Ba Evk Evk2-Cp Evm-Cp Lic 01 en Version 02

www.emg-automation.
com
Operating Instruction
(Translation of Original Operating Instruction)
EVK2_CP/EVM2-CP_LIC - Optical sensor positioning
devices with CAN-Bus-Interface and LIC
BA_EVK_EVK2-CP_EVM2-CP_LIC_01_en
Document-ID: EMGDES-00004552
Table of Contents
EVK2_CP/EVM2-CP_LIC - Optical sensor positioning devices with CAN-Bus-Interface and LIC
Table of Contents
1
Product Description
1.1
Preface
1.2
Liability
1.3
Application
1.4
Technical Data EVK
1.5
Technical data EVM
1.6
Technical data LIC
Safety
2.1
Introduction
2.2
Structure and meaning of the references
2.3
General regulations
2.4
Authorised/specialised personnel
2.5
Intended usage
2.6
Removal of safety guards
Packaging and transport
3.1
Type of packaging
3.2
Transport
3.3
Unpacking the equipment
Configuration and function
4.1
Brief system description
4.2
Effect description of the system with HF light unit
4.3
HF alternating light measuring sensors which are insensitive to

ambient light
Display and operational elements
5.1
Layout of components on electronic card EVK2.11
5.2
Important operating and display elements for setting and

checking sensors EVK2-CP / EVM2-CP
Commissioning
6.1
Information on accident prevention
6.2
Installation
6.3
Prerequisites for connection
6.4
Installing the measuring equipment
EMG Automation GmbH
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Table of Contents
6.5
Installing the higher-ranking control electronics
6.6
Basic settings for compact light emitter LIC
6.7
Commissioning of the sensor positioning device
6.7.1
Aligning the measuring and reference photocell with the light unit
6.7.2
Adjusting the measuring and reference photocell
6.7.3
Aligning the reference photocell
Operation
7.1
Operation mode preselection
7.2
"Position" and "locate edge" amplification
7.3
CAN-Bus communication
7.3.1
CAN bus addressing
7.3.2
CAN-Bus transfer rate
Maintenance
8.1
Safety measures
8.2
General information
8.3
Maintenance intervals
8.4
Checking the condition of the equipment
8.5
Cleaning the glass panel (light unit)
Repair
9.1
Fitting a replacment EVK2.11 card
10
Decommissioning/storage
10.1
Authorised personnel
10.2
Storage
11
Disposal
11.1
General information
11.2
Materials
11.3
Disposal regulations
Index
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EMG Automation GmbH
Product Description
1 Product Description
1.1 Preface
This documentation describes the intended purpose, the configuration and function of
the product. Furthermore, the documentation also contains information concerning the
initial operation, maintenance and repair.
This documentation must be read carefully by specialised personnel before installing
or starting to use the machine. Incorrect handling can result in damage to property or
personal injury.
The safety information and the highlighted instructions (note, caution, warning and
danger) must be observed without fail.
1.2 Liability
No liability can be assumed when using EMG equipment for applications other than
those specified by the manufacturer. Responsibility for measures that may be required
to prevent personal injury and material damage lies with the operator or user. If there
are any complaints concerning EMG equipment, please inform us immediately quoting
the following:
Type designation
Manufacturing no.
Complaint
Duration of use
Environmental conditions (temperature, humidity)
Operating mode
The manufacturer's liability shall expire in the event of non-observance of the

instructions included in this manual.
Neither this description nor the corresponding diagrams and other appendices may
be reproduced without our prior consent nor shall they be made accessible to third
parties or used improperly in any other way.
EMG Automation GmbH
Product Description
1.3 Application
Increasing levels of automation and a growing importance of product quality demand a
continuous detection of the strip edge position/strip width in processing lines.
To satisfy this function non-contact measuring sensors (type EVK / EVM) are used to
obtain information concerning the strip edge/strip centre position by using light units
(type LIC) to conduct a bandpass filtering process of a high-frequency proportion of
light.
The sensor positioning devices are controlled in individual cases of operation via the
downstream control electronics. When using sensor positioning devices of type EVK2CP or EVM2-CP the communication and control function is conducted via the
CANOpen interface. This significantly reduces the amount of wiring in comparison to
predecessor EVK and EVM units. Other functions and status messages are integrated
in the communication protocol, which makes maintenance options and troubleshooting
measures much more straightforward.
In normal circumstances a sensor positioning device is controlled in such a way that
measuring photocell LS13 continuously follows the changing strip edge position. This
is simultaneously accompanied by a reference photocell (type LS14), which
continuously monitors the degree of light intensity and compensates any
contamination present.
The current actual position of the sensor positioning device is detected by an internal
rotary potentiometer; it is also possible to use a digital linear stroke transducer.
Application of the LIC
The compact light emitter is a linear light emitter for optical strip sensing. The edge of
non-transparent materials can be scanned in combination with optical receivers
LS13/14 or HF-PLE/HF-PLM and the corresponding evaluation systems (e.g. EVK). A
strip edge sensing system can be realised by using a servo amplifier and an actuator
or two optical receivers.
The compact light emitter should not be used as a light for general illumination
purposes as defined in standard DIN EN 60598 (VDE0711) or other similar
standards.
1.4 Technical Data EVK

