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Heat Exchanger Specification Sheet

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Size
Surf/unit(eff.)

650 -- 6000
141.9

Fluid allocation
Fluid name
Fluid quantity, Total
Vapor (In/Out)
Liquid
Noncondensable
Temperature (In/Out)
Dew / Bubble point
Density
Vapor/Liquid
Viscosity
Molecular wt, Vap
Molecular wt, NC
Specific heat
Thermal conductivity
Latent heat
Pressure (abs)
Velocity
Pressure drop, allow./calc.

mm
m

Type AES
Connected in
Hor
1 parallel
1 series
Shells/unit 1
Surf/shell (eff.)
141.9
m
PERFORMANCE OF ONE UNIT
Shell Side
Tube Side
0245-2->0246-2
0236-2->0237-2
22507
22612
kg/h
0
0
0
0
kg/h
22507
22507
22612
22612
kg/h
0
0
0
0
kg/h
C
C
kg/m
cp

119.43
959.33
0.5075

84.91

43.99

986.53
0.9513

1018.2
2.697

80
994.63
1.1426

3.867
3.732
3.57
3.688
kJ/(kg K)
0.284
0.2968
0.311
0.2994
W/(m K)
kJ/kg
600
598.039
500
494.19
kPa
0.09
0.21
m/s
50
1.961
50
5.81
kPa
Fouling resistance (min)
0.0005 Ao based
0.00035
0.00035
m K/W
Heat exchanged
MTD corrected
819.9
34.23
kW
C
Transfer rate, Service
Dirty
Clean 197.2
168.8
168.9
W/(m K)
CONSTRUCTION OF ONE SHELL
Sketch
Shell Side
Tube Side
Design/vac/test pressure:g
700
700
kPa
Design temperature
155
115
C
Number passes per shell
1
2
Corrosion allowance
0
2
mm
Connections
In
76.2 150 ANSI 1
50.8 150 ANSI
mm 1
1
76.2 150 ANSI 1
Size/rating
Out
76.2 150 ANSI
Nominal
Intermediate
150 ANSI
150 ANSI
Tube No.
OD 19.05
Tks-Avg 2.77
Length 6000
410
mm
mm Pitch 25.4
mm
Tube type Plain
Tube pattern
90
#/m Material SA-213 T5
Shell SA-240 304
ID 650
OD 660
SA-240 304
mm Shell cover
Channel or bonnet
Channel cover
SA-240 304
SA-240 304
Tubesheet-stationary SA-240 304
Tubesheet-floating
SA-240 304
Floating head cover SA-240 304
Impingement protection None
Baffle-cross
Type Single segmental
Cut(%d) 39.5
SA-240 304
H Spacing: c/c 400
mm
mm
Baffle-long
Seal type
Inlet
690.71
0
Supports-tube
U-bend
Type
Bypass seal
Tube-tubesheet joint
Exp. 2 grv
Expansion joint
Type None
RhoV2-Inlet nozzle
Bundle entrance 7
Bundle exit 7
1791
kg/(m s)
Gaskets - Shell side
Tube Side
Flat Metal Jacket Fibe
Flat Metal Jacket Fibe
Floating head
Flat Metal Jacket Fibe
Code requirements
TEMA class R - refinery service
ASME Code Sec VIII Div 1
Weight/Shell
Filled with water 6242.2
Bundle
4250
3050.5
kg
Remarks
T2

T1

S1

S2

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: D:\HTTEK\..\AMINE\E-0212.edr
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Size
650
x
6000
Surf/Unit (gross/eff/finned)
Surf/Shell (gross/eff/finned)

mm
147.2 /
147.2 /

Process Data
Total flow
Vapor
Liquid
Noncondensable
Cond./Evap.
Temperature
Dew / Bubble point
Quality
Pressure (abs)
DeltaP allow/cal
Velocity

kg/h
kg/h
kg/h
kg/h
C
C
kPa
kPa
m/s

Liquid Properties
Density
kg/m
Viscosity
cp
Specific heat
kJ/(kg K)
Therm. cond.
W/(m K)
Surface tension dynes/cm
Molecular weight
Vapor Properties
Density
kg/m
Viscosity
cp
Specific heat
kJ/(kg K)
Therm. cond.
W/(m K)
Molecular weight
Two-Phase Properties
Latent heat
kJ/kg

Shell Side
In
Out
22507
0
0
22507
22507
0
0
119.43
84.91

Hor

1 parallel
1

PERFORMANCE OF ONE UNIT


Tube Side
Heat Transfer Parameters
Total heat load
kW
In
Out
22612
Eff. MTD/ 1 pass MTD
C
0
0
Actual/Reqd area ratio - fouled/clean
22612
22612
0
W/(m K)
Coef./Resist.
0
Overall fouled
168.9
43.99
80
Overall clean
197.2
Tube side film
262.4
0
0
Tube side fouling
2013.4
500
494.19
Tube wall
8796.5
50
5.81
Outside fouling
2839
0.21
0.21
Outside film
871.4

