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ISO 9001: 2008

EN ISO 14001: 2004

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SECURITY SYSTEMS
Sliding Gates
&
Operators

INSTALLATION INSTRUCTIONS
HEAVY DUTY ELECTROMECHANICAL
SLIDING GATE OPERATORS

INDEX
Page

1. GENERAL INFORMATION ........................................................................................ 4


1.1 General Warnings ...................................................................................................... 4
1.1.1 General Warnings about Installation....................................................................... 4
1.1.2 General Warnings about Usage .............................................................................. 4
1.1.3 General Warnings about Maintenance .................................................................... 5
1.2 General Information About Electromechanical Sliding Gate Operator .............................. 6
1.3 Standard and optional features in Electromechanical Sliding Gate Operator .................... 7

2. SYSTEM COMPONENTS ............................................................................................ 8


2.1 Mechanical ............................................................................................................... 8
2.2 Cabinet Features ....................................................................................................... 9
2.3 Electrical and Electronically Components...................................................................... 9
2.3.1 Usage of Frequency Controller ............................................................................... 12

3. INSTALLATION ........................................................................................................... 13
3.1 Preparation and Installation of Foundation ................................................................... 14

4. OPERATION INSTRUCTIONS ................................................................................. 16


4.1 Operation of the Electromechanical Sliding Gate Operator ............................................. 16
4.1.1 Manuel Release of the Electromechanical Sliding Gate Operator .............................. 16

5. MAINTENANCE ............................................................................................................ 16
6. PRACTICAL TROUBLESHOOTING PROCEDURES ............................................. 18
7. CE DECLERATION ....................................................................................................... 19
8. ISO 14OO1 : 2004 CERTIFICATE .......................................................................... 20
9. ISO 9001 : 2008 CERTIFICATE .............................................................................. 21

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SYSTEM
SPECIFICATIONS
and
DATASHEET

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1. GENERAL INFORMATION
1.1 GENERAL WARNINGS

These warnings and the booklet are the parts of the product, thus they must be given
to the customer.

This booklet should be read carefully and the warnings should be followed as it
contains the installation, usage and the maintenance of the product.

Please keep this manual, in case of future necessities.

Do not install the product and its electrical connections without reading this manual.

1.1.1 GENERAL WARNINGS ON INSTALLATION

Mechanical installation of the product should be made according to the instructions


explained in this manual by skilled technicians.

Before installation, this booklet must be read carefully because faulty installation may
harm the environment and the people. In that case, manufacturer takes no
responsibility of the causes.

Check the products working voltage before installation must be suitable with the
voltage used in the site.

Do not install the product in the environment where there are explosives and causes
of fire.

Keep the package stuff away from the children.

Before installation, be sure that the product has not damaged.

Before mechanical installation, be sure that the ground where the electromechanical
sliding gate operator to be installed is strong enough. If not, please strengthen the
ground with proper foundation. With weak foundation ground connection, the
performance of the product would fall considerably.

In order to have a safe and good working product, the original and manufacturers
advised pieces must be used for maintenance. Otherwise, manufacturer takes no
responsibility of the causes.

1.1.2 GENERAL WARNINGS ON USAGE

This product should be used for the purpose it is designed for. Dangerous causes may
happen in case of usage other than the usage that manufacturer states. In that case,
manufacturer takes no responsibility.

Installation of the product close to the moving machines like presses, cranes, etc. may
cause dangerous outcomes. Thus a safety zone should be given between these
machines and the product.

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1.1.3 GENERAL WARNINGS ON MAINTENANCE

If the product is damaged or has a non-working problem, cut off the power of the
product. Only skilled technicians must make the maintenance of the electromechanical
sliding gate operator.

Cut off the power of the product when maintenance is needed.

For the efficient working of the product, please follow the maintenance instructions
given by the manufacturer. Maintenance must be done only by skilled technicians.
Periodically make maintenance and check if the product is working properly.

When needed, use only the spare parts manufactured by the manufacturer for
maintenance.

Note every maintenance onto a card and spare that card for the future operations
needed.

