Press Tool Components

PRESS TOOL PARTS

196

This section contains a range of Boneham & Turner Die Sets and Press Tool Standard Parts, the majority in
accordance with present I.S.O Standards, a direct result of the company’s involvement and dedication over
recent years in the formulation of this world standard for the Press Tool and related industries.
The product range comprises, Die Sets, Pillars and Bush Assemblies, Spring Units and Accessories, all produced
from high quality materials and manufactured utilising the latest in machine tool technology and inspection
equipment to guarantee end user quality, performance and service life.
Pages 197-200

Die sets

/ Die Sets Four Pillar / Die Sets Rear Pillar / Die Sets Diagonal Pillar / Die Sets Centre Pillar
Pages 201-213

Guiding Elements

/ Guide Pins / Guide Pins Parallel / Guide Pins with Shoulder / Guide Bushes
/ Ball Cage Bushes Plain / Ball Cage Bushes Headed
Pages 214-216

Springs

/ Die Springs / Disc Springs
Pages 217-219

Elastomers

/ Elastomer Springs
Pages 221-224

Punches & Dies
/ Punches / Dies

www.boneham.co.uk / Tel: +44 (0) 1623 445 450 / Fax: +44 (0) 1623 445 451 / sales@boneham.co.uk

Die Set Centre Pillar
197
PRESS TOOL PARTS

• Order Instructions
State – Reference of Die Set
Daylight – when in closed position
Stroke
Or pin and bush lengths
Also state if alternative Headed Ball Cage Bushes are
required and if Punch Shank is required, state size.

Notes
These Die Sets are fitted as standard with Plain Guide Bushes.
The Die Sets can be fitted with Ball Cage Bushes at extra cost.

Plain
Headed
+ 0
+0
B &T
Bush
Cage
-2mm
-2mm
Ref
a1
x b1
a2
Bush a2
c1
c2
MCP 1
200
x100
78
70
32
32
MCP 2
200
x125
78
70
32
32
MCP 3
200
x160
78
70
32
32
MCP 4
200
x200
78
70
32
32
MCP 5
250
x125
128
120
32
32
MCP 6
250
x160
128
120
32
32
MCP 7
250
x200
128
120
32
32
MCP 8
250
x250
128
120
32
32
MCP 9
315
x160
173
165
40
40
MCP 10
315
x200
173
165
40
40
MCP 11
315
x250
173
165
40
40
MCP 12
315
x315
173
165
40
40
MCP 13
400
x200
258
250
40
40
MCP 14
400
x250
258
250
40
40
MCP 15
400
x315
258
250
40
40
MCP 16
400
x400
258
250
40
40
MCP 17
500
x250
338
330
40
40
MCP 18
500
x315
338
330
40
40
MCP 19
500
x400
338
330
40
40
MCP 20
500
x500
338
330
40
40
* d1 – 1 Pin of each diameter will be used to prevent incorrect assembly when tooled.
* c3 – Supplied extra, standard thicknesses shown in table.

c3*
25/32
25/32
25/32
25/32
25/32
25/32
25/32
25/32
32/40
32/40
32/40
32/40
32/40
32/40
32/40
32/40
32/40
32/40
32/40
32/40

d1*
24/25
24/25
24/25
24/25
24/25
24/25
24/25
24/25
30/32
30/32
30/32
30/32
30/32
30/32
30/32
30/32
38/40
38/40
38/40
38/40

d3
40
40
40
40
40
40
40
40
48
48
48
48
48
48
48
48
58
58
58
58

e1
120
120
120
120
170
170
170
170
225
225
225
225
310
310
310
310
400
400
400
400

e3
40
40
40
40
40
40
40
40
45
45
45
45
45
45
45
45
50
50
50
50

www.boneham.co.uk / Tel: +44 (0) 1623 445 450 / Fax: +44 (0) 1623 445 451 / sales@boneham.co.uk

Die Set Four Pillar PRESS TOOL PARTS 198 • Order Instructions State – Reference of Die Set Daylight – when in closed position Stroke Or pin and bush lengths Also state if alternative Plain Guide Bushes are required and if Punch Shank is required. Notes All Four Pillar die sets are fitted with Plain Ball Cage Bushes. Plain Headed Plain Headed + 0 +0 B &T Bush Cage Bush Cage -2mm -2mm Ref a1 x b1 a2 Bush a2 a3 Bush a3 c1 c2 MFP 1 200 x100 108 100 32 32 MFP 2 200 x125 108 100 32 32 MFP 3 200 x160 108 100 68 60 32 32 MFP 4 200 x200 108 100 108 100 32 32 MFP 5 250 x125 158 150 32 32 MFP 6 250 x160 158 150 68 60 32 32 MFP 7 250 x200 158 150 108 100 32 32 MFP 8 250 x250 158 150 158 150 32 32 MFP 9 315 x160 195 187 40 40 MFP 10 315 x200 195 187 80 72 40 40 MFP 11 315 x250 195 187 130 122 40 40 MFP 12 315 x315 195 187 195 187 40 40 MFP 13 400 x200 280 272 80 72 40 40 MFP 14 400 x250 280 272 130 122 40 40 MFP 15 400 x315 280 272 195 187 40 40 MFP 16 400 x400 280 272 280 272 40 40 MFP 17 500 x250 362 354 112 104 40 40 MFP 18 500 x315 362 354 177 169 40 40 MFP 19 500 x400 362 354 262 254 40 40 MFP 20 500 x500 362 354 362 354 40 40 * c3 –(Supplied extra).co. (Top right by 5mm) c3* 25/32 25/32 25/32 25/32 25/32 25/32 25/32 25/32 32/40 32/40 32/40 32/40 32/40 32/40 32/40 32/40 32/40 32/40 32/40 32/40 d1* 20 20 20 20 20 20 20 20 25 25 25 25 25 25 25 25 32 32 32 32 d3 32 32 32 32 32 32 32 32 40 40 40 40 40 40 40 40 48 48 48 48 www. Standard thicknesses shown in table.boneham.co. state size. Plain Guide Bushes can be fitted upon request. * d1 – To prevent incorrect assembly when tooled 1 pin will be offset.uk / Tel: +44 (0) 1623 445 450 / Fax: +44 (0) 1623 445 451 / sales@boneham.uk e1 e2 140 140 140 100 140 140 190 190 100 190 140 190 190 235 235 120 235 170 235 235 320 120 320 170 320 235 320 320 410 160 410 225 410 310 410 410 e3 30 30 30 30 30 30 30 30 40 40 40 40 40 40 40 40 45 45 45 45 .