0
598.039
1.961
0.09

959.33
0.5075
3.867
0.284

986.53
0.9513
3.732
0.2968

1018.2
2.697
3.57
0.311

994.63
1.1426
3.688
0.2994

27.05

27.05

27.06

27.06

Plain
13.51 / 19.05
6
/ 5.7814
2
410
90
25.4
None
No / No

Connected in
Shells/unit

m
m

0
600
50
0.09

Heat Transfer Parameters


Reynolds No. vapor
Reynolds No. liquid
3199.56 1706.76
Prandtl No. vapor
Prandtl No. liquid
6.91
11.96
kW
Heat Load
Vapor only
0
2-Phase vapor
0
Latent heat
0
2-Phase liquid
0
Liquid only
-819.9
Tubes
Type
ID/OD
mm
Length act/eff
m
Tube passes
Tube No.
Tube pattern
Tube pitch
mm
Insert
Vibration problem

Printed: 3/20/2015 at 8:19:32 AM

Type
AES
141.9 /
141.9 /

Design (Sizing)

Page 2

1070.67
30.96

2527.14

14.07
kW
0
0
0
0
819.9

1 series

819.9
34.23 / 40.17
1 / 1.17
m K/W
0.00592
0.00507
0.00381
0.0005
0.00011
0.00035
0.00115

64.36
8.39
1.92
5.95
19.38

Shell Side Pressure Drop


Inlet nozzle
Inlet space Xflow
Baffle Xflow
Baffle window
Outlet space Xflow
Outlet nozzle
Intermediate nozzle

kPa
1.045
0.012
0.136
0.044
0.012
0.711

%
53.3
0.62
6.96
2.25
0.59
36.28

Tube Side Pressure Drop


Inlet nozzle
Entering tubes
Inside tubes
Exiting tubes
Outlet nozzle
Intermediate nozzle

kPa
4.499
0.023
0.826
0.041
0.419

%
77.46
0.39
14.23
0.71
7.21

Velocity / Rho*V2
Shell nozzle inlet
Shell bundle Xflow
Shell baffle window
Shell nozzle outlet
Shell nozzle interm

m/s
1.37

kg/(m s)
1791

Tube nozzle inlet


Tubes
Tube nozzle outlet
Tube nozzle interm

Baffles
Type
Single segmental
Number
12
Cut(%d)
39.5
Cut orientation
H
Spacing: c/c
mm
400
Spacing at inlet
mm 690.71
Spacing at outlet
mm
690.71

0.09
0.08

0.09
0.08
1.33

1742

m/s
2.85

kg/(m s)
8267

0.21

0.21
1.32

1744

Nozzles: (No./OD)
Shell Side
Inlet
mm
1 / 88.9
Outlet
1 / 88.9
Other
/
Impingement protection

RhoV2 violation

Tube Side
1 / 60.32
1 / 88.9
/
None

No

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 3

File: D:\HTTEK\..\AMINE\E-0212.edr

Printed: 3/20/2015 at 8:19:32 AM

Performance
Design (Sizing)

Shell Side

Tube Side

Total mass flow rate

kg/h

22507

Vapor mass flow rate (In/Out)

kg/h

Liquid mass flow rate

kg/h

22507

22507

22612

22612

119.43

84.91

43.99

80

600

598.039

500

494.19

Vapor mass quality


Temperatures

Dew / Bubble point

Operating pressures
Film coefficient (mean)
Fouling resistance (OD based)

kPa
W/(m K)
m K/W

Velocity (highest)

m/s

Pressure drop (allow./calc.)

kPa

Total heat exchanged

kW

22612

871.4

262.4

0.00035

0.0005

0.09

0.21

50
819.9

1.961
Unit

AES

Overall clean coef (plain/finned)

W/(m K)

197.2

Shell size

Overall dirty coef (plain/finned)

W/(m K)

168.9

Tubes

Plain

Effective area (plain/finned)

141.9

Insert

None

Effective MTD

Actual/required area ratio(dirty/clean)

34.23

No.

1.17

Pattern

650

410

OD

50

5.81

pass

1 ser

1 par

6000

mm

Hor

19.05 Tks

90

Pitch

Vibration problem

No

Baffles Single segmental

RhoV2 problem

No

Total cost

81212

2.77

mm

25.4 mm

Cut(%d)

39.5

Dollar(US)

Heat Exchanger Thermal Design


File: D:\HTTEK\..\AMINE\E-0212.edr
Shell side / Fouling / Wall / Fouling / Tube side

Shell&Tube V8.4

Page 4
Printed: 3/20/2015 at 8:19:33 AM

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 5

File: D:\HTTEK\..\AMINE\E-0212.edr

Printed: 3/20/2015 at 8:19:33 AM

Overall Coefficient/Resistance Summary


Area required

Area ratio: actual/required

Clean

Dirty

Max Dirty

121.5

141.8

141.9

1.17

1.0

197.2

168.9

168.8

Overall coefficient

W/(m K)