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1.2 GENERAL INFORMATION ABOUT ESGO4000


Optima electronical sliding gate operators are designed for high traffic, commercial and
industrial applications.
ESGO 4000 operator is suitable for doors which weigh up to 4000 kg. The operator is
completely heavy duty. Cabinet is manufactured from 2.5 mm thick sheet metal, galvanized,
electrostatically epoxy powder coated.
Control electronics is microprocessor PLC controlled.Every kind of radio control receiver cards,
safety photocell, open/close buttons, loop dedectors, flashing light etc. can be integrated to the system
easily. Any kind of card readers, biometric readers, radio control,key switches etc can be used to start
or stop the electromechanical sliding gate operator, with the help of PLC (Programmable Logical
Control) controls. Closing the sliding gate can be utilized by automatic time delay facility, as well as
inputs from other sources.Time delay can be adjusted between any time interval by PLC.Optionally by
integrating freguency controller to the control electronics movement control of the gate can be
achieved.For example, slow start for an adjustible period, fast linear motion for another adjustible
period and finally again an adjustible slow stop can be achieved.This facility allows the user to adjust
the gate speed according to the requestments without loosing torque.

Picture 1. General View of Electromechanical Sliding Gate Operators

1- Sliding Gate

3- Rubber Wheel

2- Control Cabinet

4- Pulley

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1.3 Standard features of ESGO 4000


1.1.1 Type : Heavy Duty
1.1.2 Power Supply : 220 VAC %10, 50-60 Hz
1.1.3 Motor : : 2 HP, self-braking
1.1.4 Maximum Lead Weight: 4000kg
1.1.5 Drive : Rack and pinion
1.1.6 Electric Cut Off : Gate can be opened or closed manually by key-release submechanism
1.1.7 Speed : 30 cm/sec, adjustible with optional frequency controller
1.1.8 Environmental Conditions : -15C, +75C, %95 humidity non-condensing.
1.1.9 Cycle : Continious 24 hours.
1.1.10 Protection : IP55
1.1.11 Reducer : Low noise, Worm gear, high torque, heat treated and
Grounded gears, radial contact ball bearings, aluminum injevtion casing, irreversible.
1.1.12 Limit Switches : Two seperate, heavy duty, proximity.
1.1.13 Mounting : By seperate galvanized anchoring plate
1.1.14 Auto Close : Adjustible time period
1.1.15 PLC : 24 VDC, Password protected, programmable software operated PLC card
user interface, 6 inputs and 3 outputs are used.
1.1.16 Keyboard : Depending on the priority of the Control Panel, this switch changes
operating control panel.
Optional Accessories (In addition to the ones listed in Standard Features section)
1. Flashing Lights
2. Radio Control Antenna
3. Safety Photocell
4. Stand for Safety Photocell
5. Radio Control Receiver
6. Radio Control Transmitter
7. Inductive loop detector
8. Start / Stop Button
9. Frequency Controller
10. Protection Bar

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2. SYSTEM COMPONENTS
2.1 Mechanical Components
Main mechanical elements forming the construction are heavy duty, base plate,mechanism
and anchoring plate. Its made of steel S235JR / RAEX 250 quality 37 at least. A Rubber wheel is
used to prevent vibration and noise of sliding gate. The shafts are made of hardened. Parts forming
the drive unit, namely, gears, motor, etc. are very precisely manufactured so that they can stand
harsh environmental conditions. All the parts are hot dip galvanized (60 micrometers) / RustPrevention (Epoxy Coated) painted in order to prevent rusting.The electromechanical sliding gate
operator will be installed in reinforced concrete foundation.

1. Helical Gears
2. Transmitter Rod
3. Alignment Bearings
4. Pinion
5. Reducer
6. Mechanism Base Plate
7. Anchoring Plate

Picture 2. Sliding Gate Mechanism

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2.2 Cabinet Features


IP 55.
Material:

1.5 mm thick sheet metal (electrogalvanized, RAL 7035 electrostatically(epoxy) powder coated
and furnaced)

Dimensions :
76,5 cm x 52,5 cm x 37 cm (Cabinet may be manufactured in different dimensions according
to requirements)

Picture 3. Cabinet Views

2.3 Electrical and Electronics Components


Control electronics utilized in electromechanical sliding gate operator is PLC controlled.
Open/close function can be achieved by every kind of card readers, biometric readers like fingerprint
or hand shape, radio control, on/off switches or key switches etc. Besides, safety accessories like
inductive loop detectors, photocells, flashing lights or red/green lights can be integrated to control
electronics very easily. Power requirement of the electromechanical sliding gate operator is 220 VAC
50~60 Hz.
As you see below the drawing, we use a sensor for reduction the speed of sliding gate operator. By
means of this sensor, when the gate is closed or opened , gate will be damp at end point. And so the
operator will be run much high performance.

