protection. • Boiler reheater outlet temperature high(xx℃).0 Page 15 of 74 . • Boiler super heater outlet temperature high(xx℃). if boiler demand above 20% and any or the following conditions will trigger the re-heater protection : 再热器保护跳闸,当锅炉指令>20%,同时以下任一条件满足: a) Turbine’s either all TV or all GV closed and Both HP bypass CVs are closed. 锅炉风量<25%,CCS 来,三取二产生。该信号持续 3s. MFT 复位后,3 次点火失败 DOCUMENT NO. includes two conditions as following. 1.

all the flowing conditions with 3 second on delay and with “Coal Burner Running memorize” will trigger this protection. two of three hardwired input from DCS supply power cabnet.: xxxxxx-xx Rev. 无煤层 3/4 检测有火信号 • Both of the primary air fans are stopped during any coal layer in service but no fuel oil layer running will cause the MFT. 油燃烧器检测无火 b) No 3/4 flame detected for all pulverizer layers. 2 台一次风机跳闸且任一煤层投运和无油油层运行 • Both DCS supply power loose . DCS电源都丢失,硬接线回路,三取二产生。 • All Boiler recycle pumps stopped 所有的炉水循环泵都停。 DOCUMENT NO.0 Page 16 of 74 . all the following conditions and with “Any Oil Burner Running memorize” will trigger this protection.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project • Loss of all fuel.the function will be implement in MFT hardwire panel. 1. Normal stoppage of the boiler will not trigger MFT. 失去全部火焰,如下条件在有“煤燃烧器投运记忆“信号全部满足,延时 3s,即产生信号(正 常停炉不会触发 MFT): a) No flame detected for all oil burners. 失去全部燃料,在有“燃烧记忆投运”信号在的前提下,以下条件都满足认为失去全部燃料: a) All twelve HFO burners oil valve closed or HFO header oil cut off valve closed 所有重油角阀关闭或重油快关阀关闭 b) All LDO burners oil valve closed or LDO header oil cut off valve closed 所有轻油角阀关闭或轻油快关阀关闭 c) All seven pulverizers stopped 所有七台磨煤机停运 • Loss of all flame.

0 Page 17 of 74 .6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project 4.2. the following steps will be executed: 当 MFT 发生后,执行以下动作: : • Activate the MFT trip relay 跳闸 MFT 继电器 • Trip all fuel oil burners.1. MFT Reset Conditions MFT 复位信号 MFT will be auto reset under all the following conditions effect: 炉膛吹扫完成,自动复位 MFT,以下条件全部满足,复位 MFT 继电器: • Furnace purge complete 炉膛吹扫完成 • No MFT Relay Trip exist MFT 继电器已跳闸 • No any MFT trip conditions exist 无 MFT 跳闸条件存在 • ICStriplex Aadvance controller worker normal ICStriplex Aadvance 控制器工作正常 • MFT Relay trip panel power MFT 继电器电源正常 4. 1.3.: xxxxxx-xx Rev. 所有点火枪直接切除退出并禁止点火(不吹扫) DOCUMENT NO. Actions after MFT MFT 动作 On occasion of any MFT conditions coming.1. this includes 跳闸所有油燃烧器,包括: a) Retract all oil gun directly (no oil gun post purge).

: xxxxxx-xx Rev.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project b) Prohibit oil gun ignition.ESP system DOCUMENT NO. ETS. and Soot blowing system. Bypass. 禁止油枪点火 c) Close all burner oil valves and atomizing valves 所有油角阀、雾化阀关闭 d) TO CORNER LOCAL PANEL MFT至各层角就地柜[硬接线] • Close all Fuel oil supply shut-off valves 关闭所有进油快关阀[含硬接线] • Trip all pulverizers 跳闸所有磨煤机[含硬接线] • Trip all coal Feeders 跳闸所有给煤机[含硬接线] • Close all pulverizer outlet dampers 关闭所有磨煤机出口门 • Trip both Primary Air Fans 跳闸所有一次风机[含硬接线] • Trip BFPT A、BFPT B 跳闸汽泵 A、B[硬接线] • Close Superheated Steam de-superheating water isolation MOV 关闭过热器减温水隔离门 • Close Reheated Steam spraying water isolation MOV 关闭再热器减温水隔离门 • Set all auxiliary SA damp to purge position 二次挡板置于吹扫位置 • Send the hardwired signal to DCS. 1.0 Page 18 of 74 .

The first OFT condition will be memorized and alarming on station LCD.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project 送 MFT 指令至 DCS(1-9)、ETS、旁路、吹灰、电除尘系统[硬接线] • Reject Forced air and Induced air PID controller to manual mode. 切送、引风自动,送引风按预定方案动作动、静叶;送风机、引风机、空预器全停引起的MF T要全停送、引风机,并将锅炉置于自然通风状态。延时1min. the software logic will stop the relevant device by DCS DO channel. At normal condition when MFT coming. or APH both tripped then the running FDF and IDF should tripped immediately and set the boiler at natural draft status 60 seconds later. IDF. MFT 设计为两冗余回路,软件连锁和硬件连锁回路。一般情况下,当 MFT 发生,软件将通 过 DCS 数字量输出通道停止相关设备,同时 MFT 继电器柜也会发送硬接线跳闸信号到这些 设备。如 MFT 发生时燃油跳闸阀将收到两个独立的关闭信号。 If DCS is not working. If MFT activated by FDF.2. operator also can stop these MFT hardwired device through hardware interlock loop by pressing the emergency button. the first out condition will reset by OFT reset signal. 即使 DCS 没有运行,操作员仍然可以按下急停按钮通过硬件连锁回路停止 MFT 硬接线连接 的设备。详细的 MFT 硬接线设备内容请查看相关文档。 4. On any dangerous situation which will keep boiler from safe operation occurs. and the MFT trip relay cabinet will also send a hardwired trip signal to these devices. OFT will fast cut off the running oil burners and close the oil supply shut-off valve. Oil Fuel Trip 油燃料跳闸 Oil fuel trip (OFT) logic inspects the fuel oil parameters. the fuel oil supply shut-off valve will receive two close command from separate panel when MFT.: xxxxxx-xx Rev. 1.自然通风保持15min MFT is designed as two redundant loops: software interlock and hardware interlock loop. 油燃料跳闸(OFT)逻辑检测油母管的各个参数,当有危及锅炉炉膛安全的因素存在时,产 生OFT。关闭进油快关阀,切除所有正在运行的油燃烧器。 FSSS continuously supervise the OFT conditions and will trigger the OFT if any of the condition occurs. DOCUMENT NO. For example.0 Page 19 of 74 .

6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project FSSS连续逻辑监视不同的OFT条件,如果其中任一个满足,FSSS逻辑就会产生OFT。当OFT跳 闸后,有首出跳闸原因显示;当OFT复位后,首出跳闸记忆清除。 4.2. 1.0 Page 20 of 74 . LDO OFT Conditions 轻油(LDO)OFT 跳闸条件 Any of the following conditions will cause LDO OFT: 轻油(LDO)OFT 跳闸条件(或): • MFT.: xxxxxx-xx Rev. 无轻油OFT跳闸条件存在 • LDO supply shut-off valve closed 轻油燃油跳闸阀关闭 • All LDO burner oil valves closed 所有轻油角阀关闭 • LDO oil leak test complete 轻油油泄漏实验完成 The actions after LDO OFT: 轻油 OFT 后采取以下动作: DOCUMENT NO. MFT • LDO supply oil pressure below low II value with 5 second on delay 燃油调节阀后进油压力低低,延时 5s • LDO instrument air header ressure below low II value with 15 second on delay 仪用压缩空气母管压力低低,延时 15s LDO OFT will be reset under all the following conditions effect: 以下条件全部满足,复位轻油(LDO)OFT: • No any LDO OFT conditions exist.1.

6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project • Tripping of all LDO burners.2. 无重油(HFO)OFT 跳闸条件存在 • HFO supply shut-off valve closed 重油(HFO)进油快关阀关闭 • All HFO burner oil valves closed 所有重油(HFO)角阀关闭 DOCUMENT NO. MFT • HFO supply oil pressure below low II value with 5 second on delay 燃油调节阀后进油压力低低,延时 5s • HFO atomizing steam pressure below low II value with 15 second 雾化蒸汽母管压力低低,该信号至少持续 15s • HFO Steam temperature pressure below low II value with 15 second 重油温度低低,该信号至少持续 15s HFO OFT will be reset under all the following conditions effect: 以下条件全部满足,复位重油(HFO)OFT: • No any HFO OFT conditions exist.2. HFO OFT Conditions 重油(HFO)跳闸条件 Any of the following conditions will cause HFO OFT: 重油(HFO)OFT跳闸条件: • MFT. 1.0 Page 21 of 74 . 跳闸所有轻油(LDO)燃烧器,MFT后关闭吹扫阀,但OFT发生并且无MFT发生不关闭吹扫阀 • Close the LDO supply shut-off valve 关闭轻油(LDO)进油快关阀 4. but purge valves will not close.: xxxxxx-xx Rev. and will start the post purge process if MFT does not happen simultaneously.

and will start the post purge process if MFT does not happen simultaneously. The detailed function is as following: 公用逻辑是包括油泄漏试验,炉膛吹扫,FSSS 辅助设备控制,DCS 与其他系统的接口。具 体功能如下: 1. Ensures furnace purge success and no any fuel stored in furnace before boiler ignites 确保锅炉点火前炉膛吹扫干净,点火前无燃料积存于炉膛。 3. boiler purge function and auxiliary FSSS device control. Establish the ignition condition including LDO ignition permission. and the interface of DCS with other systems. but the burner atomizing valve and purge valve will not be closed. 跳闸所有油燃烧器,MFT 后关闭雾化蒸汽阀、吹扫阀,但 OFT 发生并且无 MFT 发生不关闭 雾化蒸汽阀、吹扫阀 • Close the HFO supply shut-off valve 关闭重油(HFO)进油快关阀 5. 通过油泄漏实验保证供油管路无油泄漏。 2. HFO ignition permission. Forbid oil layer to start before all relevant oil ignite permissions are satisfied. Common Control Logic 公用控制逻辑 5. DOCUMENT NO.0 Page 22 of 74 . Common Control Logic Overview 公用控制逻辑概述 The common control logic include oil leak function.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project • HFO oil leak test complete 油泄漏试验成功 The actions after HFO OFT: 重油(HFO)OFT 发生后,联锁以下设备动作: • Trip all HFO burner.: xxxxxx-xx Rev. 1.1. Ensures no oil will leak in fuel oil supply pipe by executing the fuel oil leak test procedure.

