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Te c h n i c a l D o cu m e n t a t i o n

Starting Up Instructions
T E R R A S / W / C L H G L / BA ( H ) ( P )
wi t h N a vi g a t o r 1 .0 C o n t ro l

812203 Rev.8 - Translation of original instruction

Aus g ab e 30/12/10

Heat pumps with freshwater technology

w w w. i d m - e n e r g i e . c o m

T H E P O WE R FA M I LY

1. Allgemeine Information

Contents
1

THE

P OWE R FAM I L Y

1. GENERAL INFORMATION

1.2. General information


1.3. Safety Instructions
1.4. Transport
1.5. Construction drying and screed heating

3
3
3
3

2. UPDATE VIA THE SD CARD

2.1. Implementing the Program Update

3. COMMISSIONING

3.2. Prerequisites for starting up


3.3. Commissioning
3.4. Starting Up Wizard

5
5
6

4. ENGINEER SETTINGS VIA THE MAIN MENU

13

4.1. Reset data


4.2. Bivalence
4.3. Floor screed heating
4.4. Commissioning Terra CL
4.5. Commisioning Terra CL TWIN
4.6. Commissioning Terra SL
4.7. Commissioning Terra DE - EVR
4.8. Terra MAX with Navigator

13
14
15
16
17
18
20
23

5. CASCADE CONTROL COMMISSIONING

26

5.1. Cascade control


5.2. Cascade settings
5.3. Cascade control scheme Terra MAX
5.4. Conguration cascade control Terra MAX
5.5. Cascade control scheme Terra CL

26
27
28
30
32

6. COMMISSIONING SOLAR CONTROL

34

6.1. Solar conguration at the technician level


6.2. Control function solar control

34
36

7. FAULTS

38

7.1. Error display

38

6. TEMPERATURE SENSOR

42

6.1. Resistance Values for the Temperature Sensor

42

10

11

12

13

Contents

Starting Up Instructions

(C) IDM ENERGIESYSTEME GMBH

THE

1. General information

P OWE R FAM I L Y

1 . 2 . Ge n er a l i n f o r m a t i o n

1 . 4 . Tra n sp o r t

These starting up instructions are applicable to IDM


heat pumps TERRA with Navigator 1.0 Control. The
following instructions describe how the starting up is
performed by the IDM service engineer.

During transport, the heat pump must never be


inclined more than 30. The heat pump must not be
transported on the connection fittings. The transport
packaging may only be removed if the heat pump is
located at its installation location.

In order to do so, relevant parameters for starting up


in the Navigator 1.0 Control are described. Descriptions regarding assembly, function and the operation
of the heat pumps are featured in the separate documentation provided.
The Navigator 1.0 program versions are generally
prepared for connecting an internal expansion set
for 2 other mixer circuits. The heating circuits C and
D are, however, only possible in systems with the
expansion set (accessories). Furthermore, 3 further
mixer circuits can be controlled via an additional external heating circuit expansion module.

1 . 5 . C o n str u c ti o n d r y i n g a n d sc re e d h e a t i n g

The heat pump is not designed for the increased


heat requirements when drying out construction work
or heating plaster or screed. This must be covered
by equipment to be provided by the customer if
required.

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1 . 3 . Sa fet y I n s t r u c t i o n s
11

Installation and maintenance work can be hazardous


due to high system pressure, high temperatures and
live parts and may only be operated by specialist
staff.

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13

General information

In addition, all safety instructions in the relevant documentation, stickers on the heat pump itself and all
other applicable safety regulations must be observed.
Stickers and safety instructions must not be removed
from the system.

Heat pumps may only be installed by


competent specialist staff and commissioned by a customer service company
trained to do so by IDM-Energiesysteme
GmbH.

When working on the heat pump, the


system must be deactivated and secured
against reactivation.

(C) IDM ENERGIESYSTEME GMBH

Starting Up Instructions

2. Allgemeine
Update via the
SD Card
Information

THE

P OWE R FAM I L Y

2 . 1 . I m p l em e n t i n g t h e P r o g r a m U p d a t e
2

The SD Card enables implementing program updates


as well as language updates. In order to access the
update menu, when switching on the heat pump via
the main switch both arrow keys on the control unit
of the Navigator Control must be pressed and held at
the same time.

#PPUMPBEFS7

6QEBUF-BOHVBHF
6QEBUF4PGUXBSF

6Q%PXO

&OUFS

&YJU

&OUFS

&YJU

&OUFS

&YJU

The menu for the language and software update appears on the display.

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11

The language update is always carried out during the


next step. In order to do so you must select "Update
Language" using the arrow keys. Use the right-hand
selection key to access the submenu for the language
update.

#PPUMPBEFS7
4FMFDU-BOHVBHF'JMF

UFSSBBTUS


6Q%PXO

In the submenu "Update Language" the desired language file for the update (e.g. terra09a.str) can be
selected and executed using the right-hand selection
key.
Subsequently the Software Update can be implemented. In order to carry out the Software Update the
menu item "Update Software" is selected.

#PPUMPBEFS7
4FMFDU6QEBUF'JMF

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13

After the Software Update the control starts automatically again.

UFSSBBCJO


6Q%PXO

In the submenu "Update Software" the desired update


file for the update (e.g. terra09a.bin) can be selected
and executed using the right-hand selection key.
Using the F2 key you can exit the Update Menu.

Update via the SD Card

A controller reset must be carried out for each initial commissioning (e.g. board replacement). The
controller reset has to be carried out according to the controller reset description.

Starting Up Instructions

(C) IDM ENERGIESYSTEME GMBH

THE

3. Commissioning

P OWE R FAM I L Y

3 . 2 . P r er e q u i s i t e s f o r s t a r t i n g u p

3 . 3 . C o m m i ssi o n i n g

Before starting up the TERRA HGL heat pump,


the heating side and the brine circuit side must be
checked for tightness, rinsed thoroughly, filled and
bled carefully. Furthermore it must also be ensured
that:

If the above points are satisfied the system can be put


into operation.

After actuating the main switch the initialisation of the


Navigator screen starts.

Starting Up Instructions

During the first start up the control starts


in the starting up Wizard.

