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No.

80/2, Kandhaswamy Koil Street,


Kosapet, Chennai-600012.
Mobile: 0091-9003081117
E Mail: barani_pdc@yahoo.co.in

D.BHARANI
Objective
To pursue an excellent career in Operations with Automotive ancillary industries where I can apply my
knowledge to acquire new skills and contribute constructively to the organization.
Career Summary

Overall 9.0 years of experience in Automotive Industries.


Presently working in COMMTRADE METALS as Senior Engineer in Production Planning &
Quality Control from 2012 till date.
3.0 years of experience in DAE-SEUNG AUTOPARTS INDIA PVT.LTD, as Quality Control
Engineer in Quality Department.
6 months of experience in CQS Precision Die Casting - VIETNAM as Engineer in Die Proving
Department.
3.3 years of experience in Pressure Die casting Production Planning and Control.
TVS- Sundaram Clayton Ltd (SCL)
6 months of experience in TVS-Sundaram Fasteners (Sandwich Training)
6 months of experience in Lucas-TVS (Sandwich Training)

Academic Profile

Diploma in Tool & Die Making Murugappa Polytechnic College, Avadi, 80% (2004)
AISLC Doveton Corrie Boys Higher Secondary School, Chennai, 67% (2001)

Company: COMM-TRADE METALS from Apr.2012Till Date


Position: Sr.Engineer Quality Control
Responsibilities:

Provide Quality leadership within the Commtrade Metals business unit.

Address Customer related concerns on product issues.

Review Returned Material, develop metrics, drive corrective action.

Train manufacturing and inspection personnel as required.

Drive corrective action processes within manufacturing, materials, engineering, and planning.

Implement Lean practices within Operations to facilitate Quality, cycle time, and inventory management
Improvements.

Lead internal ISO auditing processes as required

Indenting & receiving the material finally dispatching the same to the customers.

Taking the overall responsibility of running the GP12 station smoothly.

Maintaining the Inventory record in system on line.

Delivered superior performance in leading the process development project to vastly improve the
production of RBI GEAR HOUSING/COVER through process control for MANDO STEERINGS INDIA LTD.
Led the processes involved in the production of WATER PUMP BODY assembly for MARUTI
SUZUKI MOTORS INDIA LTD.
1

Developed the process involved in the production of SPACER COVER for MANDO STEERING
INDIA LTD.
Led efforts in developing new, more controlled manual process with well-documented instructions
to ensure an uncontaminated work area and accurate production before assembly that reduced rejection of
completed assemblies by 95%.
Company: DAE-SEUNG AUTO PARTS INDIA LTD from Mar.2009Apr.2012
Position: Q.C/Q.A Engineer
JOB RESPONSIBILITIES:

In charge for Quality Department


Man power control
Preparation of ISAR documents
Monthly PPM status for inline and vendors
Daily reports analysis
Rejection/Rework report preparation & Monitoring
Reducing inspection time by implementing simplified gauges in the
receiving quality and inspection to reduce the Non Value added
activities(NVA)
Raising NCR (Non Conformance Report)
Monitored and reported cycle time for incoming inspection lots.
Training giving to inspectors
Preparing check sheets for inspection
Rejection Analysis
Shop Floor quality
Ensure layout inspection carried out & if non compliance seen ensure
corrective action taken places.
Ensure process audit carried out to have compliance between control plan
& check sheet.
5s Audit.

Carrying out audits like Quality System Audits, Process/ Product Audits.
Monitoring in house and customer end rejections and generating kaizen to reduce rejections.
Process rejections- Monthly analysis & Improvements.
Ensuring the product quality in all of its development stages.
DAE-SEUNG Auto manufactures machined Transmission & Engine parts for Hyundai & G.M.
Company: CQS Precision Die Casting-Vietnam from Apr.2008Sep.2008
Position: Engineer

Handling of High-pressure die casting machines of various kinds such as TOYO, UBE &
Toshiba ranging from 250 Ton to 840 ton.

Operating & handling of Sand Core Machines for aluminium alloy wheels.

Carrying out audits like Quality System Audits, Process/ Product Audits.

Productivity improvement through process study and line balancing.

Adhering to the management systems TS 16949, OHSAS and ISO 14001.