these two fuel oil system should be performed the oil leak test separately. Control the auxiliary devices of FSSS like fuel oil shut-off valve. 完成 FSSS 辅助设备控制。如进油快关阀、火检冷却风机、磨煤机密封风机等控制。 5.Pulverizer sealing air fan. it could be by-passed. LDO is available only in the BC、EF layer.2.1. and FG layer. In KSK power project. fuel oil system includes Light Diesel Oil system (LDO) and Heavy Fuel Oil system (HFO). cooling air fan. 1. or MFT reset but any coal layer is in service [MFT 继电器已跳闸]或[煤层运行并且 MFT 复位] DOCUMENT NO.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project 预点火操作,建立点火条件,包括 LDO 点火条件、HFO 油点火条件条件。在未满足相应点火 条件时,油层不得点火 4. and HFO is available in the AB. The test will be performed to check whether fuel oil leakage is there between the fuel oil supply shut-off valve and all burner oil valves.: xxxxxx-xx Rev. If the test is confirmed to be unnecessary. LDO Leak Test Procedure 轻油(LDO)试验过程: The following is the LDO leak test permissive conditions: 以下条件全部满足,认为轻油(LDO)母管泄漏试验准备就绪: • MFT activated.2.Fuel oil leak test succeed is one of the furnace purge permit conditions. CD. 为防止供油管路泄漏(包括漏入炉膛),油系统泄漏试验是针对进油快关阀、及单个油角阀 的密闭性所做的试验。油系统分轻油(LDO)系统及重油(HFO)系统,各油系统依次进行油泄漏 试验。操作员直接在 CRT 上发出轻油(LDO)或重油(HFO)泄漏试验指令。同时设计了泄漏试 验旁路功能。在非必要的情况下,油泄漏实验会被旁路,考虑到锅炉安全,这种操作不推荐。 5. Operator can send the LDO/HFO fuel oil leak test start command on LCD graphics.0 Page 23 of 74 . but this is not recommended for safe boiler operation. Fuel Oil Leak Test 油泄漏实验 The Fuel Oil Leak test logic is designed to prevent the fuel oil leak from supply oil pipeline (include leak to furnace).

and then the oil pressure shall be checked for 180 second period. operator can push the button labeled with “start LDO Leak Test” on LCD to start the test. check the leak point and do the test again. If the oil pressure after filling is normal. If the filling oil pressure could not reach 25bar during 60 second after the supply shut-off valve opened. and it will be closed after 60 Second when the oil pressure before LDO return valve is greater than 25 bar. open the LDO supply shut-off valve and LDO supply oil pressure adjust CV and the message “LDO Oil Leak Test in Progress” will be displayed on station LCD. LDO supply oil shut-off valve is closed. the message “LDO Leak Test Permit” will be displayed on station LCD. The following procedure will be started: 若允许条件满足,将在 CRT 上指示“轻油(LDO)泄漏试验允许”,这时可以从 CRT 上发出“轻 油(LDO)泄漏试验”指令,指令发出后,关闭轻油(LDO)回油阀,旁路 MFT 硬接线跳轻油(LDO) 快关阀指令、打开轻油(LDO)快关阀、压力调整阀,同时在 CRT 上指示“油泄漏试验在进行中”, 并自动进行下列步序: 1. If the filling oil pressure falls below than 20 bar.5MPa),则发出“充油失败”信号。 检查泄漏点,消除后重新做燃油泄漏试验。 2.: xxxxxx-xx Rev.5MPa)关闭轻 油(LDO)进油快关阀;若在 60S 内,油压未达到规定值(2. check the leak point and do the test again. the logic will close LDO return header shut-off valve. the message “Fill Oil Load Failure” will be occurred. 1. Opening of LDO supply oil shut-off valve to fill the oil into header pipeline. When the test demand output.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project • LDO Supply oil pressure normal 轻油供油压力正常 • LDO supply oil shut-off valve closed 进油快关阀关状态 • All LDO burner oil valves closed 所有轻油(LDO)油角阀关闭 After all the conditions has been satisfied. DOCUMENT NO.0 Page 24 of 74 . 打开轻油(LDO)进油快关阀充压,待轻油(LDO)回油阀前压力正常后(高于 2. the message “LDO burner oil valve Leak” will be displayed. send the bypass command to MFT hardwired trip relay for LDO supply shut-off valve.

6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project 若燃油母管压力合格,关闭轻油(LDO)进油快关阀,开始 180 秒的油压监视。若回油阀前压 力低于 2. if the LDO return oil shut-off valve is not closed or oil pressure not lower than 0. the message “LDO Oil Leak Test successes” will be displayed on station LCD.5 bar.5 bar then the message “Oil Unload Failure” will be displayed. 若轻油(LDO)回油阀前压力在 180S 之内保持在 2. If no any oil leak or failure signal occurs during the all LDO oil leak test procedure. After 90 seconds.0 Page 25 of 74 . the logic will auto open the LDO return oil shut-off valve to release the oil pressure in oil pipeline. 若在这期间,无任何泄露泄露信号发生,则发出“油泄漏实验成功”信号。整个轻油泄露试 验过程时间 450s,画面上会同时计时 During the LDO oil leak test. If the oil pressure is greater than 20 bar for more than 180 seconds.: xxxxxx-xx Rev.检查泄漏点,消除后重新做燃油泄漏试验。 3. If the LDO return oil shut-off valve closed after successful oil unloads. and auto close it after the oil pressure falls below 0.2Mpa,则发出“油快关阀 泄露”信号。 5. any of the following conditions will cancel the test procedure: 以下信号将取消轻油泄漏实验: • MFT trip pulse MFT 脉冲 • MFT reset pulse MFT 复位脉冲 • Fill Oil Failure pulse DOCUMENT NO. the logic will send the message “LDO supply oil shut-off valve Leak”. The total LDO oil leak test will be completed in about 450 second. If the oil pressure becomes greater than 2 bar.0MPa 以上,开回油阀,管路泄油。若 90 秒内,回油阀未打开,则发出“泄油失败”信号。 4. 1. 若回油阀泄油成功,开始 120 秒的油压监视,若回油阀前压力≥0. and the test countdown timer will be displayed also. then start the oil pressure check within a 120 seconds period.0MPa,则发出“油角阀泄露”信号.

6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project 充油失败脉冲 • LDO burner oil valve leak pulse 轻油燃烧器油角阀泄漏脉冲 • LDO supply oil shut-off valve leak pulse 轻油燃油快关阀泄漏脉冲 • LDO oil Unload failure pulse 轻油泄油失败脉冲 • LDO oil Leak test success pulse 轻油泄漏油实验成功脉冲 LDO Oil Leak Test success signal will be reset under any of the following conditions: 以下信号将复位轻油泄露试验成功信号: • MFT trip pulse MFT 跳闸脉冲 • LDO oil Leak Test in Progress pulse 轻油油泄漏实验进行中脉冲 5.0 Page 26 of 74 . or LDO layer in service or any coal layer is in service [MFT 继电器已跳闸]或[煤层运行并且 MFT 复位] • HFO supply oil shut-off valve closed DOCUMENT NO.: xxxxxx-xx Rev. HFO Leak Test Procedure 重油(HFO)试验过程: The HFO have the similar Leak test procedure with the LDO test procedure. 1.2.2. 重油泄漏实验与轻油泄露试验相同。 The following is the HFO leak test permissive conditions: 以下条件全部满足,认为重油(HFO)母管泄漏试验准备就绪: • MFT activated.

5MPa)关闭重 油(HFO)快关阀;若在 60S 内,油压未达到规定值(2.0 Page 27 of 74 . The following procedure will be started: 若允许条件满足,将在 CRT 上指示“重油(HFO)泄漏试验允许” ,这时可以从 CRT 上发出“重油 (HFO)泄漏试验”指令,指令发出后,关闭重油(HFO)回油阀,打开重油(HFO)快关阀、压力调整 阀,同时在 CRT 上指示“油泄漏试验在进行中”,并自动进行下列步序: 1. If the filling oil pressure falls below than 20 bar. send the bypass command to MFT hardwired trip relay for HFO supply shut-off valve.检查泄漏点,消除后重新做燃油泄漏试验。 DOCUMENT NO. 1. 打开重油(HFO)快关阀充压,待重油(HFO)回油阀前压力正常后(高于 2. 若燃油母管压力合格,关闭重油(HFO)快关阀,开始180秒的油压监视。若回油阀前压力 低于2.5MPa),则发出“充油失败” 信号。检查泄漏点,消除后重新做燃油泄漏试验。 2. the logic will close HFO return header shut-off valve.: xxxxxx-xx Rev.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project 重油燃油快关阀关闭 • All HFO burner oil valves closed 所有重油(HFO)油角阀关闭 • HFO supply pressure normal 重油压力正常 After all the conditions has been satisfied. the message “HFO Leak Test Permit” will be displayed on station LCD.0MPa,则发出“油角阀泄露”信号. check the leak point and do the test again. open the HFO supply shut-off valve and HFO supply oil pressure adjust CV and the message “HFO Oil Leak Test in Progress” will be displayed on station LCD. Opening of HFO supply oil shut-off valve to fill the oil into header pipeline. If the filling oil pressure could not reach25bar during 60 second after the supply shut-off valve opened. When the test demand output. HFO supply oil shut-off valve will be closed. If the oil pressure after filling is normal. it will be closed after 60 second when the oil pressure before the HFO return valve is greater than 25 bar. check the leak point and do the test again. the message “HFO burner oil valve Leak” will be displayed. operator can push the button labeled with “start HFO Leak Test” on LCD to start the test. and then the oil pressure shall be checked for 180 seconds. the message “Fill Oil Failure” will be occurred.