Notes These Die Sets are fitted as standard with Plain Guide Bushes. Plain Headed Plain Headed B &T Guide Bush Cage Guide Bush Cage Ref a1 x b1 a2 Bush a2 a3 Bush a3 MRP 1 200 x100 78 70 MRP 2 200 x125 78 70 64 60 MRP 3 200 x160 78 70 99 95 MRP 4 200 x200 78 70 139 135 MRP 5 250 x125 128 120 64 60 MRP 6 250 x160 128 120 99 95 MRP 7 250 x200 128 120 139 135 MRP 8 250 x250 128 120 189 185 MRP 9 315 x160 173 165 89 85 MRP 10 315 x200 173 165 129 125 MRP 11 315 x250 173 165 179 175 MRP 12 315 x315 173 165 244 240 MRP 13 400 x200 258 250 129 125 MRP 14 400 x250 258 250 179 175 MRP 15 400 x315 258 250 244 240 MRP 16 400 x400 258 250 329 325 MRP 17 500 x250 338 330 169 165 MRP 18 500 x315 338 330 234 230 MRP 19 500 x400 338 330 319 315 MRP 20 500 x500 338 330 419 415 + 0 -2mm c1 32 32 32 32 32 32 32 32 40 40 40 40 40 40 40 40 40 40 40 40 +0 -2mm c2 32 32 32 32 32 32 32 32 40 40 40 40 40 40 40 40 40 40 40 40 d1 25 25 25 25 25 25 25 25 32 32 32 32 32 32 32 32 40 40 40 40 d3 40 40 40 40 40 40 40 40 48 48 48 48 48 48 48 48 58 58 58 58 e1 120 120 120 120 170 170 170 170 225 225 225 225 310 310 310 310 400 400 400 400 e3 40 40 40 40 40 40 40 40 45 45 45 45 45 45 45 45 50 50 50 50 www.Die Set Rear Pillar 199 PRESS TOOL PARTS • Order Instructions State – Reference of Die Set Daylight – when in closed position Stroke Or pin and bush lengths Also state if alternative Headed Ball Cage Bushes are required and if Punch Shank is required. state size.co.uk .co. The Die Sets can be fitted with Bal Cage Bushes at extra cost.boneham.uk / Tel: +44 (0) 1623 445 450 / Fax: +44 (0) 1623 445 451 / sales@boneham.

Die Set Diagonal Pillar PRESS TOOL PARTS 200 • Order Instructions State – Reference of Die Set Daylight – when in closed position Stroke Or pin and bush lengths Also state if alternative Headed Ball Cage Bushes are required and if Punch Shank is required. standard thicknesses shown in table. Plain Headed Plain Headed + 0 +0 B &T Bush Cage Bush Cage -2mm -2mm Ref a1 x b1 a2 Bush a2 a3 Bush a3 c1 c2 MDP 1 200 x100 78 70 32 32 MDP 2 200 x125 78 70 32 32 MDP 3 200 x160 78 70 32 32 MDP 4 200 x200 78 70 78 70 32 32 MDP 5 250 x125 128 120 32 32 MDP 6 250 x160 128 120 32 32 MDP 7 250 x200 128 120 78 70 32 32 MDP 8 250 x250 128 120 128 120 32 32 MDP 9 315 x160 173 165 40 40 MDP 10 315 x200 173 165 58 50 40 40 MDP 11 315 x250 173 165 108 100 40 40 MDP 12 315 x315 173 165 173 165 40 40 MDP 13 400 x200 258 250 58 50 40 40 MDP 14 400 x250 258 250 108 100 40 40 MDP 15 400 x315 258 250 173 165 40 40 MDP 16 400 x400 258 250 258 250 40 40 MDP 17 500 x250 338 330 88 80 40 40 MDP 18 500 x315 338 330 153 145 40 40 MDP 19 500 x400 338 330 238 230 40 40 MDP 20 500 x500 338 330 338 330 40 40 * d1 – 1 Pin of each diameter will be used to prevent incorrect assembly when tooled.uk / Tel: +44 (0) 1623 445 450 / Fax: +44 (0) 1623 445 451 / sales@boneham. c3* 25/32 25/32 25/32 25/32 25/32 25/32 25/32 25/32 32/40 32/40 32/40 32/40 32/40 32/40 32/40 32/40 32/40 32/40 32/40 32/40 d1* 24/25 24/25 24/25 24/25 24/25 24/25 24/25 24/25 30/32 30/32 30/32 30/32 30/32 30/32 30/32 30/32 38/40 38/40 38/40 38/40 d3 40 40 40 40 40 40 40 40 48 48 48 48 48 48 48 48 58 58 58 58 www.boneham. state size.co. * c3 – Supplied extra. Notes These Die Sets are fitted as standard with Plain Guide Bushes.co. The Die Sets can be fitted with Bal Cage Bushes at extra cost.uk e1 e2 120 120 120 120 120 170 170 170 120 170 170 225 225 110 225 160 225 225 310 110 310 160 310 225 310 310 400 150 400 215 400 300 400 400 e3 40 40 40 40 40 40 40 40 45 45 45 45 45 45 45 45 50 50 50 50 .