Or, if the parameter "Heat Pump Configured" is set to no, the control system
starts the starting up Wizard after initialisation.

If this setting changes to yes after completing the initialisation, the starting up
Wizard is no longer shown during the
start up.

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11

During the starting up and maintenance


work on the heat pump, it is recommended to remove the SIM card from
the GSM Module if using one since when
switching off the control an SMS is sent
to the predefined service numbers.

In the event of modifying the equipment


configuration, it is recommended to carry
out a new start of the control.

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13

Commissioning

- The heating and any storage tank must be filled


and bled.
- In the case of brine circuit heat pumps the brine
circuit must be filled with antifreeze (-15C), rinsed
and bled. The expansion vessel on the brine side
must also be filled.
- The electrical installation must be completed and
fuse-protected in line with legal requirements.
- The heat pump may only be switched on if it is filled
on the cold side and on the heating side, and if the
electrical connections have been checked.
- During starting up, the flow temperature limit must
also be set.
- The switch-off point 55C (for refrigerant R 407 C)
or 62C (for refrigerant R134A) must be checked
and, if necessary, the set switch-off temperature
changed.
- The heat pump is equipped with a starting up delay
of 10 minutes so that the compressor only starts
running after this period.
- If the heat pump is to be drained on the heating side
for frost protection, the connection hose on the heat
pump return must be unfastened.
- In the case of Terra CL Heat Pumps, during starting
up a buffer temperature of min. 15C must be guaranteed in order to ensure the required temperature
for the reference defrosting.
- The dimension of the piping and the circulation
pumps must correspond to the heat pump output
otherwise proper starting up will not be possible.
- The expansion vessel on the heating side must be
sized according to the total heating water content.
- Furthermore, the electrical connection and the size
of the fuses must be checked. Brine and ground
water pumps must be fitted with a motor protecting
switch by the manufacturer.

(C) IDM ENERGIESYSTEME GMBH

3. Allgemeine Information

Commissioning

THE

P OWE R FAM I L Y

3 . 4 . St a r t in g U p W i z a r d
2

By using the starting up Wizard the heat source pump


can be switched on or off. It is possible to select the
pump via the selection button under the Source
Pump symbol. This parameter is only displayed on
SW machines.
As soon as the pump is selected the symbol on the
display changes.

Using the right-hand selection button you can access


the input query for the engineer code.
The code is set using the arrow keys and subsequently confirmed using the right-hand selection key.

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3 . 4 . 1 . L a n g ua g e S e t t i n g
The language is set in the first menu item in the
engineer level. In the language menu all installed
languages are shown.
In the event of modifying the language
configuration, it is recommended to carry
out a new start of the control.

Commissioning
6

Starting Up Instructions

(C) IDM ENERGIESYSTEME GMBH

THE

Commissioning

P OWE R FAM I L Y

3 . 4 . 2 . Co n fig u r a t i o n
2

By using the starting up Wizard the system can be


fully configured. All the information required for the
configuration can be set in the configuration menu.

The following parameters are set in the configuration


menu:

Parameter configuration
Par. No.

Name

Description

CF002

Kind of machine

This identifies the heat pump machine type. The setting must be selected in accordance with the
heat pump nameplate or rather this setting has already been factory set (Terra CL).

CF003

Cooling

The following settings can be carried out for the cooling operating mode.

Not available: No cooling is planned


Passive: In the case of ground water and brine machines with deep drilling, cooling through the heat
source via a cooling heat exchanger.

10

Active: The machine is designed as process reversal (P) and the cooling function is used. During
the cooling demand through the cooling circuits, or through an external demand, the heat pump is
operated in process reversal and a cold reservoir is administered.

11

Passive + Active: Both passive cooling via a cooling heat exchanger and active cooling through
process reversal of the heat pump is possible. (see diagram Passive+Active cooling in the assembly
instructions)

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13
CF020

Humidity sensor
0-10V

If "YES", the flow temperature of the cooling circuits is adjusted via the humidity sensor, as is the
calculated dew-point for the individual cooling circuits.
Observe the assembly instructions humidity sensor in the reference room.
Selection: Yes / No

CF004

HGL Technology

If the machine has HGL technology, this must be set with the HGL technology parameter.

CF005

Charging pump controlled

If "Yes" the charging pump has its speed controlled during the priority charging (service water
preparation) to prevent mixing in the storage tank.

CF006

Compressor stages

This identifies the number of compressor stages for heatpumps with more than one stage (Terra
MAX, Terra CL).

CF005

Refrigerant

The refrigerant used respectively must be set in accordance with the nameplate. This setting is
already set by the manufacturer.

Commissioning

Selection: Yes / No

Selection: Yes / No

Selection: 1-10

R407C: Standard refrigerant for flow temperatures up to max. 55C (60C with HGL)
R134A: Refrigerant for higher flow temperatures up to max. 65C (70C with HGL)
CF000

cascade

This identifies if the machine is part of a cascade installation.

CF010

HYGIENIK

If "Yes" the priority charging of the heat pump is released. The setting parameters for priority are
visible in the user level.
Selection: Yes / No

(C) IDM ENERGIESYSTEME GMBH

Starting Up Instructions

3. Allgemeine Information

Commissioning
1

THE

P OWE R FAM I L Y

Parameter configuration
Par. No.

Name

Description

CF021

Fresh water station

The service water preparation via the fresh water station is controlled by the Navigator.

CF011

Layer isolating plate

If the Hygienik is to be used both for the buffer tank, and for fresh water preparation, this parameter
must be set at "Yes". In order to do so, the Hygienik must be fitted with a layer isolating plate.
Selection: Yes / No

CF012

Additional
heating

This parameter indicates whether a separate buffer is to be used for the heating. If the parameter
Layer Isolating Plate (CF011) has been selected with "Yes", no additional buffer heating can be
configured.

CF022

Circulation

Selection: Yes / No

buffer

Selection: Yes / No
Parameter for using tapwater circulation.
Selection: Yes / No
CF008

Bivalence

Not available: No second heat generator is available.


Heating: The second heat generator is only available for the heating

Hygienik: The second heat generator is only available for the fresh water preparation (heating up
the Hygienik).

