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INTERACTIVE SCHEMATIC

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Cover Page
Tables
Component
Connector

Schematic
Machine Views
Chassis View
Cab View
Engine View

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quickly navigate to points of interest.

EC-C2
EC-C3

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there may be some variance in linked schematic locations

E-C60
E-C61

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VIEW ALL CALLOUTS


EC-C1

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underlined. These are hyperlinks
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schematic and machine views.

When only one callout is showing on a


machine view, clicking on this button will
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of every machine view page.

ELECTRICAL SYMBOLS

HOTKEYS (Keyboard Shortcuts)

BASIC HYDRAULIC
COMPONENT SYMBOLS

FUNCTION
Zoom In
Zoom Out
Fit to Page
Hand Tool
Find

KEYS
CTRL / +
CTRL / -
CTRL / 0 (zero)
SPACEBAR (hold down)
CTRL / F

Pressure
Switch

Temperature
Switch

Level
Switch

Flow
Switch

Circuit Breaker

Click here to view the


Schematic Symbols
and Definitions page

Pump
or Motor

Variability

Fluid
Conditioner

Spring
(Adjustable)

SCHEMATIC SYMBOLS AND DEFINITIONS


INTERNAL PASSAGEWAYS

VALVES

ENVELOPES

Two Position

One Position

Three Position

PORTS

Two-way

Three-Way

FLOW IN ONE
DIRECTION

FLOW ALLOWED IN
EITHER DIRECTION

Infinite
Positioning

Two
Position

PARALLEL
FLOW

PUMPS

Unidirectional

Three
Position

Unidirectional

CONTROL
AB

AB

P T

P T

Single Acting

Spring
Loaded

Fluid
Conditioner

Spring
(Adjustable)

Spring

Pressure
Compensation

Control
Valves

Line Restriction
(Variable)

Restriction

Line Restriction
(Fixed)

Line Restriction
Variable and Pressure
Compensated

2-Section
Pump

Attachment

Pump: Variable and


Pressure Compensated

Bidirectional

MOTORS

Double Acting

Infinite Position

CHECK

Basic
Symbol

Variability

FIXED DISPLACEMENT

Shifted Position

Normal Position

Pump
or Motor

Bidirectional

VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS

Four-Way

BASIC HYDRAULIC
COMPONENT SYMBOLS

FIXED DISPLACEMENT

CROSS
FLOW

ACCUMULATORS

Shuttle

Unidirectional

VARIABLE DISPLACEMENT
NON- COMPENSATED

Pilot
Controlled

Spring Loaded Gas Charged

Unidirectional

PILOT CONTROL

Bidirectional

ROTATING SHAFTS

RELEASED PRESSURE

External Return

Bidirectional

Unidirectional

Internal Return

Bidirectional

REMOTE SUPPLY PRESSURE

Simplified

Complete

Internal
Supply Pressure

Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS

Solenoid

Solenoid
or Manual

Solenoid
and Pilot

Solenoid and
Pilot or Manual

MEASUREMENT

LINES

Servo

Thermal

Detent

Crossing

Joining

Manual Shutoff

General Manual

Push Button

Pedal

Spring

Vented

Pressurized

Transducer
(Fluid)

Transducer
(Gas / Air)

Generator

Electric
Motor

Flow

Return Above Fluid Level

Return Below Fluid Level

ELECTRICAL SYMBOLS

HYDRAULIC SYMBOLS - ELECTRICAL


G

Temperature

Pressure

FLUID STORAGE RESERVOIRS

MANUAL CONTROL

Push-pull Lever

MAIN AUX.

Pressure
Switch

Pressure Switch
(Adjustable)

Temperature
Switch

Electrical
Wire

Pressure
Switch

Temperature
Switch

BASIC ELECTRICAL COMPONENT SYMBOLS

Level
Switch

Flow
Switch

Circuit Breaker

HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

AG-C4
111-7898
Part Number: for
Connector Plug

L-C12
3E-5179

Ground (Wired): This indicates that the component is connected to a grounded wire.
The grounded wire is fastened to the machine.

Receptacle
Pin or Socket Number

Plug

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)


Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge.