if the HFO return oil shut-off valve is not closed or oil pressure not lower than 0. the logic will auto open the HFO return oil shut-off valve to release the oil pressure in oil pipeline. If no any oil leak or failure signal occurs during the all HFO oil leak test procedure. then start the oil pressure check within a 120 seconds period.5 bar then the message “Oil Unload Failure” will be displayed 若重油(HFO)回油阀前压力在 180S 之内保持在 2.2Mpa,则发出“油 快关阀泄露”信号。 5. If the oil pressure becomes greater than 2 bar. If the HFO return oil shut-off valve is closed after successful oil unloads. the logic will send the message “HFO supply oil shut-off valve Leak”. 1. any of the following conditions will cancel the test procedure: 在试验的过程中,以下任一条件取消重油(HFO)泄漏试验过程: • MFT trip pulse MFT 跳闸脉冲 • MFT reset pulse MFT 复位脉冲 • Fill Oil Failure pulse 充油失败脉冲 • HFO burner oil valve leak pulse DOCUMENT NO. and auto close it after the oil pressure falls below 0. 若在这期间,无任何泄露泄露信号发生,则发出“油泄漏实验成功”信号。整个轻油泄 露试验过程时间 450s,画面上会同时计时 During the HFO oil leak test. 若回油阀在 90 秒内关闭,开始 120 秒的油压监视,若回油阀前压力≥0.0 Page 28 of 74 . the message “HFO Oil Leak Test successes” will be displayed on station LCD.0MPa 以上,开回油阀,管路泄油。若 90 秒内,回油阀未关闭,则发出“泄油失败”信号。 4. After 90 seconds. The total HFO oil leak test will be completed in about 450 seconds.: xxxxxx-xx Rev.5 bar.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project 3. If the oil pressure is greater than 20 bar for more than 180 seconds. and the test countdown timer will be displayed also.

The purpose of furnace purge is to clean the residues combustible matters to prevent the deflagration during boiler ignition. 1. furnace must be purged with proper air flow rate for a predefined time before any fuel enters the furnace.3.: xxxxxx-xx Rev. and the induced draft fans which is used for transfer flue gas to chimney. Excess combustible matters may be accumulated at the boiler convection pass.0 Page 29 of 74 . Furnace Purge 炉膛吹扫 As per the basic rules of NFPA85. If these combustible matters mixed with proper air rate and meet the ignition energy source that may lead to the boiler explosion. Hence boiler purging is required after every MFT before the boiler start up. 根据 NFPA85,在燃料进入炉膛之前,必须在合适的风量下对炉膛进行设定时间的吹扫。在锅炉 对流烟井、烟道和将烟气送至烟囱的引风机等处均有可能积聚过量的可燃物,当这种可燃物与 DOCUMENT NO.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project 重油燃烧器油角阀泄漏脉冲 • HFO supply oil shut-off valve leak pulse 重油燃油跳闸阀泄漏脉冲 • HFO Oil Unload failure pulse 重油泄油失败脉冲 • HFO Oil Leak test success pulse 重油油泄漏实验成功脉冲 HFO Oil Leak Test success signal will be reset under any of the following conditions: 以下任一条件复位重油(HFO)泄漏试验成功信号: • MFT trip pulse MFT 继电器跳闸脉冲 • HFO Oil Leak Test in Progress pulse 重油泄漏油实验进行脉冲 5. flue pass.

Furnace Purge Permissive Conditions 炉膛吹扫允许条件 The following conditions must be satisfied for the furnace purge cycle: Primary furnace purge condition lists are as below: 炉膛在吹扫时,必须满足下列所有条件。 吹扫条件:(一次吹扫条件) • MFT activate MFT 继电器跳闸 • All burner oil valves and its purge valves.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project 适当比例空气混合,遇到点火源时,即可能引燃而导致炉膛爆炸。因此,MFT 之后锅炉启动前, 都必须进行炉膛吹扫。 炉膛吹扫的目的是将炉膛内的残留可燃物质清除掉,以防止锅炉点火时发生爆燃。 5.: xxxxxx-xx Rev.3.1.0 Page 30 of 74 . atomizing steam/air valves are closed 所有油角阀及其吹扫阀,雾化阀全关 • All pulverizers stopped 所有磨煤机机停运 • All coal feeders stopped 所有给煤机停运 • All pulverizer outlet dampers closed 所有磨煤机出口门关闭 • All Primary Air Fan stopped 所有一次风机停运 • Any Air Pre Heater running 任一空预器运行 • Any Induced Draft Fan running 任一引风机运行 DOCUMENT NO. 1.

Then DOCUMENT NO.: xxxxxx-xx Rev. the message “Purge Ready” will be displayed on LCD. the “Furnace Purge Required” will be generated.3. 1.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project • Any Forced Draft Fan running 任一送风机运行 • No any MFT conditions exist 无 MFT 跳闸条件存在 • No any flame detected in furnace (All flame Scanners shows no flame) 全炉膛无火焰 Secondary furnace purge conditions list as below: 二次吹扫条件: • total air flow rate between 30% and 40% 炉膛风量在 30%--40%之间 • Boiler drum level normal (between -150mm and 150mm) 汽包水位正常(-150mm---150mm) • Furnace pressure normal (between -300Pa and 300Pa) 炉膛压力正常(-300Pa—300Pa) • Fuel oil leak test success or test bypassed 油泄漏试验成功或油泄漏试验旁路 • SOFA air damper closed SOFA 风门关闭 • Swaying burner tilt position horizontal 燃烧器火嘴水平位 5. and if all primary purge conditions are satisfied.2.0 Page 31 of 74 . Furnace Purge Procedure 炉膛吹扫过程 After MFT occurs.

the purge timer will be reset DOCUMENT NO. 在吹扫过程中,FSSS 逻辑连续监视一次吹扫允许条件及二次吹扫允许条件。一次吹扫允许条件 是 FSSS 系统进入吹扫模式所必须具备的条件;二次吹扫允许条件是启动吹扫计时器所必须具备 的条件。 If the secondary purge conditions (e. If the primary purge conditions are not satisfied during the purge process. purge countdown timer will also be started. total air flow less than 30%) are not satisfied during purge process.g.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project operator can push the button labeled with “Start Purge” to start the furnace purge procedure. the purge timer will be started once more. The message “Furnace Purge in Progress” will be displayed on LCD. 为了使炉膛吹扫彻底、干净,吹扫过程必须在 30%-40%的额定风量下持续 5 分钟。 During purge process. The purge time is 300 second as predefined. But the purge procedure not exit. The primary purge conditions are the necessary condition for FSSS goes into purge mode. then it will wait for the secondary purge conditions becomes true. After the secondary purge conditions are satisfied again. the purge timer will be reset. 主燃料跳闸(MFT)后,自动产生“请求炉膛吹扫”信号,当一次吹扫条件全部满足后,在 CRT 上指示“吹扫准备就绪”信号,这时操作员就可以启动吹扫。 The logic will auto start the LDO/HFO fuel oil leak test and set the auxiliary air dampers to the purge position first after receiving the start command. and when all purge permissions satisfied the furnace purge start actually.: xxxxxx-xx Rev. 1.0 Page 32 of 74 . and the secondary purge conditions will start the purge timer. FSSS logic will continuously supervise all the primary and secondary purge conditions. and the message “Purge Interrupt” will be blinking displayed on LCD. the purge procedure will be stopped and FSSS exit the purge mode. the purge procedure must be lasted 300 seconds with between 30% and 40% rated total air flow rate. 控制逻辑将自动进行轻油和重油油泄漏实验,并将二次风挡板置到吹扫位,等待二次吹扫条 件满足后,炉膛吹扫开始,CRT 上指示“炉膛吹扫进行中”,吹扫计时器开始倒计时,时间 为 300 秒。 In order to purge the furnace completely and cleanly.

当所有吹扫条件全部满足并且持续 5 分钟,吹扫完成,在 CRT 上指示“炉膛吹扫成功”信号, 吹扫结束。 Furnace purge complete signal is the necessary condition for MFT reset. “炉膛吹扫成功”信号是复位 MFT 的必要条件。 The MFT pulse will clear the “Purge Complete” signal. If not in purge mode. the message “Purge Complete” will displayed on LCD.1.0 Page 33 of 74 . 1. LDO Ignition Conditions 轻油(LDO)点火允许条件 The following conditions must be all satisfied to permit the LDO ignition: 以下条件全部满足,产生“轻油(LDO)点火允许”信号: • MFT reset MFT 已复位 • LDO OFT reset 轻油(LDO)OFT 已复位 • LDO supply shut-off valve opened DOCUMENT NO.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project simultaneous. 在吹扫过程中二次吹扫允许条件(如锅炉风量>30%额定风量)不满足时,吹扫计时器就会清零, 但并不中断吹扫,待二次吹扫允许条件满足后,吹扫计时器又自动开始计时;但如果某个一次 吹扫允许条件不满足了,就会导致吹扫中断,同时吹扫计时器清零。如果吹扫中断,操作员就 要重新启动吹扫程序。 If the purge procedure lasts for 300 seconds and all purge conditions are satisfied.: xxxxxx-xx Rev.4. the operator needs to start the purge procedure manually again. Oil Fuel Ignition condition 油点火允许条件 5.4. MFT 发生时,通过一个 MFT 脉冲信号清除“炉膛吹扫成功”信号 5.

6 x 600 MW KSK Mahanadi
DCS FSSS WRITE UP
Thermal Power Project
轻油进油快关阀开状态
• Flame detector cooling air pressure normal
冷却风压力正常
• Instrument air pressure normal
仪用空气压力正常
• Boiler drum level normal
汽包水位正常
• Furnace pressure normal
炉膛压力正常

5.4.2. HFO Ignition Conditions 重油(HFO)点火允许条件
The following conditions must be all satisfied to permit the HFO ignition:
以下条件全部满足,产生“重油(HFO)点火允许”信号:
• MFT reset
MFT 已复位
• HFO OFT reset
重油(HFO)OFT 已复位
• HFO supply shut-off valve opened
重油进油快关阀开状态
• Flame detector cooling air pressure normal
冷却风压力正常
• Atomizing steam pressure normal
雾化蒸汽压力正常
• Atomizing steam temperature normal

DOCUMENT NO.: xxxxxx-xx

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雾化蒸汽温度正常
• HFO supply oil temperature normal
油温正常
• Any oi lay running or any coal layer running
轻油 BC/EF 层运行或任意煤层投运
• Boiler drum level normal
汽包水位正常
• Furnace pressure normal
炉膛压力正常

5.5.