Motor voltage
24 V DC 0.5 A (starting current < 4 A)
Electronic supply
15 V 0.02 A
Interface
CANopen
Protection type
IP54
Weight
15 20 kg per measuring length
The EVK2-CP is completely supplied by the SPC16 control amplifier or the 24 V power supply module.
Type code
Type
EVK2-CP
Stroke
250
400
600
800
1000
Model
On request
Arrangement of the
electronics
L or R
EMG Automation GmbH
Product Description
1.5 Technical data EVM

Motor voltage
24 V DC 0.5 A (starting current < 4 A)
Electronic supply
15 V 0.02 A
Power
> 50 VA
Interface
CANopen
Protection type
IP54
Weight
21.5 25 kg per measuring length
The EVM2-CP is completely supplied by the SPC16 control amplifier or the 24 V power supply module.
Type code
Type
EVM2-CP
Stroke
550
750
1000
1650
1810
2010
Type
On request
Arrangement of the
electronics
L or R
1.6 Technical data LIC
EMG Automation GmbH
Supply voltage
24V DC controlled (21 V DC to 26 V DC on LIC connection)
Status information
LIC_ok
24 V/50 mA = log. one, if at least 70% of the reference light is reached;

permanently short-circuit proof (see appendix).
Synchronisation signal
Sync
Input & output for frequency & phase synchronisation of two light emitters
24 V/5 mA/1953, 3 Hz in normal operation.
Sustained short-circuit > 1 minute leads to the destruction of the lamp output
stage.
Connection crosssection
Cu : max. 2.5 mm2
Max. supply current 24

V=
LIC 480
2.4 A
LIC 770
3.0 A
LIC 1075
4.2 A
LIC 1375
4.2 A
Power of the integrated

heating unit
LIC 480
31 W
LIC 770
35 W
LIC 1075
69 W
LIC 1375
61 W
Optical sensing range

with LS 13/LS 14
LIC 480
480 mm
LIC 770
770 mm
LIC 1075
1075 mm
LIC 1375
1375 mm
Dimensions without plug LIC 480

90 mm x 90 mm x
HxWxL
669 mm
(plug: +81 mm)
LIC 770
90mm x 90mm x
959 mm
LIC 1075
90mm x 90mm x
1264 mm
LIC 1375
90mm x 90mm x
1564 mm
Weight
LIC 480
5.8 kg
LIC 770
8.0 kg
LIC 1075
10.3 kg
LIC 1375
12.6 kg
Temperature range
Storage and transport:

-25... +85 C
Operation:
0... +50 C
Product Description
Protection type
IP65
EN60529
Environmental tests
sinusoidal vibrations
constant cold Ad
constant heat Bc
damp heat, cyclical
EN 60068-2-6
EN 60068-2-1
EN 60068-2-2
EN 60068-2-30
Climate class
3K3
EN60529
EMC - emitted
interference
Group 1, class A
EN55011
EMC - immunity from

disturbance
Industrial area:
Electrostatic discharge (ESD)
HF fields
Fast transients (burst)
Impulse voltage (surge)
HF current
EN 61000-6-2
EN61000-4-2
EN61000-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
Cable lengths
see Supply voltage
EMG Automation GmbH
Safety
2 Safety
2.1 Introduction
This chapter explains the safetyregulations that must be strictly observed when using
this product. It defines the responsibilities of the operator and the safety precautions
which refer to the various danger stages in the individual chapters.
WARNING
Inappropriate operation
can result in death or serious bodily injury.
1. The chapter entitled "Safety" must be read and fully understood by all persons
who are responsible for operation, maintenance or repair work.
2.2 Structure and meaning of the references

Important information concerning technical and operational safety is indicated as
follows in this operating manual:
DANGER
Refers to a dangerous situation which results in death or serious bodily injury.
WARNING
Refers to a dangerous situation which can result in death or serious bodily injury.
CAUTION
Refers to a potentially dangerous situation which can result in minor to medium
bodily injury.
NOTICE
Refers to a situation which can result in damage to property.
For application information and other useful information (tips & tricks).
EMG Automation GmbH
Safety
2.3 General regulations

The person responsible for the plant must ensure that
safety instructions and operating instructions are readily available and are adhered
to
operating conditions and technical data defined in the order are adhered to
protective equipment is used
prescribed maintenance is carried out
maintenance personnel are informed without delay or the electrical component is
stopped immediately if abnormal voltages, high temperatures, noises, vibrations
etc. occur in order to determine the cause.
This documentation contains the information which is required for qualified personnel
to utilise the strip guiding systems in industrial plants. Additional information and
references for non-qualified persons, and information relating to the use of the
components in non-industrial plants, are not contained in this operating manual.
The manufacturer's guarantee only applies if this documentation is adhered to.
2.4 Authorised/specialised personnel