10

Heating + Hygienik: The second heat generator can be used both for heating and fresh water
preparation (heating up the Hygienik).
CF009

Charging pump for


bivalence

CF030

Heat meter

When using flow meters to measure the volume of heat, this parameter must be set to "Yes".

CF040

Variable input

This parameter enables configuring a digital input for special functions.

CF041

High-performing
charging pump

If a brine and heating side high-performing pump is installed, this parameter must be set to "Yes".
This increases the pump flow time to 60 seconds since these kinds of pumps have a delayed
start-up.

CF042

GSM module

The GSM function can be deactivated here. This is very helpful, especially for servicing and
troubleshooting.

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13

The parameter charging pump for bivalence establishes whether the charging pump is switched on
in the bivalence/alternative mode.

CF043

EIB KNX Modul

This parameter specifies whether or not an EIB/KNX module is being used.

ER001

EVR Technologie

This identifies the usage of EVR Technologie on direkt evaporazion heatpumps.

SC001

Solar diagram

This indicates whether a solar system is controlled via the Navigator control. The parameter SC001
configures the function intended for the solar system.
Settings:
Hygienik - only used for process water preparation
Hygienik + buffer - used for process water preparation and heating
Hygienik + buffer + pool - for process water, heating, and pool heating (SSL).
Hygienik + buffer + brine - for process water, heating, and WQ supply (SSL)

Commissioning

For the usage Terra CL with electrical heating unit, the bivalence parameter must be set. In
addition if necessary the parameter charging pump for bivalence has to be set.
The bivalence function is not preset!

Starting Up Instructions

(C) IDM ENERGIESYSTEME GMBH

THE

Commissioning

P OWE R FAM I L Y

3 . 4 . 3 . H e a t in g c i r c u i t s
2

Under the menu item heating circuits the individual


heating and cooling circuits can be parameterised.

All heating circuits, where in the case of heating system "None" is selected, are not shown in the dynamic
structure of the operating menu for further settings in
the main menu (times, temperatures).

10

Heating circuits parameters


Par.
No.

Name

Description

HSx01

Heating
system

In the Heating System parameter, the heating system used for the respective heating circuit is set. Depending
on this setting, the parameters listed below change dynamically.

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12

None: The heating circuit is not activated.


Floor: The heating circuit acts as a mixer heating circuit.

13

Radiator: The function of this setting corresponds to the floor function however, as standard, has higher set
limits and heating curves.
Unregulated: The heating circuit is designed as a pump heating circuit. The heating flow temperature is
controlled by switching the heat pump on and off. By definition, this leads to considerable temperature fluctuations in the heating circuit.

With the constant circuit it is only possible to influence the circuit by the room thermostat. There is no
flow temperature adjustment by the room sensor.
HSx02

function

Automatic: If heating circuit A has been configured as an automatic heating circuit, the changeover of the
heating side cooling valve will be taken from it. In the case of heating circuits B-G, instead of Automatic the
indication "Like heating circuit A" appears. If heating circuit A is in cooling mode, any other heating circuit
wishing to cool may carry out the cooling control. If heating circuit A is in heating mode, all other heating circuits
may also only heat.
Only heat: This heating circuit is hydraulically only suitable for heating. No cooling demand is generated from
this heating circuit.
Only cooling: The selected circuit is only prepared hydraulically for cooling. This circuit does not generate any
heating demand.

(C) IDM ENERGIESYSTEME GMBH

Starting Up Instructions

Commissioning

Constant: The mixer circuit operate with a fix temperature for cooling and heating between the cooling and
heating limits.

3. Allgemeine Information

Commissioning
1

THE

P OWE R FAM I L Y

Heating circuits parameters


Par.
No.

Name

Description

HSx02

Room unit

In the Room Unit parameter it is defined whether any room sensor, room probe or room thermostat is
configured.

No: No room probe is connected.


Yes: A room probe is connected for the respective heating circuit.

Thermostat: A room thermostat is connected for the respective heating circuit. If the room thermostat has
opened during the heating procedure, no room demand is generated. During the cooling procedure, the
function is inverted internally to ensure that any cooling circuit demand is deleted if the thermostat is closed.

KNX-room unit: A KNX- room unit is connected for the respective heating circuit.

Sum. Signal Zonev.: If zone valves are used, a sum signal can be generated by all zone valves to be able to
switch the heating and cooling circuits on or off with the thermostat function.

3 . 4 . 4 . H ea t m e t e r
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11

If the parameter Heat Meter is set to "Yes" in the configuration menu the additional menu item Heat Meter
appears in the starting up Wizard.
Under the menu item Heat Meter the flow meter and
the sensors for the HGL flow and the heating flow, or
in the case of BASIC machines only the heating flow,
are parameterised.

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Heat meter parameters


Par. No.

Name

Description

WQ001

Flow impulses

Depending on the respective flow meter for measuring heat volume, the number of impulses per litre of
flow must be entered.

WQ002

HGL impulses

Depending on the respective flow meter for measuring heat volume, the number of impulses per litre of
flow must be entered.

Sensor adjustment

In order to measure the volume of heat correctly, a sensor adjustment of the respective flow and return
sensors must be carried out.

Commissioning

When selecting the Sensor Adjustment parameter, the charging pump is operated without switching on
the compressor. This enables the same temperature to be set on the displayed sensors after a short
period (ca. 5 min).
If the same temperature does not set between the sensors, the sensors must be matched to the HGL
sensors via the adjustable Offset. Whilst doing this, the HGL and the flow sensor should not be corrected
downwards.
The sensor adjustment must be carried out separately for heating and cooling.
In order to set the Offset parameter for cooling, you must switch between heating and cooling using the
right-hand selection key and the arrow keys.

10

Starting Up Instructions

(C) IDM ENERGIESYSTEME GMBH

THE

Commissioning

P OWE R FAM I L Y

3 . 4 . 5 . Rel a y t e s t
2

Under the menu item Relay Test, the outputs can be


switched on and off by hand. The relay test function
is very helpful during starting up and during any troubleshooting.

In the relay test menu for the parameterised heating


circuits, the pump can be switched on and off for the
respective heating circuit using the right-hand selection key.

The mixer for the heating circuit can be opened and


closed in stages using the arrow keys.