Oil Shutoff Valve logic 进油快关阀逻辑

After the successful fuel oil leak test, FSSS will auto reset the OFT and then operator can
open the supply oil shut-off valve.
油泄漏试验成功后,FSSS自动复位OFT,运行人员发出打开进油快关阀指令,打开进油快关
阀.
If OFT is there, FSSS will auto close the supply oil shut-off valve.
当 OFT 跳闸发生时,自动关闭进油快关阀。
During fuel oil leak test process, FSSS will override open the supply oil shut-off valve, and
close it when the filling oil pressure reaches the predefined value.
在进行油泄漏试验,强行打开进油快关阀,待充油压力达到规定值后,关闭进油快关阀。

5.5.1. LDO Supply Oil Shut-off Valve 轻油(LDO)快关阀
The following is the open permissive conditions (and):
• LDO burner oil valve closed
• LDO supply oil Pressure Normal
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• LDO leak test in progress or Leak test OK
The following is the auto open condition:
• LDO leak test start command
The following is the auto close conditions (or):
• LDO leak test close the supply shut-off valve command
• LDO OFT and not in LDO leak test
• Fill oil failure during LDO leak test
开允许(与):
• 轻油(LDO)角阀关闭
• 供油压力正常
• 轻油(LDO)泄漏试验进行指令或泄漏试验完成
自动开:
• 轻油(LDO)泄漏试验进行指令
自动关(或):
• 轻油(LDO)泄漏试验正在进行且轻油(LDO)泄漏试验关请求
• 轻油(LDO)泄漏试验不在进行且发生轻油(LDO)OFT 跳闸条件
• 充油失败

5.5.2. HFO Supply Oil Shut-off Valve 重油(HFO)快关阀
The following is the open permissive conditions (and):
• HFO burner oil valve closed
• HFO Supply oil pressure normal
• HFO leak test in progress or HFO leak test ok
The following is the auto open condition:
• HFO leak test start command
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LDO Return Oil Shut-off Valve 轻油(LDO)回油快关阀 The following is the auto open condition: • LDO leak test open the return shut-off valve command The following is the auto close conditions (or): • LDO leak test start command • LDO leak test unload oil command • MFT 自动开: • 轻油(LDO)泄漏试验来开指令 自动关(或) DOCUMENT NO. 1.3.0 Page 37 of 74 .6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project The following is the auto close conditions (or): • HFO leak test close the supply shut-off valve command • HFO OFT and not in LDO leak test • Fill oil failure during LDO leak test 开允许(或): • 重油(HFO)角阀关闭 • 供油压力正常 • 重油(HFO)泄漏试验进行指令或泄漏试验完成 自动开: • 重油(HFO)泄漏试验进行指令 自动关(或): • 重油(HFO)泄漏试验正在进行且重油(HFO)泄漏试验关请求 • 重油(HFO)泄漏试验不在进行且发生重油(HFO)OFT 跳闸条件 • 充油失败 5.5.: xxxxxx-xx Rev.

4. It’s very important to keep the flame detector probes cooled and cleaning.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project • 轻油(LDO)泄漏试验运行指令 • 轻油(LDO)泄漏试验卸油后关阀指令 • MFT 信号 5. HFO Return Oil Shut-off Valve 重油(HFO)回油快关阀 The following is the auto open condition: • HFO leak test open the return shut-off valve command The following is the auto close conditions (or): • HFO leak test start command • HFO leak test unload oil command • MFT 自动开: z 重油(HFO)泄漏试验来开指令 自动关(或): z 重油(HFO)泄漏试验运行指令 z 重油(HFO)泄漏试验卸油后关阀关指令 z MFT 信号 5.0 Page 38 of 74 . 1.: xxxxxx-xx Rev. 火焰检测器的探头安装于炉膛燃烧器的周围,对火检器探头的冷却和清洁非常重要,这直接 影响火焰检测器的稳定性和寿命。 DOCUMENT NO. the high temperature will reduce the flame detector working stability and life.6.5. Flame Detector Cooling Air Fan 火检冷却风机 The flame detector probes are mounted around the furnace burners.

When the running air fan tripped or the outlet pressure is not sufficient. the operator can put the cooling air fan A in standby status by pressing the button labeled with “STBY” on station LCD.: xxxxxx-xx Rev. 1.0 Page 39 of 74 . The unit contains two probe cooling air fans to provide cooling air for flame detector probes.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project The flame detector cooling air fan can provide the sufficient cooling air flow to make the probe working normally.6.1. In general. or by pressing the button on local control panel: 当以下条件全部满足时,运行人员通过操作画面上的“备用”按钮或就地面板上“备用”按 钮,可以使火检冷却风机A处于备用状态,条件是: • Cooling air fan A not running and Cooling air fan B running 火检冷却风机A未运行 Any of the following conditions will reset the cooling air fan A in standby 切备用: • Operator press the release button labeled with “STBY” on LCD 运行人员解除火检冷却风机A“备用”操作 • The cooling air fan A is running 火检冷却风机A运行 The following is the cooling air fan A logic: Auto start condition (or): • The cooling air fan B protection trip when fan A is in standby DOCUMENT NO. the standby fan will be auto started by logic 火检冷却风机为各个火焰检测器提供足够压力的冷却风,以保证火焰检测器的正常运行。配 置二台火检冷却风机,正常情况下只要单台火检冷却风机运行即可以提供足够的冷却风压, 另一台火检冷却风机处于热备用状态。当正在运行的火检冷却风机事故跳闸或出力不够时, 联锁启动备用的火检冷却风机。 5. Flame Detector Cooling Air Fan A 火检冷却风机 A If all the following conditions are satisfied. one is in service and the other is in stand by.

: xxxxxx-xx Rev. The LDO control logic includes LDO layer control.1. Flame Detector Cooling Air Fan B 火检冷却风机 B The flame detector cooling air fan B has the similar logic that of fan A. 逻辑同 A。只是逻辑中 A、B 分别改为 B、A。 6. LDO Control Logic 轻油燃烧器控制逻辑 Boiler can be ignited only after the furnace purge completed and all LDO ignition permissive conditions are satisfied.2. FUEL OIL CONTROL LOGIC 油燃烧器控制逻辑 6. any other ignition energy source like coal burner’s flame is not permitted. and single control. coupling control. 1.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project • Any of the flame detector air head pressure low when fan A is in standby Stop permissive condition (or): • The cooling air fan B running and head pressure not low with 20s delay • MFT occurs with 2 hours delay 自动启动(或) : z 当火检冷却风机 A 在备用状态,且火检冷却风机 B 事故跳闸 z 当火检冷却风机 A 在备用状态时,火检冷却风母管压力低 停允许(或): z 火检冷却风机 B 运行并且压力不低 20 秒 z MFT 动作后 2 小时 5.0 Page 40 of 74 . 锅炉经过炉膛吹扫,并且所有轻油(LDO)点火条件全部满足后,锅炉才能点火启动。轻油(LDO) 燃烧器只能依靠自己所属的高能点火器进行点火,不允许依靠其它煤燃烧器的火焰进行点火。 其控制分为油层控制、对角控制、单独控制。 DOCUMENT NO.6. LDO burner can be ignited by the high-energy arc ignitor.

and LDC EF burners have the similar logic.: xxxxxx-xx Rev.g. LDO Layer Control(e. 1. BC2. and BC4 oil gun with 10 seconds interval. BC3. this document only describes the LDO BC burner. LDO 有二层油燃烧器 BC、EF,本文档仅用 BC 作说明,EF 逻辑是类似的。 6. and BC4 oil gun running normally. BC) 油层控制(以 BC 为例) The BC oil layer will be start under any of the following conditions effect: 以下任一条件满足,产生BC油层启动指令: • Operator start the BC oil layer 运行人员启动BC油层 • RB start the BC oil layer RB信号来 When the BC oil layer received start command.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project LDO burner system includes two layers. BC3. 当BC油层启动时,FSSS逻辑将按照BC1、BC3、BC2、BC4的顺序自动投运BC油层,每个油枪之 间的间隔时间为10s。BC1、BC3、BC2、BC4启动完后,延时2s,发出“BC油层启动完成信号 ”。 The BC oil layer start command will be reset under any of the following conditions: 以下任一条件满足,复位BC油层启动指令: • MFT MFT • OFT OFT • BC layer start complete pulse BC油层启动完成信号,脉冲信号 DOCUMENT NO. The signal “BC layer start complete” will be sent after BC1.1. FSSS logic will auto start the BC oil layer with the sequence of BC1.1.0 Page 41 of 74 . BC2.

LDO Single Control (e.0 Page 42 of 74 . 当运行人员停运BC油层时,FSSS逻辑将按照BC1、BC3、BC2、BC4的顺序自动停运BC油层,每 个油枪之间的间隔时间为5S。BC1、BC3、BC2、BC4停止以后,延时2s,发出“BC油层停止完 成信号”。 “BC oil layer in service” signal will be established when three of four BC layer burners are running.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project • BC layer stop demand 手动停运油层 The following condition will stop the BC oil layer: 以下条件满足,产生BC油层停止指令: • Operator stop the BC oil layer 运行人员停止BC油层 When the BC oil layer receives stop command from the operator.3.: xxxxxx-xx Rev. DOCUMENT NO. other LDO burners have the similar logic. and BC4 oil gun stopped with 2 second on delay. 1. BC1) 单只轻油(LDO)燃烧器控制(以 BC1 为例) This document only describes the LDO BC1 burner. the difference is only start (stop) the BC1/BC3 or BC2/BC4 oil guns when LDO coupling control logic received the start (stop) command. BC3. 当BC层油中有至少3角投运时,认为BC层油投运。 6. and BC4 oil gun with 5 seconds interval. BC2. BC3.1. FSSS logic will auto stop the BC oil layer with the sequence of BC1. 对角控制和层控制基本相同,区别在于一次仅启动/停止 1、3 号角或 2、4 号角 6. BC2.1. LDO Coupling Control 轻油燃烧器对角控制 LDO coupling control have the similar logic with layer control.2.g. The signal “BC layer stop complete” will be sent after BC1.