Overall resistance

m K/W

0.00507

0.00592

0.00592

Shell side fouling

m K/W

0.0

0.00035

0.00035

0.0

0.0005

0.0005

Tube side fouling*


Resistance Distribution

W/(m K)

m K/W

%
22.63

Shell side film

871.4

0.00115

Shell side fouling

2839

0.00035

Tube wall

8796.5

0.00011

Tube side fouling*

2013.4

0.0005

Tube side film *

262.4

0.00381

* Based on outside surface - Area ratio: Ao/Ai = 1.41

Thermal Details
Thermal Details - Hot Side
Stream mass fractions
Liquid mass fractions at inlet
Liquid mass fractions at outlet
Vapor mass fractions at inlet
Vapor mass fractions at outlet
Liquid 2 mass fractions at inlet
Liquid 2 mass fractions at outlet
Stream mole fractions
Liquid mole fractions at inlet
Liquid mole fractions at outlet
Vapor mole fractions at inlet
Vapor mole fractions at outlet
Liquid-2 mole fractions at inlet
Liquid-2 mole fractions at outlet
Stream mass flow

kg/h

Liquid mass flow at inlet

kg/h

Liquid mass flow at outlet

kg/h

Vapor mass flow at inlet

kg/h

Vapor mass flow at outlet

kg/h

Liquid 2 mass flow at inlet

kg/h

Liquid 2 mass flow at outlet

kg/h

2.24
75.13

19.38

19.38

5.95

5.96

1.92

1.92

8.39

8.41

64.36

64.34

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: D:\HTTEK\..\AMINE\E-0212.edr

Page 6
Printed: 3/20/2015 at 8:19:33 AM

Thermal Details - Cold Side


Stream mass fractions
Liquid mass fractions at inlet
Liquid mass fractions at outlet
Vapor mass fractions at inlet
Vapor mass fractions at outlet
Liquid 2 mass fractions at inlet
Liquid 2 mass fractions at outlet
Stream mole fractions
Liquid mole fractions at inlet
Liquid mole fractions at outlet
Vapor mole fractions at inlet
Vapor mole fractions at outlet
Liquid-2 mole fractions at inlet
Liquid-2 mole fractions at outlet
Stream mass flow

kg/h

Liquid mass flow at inlet

kg/h

Liquid mass flow at outlet

kg/h

Vapor mass flow at inlet

kg/h

Vapor mass flow at outlet

kg/h

Liquid 2 mass flow at inlet

kg/h

Liquid 2 mass flow at outlet

kg/h

Thermal Details - Coefficients


Film Coefficients

W/(m K)

Shell Side

Tube Side

Bare area (OD) / Finned area


Overall film coefficients

Bare area (OD) / ID area

871.4

262.4

370

871.4

262.4

370

Vapor sensible
Two Phase
Liquid sensible
Heat Transfer Parameters
Prandtl numbers

In

Out

6.91

11.96

30.96

14.07

3199.56

1706.76

1070.67

2527.14

Vapor Nominal
Liquid Nominal

Fin Efficiency

Out

Vapor
Liquid

Reynolds numbers

In

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: D:\HTTEK\..\AMINE\E-0212.edr
Temperature Difference

Page 7
Printed: 3/20/2015 at 8:19:33 AM

Heat Flux (based on tube O.D.)

Overall Effective MTD

34.23

Overall actual flux

One pass counterflow MTD

40.17

Critical heat flux (at highest ratio)

LMTD based on end points

40.17

Highest actual flux

Effective MTD correction factor

0.85

Wall Temperatures

kW/m
5.8
9.1

Highest ratio, actual/critical flux

Mean shell metal temperature

99.55
90.59

Mean tube metal temperature


Tube wall temperatures (highest / lowest)

104.31

Shell Side

Heat Load Summary

73.53

Tube Side

kW

% total

kW

Vapor only

2-Phase vapor

Latent heat

2-Phase liquid

Liquid only

-819.9

100

819.9

100

Total

-819.9

100

819.9

100

Effectiveness

0.468

% total

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: D:\HTTEK\..\AMINE\E-0212.edr

Page 8
Printed: 3/20/2015 at 8:19:33 AM

Thermal Details - Pressure Drop


Pressure Drop

kPa

Maximum allowed
Total calculated
Gravitational
Frictional
Momentum change
Pressure drop distribution

m/s

Inlet nozzle

1.37

Entering bundle

0.08

Shell Side

Tube Side

50

50

1.961

5.81

1.961

5.809

0.001

kPa
1.045

%dp
53.3

Inside tubes

0.21

Inlet space Xflow

0.012

0.62

Bundle Xflow

0.09

0.09

0.136

6.96

Baffle windows

0.08

0.08

0.044

2.25

0.05

0.012

0.59

Outlet space Xflow

0.05

Exiting bundle

0.08

Outlet nozzle

1.33

Liquid outlet nozzle


Vapor outlet nozzle
Intermediate nozzles

m/s

0.711

36.28

kPa

%dp

2.85

4.499

77.46

0.21

0.023

0.39

0.826

14.23

0.21

0.041

0.71

1.32

0.419

7.21

0.21

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 9

File: D:\HTTEK\..\AMINE\E-0212.edr

Printed: 3/20/2015 at 8:19:33 AM

Thermal Details - Shell Side Stream Analysis


Shell Side Flow Fractions

Inlet

Middle

Outlet

Crossflow

0.73

0.62

0.75

Window

0.89

0.75

0.91

Baffle hole - tube OD

0.06

0.12

0.04

0.79

Baffle OD - shell ID

0.05

0.13

0.05

4.76

Shell ID - bundle OTL

0.16

0.13

0.15

45.28

Pass lanes
Rho*V2 analysis

Flow Area
mm

Shell inlet nozzle

4769

Shell entrance

Density
kg/m

Rho*V2
kg/(m s)