O 9182/3 Type B1 201 PRESS TOOL PARTS • Order Instructions State MGP. together with d1 diameter and length Notes The lenth shown as L2 is oversize (r6) to provide press fit in the nominal machined bore of the plate.uk / Tel: +44 (0) 1623 445 450 / Fax: +44 (0) 1623 445 451 / sales@boneham. 48mm.co. 38mm.S.uk . 30mm.boneham. www.Guide Pins BS 7568 PT 27/I. Guide Pins are manufactured from hardened mild steel and precision ground 16 20 24 25 25 32 32 32 L 90 L 100 L 112 L 125 L 140 L 160 L 180 L 200 L 224 L 250 L 280 L 315 L 355 L 400 L 450 L 500 d1 Diameter 30 L2 40 32 38 40 48 50 40 40 40 50 50 The following diameters are used to prevent incorrect asembly of the Die Set upper and lower Plates 24mm.co.

co. 30mm. 38mm. together with d1 diameter and length Notes Guide Pins on this page are ground to h5 limits to ensure a sliding fit onto the bore of the Guide Bush. Parallel Guide Pins are manufactured from hardened mild steel and precision ground.co. www. d1 = h5 Tolerance L 16 20 24 25 30 32 90 100 112 125 140 160 180 200 224 250 280 315 355 400 450 500 38 40 The following diameters are used to prevent incorrect asembly of the Die Set upper and lower Plates 24mm.boneham.O 9182/2 Type A1 PRESS TOOL PARTS 202 • Order Instructions State MPGP.Guide Pins Parallel BS 7568 PT 26/I.uk 48 50 .uk / Tel: +44 (0) 1623 445 450 / Fax: +44 (0) 1623 445 451 / sales@boneham. 48mm.S.

www. d1 d2 L2 L 80 L 90 L 100 L 112 L 125 L 140 L 160 L 180 L 200 L 224 L 250 L 280 L 315 L 355 L 400 L 450 500 16 20 16 20 25 20 24 32 25 Notes The length shown at L2 is oversize (j6) to provide a press fit in the normal machined bore of the plate. 48mm.co. End Locking BS 7568 PT 129/I. together with d1 diameter and length L.S.uk / Tel: +44 (0) 1623 445 450 / Fax: +44 (0) 1623 445 451 / sales@boneham. Guide Pins are manufactured from hardened mild steel and precision ground.O 9182/5 Type-D 203 PRESS TOOL PARTS • Order Instructions State MSGP.Guide Pins with Shoulder.uk . 25 32 25 30 40 32 32 40 32 38 50 40 40 50 40 48 63 50 50 63 50 The following diameters are used to prevent incorrect asembly of the Die Set upper and lower Plates 24mm.boneham. 38mm. Standard Screw and Washer included. Retiners can be supplied to order. 30mm.co.

co.5 6.5 60 .uk 80 93 6. D1 18 19 24 25 30 32 40 42 50 52 63 D2 25.uk / Tel: +44 (0) 1623 445 450 / Fax: +44 (0) 1623 445 451 / sales@boneham.5 L2 20 20 24 24 30 30 37 37 45 45 49 L1 70 80 90 100 110 120 130 140 150 160 170 180 200 220 240 260 280 320 360 400 www.5 6.6 25.5 6.6 40.5 6.8 76 W 5 5 5 5 6.6 40.boneham.8 63.6 32.5 6. Bushes Supplied with Clamps and Screws.8 50.6 50.6 32.5 6.co.8 63.Demountable Guide Pillars 204 PRESS TOOL PARTS D1 120 45 L1 W L2 D6 D1 F6 D1 R6 D2 Notes Ensure that the Dimension X Leaves clearance for bush at bottom of stroke.

5 32.uk .Demountable Bushes Low Profile 205 PRESS TOOL PARTS D4 D2 D1 X L3 L D3 L2 Part Reference DGBLP DGBLP DGBLP DGBLP DGBLP DGBLP DGBLP DGBLP DGBLP DGBLP DGBLP DGBLP D1 18 19 24 25 30 32 40 42 50 52 63 80 D2 28 28 38 38 45 45 54 54 65 65 81 100 D3 28 28 36 36 43 43 48 48 64 64 79 99 D4 32.boneham.co.co.5 47 47 54 54 63 63 75 75 93 115 L 28 28 33 33 40 40 52 52 62 62 75 92 L2 10 10 10 10 10 10 14 14 14 14 14 14 L3 18 18 23 23 30 30 38 38 48 48 61 78 X 6 6 6 6 10 10 10 10 20 20 20 32 www.uk / Tel: +44 (0) 1623 445 450 / Fax: +44 (0) 1623 445 451 / sales@boneham.

co.Demountable Bushes Extra Long Shoulder D4 PRESS TOOL PARTS 206 D2 D1 L3 L L2 D3 Part Reference DGBEL DGBEL DGBEL DGBEL DGBEL DGBEL DGBEL DGBEL DGBEL D1 24 25 30 32 40 42 50 52 63 D2 38 38 45 45 54 54 65 65 81 D3 44 44 51 51 60 60 75 75 90 D4 47 47 54 54 63 63 75 75 93 L 98 98 100 100 115 115 135 135 148 www.uk L2 75 75 75 75 85 85 100 100 100 L3 23 23 25 25 30 30 35 35 48 .uk / Tel: +44 (0) 1623 445 450 / Fax: +44 (0) 1623 445 451 / sales@boneham.boneham.co.