The supplied equipment may only be transported, installed, connected, put into
operation, maintained and operated by qualified personnel that have mastered the
current safety regulations and mounting instructions. All work must be checked by
responsible, qualified personnel. The qualified personnel must be authorised to do the
necessary work by the person legally responsible for the safety of the plant.
Qualified persons are those who
have the necessary training and experience
are acquainted with applicable standards, regulations, provisions and accident
prevention regulations
have been trained under operational conditions in the application of the strip
guiding systems
are able to detect and eliminate risks
For regulations and definitions concerning qualified personnel, see VDE 0105 or IEC
364.
The appropriately trained personnel may only work within the scope of their
professional training.
WARNING
Employment of unqualified personnel.
Possible serious bodily injury or death.
1. Only use the services of qualified personnel. The use of non-qualified personnel
is prohibited.
2.5 Intended usage

This product may only be used for the intended purposes specified in chapter
Product description. The details included in accordance with the "technical data" in
chapter Product descriptio of this document are applicable as authoritative
limitations of use and characteristic data.
Any use of this product other than that specified is to be avoided. The manufacturer
is not liable for any damages resulting from unintended use; the operator shall
assume sole responsibility for the risk.
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EMG Automation GmbH
Safety
2.6 Removal of safety guards

Safety guards and covers may only be removed if the system has been electrically
shut down and disconnected. The safety guards and covers in particular may only be
removed by authorised persons and they must be reassembled before restarting the
system.
WARNING
Unauthorised access
Possible serious bodily injury or death.
1. When conducting maintenance work set up a safety fence to prevent access to
unauthorised persons.
EMG Automation GmbH
11
Packaging and transport

3 Packaging and transport

3.1 Type of packaging
The product is packaged or securely bolted to wooden beams for direct transportation
with a truck. If the product is going to be placed in storage, drying agent should be
applied and it should be foil welded and packaged in a wooden crate.
For transport by sea the crates are additionally provided with bituminised board and
crates complying with seaworthy regulations are used. Carrying ropes must be applied
at 2 points for loading purposes.
3.2 Transport
WARNING
Falling load
Resulting in possible serious bodily injury or death.
1. For the fastening of the load-carrying equipment on the crane only suitable and
sufficiently dimensioned slinging means may be used!
2. The carrying ropes must be secured in such a way so that they cannot slip and
cause the load to tilt and fall.
The crates may only be transported and stored in the designated condition. Damage
to the crates - particularly the packaging foil - is to be avoided.
NOTICE
Torn foil
Results in possible damage to the product.
1. Broken foil must be re-welded to prevent subsequent damage to the equipment.
The drying agent is to be checked beforehand and replaced if necessary.
3.3 Unpacking the equipment

The equipment should only be unpacked in enclosed and dry areas directly before
starting assembly.
Only remove the preservation agents shortly before the start-up operation.
NOTICE
improper transport
Leads to material damage of the product.
1. Examine the shipment immediately after receipt for any signs of transport
damage and accuracy of supply.
If the packaging is damaged, it must be removed in the presence of a
representative of the transport company.
An elevating platform truck, a forklift truck or an indoor crane must be used for loading
and unloading, depending on the transport weight (see dimensional drawing or
shipping data).
The load must be wedged on the truck and secured against shifting.
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EMG Automation GmbH
Configuration and function

4 Configuration and function

4.1 Brief system description
At least one sensor positioning device with electrically adjustable slide is arranged
above the strip (two complete sensor positioning devices are also required for centre
control processes or width measurements). A high frequency alternating light
measuring unit, consisting of measuring and reference photocells, is assembled on
the slide. A rotary potentiometer is attached to the DC motor internally to detect the
current actual position.
A light unit with 2 kHz supply is located below the strip. Both the light unit and the
sensor positioning device(s) are supplied with power by mains adapters located in a
separate enclosure. The high frequency alternating light measuring equipment is
evaluated in the electronic unit on the sensor positioning device.
4.2 Effect description of the system with HF light unit

The strip edge is detected by a motorised sensor positioning device, which is
equipped with HF alternating light units LS13 / LS14 with protection against ambient
light. If the strip edge is displaced due to a change in strip width or a lateral strip
deviation, this is detected by the photocells. The superimposed control electronics
then activate the DC motor or the actuator of the control circuit, in order to ensure that
the strip edge always covers half of the measuring range of the photocell.
Contamination of the light emitters is compensated by applying the reference principle.
This involves each measuring unit using a measuring sensor and a reference sensor
directed to the same bright spot of the light emitter. While the measuring photocell
detects the lateral position of the strip edge the reference photocell measures the
background brightness of the light spot.
The elimination of ambient light disturbances through the use of HF light emitters and
selective HF alternating light receivers, whose bandpass evaluation occurs within the
EVK2-CP electronics, is of significant importance to the accuracy of the measurement
result. The intensity of the light emitted is regulated and monitored for any
malfunctions.
The entire system is parameterised as standard with a laptop or PC or via a
keyboard/diagnostics unit on the control electronics. When the power supply is wired
accordingly a complete alignment of the measuring sensors is possible, even without
CAN bus communication.
4.3 HF alternating light measuring sensors which are

insensitive to ambient light
Light units (LIC) are operated with a 2 kHz modulated supply voltage to eliminate
influences of ambient light on the strip position detection process. The measuring
signals for the HF alternating light measuring sensors are conducted through electrical
filters. When doing this only the high-frequency light signal is evaluated.
The brightness of the light units is maintained at a constant level by an internal control
circuit, which ensures this measuring device is unaffected by ambient light or changes
in voltage or temperature.
EMG Automation GmbH
13