The analogue outputs can be switched between


0 and 100%.

In order to execute the relay test function,


the System operating mode must be set
to "OFF".

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3.4.6. Sensor

12

Under the menu item Sensors, the current status


of the connected and configured sensors can be
requested. This function is very helpful during starting
up and during any troubleshooting.

13

Display:

Commissioning

- Current temp. in [C]


- uuuu .... Interruption temperature sensor
- kkkh .... Short circuit temperature sensor
(see Page 15)
3 . 4 . 7 . D ig it a l i n p u t s
Under the menu item Digital Inputs, the current status
of the connected and configured digital inputs can be
requested.
O
C

... Open
... Closed

(C) IDM ENERGIESYSTEME GMBH

Starting Up Instructions

11

3. Allgemeine Information

Commissioning

THE

P OWE R FAM I L Y

3.4.8. Bus connection


2

Under the menu item Bus Connection, the current


status or the version of the cascades CAN- Bus participants are displayed.
If no external expansion module is found, the version
"NV" is shown instead.

3.4.9. Machine configured


9

10

After completing the configuration, the parameter


"Machine Configured" is set to yes. After the Machine
parameter has been configured, the machine automatically starts again.

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12

13

In order to subsequently access the starting up Wizard, the Machine parameter must be reconfigured to
no and the machine switched off and back on again.
However all settings can also be carried out in the
service level.

Commissioning
12

Starting Up Instructions

(C) IDM ENERGIESYSTEME GMBH

THE

4. Engineer settings via the main menu

P OWE R FAM I L Y

4.1. Reset data


2

It is possible to change to the engineer level via the


submenu Settings in the main menu. Under the menu
item "Reset Data" the reset functions listed below can
be executed.

Via the reset data function all settings


could be lost.

This function can only be used by trained


staff.

The data are not reset until the menu item


has been set to yes and saved using the
right-hand selection key.

Reset data parameters


Par. No.

Name

Description

R0001

Loading the factory


parameters

The parameter memory, including configuration, is reset. When restarting, the machine is
started using the starting up Wizard.

R0002

Operating hours reset

This is where it is possible to reset the operating hours for all stages and operating modes,
and the switching cycles for the individual stages.

R0003

Heat meter reset

The heat volumes are reset using this parameter.

R0004

Delete error log

The internal error memory is reset by setting this parameter to "Yes".

R0005

Control reset

All previous resets are carried out. (Factory parameters, operating hours, heat meter,
error log etc.)

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12

13

A control reset must be carried out for each initial commissioning (e.g. board replacement). Without control reset malfunctions can occur.

Engineer settings

The control reset has to be carried out according to the controller reset description.

(C) IDM ENERGIESYSTEME GMBH

Starting Up Instructions

13

4. Allgemeine Information

Engineer settings via the main menu

THE

P OWE R FAM I L Y

4 . 2 . B iv a l e n c e
2

The bivalence function is used for the activation of a


second heating system. The terra CL with electrical
heating unit activates the electrical heater also via the
bivalence function.
Bivalence parameters
Par. No.

Name

Description

BV001

Bivalence strategy

Parallel: If the outside temperature falls below the bivalence point 1, the switch algorithm
for the external stage is initiated.

Alternative: If the outside temperature falls below the bivalence point 1, the external stage
is activated when heat is required and the compressor stages are disabled.

Parallel/Alternative: Below the bivalence point 1 the external stage is initiated parallel.
Below the bivalence point 2 the external stage is initiated alternativ.

BV002

Bivalence point 1

Below this temperature the bivalence is enabled.

BV003

Bivalence point 2

Below this temperature, alternativ option (parallel/alternativ) is enabled.

BV004

Proportional coefficient

The proportional coefficient can be used to affect the behaviour of the activation ot the
external stage.

BV005

Reset time

The smaller the reset time is slected, the faster the external stage is activated.

10

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12

By the "max. flow temperature (HSx05)" the flow temperature in the heating circuit is limited.
When using a second heat generator with higher flow temperatures, the max. flow temperature
limit must be adjusted accordingly to the higher flow temperatures.

13

Engineer settings
14

Starting Up Instructions

(C) IDM ENERGIESYSTEME GMBH

THE

Engineer settings via the main menu

P OWE R FAM I L Y

4.3. Floor screed heating

Cement f.h. increase


(HSx10)

T flow set [C]

Cement f.h. dwell


(HSx13)
Maximum cement temperature
(HSx12)

cement f.h. increase temp.


(HSx09)

5
Minimum cement temperature
(HSx11)

d [days]

floor screed heating parameters


Par. No.

Name

Description

HSx08

Cement heating

If this parameter is set to "Yes", the individual setting parameters for cement floor heating
are visible.

HSx09

Cement f.h. increase temp.

This temperature is raised to the current set flow temperature during the active floor screed
heating program.

HSx10

Cement f.h. increase

Specifies after how many days the current set flow temperature is to be increased.

HSx11

Minimum cement temperature

Start temperature for the cement floor heating. This temperature is maintained for x days
before the flow temperature is raised.

HSx12

Maximum cement temperature

If this temperature is reached during the floor screed program, this temperature is maintained for a holding period.

HSx13

Cement f.h. dwell

The maximum cement temperature is held for this period.

HSx14

Start cement program

If this parameter is set to "yes", the drying program starts in accordance with the parameters previously set. After the program is ended, this parameter is set back to "no"

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12

To start the cement floor heating, the system operating mode (PROG0) must be set to
"Automatic". In the event of a power cut, the concrete floor heating program will restart from the
point where it was interrupted.

13

To prevent overload on the ground collector array or on the depth probe by the unusual load,
a second heat generator must be used for the floor cement heating (e.g. electric heating element).

The priority mode is also carried out for the cement floor heating in accordance with the timer set.

(C) IDM ENERGIESYSTEME GMBH

Starting Up Instructions

15

Engineer settings

The floor cement heating program does not ensure that the floor cement has not reached the
moisture content required for floor laying!