co.Demountable Bushes Long Shoulder 207 PRESS TOOL PARTS D4 D2 D1 L3 L L2 D3 Part Reference DGBL DGBL DGBL DGBL DGBL DGBL DGBL DGBL DGBL DGBL DGBL DGBL D1 18 19 24 25 30 32 40 42 50 52 63 80 D2 28 28 38 38 45 45 54 54 65 65 81 100 D3 28.5 28.5 32.uk / Tel: +44 (0) 1623 445 450 / Fax: +44 (0) 1623 445 451 / sales@boneham.co.uk .5 44 44 51 51 60 60 73 73 90 110 D4 32.5 47 47 54 54 63 63 75 75 93 115 L 50 50 70 70 75 75 80 80 85 85 100 100 L2 32 32 47 47 50 50 50 50 50 50 52 52 L3 18 18 23 23 25 25 30 30 35 35 48 48 www.boneham.

Demountable Bushes PRESS TOOL PARTS 208 Short Shoulder D4 D2 D1 L3 L L2 D3 Part Reference DGBS DGBS DGBS DGBS DGBS DGBS DGBS DGBS DGBS DGBS DGBS DGBS D1 18 19 24 25 30 32 40 42 50 52 63 80 D2 28 28 38 38 45 45 54 54 65 65 81 100 D3 28.5 47 47 54 54 63 63 75 75 93 115 L 34 34 44 44 46 46 51 51 60 60 75 75 www.co.5 44 44 51 51 60 60 73 73 90 110 D4 32.5 32.co.5 28.boneham.uk L2 16 16 21 21 21 21 21 21 25 25 27 27 L3 18 18 23 23 25 25 30 30 35 35 48 48 .uk / Tel: +44 (0) 1623 445 450 / Fax: +44 (0) 1623 445 451 / sales@boneham.

uk .S. The Bushes are intended to fit in a hole with an H7 tolerance.Guide Bushes BS 7568 PT 17 1992/I. 30mm.O 9448/2 Form A 209 PRESS TOOL PARTS • Order Instructions State MGPB. Guide Bushes are manufactured from hardened mild steel and precision ground. 48mm. 38mm.O form G type Bushes.boneham. to act as an oil reservoir.uk / Tel: +44 (0) 1623 445 450 / Fax: +44 (0) 1623 445 451 / sales@boneham. www.co.S. D1 = G6 Tolerance D1 16 20 24 25 30 32 D2 = n6 Tolerance L1 28 32 40 40 48 48 25 32 40 50 63 80 100 125 160 38 40 48 50 58 58 70 70 The following diameters are used to prevent incorrect asembly of the Die Set upper and lower Plates 24mm.co. Notes These Bushes incorporate counter bore of I. with bore and length required.

The Standard Plain and Headed Ball Cage Bushes are used when improved accuracy is required. can be supplied to order.S. 48mm.co. plus D1 diameter and length.uk . 38mm.Ball Cage Bushes Plain I. D1 16 20 24 25 30 32 D2 = n6 Tolerance D2 28 32 40 40 48 48 L1 25 L1 32 L1 40 L1 50 L1 63 L1 80 L1 100 L1 125 L1 160 38 40 48 50 58 58 70 70 The following diameters are used to prevent incorrect asembly of the Die Set upper and lower Plates 24mm. www. They are interchangeable with Plain Guide Bushes.boneham. The Bushes are suitable for fitting in a receiving hole with an H7 tolerance. Notes Cage Retainers avliable if required. 30mm.co.O 9448/3 Form B PRESS TOOL PARTS 210 • Order Instructions State PBCB.uk / Tel: +44 (0) 1623 445 450 / Fax: +44 (0) 1623 445 451 / sales@boneham. The Linear Cage only.

D1 16 20 24 25 30 32 38 40 D2 28 32 40 40 48 48 58 58 D3 36 40 48 48 56 56 66 66 D4 53 57 65 65 73 73 83 83 T 6.uk / Tel: +44 (0) 1623 445 450 / Fax: +44 (0) 1623 445 451 / sales@boneham.co. 48mm.O 9448/7 Form F 211 PRESS TOOL PARTS • Order Instructions State HBCB.3 6.3 6. www.S.3 6. Retaining Clamps available to order. 30mm. plus D1 diameter and length L and length L1.Ball Cage Bushes Headed I. The Standard Plain and Headed Ball Cage Bushes are used when improved accuracy is required. They are interchangeable with Plain Guide Bushes.3 L L2 68 100 130 99 134 98 143 118 163 18 50 80 36 71 18 63 18 63 50 70 80 97 6.boneham.3 L L2 L L2 L L2 L L2 L L2 L L2 L L2 L L2 L1 25 35 10 37 12 37 12 37 12 L1 25 57 32 45 20 61 36 61 36 L1 25 61 36 81 56 81 56 L1 32 42 10 44 12 57 25 57 25 44 12 44 12 L1 32 64 32 68 36 82 50 82 50 77 45 77 45 L1 32 95 63 95 63 L1 40 50 10 52 12 52 12 52 12 72 32 72 32 55 15 55 15 L1 40 76 36 80 40 80 40 96 56 96 56 85 45 85 45 L1 40 111 71 111 71 L1 50 62 12 62 12 62 12 65 15 65 15 82 32 82 32 L1 50 90 40 90 40 95 45 95 45 113 63 113 63 L1 50 L1 63 75 12 75 12 78 15 78 15 78 15 78 15 L1 63 108 45 108 45 113 50 113 50 L1 80 95 15 95 15 L1 80 130 50 130 50 L1 100 L1 100 48 70 80 97 6.3 6.uk .3 L L2 68 100 130 99 134 98 143 118 163 18 50 80 36 71 18 63 18 63 The following diameters are used to prevent incorrect asembly of the Die Set upper and lower Plates 24mm.3 6. Linear cages are available separately on request. The Bushes are suitable for fitting in a receiving hole with an H7 tolerance.3 6.co. Notes Cage Retainers avliable if required. 38mm.3 6.