ADJUSTABLE
METAL PART
FOR SENSOR

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Picture 4. Cabinet Control Panel

Emergency Stop

Stops the operation of the electromechanical sliding gate operator in case


of emergency. If pressed, the electromechanical sliding gate operator is
locked and no comment could be given. In order to return to the normal
mode of operation, turn the button clockwise until the switch releases
itself.

Auto Open

Opening the electromechanical sliding gate automatically. It is enough


to push the button ONCE in order to operate the electromechanical
sliding gate from Cabinet Control Panel. No other comment could be
given until the process is accomplished.

Auto Close

Closing the electromechanical sliding gate automatically. It is enough


to push the button ONCE in order to operate the electromechanical
sliding gate from Cabinet Control Panel. No other comment could be
given until the process is accomplished.

Loop Detector

Loop detector is a optional accessory.

Keyboard

ON/OFF key, anyone can control without key.

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Picture 5. Electrical Components (The unit in the photo includes optional accessory frequency control and PLC. )

Switches

H- Limit Switch
G- Proximity Switch
*Proximity switch and limit switch supply the opened
and closed of sliding gate systematically.

Slinding Gate Mechanism

Explained at the mechanism component part.

Telemechanic Zelio PLC Card

24 VDC, Password protected, programmable software


operated PLC card user interface. 8 inputs and 4 outputs are
used.

Terminal Group

A- 220V Input
a) 220 VAC
b) Neutral
B- Motor Output
a) U
b) V
c) W

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C- Flashing Lamp Output


D- Photocell Input
a) +24VDC
b) -24VDC
c) Data
E- Loop Detector Antenna
a) +24VDC
b) -24VDC
c) Data
d) Data
F- Keyboard
a) Open
b) Close
c) Stop
d) +24VDC
e) -24VDC
10

Frequency Convertor

If you want to change frequency value, you can change it


easily by frequency convertor.

11

Power Supply

AC/DC Converter. As the energy supplied to the system is


from mono phase 220 VAC, this device changes the voltage to
24 VDC in order to supply power to some of the components
in the system.

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3. INSTALLATION

Picture 6.

Plugging of the upper part

Take off 4 pieces of the metric 6 bolts and nuts using Allen key no: 5 and plug off the upper plate of
the electromechanical sliding gate.

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3.1. PREPARATION AND INSTALLATION OF THE FOUNDATION

Dig a hole of 35 x 55 x 15 cm for the


foundation on which the electromechanical
sliding gate operator will stand. The measure
of 55cm should be parallel to sliding gate. Pour
high cement dosage concrete into the hole.
During the preparation of the concrete, it is
advised to use coarse sand.

Place the anchoring plate into the concrete


foundation it should be parallel to the ground.
For the power cables of the sliding gate, place
the cable hose in to the concrete foundation
before pouring the concrete. Wait for one day
for the concrete foundation to be ready for the
mounting of the sliding gate operator onto it.
In the rainy and cold weather conditions, the
casing time of the concrete will be longer.
Fig.1 Plate Foundation Preperation abd Installation of the Anchoring

Before mounting the sliding gate mechanism onto


the anchoring plate, be sure that the concrete
foundation is ready. Place the sliding gate
mechanism as the pivoting bolts on the anchoring
plate will pass through the holes on the sliding
gate mechanism. Tighten the metric 12 nuts to

100

95,35

the pivoting bolts.