The sender measures the temperature or pressure.
Its resistance changes to give an indication to the gauge of the temperature or pressure.
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet
when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

L-C12
3E-5179
5A
Fuse (5 Amps)

Harness identification code:


This example indicates wire group 325,
wire 135 in harness "AG".

9X-1123

Component
Part Number

325-AG135 PK-14
Wire Gauge
Wire Color

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

KENR9593-01
June 2013

793F and 793F WTR OEM


Off-Highway Truck
Cooling System
793F:
SSP1-UP

793F WTR OEM:


SXP1-UP

2013 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT TABLE
Component Locations
Description

Part
Number

Machine
Location

Schematic
Location

Low Altitude, Standard Retarding


Air Compressor Gp

261-4881

B-8

Coil As - Heater

267-3963

B-7

Cooler Gp - Engine Oil

245-4864

D-7

Core As - Oil Cooler, Brake

336-9641

F-8

Core As - Oil Cooler, Brake

336-9641

F-7

Core As - Oil Cooler, Steering

199-6683

F-7

Core As - Oil Cooler, Transmission Oil

336-9642

F-6

Lines Gp - Air Conditioner

283-0591

B-7

Pump Gp - Water, Jacket Water

313-2758

B-6

Radiator Gp

335-8380

10

D-6

Turbocharger Gp

327-7738

11

C-8

Turbocharger Gp

327-7738

12

C-8

Turbocharger Gp

327-7738

13

C-7

Turbocharger Gp

327-7738

14

C-7

Valve - Shutoff

6V-7238

15

D-7

Valve Gp - Thermostatic, Electric Temp. Control

264-5356

16

E-5

Low Altitude, Additional Retarding


Air Compressor Gp

261-4881

17

B-4

Coil As - Heater

267-3963

18

B-3

Cooler Gp - Engine Oil

245-4864

19

D-3

Core As - Oil Cooler, Brake

336-9641

20

F-4

Core As - Oil Cooler, Brake

336-9641

21

F-3

Core As - Oil Cooler, Front Brake

290-2729

22

F-4

Core As - Oil Cooler, Steering

199-6683

23

F-2

Core As - Oil Cooler, Transmission Oil

336-9642

24

F-2

Lines Gp - Air Conditioner

283-0591

25

B-3

Pump Gp - Water, Auxiliary

250-6721

26

B-2

Pump Gp - Water, Jacket Water

313-2758

27

B-3

Radiator Gp

335-8380

28

D-2

Turbocharger Gp

327-7738

29

C-4

Turbocharger Gp

327-7738

30

C-4

Turbocharger Gp

327-7738

31

C-3

Turbocharger Gp

327-7738

32

C-3

Valve - Shutoff

6V-7238

33

D-3

Valve Gp - Thermostatic, Electric Temp. Control

286-4571

34

E-1

VENT LINE

(23) CORE AS
OIL COOLER
STEERING
199-6683

(4) CORE AS
OIL COOLER
BRAKE
336-9641

(5) CORE AS
OIL COOLER
BRAKE
336-9641

VENT LINE

(6) CORE AS
OIL COOLER
STEERING
199-6683

(7) CORE AS
OIL COOLER
TRANSMISSION OIL
336-9642

(22) CORE AS
OIL COOLER
FRONT BRAKE
290-2729

(21) CORE AS
OIL COOLER
BRAKE
336-9641

(20) CORE AS
OIL COOLER
BRAKE
336-9641

(24) CORE AS
OIL COOLER
TRANSMISSION OIL
336-9642

VENT LINE

DRAIN LINE

VENT LINE

DRAIN LINE

VENT LINE

VENT LINE

VENT LINE

M
M

VENT LINE

VENT LINE

VENT LINE

VENT LINE

DRAIN LINE

DRAIN LINE

C175-16
ENGINE BLOCK

DRAIN LINE

C175-16
ENGINE BLOCK

(16) VALVE GP
THERMOSTATIC
EL. TEMP. CONTROL
264-5356

DRAIN LINE

(34) VALVE GP
THERMOSTATIC
EL. TEMP. CONTROL
286-4571

DRAIN LINE

DRAIN LINE

(33) VALVE
SHUTOFF
6V-7238

(10) RADIATOR GP
335-8380
VENT LINE

VENT LINE

(Dimensions: 39 inches x 28 inches)