co.4 19.5 11.4 19.8 15.8 15.9 6.4 Clamp Reference DC1 DC1 DC1 DC1 DC1 www.9 6.4 19.5 11.9 6.co.5 54 52.4 19.4 19.5 63 59.5 43 37 47 43.5 11.5 11.boneham.4 19.5 11.4 .4 19.9 6.uk Per Bush 3 3 3 4 4 Screw Size M8 M8 M8 M8 M8 SH 19.8 15.Ball Bearing Demountable Guide Bushes 212 D4 PRESS TOOL PARTS D2 D1 E L F D3 Long Shoulder Part Reference DGBB DGBB DGBB DGBB DGBB DGBB DGBB DGBB DGBB DGBB DGBB DGBB DGBB DGBB DGBB DGBB DGBB Pillar Diameter 25 25 25 32 32 32 40 40 40 40 50 50 50 50 63 63 63 D1 33 33 33 40 40 40 48 48 48 48 62 62 62 62 75 75 75 D2 45 45 45 54 54 54 65 65 65 65 81 81 81 81 95 95 95 D3 50 50 50 60 60 60 73 73 73 73 91 91 91 91 105 105 105 L3 30 30 30 30 30 30 30 30 30 30 50 50 50 50 50 50 50 L2 35 50 65 50 65 80 50 65 80 100 60 80 100 120 100 120 140 L1 65 80 95 80 95 110 80 95 110 130 110 130 150 170 150 170 190 Pillar Diameter 32 40 50 63 D1 40 48 62 75 D2 54 65 81 95 D3 60 73 85 99 L3 50 60 80 90 L2 15 15 20 20 L1 65 75 100 110 Short Shoulder Part Reference DGBBS DGBBS DGBBS DGBBS Clamp Data Diameter 25 32 40 50 63 Radius M N 32.9 6.8 15.4 19.8 15.uk / Tel: +44 (0) 1623 445 450 / Fax: +44 (0) 1623 445 451 / sales@boneham.5 70 Size A B C D 19.

6 50.Ball Bearing Demountable Guide Pillars 213 D1 PRESS TOOL PARTS L1 W L2 D1 F6 D1 R6 D2 D1 18 19 24 25 30 32 40 42 50 52 63 D2 25.5 6.6 40.co.8 63.boneham.co.5 6.5 6.5 6.5 6.8 50.uk .6 40.5 60 www.8 63.6 32.uk / Tel: +44 (0) 1623 445 450 / Fax: +44 (0) 1623 445 451 / sales@boneham.5 L2 20 20 24 24 30 30 37 37 45 45 49 L1 70 80 90 100 110 120 130 140 150 160 170 180 200 220 240 260 280 320 360 400 80 93 6.6 32.5 6.8 76 W 5 5 5 5 6.6 25.

co.co. Boneham & Turners Die Springs are avaliable in four colourcoded load rated classifications.Die Springs BS 7568 PT 4 1992/Colour Coded I.boneham.5% MDS Page ?? Red Heavy 30% HDS Page ?? Yellow Extra Heavy 25% EHDS Page ?? www. Sizes and colour codes are in accordance with ISO 10243.S. All springs are quaranteed to fit the hole and rod diameters and depicted in the reference table. ISO Colour Load Code Max Deflection Code Green Light Load 40% LDS Page ?? Blue Medium 37.uk / Tel: +44 (0) 1623 445 450 / Fax: +44 (0) 1623 445 451 / sales@boneham.uk .O 10243 PRESS TOOL PARTS 214 Die Springs are precision manufactured and have ends which are ground square to ensure even compression of spring.