5 Display and operational elements

5.1 Layout of components on electronic card EVK2.11
Views of the optional electronic units EVK2.12/2.13/2.15
5.2 Important operating and display elements for setting and

checking sensors EVK2-CP / EVM2-CP
14
Element
CAN-Bus electronics EVK2.11
H1
LED, yellow, flash cycle controller
H2
LED, green, internal voltages o.k.
H3
LED, green, motor o.k.
H4
LED, green, receiver o.k.
H5
LED, green, system o.k.
H6
LED, green, EVK position o.k. (not in end position)
H7
LED, green, CAN controller o.k.
H8
LED, green, CAN-bus status
H10
LED, yellow, LIC o.k. (connection to X1/6)
H20
LED, yellow, limitation of motor current
R1
Trimmer, setting potentiometer for measuring photocell 1
R2
Trimmer, setting potentiometer for reference photocell 1
R30
Supply voltage internal stroke transducer

(set by the manufacturer)
R61
Trimmer amplification "locate edge"
R62
Trimmer amplification position
MES1, REF1, W, GND
2.5 mm measuring sockets for voltmeter connection
S2
Multifunctional switch
S3
Baud rate setting for CAN-bus
EMG Automation GmbH

EMG Automation GmbH
Element
CAN-Bus electronics EVK2.11
S4
Selector switch for internal test functions
S6
Reset button
S31/S32
Pushbutton for manual operation /
S50
CAN-Bus address low (standard 4 or 5)
S51
CAN-Bus address high (standard 0)
J8
Jumper for CAN-GND on potential-free GND
J9
Jumper for CAN-Bus terminating resistor 120 Ohm (ON, if terminal is in the
CAN network)
J41/42/J7
Jumpers for factory settings and test functions
X1
Terminal strip for supply voltages 24 V/15 V DC
X3 and X4
Terminal strip for receiver 1 and 2 (internal wiring)
X5
Terminal strip for motor connection (L = red; R = black)
X7
Connection for internal rotary potentiometer

(K7/1 = BK ; X7/2 = YE(0...10 V) ; X7/3 = RD)
X21
Plug connection for PC (RS 232)
X31
Input terminal strip for CAN bus connection
X33
Terminal strip CAN Bus connection for other consumers (J9 = OFF)
X13/X14
Connection terminal strip for 2nd photocell pair
Only for EVM with subprint

EVK2.12
R3/R4 with MES2/REF2
Setting potentiometers and measuring sockets

for 2nd photocell pair
Only for EVM with subprint

EVK2.12
X41
Terminal strip for external SSI stroke

transducer (stabilised, external power supply
with +24 V DC necessary via terminal strip
X31/5 and 6)
Only for SSI stroke

transducer with subprint
EVK2.13
X15 and X16
Terminal strip for analogue sensors
Only for EVK with EVK2.14

or EVK2.15
X17
Alternative terminal strip for feeding external

DC supply voltage
(e.g. lamp supply R42)
X18
Internal terminal strip supply voltage with +/-12

V DC
15
Commissioning
6 Commissioning
6.1 Information on accident prevention
The safety regulations described in the chapter safety must be observed.
When connecting and operating the equipment, make sure that the protective system
prescribed by VDE 0100 is used.
The generally applicable safety regulations and instructions for industrial safety are
also to be complied with.
CAUTION
Moving the measuring equipment to the sensor positioning devices
Crushing of body parts possible.
1. Before activating the positioning device please make sure that safe movement is
possible.
6.2 Installation
Only unpack the devices immediately before commencement of installation in a closed
and dry building. Check the rust-proofing of components (bright parts, protective
coats, etc.) and retouch as needed.
Only remove protective devices used during transport and rust-proofing measures
shortly before commissioning.
6.3 Prerequisites for connection

The exact dimensions required for installation of the equipment are specified in the
relevant drawings.
Select an installation location which enables the equipment to be easily serviced.
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EMG Automation GmbH
Commissioning
6.4 Installing the measuring equipment

Select the place of installation so that the fluorescent tubes can be easily changed.
Arrangement of sensor positioning devices and light units in the plant

1 EVK2-CP left-hand
c Maximum strip width
2 EVK2-CP right-hand
d Minimum strip width
3 Light unit (LIC...)
e Useful light length LIC
a EVK stroke
f Reference point
b Centre of the equipment
1. Install the EVK sensor positioning devices as shown in the illustration so that the
minimum strip width <d> and the maximum strip width <c> are symmetrically
within the adjusting range <a>. The reference point for installation is <f>.
2. Adjust EVKs <1> and <2> in parallel to the light units <3>.
The travelling axes and the centre axes of the light units must be in parallel.
3. Install the light unit so that the useful length <e> is within the adjusting range <a>
of the EVKs.
The permissible distance between the light unit and the receiver is L = 300 4
000 mm.
The permissible distance between the light unit and the strip is: 175 mm + (0.13
L).
Arrangement of the EVM and light units in the plant

1 EVM2-CP
c Centre of the equipment
2 Light unit LIC
d Reference point
a Maximum strip width
e Useful light length LIC
b Minimum strip width
L Distance between light unit and receiver