4.
Allgemeine
Information
Engineer
settings via the main
menu/Terra CL

THE

P OWE R FAM I L Y

4 . 4 . C o m m is s i o n i n g Te r r a C L
2

4 . 4 . 1 . CL F a n S p e e d S e t t i n g s
When starting up the TERRA CL heat pumps, the fan
speed must be set on-site by a service engineer.
In the case of configured CL heat pump, the parameters for the min. and max. fan speed are set in the
submenu Settings - Heat Pump.

The fan speed is not preset.


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10

Fan speed settings:


CL8

CL10

CL12

CL15

CL20

CL22

CL25

CL27

CL30

CL33

Max. fan speed

7.6

7.6

5.5

5.5

4,3

4.3

5.9

5,8

5.9

Min. fan speed

4.2

4.2

4,1

3.8

4,6

5.3

5,4

5.3

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12

4 . 4 . 2 . d r a in t i m e

13

The defrost deadtime (drain time) must also be set


during starting up.

The drain time is not preset.

Engineer settings
Deadtime [sec.]

16

CL8

CL10

CL12

CL15

CL20/CL22

CL25/CL27

CL30/CL33

120

120

120

120

180

300

300

Starting Up Instructions

(C) IDM ENERGIESYSTEME GMBH

THE

Engineer settings via the main menu

P OWE R FAM I L Y

4 . 4 . 3 . A d ju s t m e n t S o f t S t a r t e r
The soft starter of the Terra CL heatpumps is not preset! The service technician must adjust the nominal current of
the compressor on the soft starter. The
nominal current of the compressor can
be found in the el. drawing or on the type
label of the compressor.

Nominal current of the compressor. Must be adjusted


by the service technician
during commissioning!

4 . 5 . Co m m is i o n i n g Te r r a C L T W I N

The commisioning of the Terra CL TWIN is performed


according to the commisioning of the single stage
Terra CL

For the control of multistage heatpumps


(Terra CL TWIN and Terra MAX) the Navigator cascade Software must be installed!

10

11

12

13

Parameter configuration
Par. No.

Name

Description

CF006

Compressor stages

Parameter identifies the number of compressor stages in the machine.


Setting [2] for Terra CL TWIN machines.

Engineer settings

For the terra CL TWIN heat pumps the cooling circuits


must be configurated.

Parameter configuration
Par. No.

Name

Description

CF014

Cooling circuits

The 'cooling circuits' parameters sets the number of cooling circuits in a machine depending on the
number of compressor stages present.
Setting [1] for Terra CL TWIN machines.

(C) IDM ENERGIESYSTEME GMBH

Starting Up Instructions

17

4. Allgemeine Information

Engineer settings via the main menu / Terra SL

THE

P OWE R FAM I L Y

4 . 6 . C o m m is s i o n i n g Te r r a S L
2

The following technician settings need to be made


during commissioning of Terra SL heat pumps:

7
Parameter configuration Terra SL

Par. No.

Name

Description

CL012

max. defrosting time

This specifies the max. defrosting period. If this is exceeded, an error (F 032) is displayed.
Setting for Terra SL: 30 min.

CL001

Temperature
ing complete

defrost-

CL002

Authorise defrosting
temperature

Defrosting of the air heat exchanger is only authorised below this set value. If the current external
temperature is higher, a request to defrost cannot be generated.

CL009

Defrost differential

If the current differential between air-intake sensors and the air heat exchange sensors exceeds
the detected reference differential by the defrost differential, defrosting will begin.

CL007

Reference measurement

10

If defrosting is executed, the air heat exchanger will heat to this temperature. Once the temperature
'complete defrosting after evaporation' is exceeded, defrosting is complete.
Setting for Terra SL: 10C

11
Setting for Terra SL: 5C

12

Setting for Terra SL: 6.5 K

13

Delay period for reference measurement and reference defrosting. The temperature for the next
defrosting is provided based on the reference measurement.
Setting for Terra SL: 10 min

The Terra SL may only be operated in combination with a storage unit!

Engineer settings

Defrosting is locked at a storage unit temperature below 20C. Defrosting is cancelled at a storage unit temperature below 10C.
A reference defrosting is only authorised starting at the authorise defrosting temperature and the
min. heating storage unit temperature.

18

Starting Up Instructions

(C) IDM ENERGIESYSTEME GMBH

THE

Engineer settings via the main menu

P OWE R FAM I L Y

4 . 6 . 1 . F a n s p e e d Te r r a S L
2

The fan speed for the external unit must be set during
commissioning for the Terra SL heat pumps.

Parameter configuration Terra SL


Par. No.

Name

Description

CL004

Fan speed

This specifies the fan speed for the external unit

Setting for Terra SL: 4.7

4 . 6 . 2 . Te r r a S L w i t h c o o li n g

The parameter CF003 must be set to 'active' during


cooling operation of the Terra SL!

AF
T

B32

9
T

B52

M32
M

B51

10

M31

M42

M41

11
M61
M

12
B40
M22

M83

B35

B37

B41
T

13

B42

B72
T

B33
M21/M73
M84

B1
B39 T

M11
M65

Engineer settings

Parameter configuration Terra SL


Par. No.

Name

Description

CF003

Cooling

If cooling planned for a Terra SL heat pump, then parameter CF003 must be set to 'active'!

(C) IDM ENERGIESYSTEME GMBH

Starting Up Instructions

19

4. Allgemeine Information

Engineer settings via the main menu / Terra DE

THE

P OWE R FAM I L Y

4 . 7 . C o m m is s i o n i n g Te r r a D E - EV R
2

EVR technology uses a valve with an electronic step


motor drive as an expansion valve. The goal of this is
to keep overheating as low as possible via the control
in order to enable an improved degree of efficiency

Overheating of the cooling system is calculated via:


5

Overheating = outlet temperature of cooling agent from collector - evaporation temperature (conversion from
pressure)

4 . 7 . 1 . Co n fig u r a t i o n E V R
8

10

11

12

Commissioning takes place the same as with all heat


pumps with a Navigator control, i.e. via the commissioning assistant. After switching the machine type
(CF002) over to 'Terra D', the additional parameter
'EVR technology (ER001) is displayed in the configuration menu.
Parameter configuration EVR
Par. No.

Name

Description

CF002

Kind of machine

This identifies the heat pump machine type.