VENT LINE

30 Page,

KENR9593-01

(28) RADIATOR GP
335-8380

VENT LINE

JW SHUNT LINE

VENT LINE

JW SHUNT LINE

(19) COOLER GP
ENGINE OIL
245-4864

AUX SHUNT LINE

(15) VALVE
SHUTOFF
6V-7238

(3) COOLER GP
ENGINE OIL
245-4864

ALL FLOWS LISTED AT RATED ENGINE SPEED


OF 1750 RPM WITH THERMOSTAT FULLY OPEN
JW FLOW
1665 LPM
JW SHUNT LINE FLOW
111 LPM
AUX FLOW
1521 LPM
AUX SHUNT LINE FLOW
112 LPM

ALL FLOWS LISTED AT RATED ENGINE SPEED


OF 1750 RPM WITH THERMOSTAT FULLY OPEN
JW FLOW
1729 LPM
JW SHUNT LINE FLOW
103 LPM

(11) TURBOCHARGER
327-7738

(12) TURBOCHARGER
327-7738

(13) TURBOCHARGER
327-7738

(29) TURBOCHARGER
327-7738

(14) TURBOCHARGER
327-7738

(30) TURBOCHARGER
327-7738

(32) TURBOCHARGER
327-7738

(31) TURBOCHARGER
327-7738

SERVICE CENTER

SERVICE CENTER
NOTE: SERVICE CENTER IS PRESENT
ONLY FOR SERVICE GP
272-5377 OR 293-7875.

NOTE: SERVICE CENTER IS PRESENT


ONLY FOR SERVICE GP
278-8445 OR 279-0717.

(8) LINES GP
AIR CONDITIONER
283-0591

(1) AIR COMPRESSOR GP


261-4881

(9) PUMP GP
WATER
JACKET WATER
313-2758

(8) LINES GP
AIR CONDITIONER
283-0591

(17) AIR COMPRESSOR GP


261-4881

DRAIN LINE

NOTE: AIR COMPRESSOR IS PRESENT


ONLY FOR STARTING AR. - AIR
278-8470 OR 278-8471

(27) PUMP GP
WATER
JACKET WATER
313-2758
DRAIN LINE

NOTE: AIR COMPRESSOR IS PRESENT


ONLY FOR STARTING AR. - AIR
278-8470 OR 278-8471

(26) PUMP GP
WATER
AUXILIARY
250-6721

B
(2) COIL AS
HEATER
267-3963

(18) COIL AS
HEATER
267-3963

LOW ALTITUDE
STANDARD RETARDING

LOW ALTITUDE
ADDITIONAL RETARDING
COOLANT CIRCUIT COLOR DESCRIPTIONS
JACKET WATER PUMP AND CIRCUITS
HYDRAULIC OIL DRAIN LINES
SUPPLY LINE
AUXILIARY WATER PUMP AND CIRCUITS
SERVICE LINE

LINE PATTERNS
Pressure Line
Pilot / Load Sensing Pressure
Drain / Return Lines
Component Group

CALLOUTS
Taps (Pressure, Sampling, Sensor - by letter)

YY

Callout Number

(Machine Location from


Component LocationsTable)

(52) VALVE GP - CONTROL


138-1234
Part Number

Component
Name

793F AND 793F WTR OFF-HIGHWAY TRUCK COOLING SYSTEM SCHEMATIC


MEDIA NUMBER: KENR9593-01
SCHEMATIC PART NUMBER: 301-6851, CHANGE: 01, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

TOP VIEW
VIEW ALL CALLOUTS

22
5

11

29

21

30

20

12

28
10
13
31

14

24
23

32
6

RIGHT, REAR OF CAB


VIEW ALL CALLOUTS

18

25

LEFT SIDE, ENGINE COMPARTMENT


VIEW ALL CALLOUTS

16

34

19

FRONT OF ENGINE
VIEW ALL CALLOUTS

17
33

15

26

27