1.37

959.33

1791

2232

11680

0.56

959.33

299

5953

Bundle entrance

77725

0.08

959.33

5953

Bundle exit

77725

0.08

986.53

5953

Shell exit

11680

0.54

986.53

290

5953

Shell outlet nozzle

4769

1.33

986.53

1742

m/s

kg/m

kg/(m s)

kg/(m s)
8928

mm

Velocity
m/s

Diam. Clearance
mm

Tube inlet nozzle

2165

2.85

1018.2

8267

Tube inlet

29387

0.21

1018.2

45

Tube outlet

29387

0.21

994.63

46

Tube outlet nozzle

4769

1.32

994.63

1744

Thermosiphons
Thermosiphon stability
Vertical Tube Side Thermosiphons
Flow reversal criterion - top of tubes (should be > 0.5)
Flooding criterion - top of tubes (should be > 1.0)
Fraction of tube length flooded
Kutateladze Number in axial nozzle (should be > 3.2 )

Kettles
Recirculation ratio
Quality at top of bundle
Entrainment fraction

TEMA limit
kg/(m s)

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 10

File: D:\HTTEK\..\AMINE\E-0212.edr

Printed: 3/20/2015 at 8:19:33 AM

Thermal Details - Vibration Analysis - Fluid Elastic Instability HTFS


Shell number:

1/1

Fluid Elastic Instability Analysis


Vibration tube number

Vibration tube location

Inlet row,
centre
No

Vibration

Outer window, Baffle overlap Bottom Row Inlet row, end Outer window,
bottom
top
No
No
No
No
No

W/Wc for heavy damping (LDec=0.1)

0.01

0.03

0.01

0.01

0.01

0.02

W/Wc for medium damping (LDec=0.03)

0.01

0.06

0.02

0.01

0.01

0.04

W/Wc for light damping

0.02

0.1

0.03

0.02

0.02

0.08

W/Wc for estimated damping

0.01

0.04

0.02

0.01

0.01

0.04

Estimated log Decrement

0.04

0.06

0.04

0.06

0.04

0.04

51.32

32.85

81.91

32.85

51.32

51.32

Dominant
Span
Outlet

Dominant
Span
Inlet

Dominant
Span
Inlet

Dominant
Span
Inlet

Dominant
Span
Outlet

Dominant
Span
Outlet

1.65

1.65

1.65

1.65

1.65

1.65

(LDec=0.01)

Tube natural frequency

cycle/s

Natural frequency method


Dominant span
Tube effective mass

kg/m

Note: W/Wc = ratio of actual shellside flowrate to critical flowrate for onset of fluid-elastic instability
Tube material density

kg/m

7841.74

Tube axial stress

N/mm

Tube material Young's Modulus

N/mm

211005.3

U-bend longest unsupported length

mm

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 11

File: D:\HTTEK\..\AMINE\E-0212.edr

Printed: 3/20/2015 at 8:19:33 AM

Thermal Details - Vibration Analysis - Resonance Analysis HTFS


Shell number:

1/1

Resonance Analysis
Vibration tube number

Vibration tube location

Inlet row,
centre

Inlet row,
centre

Inlet row,
centre

Outer
bottom

Outer
bottom

Outer
bottom

Baffle
overlap

Baffle
overlap

Baffle
overlap

Bottom
Row

Bottom
Row

Bottom
Row

Inlet row,
end

Inlet row,
end

Inlet row,
end

Outer
top

Outer
top

Outer
top

Inlet

Midspace

Inlet

Midspace

Inlet

Midspace

Inlet

Midspace

Inlet

Midspace

Inlet

Midspace

Location along tube

No

Outlet

Outlet

Outlet

Outlet

Outlet

Outlet

No

No

No

No

No

No

No

No

No

No

No

No

No

No

No

No

No

800

1090.71

1090.71

800

690.71

690.71

400

690.71

1090.71

800

690.71

690.71

800

1090.71

690.71

800

1090.71

0.03

0.01

0.02

0.04

0.02

0.01

0.02

0.01

0.01

0.05

0.03

0.01

0.01

0.03

0.01

Frequency ratio: Fv/Fa

Frequency ratio: Ft/Fn

0.02

0.01

0.03

0.01

0.01

0.01

0.01

0.01

0.03

0.02

0.01

0.02

0.01

Frequency ratio: Ft/Fa

Vibration problem
Span length

mm 690.71

Frequency ratio: Fv/Fn

Vortex shedding amplitude

mm

Turbulent buffeting amplitude

mm

TEMA amplitude limit

mm

Natural freq., Fn

cycle/s 51.32

Acoustic freq., Fa

cycle/s 1361.88

Flow velocity

m/s

X-flow fraction
RhoV2
Strouhal No.