The EVR technology features the additional machine type 'Terra D'.

13
ER001

EVR technology

Indicates whether the heat pump is equipped with EVR technology or not.

After all parameters for commissioning have been set


and the parameter 'machine configured' has been set
to 'yes', the controls will restart.

Engineer settings

After starting up the control via the ICON menu, the


EVR valve closes completely (a 'click' can be heard
on the step motor).

20

Starting Up Instructions

(C) IDM ENERGIESYSTEME GMBH

THE

Engineer settings via the main menu / Terra DE

P OWE R FAM I L Y

4 . 7 . 2 . E V R t e c h n o lo g y s e t t i n g s
2

Settings for the EVR technology are made at the


technician level via the ICON menu.

The following parameters are available via the EVR


technology menu item:

10
Parameter EVR technology

11

Par. No.

Name

Description

ER002

EVR valve start position

The start opening indicates the expansion valve's valve setting when the heat pump starts up. The
factory-set start opening is a benchmark value and may vary with each system. For this reason, if
overheating is constant for the compressor's minimum running period, the current valve position is
accepted as the start opening.

ER003

Overheat
value

This indicates the target value for overheating in the cooling circulation.

ER004

Proportional segment
EVR control

This value is preset by the manufacturer and is reset to match the direct evaporator during the
auto-tuning process.

ER005

Reset time EVR


control

This value is preset by the manufacturer and is reset to match the direct evaporator during the
auto-tuning process.

ER006

Hold-back time EVR


control

This value is preset by the manufacturer and is reset to match the direct evaporator during the
auto-tuning process.

ER007

Low-pressure limit

This specifies the suction gas pressure limit. A low-pressure error is triggered below this limit.

EVR auto-tuning

This parameter starts auto-tuning to provide the control parameters.

Overview EVR
technology

The menu item 'overview EVR technology' displays important data for the EVR technology.

(C) IDM ENERGIESYSTEME GMBH

Starting Up Instructions

13

Engineer settings

target

12

21

4. Allgemeine Information

Engineer settings via the main menu / Terra DE

THE

P OWE R FAM I L Y

4.7.3. Auto-tuning
2

The menu item EVR auto-tuning starts the auto-tuning


function. During auto-tuning, the control parameters
for the ground evaporator are provided automatically.
The auto-tuning process is started once and runs
automatically. Auto-tuning last a total of approx. 30
min.

During auto-tuning, the control parameters for the


respective ground evaporator are provided automatically. This ensures that the heat pump and the evaporator are calibrated to each other optimally.
The auto-tuning process takes place as follows:

10

11

12

- After auto-tuning begins, the heat pump runs in


heating mode. The valve setting of the electronic
expansion valve is set to start opening +25%.
- Once the heat pump's overheating reaches a
constant value, the valve is positioned at the start
opening.
- The overheating increases. The process stops
once overheating becomes constant.
- The control is able to specify the PID control parameters for the direct evaporator by recording the
jump function.

13

If a low pressure error occurs during auto-tuning, then the expansion valve's start opening
needs to be set slightly larger. Auto-tuning needs to be started again after this is done!

Engineer settings

4 . 7 . 4 . Co n t r o l p r o c e s s
Before the compressor can be started, the electronic expansion valve must be positioned (start position). If
the compressor is started, the expansion valve will remain in the start position for 10 min. The control for the
expansion valve is authorised once this period elapses.
- If the overheating is greater than the target value, the electronic expansion valve opens.
- If the overheating is less than the target value, the electronic expansion valve closes.

22

Starting Up Instructions

(C) IDM ENERGIESYSTEME GMBH

THE

Engineer settings via the main menu / Terra MAX

P OWE R FAM I L Y

4 . 8 . Ter r a M A X w i t h N a v i g a t o r
2

The machine model is set during configuration of


Terra MAX machines just like with the Terra SW 0845.

Terra MAX feature a multi-stage design. The parameter 'number of compressor steps' in the machine
configuration must be set according to the machine
model.

Parameter configuration
Par. No.

Name

Description

CF006

Compressor stages

Parameter identifies the number of compressor stages in the machine.

Setting [2] for Terra Max machines.

For Terra MAX heat pumps, the number of cooling


circuits the machine possesses must also set.

10

11

12
Parameter configuration
Par. No.

Name

Description

CF014

Cooling circuits

The 'cooling circuits' parameters sets the number of cooling circuits in a machine depending on the
number of compressor stages present.

13

Par. No.

Name

Description

CA001

Cascade component

This indicates the function of the main board in the cascade network.

Engineer settings

Parameter configuration

If the machine is not used as a cascade machine, then this parameter must be set to master.

The controls must be restarted after


changes have been made to the machine configuration! Changes may only
become active after a restart!

(C) IDM ENERGIESYSTEME GMBH

Starting Up Instructions

23

4. Allgemeine Information

Engineer settings via the main menu / Terra MAX

THE

P OWE R FAM I L Y

10

11

12

13

4 . 8 . 1 . E x t r a b o a r d A 7 f o r Te r r a M a x w i th
N a v ig a t o r
An extra slave board A7 is built into Terra MAX machines with Navigator and connected via CAN bus
with the master board A1. A separate slave program
is installed on the slave board.
The slave board is pre-configured in-factory for machine application without cascade connection.
During initial commissioning (e.g. board exchange) or
for integration of the Terra Max into a cascade network
via CAN bus, the slave board must be configured. To
configure the slave board, the operating component
must be reconnected with the X25 plug on the slave
board. The software is installed onto the slave board
as described in chapter 2.
Just like with the standard software, the commissioning assistant launches for an un-configured slave
board.
While configuring the slave board, the position of the
machine in the cascade network must be set. If the
machine is not connected in a cascade, the slave
board will always be set to 'master'.
After completing the slave configuration, the menu
item 'configuration complete' is set to 'yes'.
Next, the program restarts and switches to the main
slave menu, where the 3 icon menus are displayed
(time, information, and configuration).

The slave software is different from the


master software. Make absolutely sure
that the correct software is installed!

A controller reset must be carried out for


each initial commissioning (e.g. board
replacement).
Holding the key combination 'both arrow
keys + F1' for 3 sec. switches to the
factory commissioning and executes a
controller reset.