Member of Jishu hozen (JH pillar of TPM).


Export customers: Black & Decker, Hydrel, Dipro, Lithonia, VMEP, Suzuki, SPX & Campbell.

Company: Sundaram Clayton Ltd (SCL) From Jan.2005 Apr.2008

SCL is the First Deming Prize recipient in India for excellence in implementing
TQM (Company wide quality control)

Sundaram Clayton manufactures Air / Air assisted braking systems for HCVs (BRAKES
DIVISION) and Aluminium Die castings (Die Casting Division) for leading automobile sectors.
Domestic customers: SCL-Brakes, TVSM, Hyundai, Ford, Honda, Visteon, Tata Holset and
Cummins, TATA Motors, Ashok Leyland
Export customers: Cummins, Holset, Volvo, Fleetguard and Ford.

Tata

Position: Cell leader (Jan 2005-Dec 2006)

Operational and Technical assistance to the Foreman-Production.

Monitoring stock level, OEE, consumables on daily basis.

Monitoring in house and customer end rejections and JIT deliveries.

Operating PDC machines ranging From 250 Ton to 840 ton (Buhler,HMT&Toshiba )

SMED activities in all machines ranging from 250 Ton to 840 ton.

Position: Team leader-Production (Jan 2006 Apr2008)

Handling of High-pressure die casting machines of various kinds such as Buhler & Toshiba
ranging from 250 Ton to 840 ton.

Reducing breakdowns through Why-Why analysis to improve machine OEE.

Productivity improvement through process study and line balancing.

Adhering to the management systems QS 9000, ISO TS 16949, OHSAS and ISO 14001.

Member of Jishu hozen (JH pillar of TPM).

Carrying out audits like Quality System Audits, Process/ Product Audits.

Monitoring in house and customer end rejections and generating kaizen to reduce rejections.

Cost saving projects through CFT and SIT as a core team member.

Process rejections- Monthly analysis & Improvements.

Conducting Safety audits to ensure safe work environment.

Major Accomplishments:

Productivity improvement in Lube Oil Filter Head casting (CUMMINS) from 45 nos/hour to 55
nos/hour by eliminating NVA activities.

Productivity improvement in Head Rear Casting (VISTEON) from 60 nos/hour to 70 nos/hour by


eliminating NVA activities.

Die breakdown reduced from 32 hours/month to 3 hours/month in Cover Lube Oil Cooler
(CUMMINS) by Process and method study.

Reduced die setting time in Visteon casings from 22hrs to 16hrs.

Inductively programming in ACHESON auto sprayer programming.

Domain Expertise

Total quality management (TQM)


5S, 7 QC tools, QC Story methodology, Pokayoke, Quality function deployment, Design of
experiments (DOE), Nichijo Kanri (Daily management) thro visual control systems and Genba.
Total productive maintenance (TPM)
Jishu Hozen, Kaizen & PM analysis
Management systems
QS9000, ISO TS 16949 (QMS)
ISO 14001 (EMS) and emergency preparedness
JIT Single piece flow, Cellular manufacturing, Pull manufacturing & SMED

Key Computer Skills


Packages

MS-Office
Design Softwares: AutoCAD 2004, CATIA (V5 R17), PRO-E WILDFIRE-3, SOLID WORKS.

Enterprise Resource planning

SAP

Trainings Undergone

Training on Buhler Die casting machines in Data speed setting and operating.

Attended supplier seminar at KOREA HYUNDAI-KIA MOTORS in October 2011.

Attended Internal Quality Auditor Training course on Quality Management System (ISO/TS 16949:2009).

Personal Profile
Date of Birth
Sex
Nationality
Marital status
Fathers Name
Linguistic ability
Current CTC
Notice Period

: 19.05.1986
: Male
: Indian
: Single
: V.Dhanasekaran
: English, Tamil
: 4.0 lakhs
: 30 Days

Passport Details
Name
Passport No.
Place of Issue
Date of Issue
Date of Expiry

: D.Bharani
: G4769068
: Chennai
: 03/09/2007
: 02/09/2017

References upon request

Declaration

I hereby declare that the above given information are true to the best of my knowledge and belief.

Place: Chennai
Date:
(D.Bharani)