34 1. Notes Table shows rate of deflection kilograms per 1mm of deflection.18 MDS 61 3.14 115 127 152 178 203 254 MDS 23 1.co.49 3.41 4.86 MDS 58 5.04 8 MDS 7 MDS 8 MDS 9 MDS 10 MDS 11 MDS 12 MDS 13 MDS 14 8 5.69 2.97 LDS 35 1.04 9.75 11.86 LDS 59 2.12 LDS 37 1.55 1.79 3.41 5.12 MDS 47 3.5 LDS 26 LDS 27 LDS 28 LDS 29 LDS 30 LDS 31 LDS 32 LDS 33 12.95 MDS 60 3.97 1.43 5.04 LDS 66 8.25 MDS 56 7.49 7.00 20 MDS 51 MDS 52 MDS 53 MDS 54 MDS 55 20 18.85 MDS 34 2.29 2.24 LDS 25 .58 1.26 25 MDS 62 MDS 63 MDS 64 MDS 65 25 21.00 7.63 1.00 5.56 2.77 LDS 67 7.41 3.45 2.90 3.co.19 LDS 58 2.uk PRESS TOOL PARTS A Green – Light Load Hole Size A 12.04 1.82 MDS 48 3.25 3.5 12.28 11.5 12.5 10.61 MDS 49 2.32 4.06 LDS 49 LDS 50 1.59 6.82 1.31 1.16 .09 1.61 1.48 www.28 12.06 2.67 1.3 LDS 1 LDS 2 LDS 3 LDS 4 LDS 5 LDS 6 6.40 4.04 3.39 25 LDS 62 LDS 63 LDS 64 LDS 65 25 15.15 16 LDS 39 LDS 40 LDS 41 LDS 42 LDS 43 LDS 44 16 9.32 MDS 66 10.69 MDS 35 2.09 MDS 38 1.86 LDS 68 6.55 LDS 57 3.14 14.16 MDS 37 1.60 1.23 1.30 203 254 LDS 38 1.38 10 MDS 15 MDS 16 MDS 17 MDS 18 MDS 19 MDS 20 MDS 21 MDS 22 10 10.05 6.70 LDS 46 2.40 MDS 67 9.49 3.5 MDS 26 MDS 27 MDS 28 MDS 29 MDS 30 MDS 31 MDS 32 MDS 33 12.91 LDS 45 2.07 MDS 71 4.73 LDS 70 LDS 71 4.32 17.uk / Tel: +44 (0) 1623 445 450 / Fax: +44 (0) 1623 445 451 / sales@boneham.5 16 16 20 20 25 25 32 32 40 40 50 50 215 .12 9.11 LDS 34 1.96 LDS 56 4.50 2.02 9.95 .43 LDS 47 2.38 7.28 LDS 60 LDS 61 2.20 4.45 6.39 2.49 3.02 12.26 MDS 68 8.71 4. B Rod C Free Lengths Dia B 25 32 38 51 64 76 89 102 6.88 .39 1.50 MDS 69 7.57 MDS 57 6.77 LDS 36 1.99 12.89 MDS 25 1.59 115 127 152 178 LDS 23 1.91 12.83 5.67 10.10 MDS 50 2.21 7.3 MDS 1 MDS 2 MDS 3 MDS 4 MDS 5 MDS 6 6.5 16 16 20 20 25 25 32 32 40 40 50 50 A Rod C Free Lengths Dia B 25 32 38 51 64 76 89 102 6.59 3.80 10 LDS 15 LDS 16 LDS 17 LDS 18 LDS 19 LDS 20 LDS 21 LDS 22 10 5.81 MDS 24 1.28 LDS 48 1.74 MDS 70 6.64 MDS 46 4.boneham.72 8 LDS 7 LDS 8 LDS 9 LDS 10 LDS 11 LDS 12 LDS 13 LDS 14 8 2.10 8.57 LDS 69 5.35 MDS 36 2.3 1.26 LDS 24 .37 16 MDS 39 MDS 40 MDS 41 MDS 42 MDS 43 MDS 44 16 18.43 1.26 20 LDS 51 LDS 52 LDS 53 LDS 54 LDS 55 20 9.2 8.78 3.02 .09 1.87 13.52 14.83 1.40 2.18 1.25 8.59 2.5 14.22 12.86 2.57 B Blue – Medium Load Hole Size A 12.Die Springs • Order Instructions State references only.24 2.69 4.86 MDS 45 5.19 6.53 2.46 2.3 3.32 MDS 59 4.

92 HDS 34 6.60 www.14 13.58 27.44 22.98 EHDS 36 EHDS 37 EHDS 38 6.54 14.90 A 127 EHDS 24 4.29 3.84 18.5 16 16 20 20 25 25 32 32 40 40 50 50 Rod C Free Lengths Dia B 25 32 38 51 64 76 89 102 115 6.20 EHDS 58 EHDS 60 EHDS 61 17.66 24.53 1.18 HDS 48 6.96 4.16 1.58 29.99 2.09 5.14 13.00 1.5 16 16 20 20 25 25 32 32 40 40 50 50 Rod C Free Lengths Dia B 25 32 38 51 64 76 89 102 6.03 17.00 27.78 EHDS 46 12.71 HDS 68 15.67 2.65 32.32 58.34 11.39 2.00 2.57 7.34 19.99 25 EHDS 62 EHDS 63 EHDS 64 EHDS 65 EHDS 66 25 72.Die Springs PRESS TOOL PARTS 216 • Order Instructions State references only.79 EHDS 47 EHDS 48 EHDS 49 EHDS 50 10.38 12.29 22.18 35.5 38.co.88 HDS 47 7.49 HDS 57 13.48 HDS 66 21.74 8 EHDS 7 EHDS 8 EHDS 9 EHDS 10 EHDS 11 EHDS 12 EHDS 13 EHDS 14 8 12.85 HDS 59 9.99 7.23 152 178 203 254 EHDS 25 3.65 EHDS 57 22.16 16.74 21.99 115 127 152 178 203 254 HDS 23 3.91 HDS 56 14.95 3.34 15.67 38.15 4.35 6.62 2.44 20 HDS 51 HDS 52 HDS 53 HDS 54 HDS 55 20 35.05 49.05 13.28 18.20 3.51 12.uk .5 HDS 27 HDS 28 HDS 29 HDS 30 HDS 31 HDS 32 HDS 33 12.81 14.00 10 HDS 15 HDS 16 HDS 17 HDS 18 HDS 19 HDS 20 HDS 21 HDS 22 10 22.10 8.96 HDS 58 10.45 16 HDS 39 HDS 40 HDS 41 HDS 42 HDS 43 HDS 44 16 39.67 2.88 HDS 36 4.88 36.5 EHDS 27 EHDS 28 EHDS 29 EHDS 30 EHDS 31 EHDS 32 EHDS 33 EHDS 34 12.74 28.48 5.67 HDS 38 3.38 16.38 24.59 7.06 HDS 67 19.03 9.82 8.85 HDS 70 11.27 9.78 3.63 HDS 45 10.09 8.09 6.48 HDS 35 5.boneham.07 15.89 HDS 46 9.88 22.08 7. Notes Table shows rate of deflection kilograms per 1mm of deflection.72 5.co.65 HDS 49 6.54 EHDS 67 32.5 30.3 EHDS 1 EHDS 2 EHDS 3 EHDS 4 EHDS 5 EHDS 6 6.28 20 EHDS 51 EHDS 52 EHDS 53 EHDS 54 EHDS 55 EHDS 56 20 64.40 12.18 5.55 10.93 HDS 50 4.03 HDS 60 7.21 2.62 17.42 13.39 4.uk / Tel: +44 (0) 1623 445 450 / Fax: +44 (0) 1623 445 451 / sales@boneham.35 5.5 12.63 25 HDS 62 HDS 63 HDS 64 HDS 65 25 42.31 35.70 27.93 HDS 24 3.09 2.5 12.75 6.47 3.33 7.08 HDS 69 13.85 EHDS 35 7.48 3.50 4.58 HDS 25 2.71 HDS 37 4.46 10.61 10 EHDS 15 EHDS 16 EHDS 17 EHDS 18 EHDS 19 EHDS 20 EHDS 21 EHDS 22 EHDS 23 10 29.35 8 HDS 7 HDS 8 HDS 9 HDS 10 HDS 11 HDS 12 HDS 13 HDS 14 8 7.16 9.40 8.3 5.08 B Yellow – Extra Heavy Load Hole Size A 12.13 34.91 EHDS 68 EHDS 70 EHDS 71 24.33 4.45 41.73 HDS 61 6.3 4.29 21.37 19.45 22.3 HDS 1 HDS 2 HDS 3 HDS 4 HDS 5 HDS 6 6.74 16 EHDS 39 EHDS 40 EHDS 41 EHDS 42 EHDS 43 EHDS 44 EHDS 45 16 53.05 10.91 12.34 48.39 15.22 HDS 71 9. B A Red – Heavy Load Hole Size A 12.