CONCRETE

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Fig.2 Mounting of the sliding gate on to the anchoring plate

14

OPERATION
and

MAINTENANCE

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4. OPERATION INSTRUCTIONS
4.1

Operation of the Electromechanical Sliding Gate Operator

1. If there is a Red/Green Traffic Light in the Electromechanical Sliding Gate Opereator,


connect the electric power cable of the Red/Green Traffic Light to the terminal.
2. If there is a Loop Detector in the Electromechanical Sliding Gate Opereator, connect the
antenna cables of the Loop dedector to the terminal.
3. If there are Radio control receiver, transmitter and antenna in the Electromechanical
Sliding Gate Opereator, connect the electric power cable of it to the terminal.
4. If there are Safety photocell, stand and casing in the Electromechanical Sliding Gate
Opereator, connect the electric power and data cables of Safety Photocell to the terminal.
5. If there is a Card Reader System in the Electromechanical Sliding Gate Opereator, connect
the electric power and data cables of Card Reader System to the terminal.
6. Make sure the emergency stop buttons on the Cabinet Control Panel ( Picture 4. ) are
not pressed.
7. Connect the 220 VAC cables to the terminal.(Picture 5, Item 9-B)

4.1.1

Release of the Electromechanical Sliding Gate Operator

80X80X3.5 PROFILE

80X40X2.5 PROFILE

CONCRETE

DETAIL ''A''

Fig.3 Front View of Electromechanical Sliding Gate Operator

In case of power cut-offs, in order to open the electromechanical sliding gate operator
manually, the electromechanical sliding gate operator should be released from the electric motor.

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Insert the Allen key no: 10


through the hole of the plug
and turn clockwise for 5-6
times in order to open the
sliding gate.
ATTENTION:After opening
the sliding gate manually,
TIGHTEN BACK the release gear shown right. After
the

power

cut-off

is

over.

Start

using

the

electromechanical sliding gate operator in normal


mode.
Picture 7.

View of the Release Gear on Mechanism

Electromechanical Sliding Gate Operator will first move slowly and then accelerate the sliding gate
and finally it will be stop slowly by frequency convertor. This feature is an optional accessory.

5. MAINTENANCE
In the electromechanical sliding gate operator, anti-friction bearings are used. Thus, it does not
need frequent lubrication. However, for harsh outdoor working conditions and high frequency usage,
it is advised that the electromechanical sliding gate operator should be maintained periodically after
two years of time. This periodic maintenance should be made by skilled technicians.

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6. PRACTICAL TROUBLESHOOTING PROCEDURES


If the electromechanical sliding gate operator seems not to be working (properly):
-

Make sure there is power. Check 220V current inputs.

Check limit switch-cable connections.

Check PLC (programmable logical control) cable connections.

If the PLC is OK but electromechanical sliding gate operator is not running, check motor
input cable connections.

If electromechanical sliding gate operator seems not to be working normally check


photocell cable connections.

* If the system is not running after all these controls please contact with the manufacturer.

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DECLARATION OF CONFORMITY FOR MACHINES


(DIRECTIVE 98 / 37 EEC, ATTACHMENT II , PART B)
Manufacturer:

OPTMA MHENDSLK LMTED RKET


KERESTECLER SANAY STES
3. CADDE NO:8 SARAY 06980
KAZAN / ANKARA/ TRKYE

Declares that the products,


SGO SERIES SLIDING GATE OPERATORS
are constructed to be incorporated in a machine or to be assembled with other
machinery to construct a machine considered modified by the directive 98 / 37 EEC
are in confirmity with the regulations of the following EEC directives.

Directive 98 / 37 EEC directive for machines


Directive 73 / 23 EEC and directive 93 / 68 EEC low voltage
Directive 89 / 336 EEC and directive 92 / 31 EEC and directive 93 / 68 EEC
electromagnetic compatibility.

And also are in confirmity with the following national standards.


-

TS EN 292-1

/ January 1996 Standard

TS EN 292-2

/ January 1996 Standard

TS EN 563

/ April 1997 Standard

TS EN 418

/ November 1995 Standard

TS EN 60204-3-1 / December 1995 Standard

TS EN 50082-1

/ April 1995 Standard

TS EN 50082-2

/ February 1998 Standard

TS EN 60000-4-2 / April 1997 Standard

4 April 2001
Ankara
TURKEY

smail Tamer LGEN


President
Mechanical Engineer, B. Sc.
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