0 Page 43 of 74 . So the “Initial ignition permit condition” will lose when any of the oil guns ignites failed to disable the oil gun start during the FSSS in purge process. If any oil gun is running in furnace normally. FSSS logic will start the 1 minute post purge to ensure that no combustible matters will be accumulated in furnace. 1.: xxxxxx-xx Rev. After 1 minute “Initial ignition permit condition” will occurs again. the “Initial ignites permit condition” will always exist. 当第一支轻油(LDO)枪点火失败,为了确保在炉膛内不积聚燃料(点油枪时进入炉膛的油) ,FSSS逻辑要启动1分钟的吹扫。因此任一油枪点火失败,“初始点火允许”条件就中断1分 钟,在这1分钟内,不允许点任何油枪。1分钟之后,“初始点火允许”条件再次满足,运行 人员又可以点油枪了。当炉膛内已有油枪投运后,“初始点火允许”条件一直满足。系统允 许两次点火失败,第三次点火失败产生MFT。 DOCUMENT NO. FSSS logic permit two times of oil gun ignition failure and the third oil gun ignition failure will activate the MFT.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project The following conditions are LDO BC1 burner start permissive conditions: 以下条件全部满足,允许BC1轻油(LDO)燃烧器启动: • LDO ignition permissive condition exists 轻油(LDO)点火允许条件满足 • BC1 burner oil valve closed BC1 油阀关闭 • No BC1 burner trip condition exists 无 BC1 轻油(LDO)燃烧器跳闸条件 • Initial ignition permissive condition exists 初始点火允许 • BC1 burner ignition system in remote BC1 角阀门供电都正常 “Initial ignition permit condition” is explained in detail below: 解释一下“初始点火允许”的概念: If the first LDO oil gun ignition failed.

Opening the oil gun purge valve and closure of it after 10 seconds later. Extend the oil gun 伸入油枪 2.0 Page 44 of 74 . After the burner oil valve opening. Extend the high-energy arc ignitor and spark 伸入高能点火器并发火。 4. any of the following command will start the BC1 burner: 在BC1轻油(LDO)燃烧器允许条件满足的前提下,以下任一条件满足启动BC1燃烧器 • Operator Manual start command 操作员手动启动 • LDO layer start command 层操指令来启动 • LDO BC1/BC3 coupling start command 对角启动 • Operator Manual start command in local 操作员就地启动 The following is the BC1 burner start sequence: BC1 油燃烧器点火的步序为: 1.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project With the LDO BC1 burner start permissive conditions.: xxxxxx-xx Rev. Opening the burner oil valve 开启油枪进油门。 5. Oil gun running successfully. if the BC1 flame can be detected during 10 seconds then the ignitor sparking is stopped and retracted. 1. (No this pre-purge process if RB start this oil gun) 开启油枪吹扫阀,时间10s关闭吹扫阀。(RB来无吹扫时间) 3. 油枪进油门开启后,10 s内检测到火焰,则停止发火器发火并退出,油枪投运成功 DOCUMENT NO.

stop the high-energy arc ignitor sparking and retract it.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project “BC1 burner flame on” signal will be established if all of the following conditions exist: 以下条件全部满足,认为 BC1 角油燃烧器有火: • BC1 flame detected BC1 火焰检测有火 • BC1 oil valve opened BC1 油角阀全开 “BC1 burner in service” signal will be established if all of the following conditions exist: 以下条件全部满足,认为 BC1 角油燃烧器投运: • BC1 flame detected BC1 火焰检测有火 • BC1 oil valve opened BC1 油阀开 • BC1 purge valve closed BC1 吹扫阀关闭 • BC1 oil gun extended BC1 油枪进到位 Note: If no flame detected during 10 seconds after oil valve is opened. At this time. 注:当油枪进油门开启后10s内未能检测到火焰,则为点火失败,属油燃烧器的一种故障, 即关闭油枪进油门;若无MFT,则开吹扫阀,进行吹扫,吹扫完成后退出油枪。若发生MFT, 则关闭吹扫阀,并停止发火器发火、退出高能点火器和退出油枪。 DOCUMENT NO. 1. if no MFT occurs the logic will open the purge valve to start the post-purge process.0 Page 45 of 74 . this is the burner failure and will close the oil valve immediately.: xxxxxx-xx Rev. but if MFT/OFT occurs on burner failure the logic will directly retract the oil gun. and retract the oil gun when purge complete. logic will consider ignition failure.

: xxxxxx-xx Rev. Closing of the purge valve. the high-energy arc ignitor will not be extended. Closure the burner oil valve 关闭油枪进油门 2. or LDO BC1/BC3 coupling stop. the oil gun will be retracted. The oil gun purge process shall be started within 60 seconds. or operator manual stop 顺停或对角停BC油燃烧器或运行人员停止BC1油燃烧器指令 • MFT MFT • LDO OFT 轻油 OFT • BC1 oil gun still not extended after BC1 burner in fire mode after 8 seconds BC1油燃烧器在点火/运行方式8s后,BC1油枪仍未进到位 DOCUMENT NO. 吹扫60s后,并退出 5.0 Page 46 of 74 . 1.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project The following is the BC1 burner stop sequence: BC1轻油(LDO)燃烧器顺控停用的步骤: 1. But if any coal layer is running at the same time. 关闭油枪吹扫门、退出油枪 “BC1 oil burner stop” signal will be generated if any of the following conditions exists 以下任意情况都将产生“BC1油燃烧器切除(跳闸)”信号: • LDO layer stop. 先伸入高能点火器,并发火[10S]。[有煤层运行,无须进点火枪] 3. after 10 seconds will be retracted. Opening of the purge valve 开启吹扫门 4. Extend the high-energy arc ignitor and sparking for 10 seconds.

: xxxxxx-xx Rev.0 Page 47 of 74 . and stop the BC1 burner as per the BC1 burner stop sequence.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project • BC1 oil valve not opened after oil gun has extended with time delay of 30 seconds when burner in fire mode. 当BC1油燃烧器在切除时,FSSS逻辑将发出关闭BC1油阀指令,切除BC1油燃烧器。 The following is the BC1 purge requirement condition (or): BC1油燃烧器吹扫请求(或): • BC1 oil valve closed pulse BC1油阀关到位(脉冲) • BC1 burner start command pulse BC1油燃烧器启动(脉冲) Any of the following conditions will reset purge requirement (or): BC1油燃烧器吹扫请求复位(或): • MFT MFT • BC1 burner oil gun retracted BC1油燃烧器轻油(LDO)枪退位 DOCUMENT NO. FSSS logic will close the BC1 oil valve. BC1油燃烧器在点火/运行方式,BC1油枪已推进30s,BC1油角阀仍未打开 • BC1 flame no detected after BC1 oil valve opened with time delay of 10 seconds BC1油角阀在开位10s后,BC1火检仍未检测到有火 • BC1 purge valve not closed when BC1 burner in service BC1油燃烧器在运行中,BC1吹扫阀突然打开(未关) “BC1 oil burner stop” signal will reset the “BC1 burner in fire mode”. 1. BC1 oil gun extended pulse signal will auto reset the “BC1 oil burner stop” signal “BC1油燃烧器切除”信号复位“BC1油燃烧器在点火/运行方式”。“BC1油枪进到位”信号 (脉冲)自动复位“BC1油燃烧器切除”信号 If “BC1 oil burner stop” signal occurs.

: xxxxxx-xx Rev. AB3. The signal “AB layer start complete” will be sent after AB1. AB) 重油(HFO)油层控制(AB 层为例) AB oil layer will be start under on any of the following conditions 以下任一条件满足,产生AB油层启动指令: • Operator start the AB oil layer 运行人员启动AB油层 When the AB oil layer receives start command.g. coupling control. AB2. AB2. FSSS logic will auto start the BC oil layer with the sequence of AB1.2.2. BC1油燃烧器吹扫请求超时 6.0 Page 48 of 74 .6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project • BC1 burner purge complete BC1油燃烧器吹扫成功 • BC1 oil gun extend fail pulse BC1轻油(LDO)枪启动失败(脉冲) • BC1 purge requirement overtime. this document only describes the HFO AB1 burner. AB3. 1. 当AB油层启动时,FSSS逻辑将按照AB1、AB3、AB2、AB4的顺序自动投运AB油层,每个油枪之 间的间隔时间为10s。AB1、AB3、AB2、AB4启动完后,延时2s,发出“AB油层启动完成信号 ”。 DOCUMENT NO. and single control. The HFO control logic includes HFO layer control. HFO Control Logic 重油燃烧器控制逻辑 HFO burner system includes three layers. and others HFO burners have the similar logic. 重油燃烧系统一共有三层,本文件仅以AB1燃烧器为例。重油燃烧器控制分为油层控制、对 角控制、单独控制。 6.1. and AB4 oil gun running normally. and AB4 oil gun with 10 seconds interval. HFO Layer Control (e.

1. AB2.: xxxxxx-xx Rev. FSSS logic will auto stop the AB oil layer with the sequence of AB1. The signal “AB layer stop complete” will be sent after AB1. and AB4 oil gun stopped with 2 second on delay.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project AB oil layer start command will be reset under any of the following conditions 以下任一条件满足,复位AB油层启动指令: • MFT MFT • HFO OFT 重油 OFT • AB layer start complete pulse AB油层启动完成信号,脉冲信号 • AB layer stop demand AB油层停止指令,脉冲信号 AB oil layer will be stopped under the following condition 以下条件满足,产生AB油层停止指令: • Operator stop the AB oil layer 运行人员停止AB油层 When the AB oil layer receives stop command from the operator. AB3. 当运行人员停运AB油层时,FSSS逻辑将按照AB1、AB3、AB2、AB4的顺序自动停运AB油层,每 个油枪之间的间隔时间为5S。AB1、AB3、AB2、AB4停止以后,延时2s,发出“AB油层停止完 成信号”。 “AB oil layer in service” signal will be established when three of four AB layer burner are running. 当AB层油中有至少3角投运时,认为AB层油投运。 DOCUMENT NO.0 Page 49 of 74 . AB2. and AB4 oil gun with 5 seconds interval. AB3.