L = 300 ... 4000mm
X Distance light unit and strip
175 + 0.13 - L
EMG Automation GmbH
17
Commissioning
Arrangement of HF measuring and reference photocells

1 Reference photocell
3 Strip
2 Measuring photocell
4 Light unit (LIC...)

L Distance between light unit and receiver
L = 300 ... 4 000 mm
X Distance between light unit and strip
175 mm + (0.13 L)
Arrange measuring photocell <pos. 2> at right angles to the strip <pos. 3>.
While the optical beam of the measuring photocell is half-covered by the strip, the
reference photocell <1> observes the remaining spot of light on the light unit <4>.
It should be ensured that the optical beam of the reference photocell <1> is not
covered in any operational case by arranging the sensor positioning device (EVK)
and light unit <4> accordingly.
6.5 Installing the higher-ranking control electronics

1. Observe the ambient conditions when installing the control electronics.
2. Protect from direct thermal radiation, moisture, and appreciable shocks.
3. Wiring must be carried out in line with the circuit diagram. Special importance
must be attached to correct wiring and use of the appropriate type of CAN bus
cable and screening.
6.6 Basic settings for compact light emitter LIC

Function description
The compact light emitter LIC supplies a controlled 2 kHz alternating light which can
be frequency- and phase synchronised by using two lamps. The light-generating
element is a fluorescent lamp with special "electronic ballast", which has the following
functions:
Ignition of the lamp
Operation of the lamp as a controlled 2 kHz alternating light source
Synchronisation of two lamps (by connecting the sync line: only for PLM
application)
Reporting the lamp status
The LIC has been synchronised by the manufacturer, and as such, does not require
additional adjustment for start-up operation.
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EMG Automation GmbH
Commissioning
Block diagram - Compact light transmitter LIC ...

Type
Supply voltage to
24VDC
Capacity of int. heating Fluorescent tubes 26

mm, colour 840
LIC 480
2.4 A
31 W
L18W, 590 mm
LIC 770
3.0 A
35 W
L30W, 895 mm
LIC 1075
4.2 A
69 W
L36W, 1200 mm
LIC1375
4.2 A
61 W
L58W, 1500 mm
Temperature range
Storage and transport: -25... +85 C

Operation: 0... +50 C
Protection type
IP54
EN60529
6.7 Commissioning of the sensor positioning device

The traversing path of the sensor positioning device is set to the inner and outer
maximum position by the manufacturer. If this needs to be changed (for mechanical
installation or a replacement device), the inner end position can be adjusted by turning
the friction clutch between the motor and the potentiometer. The outer end position
can only by changed by connecting a laptop and a terminal programme.
Checking the limit switch function of the EVK
1. Remove the cover of the EVK electronic unit and move the slide "to the strip
centre" or "to the strip edge" by using button S31 and S32 (previous selection S4/2
for manual operation);
LED H6 (3) signals "ready to move" or "not in end position".
When it is in the "end position, inner" or "end position, outer" LED H6 goes out and
the slide can only move in the opposite direction.
The inner end position is determined by the potentiometer voltage and it can be
changed as follows:
1. Drive the slide to the inner position and measure the actual position value at test
socket W.
The slide stops at 0 V DC.
2. The limit switch position can now be changed to the desired position by turning the
friction clutch between the motor and the potentiometer.
When changing the inner end position the value for the outer end position is also
changed. This is to be checked if necessary. The outer value is determined according
to the EVK stroke with a scaling value of 1V/100 mm (e.g. EVK600 should display 6 V
at the outer end position).
The outer end position is factory-set with a scale of 1 V/100 mm. A software-controlled
alteration using a laptop is possible, but not necessary for plant operation. In addition,
the associated control electronics also offers the possibility of electronically limiting the
stroke of the positioning device via the motor controller (e.g. to mask the edges of
transfer tables).
EMG Automation GmbH
19
Commissioning
Displacement scaling to 1 V/100 mm is to be checked through the entire procedure of

the positioning device (measurement at test socket W against GND), and scaled, if
necessary, using potentiometer R30.
Electronics EVK2.11 (for optional additional cards EVK2.12/2.13)

1 Potentiometer R1/R2 MEAS/REF
8 Hex-switch S50/S51 CAN-Bus address
2 Measuring sockets MEAS1, REF1, W, GND
9 Jumper J9 Terminal resistance CAN-Bus
3 LED H10 (LIC o.k.)
10 Connector X21 for laptop terminal

connection
Terminal operation
4 Button S31/S32 (manual method)
11 Potentiometer R30 displacement scaling
5 Button S6 (Reset-button)
12 Switch S2 function switch
6 LED H1 ... h8
13 Switch S3 CAN-Bus configuration
7 Rotary switch S4 test functions
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EMG Automation GmbH
Commissioning
6.7.1 Aligning the measuring and reference photocell with the light unit
The field of vision of the receivers must be kept free!
Set potentiometers R1 and R2 to the centre position (when using EVM positioning
devices also set R3 and R4 on subprint EVK2.12);
Aligning the measuring photocell with the strip pass level
Arrangement of the measuring photocell