kg/(m s)

51.32

51.32

32.85

32.85

32.85

81.91

81.91

81.91

32.85

32.85

32.85

51.32

51.32

51.32

51.32

51.32

51.32

1350.41

1343.02

1361.88

1350.41

1343.02

1361.88

1350.41

1343.02

1361.88

1350.41

1343.02

1361.88

1350.41

1343.02

1361.88

1350.41

1343.02

0.08

0.02

0.01

0.03

0.07

0.03

0.03

0.08

0.03

0.01

0.02

0.08

0.08

0.02

0.01

0.03

0.07

0.03

0.79

0.79

0.79

0.79

0.79

0.79

0.79

0.79

0.79

0.79

0.79

0.79

0.79

0.79

0.79

0.79

0.38

0.38

0.38

0.38

0.38

0.38

0.38

0.38

0.38

0.38

0.38

0.38

0.38

0.38

0.38

0.38

0.38

0.38

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 12

File: D:\HTTEK\..\AMINE\E-0212.edr

Printed: 3/20/2015 at 8:19:33 AM

Thermal Details - Methods


Hot Side
Heat transfer coefficient multiplier
Heat transfer coefficient specified
Pressure drop multiplier
Pressure drop calculation option

Cold Side

No
No
No
friction only

No
No
No
friction only

Calculation method

Advanced method

Desuperheating heat transfer method


Multicomponent condensing heat transfer method
Vapor shear enhanced condensation
Liquid subcooling heat transfer (vertical shell)

Wet wall
HTFS - Silver-Bell
Yes
Not Used

Subcooled boiling accounted for in


Post dryout heat transfer accounted for
Correction to user-supplied boiling curve
Falling film evaporation method

Heat transfer & pressure drop


No
Boiling curve not used
HTFS recommended method

Single phase tubeside heat transfer method


Lowfin Calculation Method

HTFS recommended method


HTFS / ESDU

Tube pass multiplier

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 13

File: D:\HTTEK\..\AMINE\E-0212.edr

Printed: 3/20/2015 at 8:19:33 AM

Basic Geometry
Unit Configuration
Exchanger Type

AES

Position

Hor

Arrangement

1 par

Baffle type

1 ser

Single segmental

Baffle number

410

Tube length actual


Tube passes

Tube type

Plain

Tube O.D.

mm

19.05

Tube pitch

mm

25.4

mm

400

Spacing at inlet

mm

690.71

Outside diameter

mm
mm

Tube pattern

Shell
660

90

Kettle

Front head
660

650

650

Shell Side
Inlet

Nozzle type

Outlet

Tube Side
Inlet

Outlet

mm

88.9

88.9

60.32

88.9

Inside diameter

mm

77.93

77.93

52.5

77.93

Height under nozzle

mm

44.01

44.01

Dome inside diameter

mm

Vapor belt inside diameter

mm

Vapor belt inside width


Vapor belt slot area
Impingement protection
Distance to tubesheet

mm
mm
No
No
impingement impingement
5705
190
mm

Rear head
627.42
617.42

Actual outside diameter

Number of nozzles

12

Spacing (center-center)

Inside Diameter

Tube number (calcs.)

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: D:\HTTEK\..\AMINE\E-0212.edr

Page 14
Printed: 3/20/2015 at 8:19:33 AM

Tubes
Tubes
Type

Plain

Tube number

410

Outside diameter

mm

19.05

Number of tubes plugged

Inside diameter

mm

13.51

Tube length actual

Wall thickness

mm

2.77

Tube length effective

5.7814

1.41

Front TubesheetThickness

mm

38.52

25.4

Rear TubesheetThickness

mm

38.52

W/(m K)

SA-213 T5
28.7923

Area ratio: Ao/Ai


Pitch

mm

Pattern

90

External enhancement

Material
Thermal conductivity

Internal enhancement
Low fins

Longitudinal fins

Fin density

#/m

Fin number

Fin height

mm

Fin thickness

mm

Fin thickness

mm

Fin height

mm

Tube root diameter

mm

Fin spacing

mm

Tube wall thickness under fin

mm

Cut and twist length

mm

Tube inside diameter under fins

mm

High Fin Thick

mm

High Fin Frequency

#/m

Other (high) fins


High Fin Type
High Fin Tip Diameter

Default
mm

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: D:\HTTEK\..\AMINE\E-0212.edr

Page 15
Printed: 3/20/2015 at 8:19:33 AM

Baffles
Baffles
Type

Single segmental

Tubes in window

Baffle cut: inner / outer / interm

Yes

Number

Actual (% diameter)

12

Nominal (% diameter)
Actual (% area)