: xxxxxx-xx Rev.0 Page 50 of 74 .3.g.2. HFO Coupling Control 重油燃烧器对角控制 HFO coupling control have the similarly logic with layer control.2. 对角控制和层控制基本相同,区别在于一次仅启动/停止 1、3 号角或 2、4 号角 6.2. 以下条件全部满足,允许AB1重油(HFO)燃烧器启动 The following conditions are HFO AB1 burner start permissive conditions: 以下条件全部满足,允许AB1重油(HFO)燃烧器启动 • HFO ignition permissive condition exist 重油(HFO)点火允许条件满足 • AB1 burner oil valve closed AB1油阀关闭 • No AB1 flame detection AB1角无火焰 • No AB1 burner trip condition exist 无AB1重油(HFO)燃烧器跳闸条件 • AB1 burner not lost the valve power AB1角阀门供电都正常 With the HFO AB1 burner start permissive conditions. HFO Single Control (e. other HFO burners have the similar logic. AB1) 单只重油(HFO)燃烧器控制(以 AB1 为例) This document only describes the HFO AB1 burner. the difference is only start (stop) the AB1/AB3 or AB2/AB4 oil guns when HFO coupling control logic receives the start (stop) command. any of the following command will start the AB1 burner: 在AB1重油(HFO)燃烧器允许条件满足的前提下,以下任一条件满足启动AB1燃烧器 DOCUMENT NO.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project 6. 1.

Extension of the oil gun 伸入油枪。 2. After the burner oil valve opened. 油枪进油门开启后,10s内检测到火焰,则停止发火器发火并退出,油枪投运成功 “AB1 burner flame on” signal will be established if all the following conditions exist: DOCUMENT NO.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project • Operator Manual start command 操作员手动启动 • HFO AB layer start command 层操指令来启动 • HFO AB1/AB3 coupling start command 对角启动 • Operator Manual start command in local 操作员就地启动 The following is the AB1 burner start sequence: AB1油燃烧器点火的步序为: 1. Opening of the burner oil valve and atomizing valve 开启油枪进油门、雾化阀 5.: xxxxxx-xx Rev. 1. Extension the high-energy arc ignitor (10HHY61IV001) and spark 伸入高能点火器并发火。 4. Opening of the oil gun purge valve and it is closed after 30 seconds. if the AB1 flame can be detected during 10 seconds then the ignitor sparking is stopped and retracted.0 Page 51 of 74 . (No this pre-purge step if RB start this oil gun) 开启油枪吹扫阀,时间30s关闭吹扫阀。(RB来无吹扫时间) 3. Oil gun running successfully.

and the oil gun will be retracted when purge complete. if no MFT occurs the logic will open the purge valve to start the post-purge process.即 关闭油枪进油门;若无MFT ,则开吹扫阀,进行吹扫,吹扫完成后退出油枪。若发生MFT, 则关闭吹扫阀,并停止发火器发火、退出高能点火器和退出油枪。 DOCUMENT NO.: xxxxxx-xx Rev. 1. this is the burner failure and will close the oil valve immediately. but if MFT occurs when burner failure the logic will directly retract the oil gun.0 Page 52 of 74 . the high-energy arc ignitor sparking is stopped and retracted. logic will consider ignition failure. 注:当油枪进油门开启后10s内未能检测到火焰,则为点火失败,属油燃烧器的一种故障. At this time.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project 以下条件全部满足,认为AB1角油燃烧器有火: • AB1 flame detected AB1火焰检测有火 • AB1 oil valve opened AB1油角阀全开 “AB1 burner in service” signal will be established if all the following conditions exist: 以下条件全部满足,认为AB1角油燃烧器投运: • AB1 flame detected AB1火焰检测有火 • AB1 oil valve opened AB1油阀开 • AB1 purge valve closed AB1吹扫阀关闭 • AB1 oil gun extended AB1油枪进到位 • AB1 atomizing valve opened AB1雾化阀开 Note: If no flame is detected during 10 seconds after oil valve is opened.

after 10 seconds it will be retracted . DOCUMENT NO.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project The following is the AB1 burner stop sequence: AB1重油(HFO)燃烧器顺控停用的步骤: 1. But if any coal layer is running at the same time. Opening the purge valve 开启吹扫门 4. 1. 先伸入高能点火器,并发火[10S]。[有煤层运行,无须进点火枪] 3. Closing the purge valve and retraction of the oil gun. Closing of the burner oil valve. Extension of the high-energy arc ignitor and sparking with 10 seconds. or operator manual stop 顺停或对角停AB油燃烧器或运行人员停止AB1油燃烧器指令 • MFT MFT • HFO OFT 重油 OFT • AB1 oil gun still not extended after AB1 burner in fire mode with 8 seconds delay. Starting the oil gun purge process within 60 seconds. 吹扫60s后,并退出 5. closing of the atomizing valve 关闭油枪进油门、雾化阀 2. or HFO AB1/AB3 coupling stop.: xxxxxx-xx Rev. 关闭油枪吹扫门、退出油枪 AB1 oil burner will be stopped under any of the following conditions effect: 以下任意情况都将产生“AB1油燃烧器切除(跳闸)”信号: • HFO layer stop.0 Page 53 of 74 . the high-energy arc ignitor will no need to extend.

0 Page 54 of 74 . and stop the AB1 burner as per the AB1 burner stop sequence. FSSS logic will close the AB1 oil valve. AB1 油燃烧器在点火/运行方式,AB1 油枪已推进 50s,AB1 油角阀仍未打开 • AB1 flame not detected after AB1 oil valve opened with 10 seconds delay AB1 油角阀在开位 10s 后,AB1 火检仍未检测到有火 • AB1 atomizing valve not opened when burner in fire mode. 当AB1油燃烧器在切除时,FSSS逻辑将发出关闭AB1油阀指令,切除AB1油燃烧器。 The following is the AB1 purge requirement condition (or): AB1油燃烧器吹扫请求(或): • AB1 oil valve closed pulse AB1油阀关到位(脉冲) • AB1 burner start command pulse AB1油燃烧器启动(脉冲) The following conditions will reset purge requirement (or): AB1油燃烧器吹扫请求复位(或): DOCUMENT NO.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project AB1 油燃烧器在点火/运行方式 8s 后,AB1 油枪仍未进到位 • AB1 oil valve not opened after oil gun has extended with 50 seconds delay when burner in fire mode.: xxxxxx-xx Rev. 1. AB1 油燃烧器在点火/运行方式,BC1 雾化阀没有打开 • AB1 purge valve not closed or atomizing valve not opened when AB1 burner in service AB1 油燃烧器在运行中,BC1 吹扫阀突然打开(未关)或雾化阀关闭(未在开位) “AB1 oil burner stop” signal will reset the “AB1 burner in fire mode”. AB1 oil gun extended pulse signal will auto reset the “AB1 oil burner stop” signal “AB1油燃烧器切除”信号复位“AB1油燃烧器在点火/运行方式”。“AB1油枪进到位”信号 (脉冲)自动复位“AB1油燃烧器切除”信号 If “AB1 oil burner stop” signal occurs.

: xxxxxx-xx Rev. Coal-fired control logic accomplishes the pulverizer system start/stop control. 1.1.0 Page 55 of 74 . 燃煤控制逻辑完成各制粉系统的投入、切除操作,并在正常运行时密切监视各煤层的重要参 数,必要时切断进入炉膛的煤粉,以保证炉膛安全。 7. Coal Ignition Condition 煤点火条件 All the following conditions must be satisfied for the coal burner ignition: 以下条件都满足煤点火允许: • MFT reset MFT 信号复位 • The differential pressure of furnace and secondary air wind box is normal DOCUMENT NO. and fast cut off the coal if necessary to ensure the furnace in safety condition.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project • MFT MFT • AB1 burner oil gun retracted AB1油燃烧器重油(HFO)枪退位 • AB1 burner purge complete AB1 油燃烧器吹扫成功 • AB1 oil gun extend fail pulse B1重油(HFO)枪启动失败(脉冲) • AB1 purge requirement overtime. supervision of every running coal layer parameters. AB1油燃烧器吹扫请求超时 COAL-FIRED CONTROL LOGIC 燃煤控制逻辑 7.

6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project 炉膛和二次风差压正常 • The differential pressure of furnace and hot primary air header not low 炉膛与热一次风差压不低 • Hot secondary air temperature > 160℃ 热二次风温>160℃ • Any Primary air fan running 任意一次风机运行 • Swaying burner tilt position horizontal or any coal layer in service 燃烧器火嘴水平位或任意煤层投运 • Boiler drum level normal 汽包水位正常 • Furnace pressure normal 炉膛压力正常 7.0 Page 56 of 74 . Coal Layer Ignition Energy Requirement 煤层点火能量满足 Any of the following conditions satisfied means coal layer A ignition energy is sufficient 以 A 煤层为例,以下任一条件满足,A 煤层点火能量满足: • AB oil layer in service AB 油层投运 • Coal layer B RUN under boiler load > 30% 锅炉负荷>30%,B 煤层给煤运行 • Any two Coal layers in service under boiler load > 60% 锅炉负荷>60%,任意两个煤层投运 DOCUMENT NO.2. 1.: xxxxxx-xx Rev.