5 15.5 13.5 15.5 13.5 8.75 20 8 10 12. other hardness are avaliable on request.5 8. ES 1 ES 2 ES 3 ES 4 ES 5 ES 6 ES 7 ES 8 ES 9 ES 10 ES 11 ES 12 ES 13 ES 14 ES 15 ES 16 ES 17 ES 18 ES 19 ES 20 ES 21 ES 22 ES 23 ES 24 Outside Diameter Length 16 16 16 20 16 25 20 16 20 20 20 25 20 32 25 20 25 25 25 32 25 40 32 32 32 40 32 50 32 63 40 32 40 40 40 50 40 63 40 80 50 32 50 40 50 50 50 63 Inside Diameter 6.75 B & T Ref.75 20 25 31.5 8.25 4 5 6.uk .5 13.5 13.5 17 17 17 17 Maximum Compression 4 5 6.5 15.5 13. Standard Length B & T Ref.75 8 10 12.75 20 25 31.5 6.75 20 25 31.25 8 5 6.co. ES 25 ES 26 ES 27 ES 28 ES 29 ES 30 ES 31 ES 32 ES 33 ES 34 ES 35 ES 36 ES 37 ES 38 ES 39 ES 40 ES 41 ES 42 ES 43 ES 44 ES 45 ES 46 ES 47 Outside Diameter Length 50 80 50 100 63 32 63 40 63 50 63 63 63 80 63 100 63 125 80 32 80 40 80 50 80 63 80 80 80 100 80 125 100 32 100 40 100 50 100 63 100 80 100 100 100 125 Inside Diameter 17 17 17 17 17 17 17 17 17 21 21 21 21 21 21 21 21 21 21 21 21 21 21 Maximum Compression 20 25 8 10 12.25 8 10 12.5 13.5 15.5 6.uk / Tel: +44 (0) 1623 445 450 / Fax: +44 (0) 1623 445 451 / sales@boneham.25 8 10 8 10 12.5 13.5 10.5 13.Elastomer Springs 217 PRESS TOOL PARTS ID OD L Boneham & Turners range of Polyurethane ElastomerSprings have a nomial Hardness of 90 Shore A.25 8 10 12.5 15.boneham.5 10.5 10.25 www.5 15.5 8.co. Lengths of the each bar are kept in stock to provide a quick turnaround on standard and non-standard lengths.5 13.5 10.

boneham.co.uk T 10 12 16 20 25 30 35 40 45 50 60 70 90 .co. L. L 500 500 500 500 500 500 500 500 500 500 500 500 500 www.Elastomer Plates PRESS TOOL PARTS 218 L • Order Instructions State W.uk / Tel: +44 (0) 1623 445 450 / Fax: +44 (0) 1623 445 451 / sales@boneham. W 500 500 500 500 500 500 500 500 500 500 500 500 500 W Notes Avaliable in 80 shore and 90 shore. Thickness and quantity.

Elastomer Solid Bars 219 PRESS TOOL PARTS L • Order Eaxmple Diameter 32mm by 300 long.uk / Tel: +44 (0) 1623 445 450 / Fax: +44 (0) 1623 445 451 / sales@boneham.co. OD Notes Avaliable in 80 shore and 90 shore.boneham. OD 16 20 25 32 40 50 63 80 100 125 L 250 250 250 500 500 500 500 500 500 500 www.co.uk .