39.5
40

Spacing (center-center)

mm

400

36.73

Spacing at inlet

mm

690.71

Cut orientation

Spacing at outlet

mm

690.71

Thickness

Spacing at central in/out for G,H,I,J shells

mm

Tube rows in baffle overlap

Spacing at center of H shell

mm

Tube rows in baffle window

8.5

End length at front head

mm

732.24

Baffle hole - tube od diam clearance

mm

0.79

End length at rear head

mm

867.76

Shell id - baffle od diam clearance

mm

4.76

H
mm

VariableBaffles

Baffle spacing

mm

Baffle cut percent, outer


Baffle cut percent, inner
Number of baffle spaces
Baffle region length

mm

Baffle cut area percent, outer


Baffle cut area percent, inner

Supports Misc. Baffles


Supports-tube

Longitudinal Baffle

Supports in endspace at front head

Thickness

mm

Supports in endspace at rear head

Window length at front head

mm

Supports between baffles

Window length at center

mm

Window length at rear head

mm

Support blanking baffle

Yes

Supports at U-bend

Supports at each G,H,J shell inlet and I shell outlet

Supports at center of H shell

Supports for K, X shells

Special support at inlet nozzle

No

6.35

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: D:\HTTEK\..\AMINE\E-0212.edr

Page 16
Printed: 3/20/2015 at 8:19:33 AM

Bundle
Bundle
Shell ID to center 1st tube row

Tube passes

mm

From top

44.01

Tube pass layout

Ribbon (single band)

From bottom

44.01

Tube pass orientation

Standard (horizontal)

From right

36.08

U-bend orientation

From Left

36.08

Horizontal pass lane width

mm

None

Vertical pass lane width

mm

Impingement protection

Undefined
15.88

Impingement distance

mm

Interpass tube alignment

Impingement plate diameter

mm

Deviation in tubes/pass

Impingement plate width

mm

Outer tube limit

mm

604.72

Impingement plate length

mm

Shell id - bundle otl diam clearance

mm

45.28

Impingement plate thickness

mm

Gross surface area per shell

147.2

Tie rod diameter

mm

9.55

Effective surface area per shell

141.9

Sealing strips (pairs)

Bare tube area per shell

141.9

Tube to tubesheet joint

Finned area per shell

Tube projection from front tsht

mm

U-bend area per shell

Tube projection from rear tsht

mm

Internal enhancements
None

Twisted tape 360 deg twist pitch

mm

Twisted tape thickness

mm

hiTRAN part number

Tie rod number

Enhancements

Tube insert type

Yes

6
2
Exp. 2 grv

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 17

File: D:\HTTEK\..\AMINE\E-0212.edr

Printed: 3/20/2015 at 8:19:34 AM

Setting Plan

Views on arrow A

A
6752 Overall

T2
480

202 217 190

5515
S1

480

T2

T1

S1
480

T1
217

1200

3600

5640

517

480

Pulling Length

S2

S2

150

150

2 Bolts
Fixed

Ref
S1
S2
T1
T2

OD
89 mm
89 mm
60 mm
89 mm

Wall
5.5 mm
5.5 mm
3.9 mm
5.5 mm

Nozzle Data
Standard
150 ANSI Weld neck
150 ANSI Weld neck
150 ANSI Weld neck
150 ANSI Weld neck

Notes

Design Data
Design Pressure
Design Temperature
Full Vacuum
Corrosion Allowance
Test Pressure
Number of Passes
Radiography
PWHT
Internal Volume

Units
bar
C
mm
bar

143

572

75

572

143

75

2 Bolts
Sliding

Shell
7.
155.
0
0.

Channel
7.
115.
0
2.

1
0
0
2.033

2
0
0
0.1755

Aspen Shell & Tube Exchanger


Setting Plan
Design Codes
0
TEMA 0

AES 650 - 6000


Drawing Number

Customer Specifications
Empty
4250 kg

Weight Summary
Flooded
6242 kg

Bundle
3051 kg

Revision

Date
3/20/2015

Dwg.

Chk.

App.

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 18

File: D:\HTTEK\..\AMINE\E-0212.edr

Printed: 3/20/2015 at 8:19:34 AM

Tube Layout

205
19.05
25.4000

271.46 mm

205

Shell inside diameter

mm

650.

Front head inside diameter

mm

650.

Outer tube limit

mm

604.725

Tube number (calcs.)

410

Tube number (layout)

410

Tube length

mm

6000.

Tube O.D.

mm

19.05

Tube pitch

mm

25.4

Tube pattern

90

Tube passes

Tie rod number

271.46 mm

Tie rod diameter

mm

Sealing strips (pairs)

9.55
2

Baffle type

Single segmental

Centre to outer baffle cut

mm

68.2625

Shell Side Inlet Nozzle Inside Diameter

mm

77.9272

Shell Side Outlet Nozzle Inside Diameter

mm

77.9272

Centre to inner baffle cut


Impingement protection

None

Aspen Shell & Tube

Tube Layout

Design Codes
ASME Code Sec VIII Div 1
TEMA R - refinery service

Drawing Number

Customer Specifications
Revision

Date
3/20/2015

Dwg.

App.