Engineer settings

The operating device may now be reconnected to the


main board A1.

24

Starting Up Instructions

(C) IDM ENERGIESYSTEME GMBH

THE

Notes

P OWE R FAM I L Y

4 . 8 . 2 . fu n c t io n m o d u le d i f f e r e n c e t e m p e ra t u r e c o n t r o l ( Hyg i e n i k S o la r S t a n d
A l o n e)

With the Hygienik Solar Stand Alone Software the


execution of a difference temperature control is possible.

Parameters function module


Par. Nr.

Name

Description

FM001

diff. temp. 1 (FM001)

This parameter specifies on which variable analogue input the sensor diff. temp. 1 is
connected.(e.g. sensor heat source)

FM002

diff. temp. 2 (FM002)

This parameter specifies on which variable analogue input the sensor diff. temp. 2 is
connected.(e.g. sensor buffer)

FM003

diff. Output (FM003)

This parameter specifies the variable digital output for the difference temperature control.
(e.g. loading pump)

FM004

hysteresis (FM004)

hysteresis for switch of the digital output. If the diff.temp.1 is higher than the diff.temp.2 +
hysteresis the digital output is switched on. Switched of at diff.temp.2 + 3K

10

For the unlock of the diff.temp. control the temperatur of the diff.temp.1 sensor must be
higher than the threshold temperature (FM005) +1K.

11

FM005

threshold (FM005)

If the temperature of the diff.temp.1 sensor drop below the threshold - 1K, the diff.temp.
control is locked.
FM006

max. temperature (FM006)

12

If the diff.temp.2 temperature is higher than the max. temperatur +1K the diff. output is
switched of. The diff. output is switched on again if the temperature diff.temp.2 is lower than
max. temperature - 1K.

13

diff. temp . 1 (FM001)

max. temperature + 1K
max- temperature (FM006)
max. temperature - 1K

Notes

diff. temp . 2 + hysteresis


diff. temp . 2 + 3K
diff. temp . 2 (FM002)
threshold + 1K
threshold (FM005)
threshold - 1K

status diff. output

(C) IDM ENERGIESYSTEME GMBH

Starting Up Instructions

25

5.
Information
5. Allgemeine
Cascade control
commissioning

THE

P OWE R FAM I L Y

5.1. Cascade control


2

The cascade control is possible for all heat pumps featuring Navigator control. The always cascade consists
of a master control and 1-4 slave controls that are connected with each other via CAN bus. The cascade
stages are addressed according to need for heating or cooling via the master control. Determination of need
is executed by the master control only.
5 . 1 . 1 . Ca s c a d e c o n f i g u r a t i o n
Provided a cascade control is used, this needs to
be set in the commissioning assistant during commissioning. As soon as parameter CA000 has been
set to 'yes', the menu item 'cascade system' may be
selected in the settings.
A cascade may only be set if at least
two heat pumps are connected via
CAN bus!

A multi-stage machine (more than


one compressor in a machine) does
not qualify as a cascade system!

10

A hygienik may not be set on the


slave machines! The process water
preparation and the buffer management may only be controlled via the
master machine and may also only be
set via the master!

11

12

13

Only one hygienik sensor, one heat


storage sensor, one cold storage
sensor, and one external sensor are
needed for cascade operation. These
sensors are always connected to the
master machine.

cascade control

Parameter configuration - cascade control


Par. No.

Name

CA001

Cascade compo- The parameter CA001 indicates the position the machine assumes in the cascade netnent
work.

CAS02

HP for heating

The heat pump is authorised for heating operation

CAS03

HP for cooling

The heat pump is authorised for cooling operation (active cooling)

CAS04

HP for priority

The heat pump is authorised for priority charging

CAM05

Bivalence (P)

Proportional unit for connection of slave machines (only able to be set via master)

CAM06

Bivalence (I)

Integral unit for connection of slave machines (only able to be set via master)

26

Description

Starting Up Instructions

(C) IDM ENERGIESYSTEME GMBH

THE

Cascade Control

P OWE R FAM I L Y

5.2. Cascade settings


The system configuration is always set on the master
machine (hygienik, freshwater, cooling, etc.). These
settings are not necessary on the slave machines;
these settings do not have any effect on the slave
machines, since the control function is executed via
the master.

The minimum running period for the


compressor must be set to 2 min. on
all cascade machines (master, slave
1, slave 2, etc.) in a cascade system!

5 . 2 . 1 . Co n fig u r a t i o n o f i n t e r n a l s la ve b o a rd f o r Te rra Ma x w i th c a sc a d e c o n tro l


7

For cascade systems with Terra Max machines that


feature an additional integrated internal slave board,
the internal slave board must be parameterised
according to the machine's function in the cascade
network.

10

The 'Configuration' menu item allows the position of


the machine in the cascade network to be set.

11

E.g.:
12

The machine is the first slave machine in the cascade


network:

13

Cascade component setting: 'slave 1'

The setting of the parameter 'cascade


component' must be the same for the
main board configuration and for the
slave board's configuration for the
respective machine.

The slave board features its own


software. The Standard Navigator
Software is not suitable for the slave
board!

(C) IDM ENERGIESYSTEME GMBH

Starting Up Instructions

27

cascade control

After completing the configuration of the slave board,


the parameter 'machine configured' must be set to
'yes'.