5 16.45 20 40 20.05 16 31.70 2.45 0.68 868 0.boneham.44 When S = 0.10 .00 1.7 1.2 0.26 456 0.30 2.54 1440 0.8mm .4 1.90 2.30 1.co.18 566 0.36 542 0.52 1640 0.30 20 40 20.6mm to 25.68 1550 1.8 1.69 5300 0.56 6660 0.84 9740 0.5 0.1 mm .75 0.15 2. Recommended Clearance (Total) for Guide Pins Hole Size Clearance 8.90 0.83 www.3mm to 19.00 1.4 1.5 16.41 687 0.6 12 25 12.4 0.8 0.34 1000 0.42 2380 0.35 10 20 10.45 0.54 3160 0.33 642 0.28 1630 0.26 254 0.N 2093 PRESS TOOL PARTS 220 Total Deflections = Deflection of one spring.co.22 854 0. Total Deflections = Deflection per spring x number of springs in stack • Order Instructions State Disc spring together with De size and thickness Notes For non-static applications maximum deflection 0.5 0.4 2.15 25 50 25.21 237 0.9 1.36 2170 0.3 0.I.64 2910 0.85 16 31.34 601 0.90 3.65 0. Technical information can be obtained upon recipt of full details.63 1620 0.42 948 0.2 1.3 1.15 0.36 1180 0.05 8 16 8.30 349 0.25mm Pin Size De di t ho Lo 8 16 8.2 0.38 412 0. When S = 0.39 631 0.Disc Springs D. A combination of Series and Parallel stacking can be used.05 0.86 6540 0.18 456 0.66 When S = 0.9 0.55 1.4 ho F S 116 0. Total Force F = Force per spring x number of springs in parallel.54 737 0.4mm .98 2620 0.60 2.45 1.uk / Tel: +44 (0) 1623 445 450 / Fax: +44 (0) 1623 445 451 / sales@boneham.65 1.53 1020 0.20mm 22.2 1.75 Lo.90 1.9 0.2 0.40 3.55 12 25 12.35 0.33 1240 0.53 2910 0.5 16.46 3640 0.90 0.4 1.3mm to 13.00 1.1 0.78 2240 0.5 0.uk When S = ho F 165 503 1320 268 929 1980 635 1050 3820 722 2360 5040 1070 3200 8460 1650 5900 15600 S 0.70 0.40 25 50 25.49 745 0.55 2.2 0.65 20 40 20.79 1920 0.15 10 20 10.20 4760 1.05 1.45 1.68 3900 0.25 0.42 1180 0.6 ho F S 143 0.9 8 16 8.60 1.05 12000 0.27 825 0.10 4.2 0.41 1530 0.28 777 0.35 1.2 0.7 0.20 255 0.4 3.14 194 0. All specifications subject to change without notice.6 12 25 12.3 1.25 0.22 527 0.75 ho F S 155 0.70 1.27 558 0.55 0.15 16 31.15mm 16.10 F = Load (N/mm2) = S deflection in mm.96 4020 0.25 1.50 1.2 0.25 10 20 10.6 0.55 1.50 0.85 25 50 25.4 2.40 1.

5 M 20 x 1.5 M 27 x 2 M 30 x 2 M 30 x 2 L1 L2 L4 40 45 45 56 56 71 71 80 80 2 2.Punch Shanks ISO 10242/ Type B 221 PRESS TOOL PARTS D1 f9 20 25 25 32 32 40 40 50 50 D3 6g M 16 x 1.co.5 M 24 x 1.5 M 24 x 1.uk .5 2.uk / Tel: +44 (0) 1623 445 450 / Fax: +44 (0) 1623 445 451 / sales@boneham.boneham.co.5 M 20 x 1.5 M 16 x 1.5 3 3 4 4 5 5 58 68 68 79 79 93 93 108 108 www.

price and delivery upon applications. 5 6 8 10 13 16 20 25 32 From 1.5 12.5 22.0 1. Ref. MHP 1 MHP 2 MHP 3 MHP 4 MHP 5 MHP 6 MHP 7 MHP 8 MHP 9 D Body Diam.uk H 8 9 11 13 16 19 24 29 36 L1 12 13 14 16 21 24 27 32 32 .5 www. Please state required ‘d’ diameter when ordering.5 16.O 8020 Type B PRESS TOOL PARTS 222 Notes T = All 5mm Material Chrome Steel D2.5 19.5 15.5 9.uk / Tel: +44 (0) 1623 445 450 / Fax: +44 (0) 1623 445 451 / sales@boneham.S.5 7.5 12.Punches BS 7568 PT 5/I.5 6. Specials including other materials and sizes.co.5 5.boneham.5 4.5 2.5 24.5 9.5 d L Lengths To 56 63 71 80 90 100 4.co.5 31.

uk .uk / Tel: +44 (0) 1623 445 450 / Fax: +44 (0) 1623 445 451 / sales@boneham.Dies Plain 223 PRESS TOOL PARTS Notes T = All 5mm Specials including other materials and sizes.boneham. price and delivery upon application. Ref.co.co. Please state required ‘d’ diameter when ordering. D MPD 1 6 MPD 2 10 MPD 3 13 MPD 4 16 MPD 5 20 MPD 6 22 MPD 7 25 MPD 8 32 MPD 9 38 From 1 2 3 4 6 9 12 13 16 d To 17 3 5 7 8 11 13 16 20 26 L Lengths 24 30 www.

d L Lengths To 19 22 25 35 3 5 7 8 11 13 16 www.boneham.5mm.uk H 9 13 16 19 23 25 28 .Dies Headed PRESS TOOL PARTS 224 Notes T = All 5mm Please Note – Standard increments 0. price and delivery upon application. Customer to machine for clearance.co. Ref.uk / Tel: +44 (0) 1623 445 450 / Fax: +44 (0) 1623 445 451 / sales@boneham. D MHD 1 6 MHD 2 10 MHD 3 13 MHD 4 16 MHD 5 20 MHD 6 22 MHD 7 25 From 1 2 3 4 6 9 12 Specials including other materials and sizes.co.