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: D:\HTTEK\..\AMINE\E-0212.edr

Page 19
Printed: 3/20/2015 at 8:19:34 AM

U-bend Details

Cost/Weight
Weights

kg

Cost data

Dollar(US)

Shell

809.1

Labor cost

32556

Front head

277.3

Tube material cost

33074

Rear head

113

Material cost (except tubes)

15581

Total cost (1 shell)

81212

Total cost (all shells)

81212

Shell cover
Bundle
Total weight - empty
Total weight - filled with water

3050.5
4250
6242.2

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 20

File: D:\HTTEK\..\AMINE\E-0212.edr

Printed: 3/20/2015 at 8:19:34 AM

Analysis along Shell - Interval Analysis


Point Shell Shell Distance
No.
No.
No.
End

SS Bulk
Temp.

SS Fouling
Temp

Tube Metal
SS
SS Vapor
Temp
Pressure fraction

SS void
fraction

SS Heat
Load

SS Heat
flux

SS Film
Coef.

kW
-1.3

kW/m
-9.1

W/(m K)
799.6

mm
5817

C
119.38

C
108.02

C
104.3

kPa
598.955

5478

116.35

105.68

102.22

598.949

-74.3

-8.4

791.2

5138

113.53

103.46

100.23

598.942

-142.3

-7.9

783.1

5126

113.43

104.87

101.49

598.942

-144.5

-8.3

964

4789

110.68

102.63

99.49

598.927

-210.6

-7.7

955.6

4451

108.11

100.53

97.59

598.914

-272.1

-7.2

947.8

4114

105.69

98.54

95.79

598.9

-329.7

-6.7

940.2

3776

103.43

96.68

94.1

598.886

-383.7

-6.3

933

3439

101.29

94.85

92.42

598.872

-434.4

-6

925.9

10

3101

99.26

93.11

90.79

598.858

-482.5

-5.7

919.8

11

2763

97.33

91.45

89.25

598.844

-528.2

-5.4

913.5

12

2426

95.49

89.87

87.78

598.83

-571.5

-5.1

907.2

13

2088

93.75

88.38

86.39

598.817

-612.7

-4.8

901.4

14

1751

92.09

86.95

85.06

598.803

-651.8

-4.6

895.8

15

1413

90.5

85.58

83.79

598.789

-689

-4.4

890.2

16

1076

88.99

84.29

82.58

598.775

-724.4

-4.2

884.9

17

738

87.55

83.03

81.41

598.762

-758.1

-4

879.8

18

726

87.51

82.15

80.61

598.761

-759.2

-3.8

703.8

19

387

86.19

81.02

79.55

598.756

-789.9

-3.6

699.3

20

47

84.93

79.94

78.52

598.751

-819.4

-3.5

695

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 21

File: D:\HTTEK\..\AMINE\E-0212.edr

Printed: 3/20/2015 at 8:19:34 AM

Analysis along Shell - Physical Properties


Temperature
Pressure

C 119.43
kPa 600
0

116.34

113.24

110.14

107.02

103.89

100.75

97.6

94.44

91.28

88.1

84.91

599.822

599.644

599.465

599.287

599.109

598.931

598.752

598.574

598.396

598.218

598.039

Liquid specific heat

kg/m 959.33
kJ/(kg K) 3.867

961.91
3.855

964.47
3.842

967.02
3.83

969.54
3.817

972.04
3.805

974.51
3.793

976.97
3.78

979.4
3.768

981.8
3.756

984.18
3.744

986.53
3.732

Liquid thermal cond.

W/(m K) 0.284

0.2852

0.2864

0.2876

0.2888

0.2899

0.2911

0.2923

0.2934

0.2946

0.2957

0.2968

cp 0.5075

0.534

0.5624

0.593

0.6261

0.6618

0.7006

0.7427

0.7881

0.8381

0.8922

0.9513

Vapor fraction
Liquid density

Liquid viscosity
Surface tension

dynes/cm

Latent heat

kJ/kg

Vapor density

kg/m

Vapor specific heat

kJ/(kg K)

Vapor thermal cond.

W/(m K)

Vapor viscosity

cp

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 22

File: D:\HTTEK\..\AMINE\E-0212.edr

Printed: 3/20/2015 at 8:19:34 AM

Analysis along Tubes - Interval Analysis


Shell Tube Distance SS Bulk TempSS FoulingTube MetalTS Fouling TS Bulk
No.
No.
End
temp.
Temp
temp
Temp.

TS
TS Vapor
Pressure fraction

TS void
fraction

TS Heat
Load

TS Heat
flux

TS Film
Coef.