1 Measuring photocell
3 Light unit
2 Reference photocell
4 Strip pass direction
1. Swivel the measuring photocell pos. (1) transversely to the strip pass direction,
align at an angle of 90 to the strip pass level and tighten the corresponding
socket head screws.
2. Connect the measuring instrument to socket Meas .. and GND (2).
3. Swivel the measuring photocell in the strip pass direction - Fig. 3-5 (4); tighten the
socket head screws at maximum voltage level.
4. Set potentiometer R1 (R3) so that the measuring instrument displays 10.0 V.
Arranging the reference photocells in the strip pass direction
1. Connect the measuring instrument to socket Ref .. and GND (2).
2. Swivel the reference photocell in the strip pass direction (4); tighten the socket
head screws at maximum voltage level.
3. Set potentiometer R2 (R4) so that the measuring instrument displays 5.0 V.
6.7.2 Adjusting the measuring and reference photocell

Adjust measuring and reference photocells according to the following table.
Receiver
Measuring point
EVK2.11/ EVK2.12
Adjustment in V to the
measuring sockets on
the EVK
Setting potentiometer
EVK2.11/ EVK2.12
Measuring photocell 1
AS
MEAS 1
10 V DC
R1
Reference photocell 1
AS
REF 1
5 V DC
R2
Measuring photocell 2
BS
MEAS 2 **
10 V DC
R3 **
Reference photocell 2
BS
REF 2 **
5 V DC
R4 **
** only available when using positioning device EVM2-CP on subprint EVK2.12.
EMG Automation GmbH
21
Commissioning
6.7.3 Aligning the reference photocell

See Aligning the measuring and reference photocell with the light unit [ 20]!
1. Connect external measuring instrument to measuring socket MEAS .. and GND

(2) on the sensor positioning device.
2. Cover the measuring range of the measuring photocell with at least 100 mm wide
material strips - from the centre of the plant outwards - directly on the light unit so
that the external measuring instrument displays a reading of 2.5 V.
3. Connect external measuring instrument to measuring socket REF .. and GND (2)
on the sensor positioning device.
4. Swivel the reference photocell transversely to the strip pass direction (see pos.
(4)) so that the measuring instrument displays 2.5 V; tighten the screws .
5. Check both voltage values at socket MEAS .. and REF .. (2.5 V). Re-adjust if
necessary.
The above described adjustment must be conducted by EVM devices for both
pairs of photocells! The additional measuring points and setting potentiometer
are accommodated on subprint EVK2.12 for this purpose.
See also
Aligning the measuring and reference photocell with the light unit [ 20]
22
EMG Automation GmbH
Operation
7 Operation
7.1 Operation mode preselection
The base board EVK2.11 can be used in combination with the following subprints:
1. EVK2.12 (as electronics for EVM)
2. EVK2.13 (input of an installed SSI stroke transducer),
3. EVK2.14 (connection for 2 analogue sensors with 10 V including external feed of
the supply voltages (e.g. R42D12 assembled on EVK slide)
4. EVK2.15 (connection for 2 analogue sensors with internal 12 V DC supply: US
sensors with 9 V signal output)
The various modes of operation are to be set according to the following table:
Overview of function switch S2
DIP switch
S2/1
S2/2
ON
Meaning
S2/3
Notes
S2/4
OFF
EVM operation; receiver pair evaluation, 2-fold
ON
SSI encoder
The actual value from the SSI position sensor (with

an absolute accuracy of 1/10mm) is used as the
actual position value instead of the value from the
internal rotary position encoder (potentiometer). This
value is transferred via the CAN bus and it is
applicable for positioning and end position
monitoring. (OFF = int. stroke transducer)
OFF
ON
EVK operation with input from two analogue sensors

via EVK2.14 / EVK2.15
OFF
OFF
EVK operation including input from an additional

analogue sensor via EVK2.14 / EVK2.15
ON
Software filter
active
PT1 links for the photocell signals and the internal

stroke sensor can be activated
7.2 "Position" and "locate edge" amplification

The basic amplification for the "position" mode is set directly on the sensor positioning
device. The software on the EVK2.11 board includes an internal test programme for
this purpose, which is set as follows:
1. Select the test programme via function switches S4/3 or S4/4 (standard operation
position 0).
2. Alternating between switching position S4/3 (100 mm) and S4/4 (150 mm) drives
the sensor positioning device between two positions.
The degree of amplification can then be aligned using potentiometer R62 to
prevent the positioning device overshooting the selected position.
3. Insert a specimen strip into the measuring area in a strip pass level for the "locate
edge" mode.
4. Select the test programme via function switch S4/1 (standard operation position
0).
5. Moving the material sample causes the positioning device to follow the lateral
movements. The degree of amplification is to be adjusted when doing this using
potentiometer R61 on the electronic unit EVK2.11.
In parallel to setting the degree of amplification on the EVK it is also possible to
implement a setting via the digital control amplifier. The respective configuration is to
be inferred from the system description for the overall control unit.
EMG Automation GmbH
23
Operation
7.3 CAN-Bus communication