6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project Any of the following conditions satisfied means coal Layer B ignition energy is sufficient 以下任一条件满足,B 煤层点火能量满足: • AB oil layer in service AB 油层投运 • BC oil layer in service BC 油层投运 • Coal layer A RUN under boiler load > 30% 锅炉负荷>30%,A 煤层给煤运行 • Coal layer C RUN under boiler load > 30% 锅炉负荷>30%,C 煤层给煤运行 • Any two Coal layers in service under boiler load > 60% 锅炉负荷>60%,任意两个煤层投运 Any of the following conditions satisfied means coal Layer C ignition energy is sufficient: 以下任一条件满足,C 煤层点火能量满足: • BC oil layer in service BC 油层投运 • CD oil layer in service CD 油层投运 • Coal layer B federate > 50% RUN under boiler load > 30% 锅炉负荷>30%,B 煤层给煤率>50%运行 • Coal layer D federate > 50% RUN under boiler load > 30% 锅炉负荷>30%,D 煤层给煤率>50%运行 • Any two Coal layers in service under boiler load > 60% 锅炉负荷>6%,任意两个煤层投运 DOCUMENT NO. 1.0 Page 57 of 74 .: xxxxxx-xx Rev.

1.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project Any of the following conditions satisfied means coal Layer D ignition energy is sufficient 以下任一条件满足,D 煤层点火能量满足: • CD layer oil layer in service CD 油层投运 • Coal layer C federate > 50% RUN under boiler load > 30% 锅炉负荷>30%,C 煤层给煤率>50%运行 • Coal layer E federate > 50% RUN under boiler load > 30% 锅炉负荷>30%,E 煤层给煤率>50%运行 • Any two Coal layers in service under boiler load > 60% 锅炉负荷>6%,任意两个煤层投运 Any of the following conditions satisfied means coal Layer E ignition energy is sufficient 以下任一条件满足,E 煤层点火能量满足: • EF oil layer in service EF 油层投运 • Coal layer D federate > 50% RUN under boiler load > 30% 锅炉负荷>30%,D 煤层给煤率>50%运行 • Coal layer F federate > 50% RUN under boiler load > 30% 锅炉负荷>30%,F 煤层给煤率>50%运行 • Any two Coal layers in service under boiler load > 60% 锅炉负荷>6%,任意两个煤层投运 Any of the following conditions satisfied means coal Layer F ignition energy is sufficient 以下任一条件满足,F 煤层点火能量满足: • EF oil layer in service EF 油层投运 DOCUMENT NO.: xxxxxx-xx Rev.0 Page 58 of 74 .

1. A2. A3. A4 A 煤层 3/4 角有火 DOCUMENT NO.: xxxxxx-xx Rev.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project • FG oil layer in service FG 油层投运 • Coal layer E federate > 50% RUN under boiler load > 30% 锅炉负荷>30%,E 煤层给煤率>50%运行 • Coal layer G federate > 50% RUN under boiler load > 30% 锅炉负荷>30%,G 煤层给煤率>50%运行 • Any two Coal layers in service under boiler load > 60% 锅炉负荷>6%,任意两个煤层投运 以下任一条件满足,G 煤层点火能量满足: • FG oil layer in service FG 油层投运 • Coal layer F federate > 50% RUN under boiler load > 30% 锅炉负荷>30%,F 煤层给煤率>50%运行 • Any two Coal layers in service under boiler load > 60% 锅炉负荷>6%,任意两个煤层投运 “Coal Layer A in service” will be established if all the following conditions are satisfied. 以下条件都满足,发出“A 煤层投运”信号 • Pulverizer A running 磨煤机 A 运行 • Coal feeder A have been running for 1 minute 给煤机 A 运行一分钟 • At least three flame detected of the corner A1.0 Page 59 of 74 .

1.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project “Burner A1 in service” will be established under all the following conditions effect. pulverizer A purge process 60s 磨煤机 A 吹扫过程 60 秒 DOCUMENT NO. operator can start the total coal layer. Open the pulverizer A outlet damps 开磨煤机 A 出口挡板 4. The “Coal layer ignition condition” is suitable for all coal layers. and any coal layer will be inhibited to start if this condition is not satisfied.3. Coal Layer Sequence Control 煤层顺控 7. 1.煤层点火能量满足,操作员可以启动整个煤 层。“煤点火条件”适用于所有煤层,煤点火条件必须满足才能启动煤层。。 7. Start the pulverizer A lube oil pump 启动磨煤机 A 润滑油泵 2.关热风关断门 3. Open the pulverizer A inlet cold air damp.3. Coal Layer A Sequence start procedure A 煤层启动 1.: xxxxxx-xx Rev.0 Page 60 of 74 . 以下条件都满足,发出“A1 燃烧器投运”信号 • Pulverizer A running 磨煤机 A 运行 • Coal feeder A have been running 1 minute 给煤机 A 运行一分钟 • Corner A1 flame detected A1 角有火 After coal layer ignition energy is established. close pulverizer A inlet hot air damp 开磨煤机 A 密封风挡版. Open the pulverizer A sealing air damp. 开磨煤机 A 冷风关断门 5.

Open the coal feeder A inlet valve 开给煤机 A 入口挡板 7.2. 关闭给煤机 A 入口门 4.3. 1.0 Page 61 of 74 . Open the coal feeder A sealing air damp a;Open the coal feeder A outlet valve and set feeder min rate 开给煤机 A 密封风门 开给煤机出口阀,置给煤机转速最小位 9. Set pulverizer A outlet temperature 65℃. Coal Layer A Sequence stop procedure A 煤层停止 1. Open the pulverizer A inlet hot air damp nd set the modulated air damps to default pulverizer warm position 开磨煤机 A 热风关断门并将风量调节阀置热风位 8. Close coal feeder A inlet valve in Pulverizer A outlet temperature <70℃ 20 seconds 控制磨煤机出口温度<70 度,到计时 20s 执行下一步. Close the coal feeder A outlet valve DOCUMENT NO. Start the coal feeder A under the temperature of pulverizer A above 65℃ 磨煤机 A 出口温度大于 65℃,启动给煤机 10. Request CCS to set the coal feeder A feedrate to minimum 请求 CCS 将给煤机 A 给煤率置最小位 2. Stop the coal feeder A in coal feeder A inlet valve has been closed 60 seconds 给煤机入口门关闭 60 秒后,停给煤机 A 5. Start the pulverizer A and separator under the pulverizer A start condition occurs. 控制磨煤机出口温度<70 度,到计时 20s 执行下一步 3. 磨煤机 A 启动条件满足后启动磨煤机 A 和分离器 7.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project 6.: xxxxxx-xx Rev.

Close the pulverizer A inlet hot air damp and set the modulated inlet cooling air damp to cooling position 关闭磨煤机热风关断门,置冷风门冷磨位 8. 1. Close the pulverizer A inlet cooling air damp&release oil pump stby 关闭冷风关断门和取消油泵备用 11.: xxxxxx-xx Rev. so the standby logic is designed. Close the pulverizer A outlet damp 3/4 关闭磨煤机 4 个出口门中的 3 个 9. This document only describes the pulverizer A lube oil pump A logic.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project 关闭给煤机 A 出口门 6. all pulverizers have two lube oil pumps and only one is running during normal condition. Stop the pulverizer A and separator after the coal feeder A outlet valve has been closed 5 minutes 给煤机 A 出口门关闭后 5 分钟,停止磨煤机和分离器 7.4. Pulverizer Lube Oil Pump 磨煤机润滑油泵 In this project. Cooling pulverizer A process 320s 冷却磨煤机 320 秒过程。 10. Close outlet damp 1/4 and stop lube oil pump 关闭磨煤机出口门,停运润滑油泵 7.0 Page 62 of 74 . The following is the start permissive conditions (and): • Pulverizer A lube oil station oil temperature >25℃ • Pulverizer A lube oil station oil level not low The following is the stop permissive conditions (or): DOCUMENT NO.

0 Page 63 of 74 .: xxxxxx-xx Rev. 1.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project • Pulverizer A has been stopped for 120 seconds • Pulverizer A lube oil pump B running Occurrence of any of the following conditions will auto start the pump A if pump A in standby: • Pulverizer A lube oil pump B tripped • Pulverizer A lube oil pressure low • Pulverizer A lube oil flow low The following is the auto stop condition (or): • Pulverizer A lube oil station oil pressure has been low for 120 seconds • Pulverizer A lube oil temperature >65℃ for more than 120 seconds 本机组中,每台磨煤机有两台润滑油泵,一用一备。下面以磨煤机 A 润滑油泵 A 为例: 开允许(与): • 磨煤机 A 润滑油油箱油温>25℃ • 磨煤机 A 润滑油箱液位不低 停允许(或): • 磨煤机 A 停止 120s • 磨煤机 A 润滑油泵 B 投运 备启条件(与) : • 磨煤机 A 润滑油泵 B 跳闸 • 磨煤机 A 润滑油压力低 • 磨煤机 A 润滑油有流量低 自动关(或): • 磨煤机 A 润滑油压低 120s • 磨煤机 A 润滑油温度>65℃,延时 120s DOCUMENT NO.

Pulverizer A 磨煤机 A 7.0 Page 64 of 74 .6. The following is the start permission: • Pulverizer A lube oil station oil level not low The following is the auto start condition: • Pulverizer A lube oil station oil temperature <35℃ The following are the auto stop conditions: • Pulverizer A lube oil station oil temperature >40℃ 下面以磨煤机 A 润滑油箱加热器为例 开允许(与): • 磨煤机 A 润滑油液位不低 自动开: • 磨煤机 A 润滑油泵温度<35℃ 自动停(与): • 磨煤机 A 润滑油温>40℃ 7.6.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project 7. Pulverizer Lube Oil Box Heater 磨煤机 A 润滑油箱加热器 This document only describes the pulverizer A lube oil box heater logic.5. 1.: xxxxxx-xx Rev. Pulverizer A Trip Condition 磨煤机 A 跳闸条件 Coal layer A trip will be set if any of the following conditions available: 下面任一条件发生将跳闸磨煤机 A: • Operator trip command 操作人员手动跳闸磨煤机A • MFT exist DOCUMENT NO.1.