SS Film
Coef.

mm

kPa

kW

kW/m

47

84.93

76.05

73.53

70.12

44.02

495.486

0.4

6.2

W/(m K) W/(m K)
236.4

695

387

86.19

77.3

74.76

71.32

45.17

495.457

26.2

6.2

237.7

699.3

726

87.51

78.6

76.03

72.56

46.33

495.43

52.2

6.3

239.1

703.8

738

87.55

80.05

77.34

73.69

46.37

495.429

53.1

6.6

241.8

879.8

1076

88.99

81.45

78.72

75.02

47.59

495.402

80.5

6.7

243.4

884.9

1413

90.5

82.88

80.11

76.35

48.83

495.377

108.4

6.8

246.4

890.2

1751

92.09

84.41

81.6

77.79

50.08

495.352

136.6

6.9

248.2

895.8

2088

93.75

86

83.14

79.27

51.36

495.328

165.3

250.3

901.4

2426

95.49

87.64

84.72

80.78

52.65

495.305

194.5

7.1

253.4

907.2

2763

97.33

89.38

86.41

82.39

53.97

495.282

224.3

7.3

255.6

913.5

3101

99.26

91.19

88.15

84.04

55.31

495.261

254.7

7.4

258.6

919.8

3439

101.29

93.08

89.97

85.76

56.68

495.239

285.8

7.6

261.6

925.9

3776

103.43

95.08

91.89

87.58

58.09

495.218

317.6

7.8

264.2

933

4114

105.69

97.16

93.88

89.44

59.53

495.197

350.4

268.2

940.2

4451

108.11

99.4

96.02

91.45

61.01

495.176

384.1

8.3

271.2

947.8

4789

110.68

101.75

98.26

93.54

62.54

495.154

418.8

8.5

275.1

955.6

5126

113.43

104.27

100.66

95.77

64.11

495.133

454.7

8.8

279.1

964

5138

113.53

102.77

99.33

94.66

64.17

495.132

455.9

8.4

276.2

783.1

5478

116.35

105.32

101.75

96.92

65.73

495.111

491.6

8.7

279.9

791.2

5817

119.38

108.01

104.3

99.27

67.35

495.089

528.7

9.1

284.7

799.6

5817

119.38

108.03

104.31

99.29

67.41

495.034

530

9.1

284.7

799.6

5478

116.35

106.04

102.7

98.18

68.98

495.012

565.9

8.2

279.4

791.2

5138

113.53

104.15

101.14

97.08

70.38

494.99

598.2

7.3

275.2

783.1

5126

113.43

105.46

102.32

98.07

70.43

494.99

599.3

7.7

277.9

964

4789

110.68

103.51

100.71

96.91

71.74

494.968

629.4

6.9

272.2

955.6

4451

108.11

101.67

99.17

95.79

72.91

494.945

656.2

6.1

266.7

947.8

4114

105.69

99.92

97.7

94.69

73.95

494.923

680.1

5.4

261.9

940.2

3776

103.43

98.27

96.31

93.65

74.87

494.9

701.3

4.8

256.1

933

3439

101.29

96.63

94.86

92.48

75.69

494.877

720.2

4.3

257.1

925.9

3101

99.26

95.03

93.44

91.28

76.42

494.853

737.2

3.9

262.1

919.8

2763

97.33

93.52

92.09

90.17

77.08

494.83

752.5

3.5

266.3

913.5

2426

95.49

92.1

90.84

89.13

77.67

494.806

766.1

3.1

269

907.2

2088

93.75

90.76

89.65

88.16

78.19

494.782

778

2.7

270.5

901.4

1751

92.09

89.49

88.53

87.24

78.64

494.758

788.4

2.3

270.8

895.8

1413

90.5

88.28

87.47

86.37

79.03

494.734

797.4

269.8

890.2

1076

88.99

87.12

86.45

85.53

79.35

494.709

804.9

1.7

267.6

884.9

738

87.55

86.02

85.47

84.73

79.62

494.684

811.1

1.3

264

879.8

726

87.51

85.7

85.18

84.48

79.63

494.684

811.3

1.3

262.1

703.8

387

86.19

84.74

84.33

83.77

79.84

494.659

816.1

257.4

699.3

47

84.93

83.82

83.5

83.07

80

494.634

819.8

0.8

251.2

695

Analysis along Tubes - Physical Properties


47.33

50.64

53.94

57.23

60.51

63.78

67.05

70.3

73.54

76.78

80

499.472

498.944

498.416

497.887

497.359

496.831

496.303

495.775

495.247

494.718

494.19

0
1016.25

0
1014.27

0
1012.24

0
1010.16

0
1008.05

0
1005.9

0
1003.72

0
1001.49

0
999.24

0
996.95

0
994.63

Liquid specific heat

0
kg/m 1018.2
kJ/(kg K) 3.57

3.58

3.589

3.599

3.61

3.62

3.631

3.642

3.653

3.665

3.676

3.688

Liquid thermal cond.


Liquid viscosity

W/(m K) 0.311
cp 2.697

0.31
2.4671

0.3091
2.2628

0.308
2.0802

0.307
1.9167

0.306
1.7697

0.3049
1.6375

0.3039
1.5181

0.3028
1.4101

0.3017
1.3123

0.3006
1.2235

0.2994
1.1426

Temperature
Pressure
Vapor fraction
Liquid density

Surface tension
Latent heat
Vapor density

C 43.99
500

kPa

dynes/cm

32.3

31.5

30.6

29.7

28.9

28

27.2

26.3

25.5

24.6

23.8

kJ/kg
kg/m

3000

3000

3000

3000

3000

3000

3000

3000

3000

3000

3000

Vapor specific heat

kJ/(kg K)

Vapor thermal cond.


Vapor viscosity

W/(m K)
cp