7.3.1 CAN bus addressing
1. Use the dip switches S50 and/or S51 to set the address on the CAN Bus network.
Switch S50 here stands for the "Low Byte" and switch S51 stands for the "High
Byte".
By default the first sensor positioning device in a CAN network is programmed
by EMG with the base address "04" hex.
When using a second device the address "05" hex is programmed (e.g. for
strip centre guiding with two EVKs).
The addresses of other positioning devices (e.g. for tack weld alignment) are
to be inferred from the operating manual or circuit diagram.
2. Jumper J9 is to be inserted for the last consumer on the CAN network according
to the circuit diagram and wiring (visible if no cable appears from terminal strip
X33) in order to activate the terminating resistor of 120 .
7.3.2 CAN-Bus transfer rate

Use DIL switch S3 to set the transfer rate.
This is determined during planning and is dependent, among other things, on the
overall cable length and number of users in the CAN network. Alterations and
deviations from the factory settings are listed in the operating manual for the overall
system.
Setting the transfer rate using switch S3.
DIL switch S3
CANopen interface configuration
Baud Rate
1
1 MBaud
500 kBaud
250 kBaud *)
125 kBaud
1**)
**) 1 : synchronous transfer PDO1

**) 2: asynchronous transfer PDO1 *)
*) factory setting
24
EMG Automation GmbH
Maintenance
8 Maintenance
8.1 Safety measures
Prior to carrying out any maintenance, the following safety measures must be
observed:
1.
2.
3.
4.
Switch the equipment off!

Prevent the plant from generating unwanted voltage!
Inspect the plant to make sure it is free from voltage.
When all of the moving parts on the plant have come to a standstill the mechanical
locks must be activated.
5. The local safety regulations and operational safety directives must be adhered to
without fail.
DANGER
Electric shock
The circuit board contains electrostatic sensitive devices (ESDs).
1. Circuit components may only be accessed by trained personnel using ESDprotective measures.
8.2 General information

Maintenance work is limited to an absolute minimum. No special maintenance work is
required apart from visual inspections and cleaning. Therefore it is only necessary to
exchange components in the event of failure.
8.3 Maintenance intervals

Maintenance work
Maintenance intervals
Clean the glass panel on the light unit
inspect on a weekly basis and clean if necessary
Clean photocells
inspect on a weekly basis and clean if necessary
Replace the fluorescent tube
every 8000 operating hours
8.4 Checking the condition of the equipment

1.
2.
3.
4.
5.
6.
EMG Automation GmbH
Check the external condition of the equipment for signs of damage.

Replace damaged cover sheets.
Check cable connections and plug and socket connectors for tight fit.
Check cables for damage.
Replace defective cables.
Check the stability of the measuring portal.
25
Maintenance
8.5 Cleaning the glass panel (light unit)

NOTICE
Solvents and aggressive cleaning agents
damage the light unit.
1. Do not use any solvents or aggressive cleaning agents when cleaning the light
unit.
Wipe the protective tube or glass panel with a damp cloth (if necessary use household
detergent to remove the oil film).
26
EMG Automation GmbH
Repair
9 Repair
9.1 Fitting a replacment EVK2.11 card
Required material:
Standard MODEM cable with pin 2/3/5, connected to standard 9-pin Sub-D
connector
Laptop with WIN95 or WIN98/2000
Terminal or Hyperterminal programme (under
Programs/Accessories/Communication/ Hyperterminal)
1. Select FILE from the menu and then choose the sub-menu "Properties".
2. Set up the connection that you will be using to connect the laptop to the EVK2.11.
3. Select CONFIGURE.
This opens the menu with the connection settings.
Set the parameters as follows:
Baud rate:
19200
Data bits:
Parity Bit:
None
Stop bit:
None
Flow control:
(Xon/Xoff) (no effect)
Set the parameters in accordance with the displayed numbers and connect COM port
to terminal X21, on EVK2.11.
The procedure for adjusting software limits and internal potentiometers on EVK
2.11 is as follows:
Before conducting this process please check whether card EVK2.11 has a marker
(sticker) which is evidence of a previous inspection.
This confirms that the latest firmware has been downloaded.
I.
Set switch S4 to position F and press the reset button S6 once.

Communication with the Hyperterminal should now start and the menu
shown in Figure 1 should appear.
Fig. 1 Main menu (EVK)
EMG Automation GmbH
27
Repair
II.
After selecting <A> the menu should light up as shown in Figure 2.
Fig. 2 Menu <A> Setting the inner limit position
1. Actuate switch S31 and S32 to move the EVM to the inner limit position. (A marker
is located on the slide which specifies the position in relation to the aluminium
base plate and there is also a marker for the inner end position.)
2. If it is impossible to reach the specified inner limit position, turn the friction clutch
between the DC motor and potentiometer and change the potentiometer value.
Move the slide to the inner limit position (indicated by a marker for the EVK/EVM
flag).
3. Set the clutch so that 333 mV is displayed on the laptop or 0 mV is displayed on
the voltmeter at measuring point W.
III.
Use buttons S31/S32 to move the EVM carefully to the outer limit
position (as it could move in the direction of the mechanical stop.)
1. Mark this position and measure the distance between the inner and outer limit
positions. Preset for EVK Type 400, 600, 800 etc.
2. Set R30 on the EVK2.11 so that a reading of 1 V/100 mm is shown.
Example EVK 800:
if the gap is 800, then set R30 so that 8 V is shown at measuring point W. (or 8000
+ 333 mV at pont "Position signal internal" in Fig. 2.) This is the standard value of
the internal potentiometer.
IV.
Check whether DIL switch S2/2 is set to OFF (i.e. no linear SSI encoder
is attached to the EVK/EVM).
1. Select sub-menu <1> "Input Max_positionlength".