2kpa,延时 2s • Lost the “Coal layer A flame” trip. 失去3/4角A煤层火焰跳闸 • Lost pulverizer A ignition energy 失去磨煤机 A 点火能量 • Lube oil trip will generated under the following conditions effect: 润滑油跳闸,条件如下(与): a) Pulverizer A lube oil pump both not running 磨煤机A润滑油泵全部停运 b) Pulverizer A lube oil pressure very low(0.2kpa) and feeder a running with 2 seconds delay 一次风压力低<6.: xxxxxx-xx Rev.25kPa) with 60 second delay 磨煤机 A 入口一次风与密封风差压低,延时 60s • The primary air pressure low(<6.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project MFT • Both pulverizer sealing air fan stopped with 10 seconds delay 两台密封风机都跳闸,延时10s • Both primary air fan stopped 两台一次风机都跳闸 • The diff pressure of pulverizer A inlet PA and sealing air low(1. 1.0 Page 65 of 74 .7bar)with 2 seconds on delay 磨煤机A润滑油压力低低,延时2s c) Pulverizer A lube oil temperature > 65℃ with 15 seconds on delay 磨煤机A润滑油温度>65℃. The “Coal layer A flame” is established by three of four burner flam detected.延时15s • Pulverizer A outlet damp two of four closed under pulverizer A is running DOCUMENT NO.

Pulverizer A Start permission 磨煤机 A 启动允许 The following conditions are the permissive conditions for pulverizer start up: 如下条件为磨煤机 A 启动允许条件: • Mill outl temperature between 70 and 85 ℃ 磨煤机出口温度 70~85℃ • Pulverizer A inlet cold air damper opened 磨煤机A冷风门开启 • Pulverizer A all outlet damper opened 磨煤机A 所有出口门开启 • Pulverizer A sealing air damper opened 磨煤机A密封风门开启 • Pulverizer A fire-extinction steam valve closed 磨煤机A 灭火蒸汽门关闭 • Pulverizer A rejecting outlet valve open 磨煤机A石子煤出口阀已开 • Coal A layer no flame detected DOCUMENT NO.90.90. E. and D) RB来跳磨(仅对G、F、E、D层有效) 7.95℃) 磨煤机A轴承温度>(>85.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project 磨煤机A运行时,出口门2个以上关闭 • Pulverizer A bearing temperature high(>85.0 Page 66 of 74 .6.2. 1.: xxxxxx-xx Rev. 磨煤机A电机温度高(>130℃) • RB command (only effect to coal layer G、F.95℃) • Pulverizer motor wingding temperatures high(>130℃).

: xxxxxx-xx Rev.9bar with 3 minutes delay 磨煤机A润滑油压力>0.9bar,延时3min d) Pulverizer A lube oil filter diff pressure not high<2bar 磨煤机A润滑油滤网差压不高<2bar • No any coal layer A trip conditions exist DOCUMENT NO.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project A煤层无火 • Coal layer ignition condition exist 煤层点火允许 • Coal layer A ignition energy satisfied A煤层点火能量满足 • Pulverizer A bearing temperature OK(<60℃) 磨煤机A轴承温度OK • Pulverizer A inlet Primary air flow normal 磨煤机A入口一次风量正常 • Any pulverizer sealing air fan running 任一密封风机运行 • The differential pressure of Primary air and sealing air is normal 一次风与密封风差压正常 • Pulverizer A lube oil status OK 磨煤机A润滑油OK a) Any lube oil pump running 任一润滑油泵运行 b) Pulverizer A lube oil flow not low(>160L/min) 磨煤机A润滑油流量不低(>160L/min) c) Pulverizer A lube oil pressure >0.0 Page 67 of 74 . 1.

1.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project 无煤层A跳闸条件 The following condition is pulverizer A stop permission: 7.7.: xxxxxx-xx Rev. Coal Feeder A 给煤机 A The following conditions are the permissive conditions for feeder start up: • Pulverizer A is running • Coal feeder A sealing air damp opened • Coal feeder A outlet valve opened • Coal feeder A outlet temperature not high • Coal feeder A outlet not block • Coal feeder A outlet valve opened • Pulverizer A Primary air flow normal • No any coal layer A trip conditions exist Coal feeder A will auto stop under the following conditions effect: • Pulverizer A stopped under coal feeder A running • Any pulverizer A trip condition • Coal feeder A outlet valve closed with 5 seconds delay • Coal feeder A outlet blockage with 20 seconds delay • Coal feeder A belt zero coal with 5 seconds delay • Coal feeder A inner over temperature with 3 seconds delay 启动允许(与) : • 磨煤机 A 运行 • 给煤机 A 密封风门开启 • 给煤机 A 出口阀门开 DOCUMENT NO.0 Page 68 of 74 .

0 Page 69 of 74 . 1.: xxxxxx-xx Rev.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project • 给煤机 A 出口温度不高 • 给煤机 A 出口不堵 • 给煤机 A 出口门全开 • 磨煤机 A 一次风量正常 • 无 A 煤层跳闸条件 自动停(或): • 给煤机运行时,磨煤机 A 停运 • 磨煤机 A 跳闸条件 • 给煤机 A 出口门关闭,延时 5s • 给煤机 A 出口堵煤,延时 20s • 给煤机 A 皮带无煤,延时 60s • 给煤机内部超温,延时 5s 7. Pulverizer A Inlet Cold Air Damper 磨煤机 A 冷风关断门 The following is the open permission: • Pulverizer A outlet damper opened The following is the close permission: • Pulverizer A not running & outlet temperature < 60℃ The following is the auto close condition: • MFT occurs • Any pulverizer trip conditions occurs 开允许: • 磨煤机 A 出口门开 关允许: DOCUMENT NO.8.

: xxxxxx-xx Rev.10.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project • 磨煤机 A 跳闸且出口温度<45℃ 自动停(或): • MFT • 磨煤机跳闸条件发生 7.9. Pulverizer A Inlet Hot Air Damper 磨煤机 A 热风关断门 The following is the open permission: • Pulverizer A outlet damper opened The following is the auto close condition: • MFT occurs • Pulverizer A stopped 开允许(与): • 磨煤机 A 出口门开 自动关(或): • MFT • 磨煤机 A 跳闸 7. 1.0 Page 70 of 74 . Pulverizer A Outlet Damp 磨煤机 A 出口门 The following condition is the open permission: • Coal layer A ignition energy satisfied • No pulverizer trip condition The following condition is the close permission : • Pulverizer A stopped The following condition is the auto close condition: DOCUMENT NO.

12. Pulverizer A Sealing Air Damp 磨煤机 A 密封风门 The following is the close permission: • Pulverizer A stopped 关允许: 磨煤机A 停止 The following is the auto close condition: • Pulverizer A stopped with 60s delay 自动关: 磨煤机A 停止后 60 秒 7.: xxxxxx-xx Rev.11.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project • MFT exist • Pulverizer A trip condition exist 开允许(与): • A 煤层点火能量满足 • 无磨煤机跳闸条件 关允许: • 磨煤机 A 跳闸 自动关(或): • MFT • 磨煤机 A 跳闸条件 7. 1. Pulverizer A Inerting Steam Inlet Valve 磨煤机 A 消防蒸汽入 口阀 DOCUMENT NO.0 Page 71 of 74 .

6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project Manually control. Coal Feeder A Sealing air Damp 给煤机 A 密封风门 The following is the close permission: • Coal feeder A stopped DOCUMENT NO. 手动控制 7.0 Page 72 of 74 .13. 1. Coal Feeder A Outlet Valve The following is the close permission: • Coal Feeder A stopped The following is the auto close condition: • Pulverizer A stopped pulse • Coal Feeder A outlet temperature high 关允许: • 给煤机 A 跳闸 自动关: • 磨煤机 A 跳闸脉冲 • 给煤机 A 出口温度高 7.15.: xxxxxx-xx Rev. Coal Feeder A Inlet Valve 给煤机 A 入口阀 The following is the auto close condition: • Coal Feeder A tripped 自动关: • 给煤机 A 跳闸 7.14.

16. primary air fan. FSSS 仅在大于三个煤层投运的情况下执行 RB,从上到下根据适合的时间间隔依次停运煤 层,以满足锅炉负荷与辅机出力的要求 7. Run Back Run Back (RB) is a function initiated by CCS system when the boiler could not operate with the set load due to the failure of major auxiliary device of the boiler such as water feed pump.: xxxxxx-xx Rev. The purpose of RB function is to reduce the input fuel fast and keep the boiler in safe operating condition. the logic will remove the upper coal layers in service from top to bottom preferentially in proper time interval to match the boiler load and the boiler auxiliary device’s contribution. the following will be performed: DOCUMENT NO.16. in case the unit load is above 50%. 1. Run Back(RB)是当机组负荷大于 50%,由于主要辅机设备(如给水泵、送风机、引风机、 一次风机、炉循泵等)出现故障导致锅炉出力无法达到设定值时,CCS 的快速减小燃料输入, 保证锅炉安全运行的功能。 For the detailed RB conditions please refer the KSK DCS CLCS Write Up RB 详细功能请参照 DCS CLCS 说明。 FSSS system will perform the RB action only when more than three coal layers are in service. if FSSS received the RB command. forced/induced air fan.1.boiler water cycle water pump etc.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project 关允许: 给煤机机A 停止 The following is the auto close condition: • Coal feeder A stopped with 60s delay 自动关: 给煤机A 停止后 60 秒 7.0 Page 73 of 74 . Actions after RB 动作 When more than three coal layers are in service.

F 、E and D from top to bottom layer. RB Reset Condition RB 重置条件 The following conditions will reset the RB signal (or): 以下条件重置 RB 信号: • MFT MFT • Only when three or less than three coal layers still in service with predefined times delay.2. The process will continue in that way until coal layer A is shutdown.0 Page 74 of 74 . 1.16. 从上到下依次停运G、F、E、A煤层。G煤层首先停运。G煤层停运后,如果仍有三个以上 的煤层投运,5秒(可调节)后停止F层煤。如此继续, 直到 D煤层停运。 7. Coal layer F、E will be shutdown if still more than three coal layers are in service at the moment 5 seconds adjustable after coal layer D shutdown.: xxxxxx-xx Rev. 三个或三个以下煤层投运一定时间 DOCUMENT NO.6 x 600 MW KSK Mahanadi DCS FSSS WRITE UP Thermal Power Project 当大于三个煤层投运,FSSS 在收到 RB 指令后将采取以下动作: • Fast start the LDO BC oil layer 启动BC层轻油燃烧器 • Remove coal layer G. Coal layer G will be shutdown first.