2. Enter the max. position in mm and confirm by pressing ENTER (800 mm).
Figure 3 Menu <A> Setting the outer limit position
28
EMG Automation GmbH
Repair
V.
Sub-Men <2> Select "SAVE Max positionsignal". (see Figure 4)
This menu must be selected to confirm the entry of the value under point 4.
After selecting menu <2> the word "SAVEPOSITION" must be entered in capital
letters and confirmed by pressing the ENTER key.
Figure 4 Menu <A> <2> Confirmation of setting the outer limit position
If too small a value has been entered for the maximum value or if the outer limit
position requires readjustment, implement the steps for points I and V and enter a "0"
as the maximum position first; doing this will unlock the positioning device so that it
can move in all directions.
Then repeat steps III through V and enter the desired value.
1. Exit the menu by pressing <B>.
2. Reset S4 to "0". Press RESET button S6.
3. Press button S31/S32 to check if the sensor stroke has been adjusted correctly.
EMG Automation GmbH
29
Decommissioning/storage
10 Decommissioning/storage
10.1 Authorised personnel
The device is to be dismantled for the decommissioning period by the customer's
trained maintenance personnel.
10.2 Storage
The machine must be stored in the factory packaging in dry halls that are maintained
at a moderate temperature (storage temperature between 0 and 40 C).
NOTICE
Seals lose their elasticity and thus their full functional effiency
Results in possible damage to the product.
1. In the event of longer storage times it is imperative that the regulations for
storage conditions and storage periods of rubber materials are observed.
30
EMG Automation GmbH
Disposal
11 Disposal
11.1 General information
Disposal by the customer must be conducted in accordance with the local applicable
legal regulations while observing ecological factors.
When disposing of components which have not been produced by the manufacturing
company, the corresponding instructions in the relevant "company documentation" are
to be observed.
11.2 Materials
Materials must be sorted according to material group (aluminium, steel, plastic,
electronic components etc.) and transferred to the appropriate collecting points.
11.3 Disposal regulations

When disposing of the item the relevant national and regional laws and regulations
must be adhered to.
EMG Automation GmbH
31
Index
Index
A
Aligning the measuring photocell with the
strip pass level, 21
Application, 6
Arrangement of HF measuring and reference
photocells, 18,
Arrangement of sensor positioning devices
and light units in the plant, 17
Arrangement of the EVM and light units in the
plant, 17
Arranging the reference photocells in the strip
pass direction, 21
C
CAN bus addressing, 24
CAN-Bus transfer rate, 24
Checking the limit switch function of the EVK,
19
Commissioning of the sensor positioning
device, 19
Controls and Display elements, 14
E
Electronics board EVK2.11, components, 14
I
Installing the control electronics, 18
Installing the EVK2.11 replacement card, 27
Installing the measuring equipment, 17
Intendend usage, 10
M
Maintenance intervals, 25
modes of operation, 23
P
Product description, 5
S
Safety , 9
T
Technical Data EVK, 6
Technical data EVM, 7
Technical data LIC, 7
Temperature range, 7
W
Weight, 7
32
EMG Automation GmbH

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Technical Data EVK

Technical data EVM

Technical data LIC

Structure and meaning of the references

Removal of safety guards

Packaging and transport

Unpacking the equipment

Configuration and function

Brief system description

Effect description of the system with HF light unit

HF alternating light measuring sensors which are insensitive to

Display and operational elements

Layout of components on electronic card EVK2.11

Important operating and display elements for setting and

Information on accident prevention

Prerequisites for connection

Installing the measuring equipment

EMG Automation GmbH

Installing the higher-ranking control electronics

Basic settings for compact light emitter LIC

Commissioning of the sensor positioning device

Adjusting the measuring and reference photocell

Aligning the reference photocell

Operation mode preselection

"Position" and "locate edge" amplification

CAN bus addressing

CAN-Bus transfer rate

Checking the condition of the equipment

Cleaning the glass panel (light unit)

Fitting a replacment EVK2.11 card

EMG Automation GmbH

The manufacturer's liability shall expire in the event of non-observance of the

EMG Automation GmbH

1.4 Technical Data EVK

24 V DC 0.5 A (starting current < 4 A)

15 20 kg per measuring length

EMG Automation GmbH

1.5 Technical data EVM

24 V DC 0.5 A (starting current < 4 A)

21.5 25 kg per measuring length

1.6 Technical data LIC

EMG Automation GmbH

24V DC controlled (21 V DC to 26 V DC on LIC connection)

24 V/50 mA = log. one, if at least 70% of the reference light is reached;

Cu : max. 2.5 mm2

Max. supply current 24

Power of the integrated

Optical sensing range

Dimensions without plug LIC 480

Storage and transport:

EMC - immunity from

see Supply voltage

EMG Automation GmbH

2.2 Structure and meaning of the references

EMG Automation GmbH

2.3 General regulations

2.4 Authorised/specialised personnel

2.5 Intended usage

EMG Automation GmbH

2.6 Removal of safety guards

EMG Automation GmbH

Packaging and transport