5. Allgemeine Information

Cascade control

THE

P OWE R FAM I L Y

5 . 3 . C a s c a d e c o n t r o l s c h e m e Te r r a M A X

RG ( )
B61
T
B31
rH%

AF

B32

SLAVE

MASTER

connected
actuators / sensors
(on PCB A1 connected)

RG ( )
B61
T
B31

rH%

B51

M31
M41

5
M

B51

M31
M41

CAN-BUS

CAN-

B35
B33

MASTER

B34

B35
B33

SLAVE

B34

8
M21 cargo pump
M11 heat source pump
M12 heat source intermediate cicruit pump
B41 hygienic sensor
B38 heating buffer sensor (in heating buffer)
B40 cooling buffer sensor

12

M22

B42

M61 switching valve 1 cooling - heating


M62 switching valve 2 heating buffer - cooling buffer

B1

M61

PCB
A1
T 160 mA

PCB
A1

F2

H7

T 3,15 A

F6

F6
H8

T 6,3 A

F8

T 6,3 A

SD-Card

F8
H1
H2
H3
H4
H5
H6

CAN-Bus

CAN-Bus

LAN

EIB/KNX

T 6,3 A

F6
H8

T 6,3 A

SD-Card
H1
H2
H3
H4
H5
H6

SD- Card

CAN-Bus

Schrittmotormodul

F5

T 6,3 A

F6

F8
H1
H2
H3
H4
H5
H6

T 6,3 A

F5

H8

T 6,3 A

SD-Card

T 6,3 A

T 6,3 A

H8

F8

F4

F5

T 6,3 A

T 3,15 A

T 6,3 A

F5

F3

T 3,15 A
F4

T 6,3 A

T 1,6 A

Zentraleinheit 2
A7

F3

F4

F2

H7

Zentraleinheit 1
A1

F3

F4

T 800 mA

T 1,6 A

T 1,6 A

Zentraleinheit 2
A7
T 3,15 A

F1

F2

H7

T 1,6 A

F3

T 160 mA

F10

T 800 mA

T 800 mA

F2

Zentraleinheit 1
A1

T 160 mA
F1

F1

T 800 mA

H7

PCB
A7

F10

T 160 mA

F10

F1

connection PCB
via CAN-BUS

M64

PCB
A7

F10

B1

M62

M74 switching valve heat source circuit


M64 circulation pump (hot water circulation)

13

B42

SD-Card
H1
H2
H3
H4
H5
H6

CAN-Bus

11

M22

LAN

(on PCB A1 connected)

T
T

SD- Card

further
connected
actuators / sensors

EIB/KNX

10

M11
M12

Schrittmotormodul

M21

Display

Bedieneinheit

X1

cascade control

Display

Bedieneinheit

GSM- Modul

PCB
A1
ON

PCB
A7
ON

PCB
A1
ON

PCB
A7
ON

DIP SCHALTER
CAN-BUS
1

Note dip switch position!


28

Starting Up Instructions

(C) IDM ENERGIESYSTEME GMBH

THE

Cascade control

P OWE R FAM I L Y

SLAVE

SLAVE

RG ( )
B61
T

RG ( )
B61
T

B31

rH%

M31
M41

-BUS

M31
M41

CAN-BUS

SLAVE

M31
M41

B35
B33

B34

B51

CAN-BUS

B35
B33

B31

rH%

B51

RG ( )
B61
T

B31

rH%

B51

SLAVE

SLAVE

B35
B33

SLAVE

B34

B34

8
M21
M11
M12

M21
M11
M12

M11
M12
M22

B1

M62

M61
M62

M64
PCB
A7
T 160 mA

T 1,6 A

F5

F6

H8

F8
H1
H2
H3
H4
H5
H6

CAN-Bus

LAN

SD- Card

EIB/KNX

CAN-Bus

Schrittmotormodul

Display

Display

Bedieneinheit

(C) IDM ENERGIESYSTEME GMBH

SD-Card
H1
H2
H3
H4
H5
H6

Bedieneinheit

T 6,3 A

F8
H1
H2
H3
H4
H5
H6

X1

H8

T 6,3 A

SD-Card

H1
H2
H3
H4
H5
H6

Display

PCB
A1
ON

T 6,3 A
F6

H8

F8

SD-Card

Bedieneinheit

PCB
A7
ON

F5

T 6,3 A

X1

PCB
A1
ON

T 6,3 A

F5

F6

T 6,3 A

SD-Card

H1
H2
H3
H4
H5
H6

CAN-Bus

LAN

EIB/KNX

F8

SD-Card

T 6,3 A

H8

T 6,3 A

T 6,3 A

F8
H1
H2
H3
H4
H5
H6

F4

F6

H8

H8

T 6,3 A

SD-Card

T 3,15 A

T 6,3 A

F6

F3

T 3,15 A
F4

F5

T 6,3 A

T 6,3 A

T 1,6 A

Zentraleinheit 2
A7

F3

T 6,3 A

F5

F5

T 6,3 A
F6

T 1,6 A

Zentraleinheit 1
A1

T 3,15 A

T 6,3 A

T 800 mA

F2

H7

F4

T 6,3 A

F1

T 800 mA

T 1,6 A

13
T 160 mA

F10

F2

F3

T 3,15 A
F4

T 6,3 A

T 160 mA
F1

H7

Zentraleinheit 2
A7

F3

F4

12
PCB
A7

T 800 mA

T 1,6 A

Zentraleinheit 1
A1

T 3,15 A

11

B1

M62

F10

F2

H7

F3

T 3,15 A

SD- Card

M61

F1

T 800 mA

T 1,6 A

Zentraleinheit 2
A7

F3

CAN-Bus

T 160 mA

F10

F2

H7

F4

Schrittmotormodul

T 160 mA

T 800 mA

F2

H7

F8

PCB
A1

F1

F1

T 800 mA

PCB
A7

F10

T 160 mA

F10

F2

Zentraleinheit 1
A1

M64

PCB
A1

F1

H7

M64

PCB
A1
F10

B1

LAN

10

B42

EIB/KNX

M61

B42

SD- Card

CAN-Bus

B42

M22

Schrittmotormodul

M22

CAN-Bus

cascade control

M21

PCB
A7
ON

Starting Up Instructions

PCB
A1
ON

PCB
A7
ON

29

5. Allgemeine Information

Cascade control

THE

P OWE R FAM I L Y

5 . 4 . C o n fig u ra t i o n c a s c a d e c o n t r o l Te r ra MA X
2

SLAVE 1

MASTER

CAN-BUS

CANT

MASTER

PCB-A1
T 160 mA

F10

F2

H7

T 3,15 A

+
F4

F5

F8

H8

T 6,3 A

SD-Card

T 6,3 A

SD-Card

F8
H1
H2
H3
H4
H5
H6

LAN

CAN-Bus

CAN-Bus

LAN

EIB/KNX

H8

F8
H1
H2
H3
H4
H5
H6

SD- Card

CAN-Bus

Schrittmotormodul

T 6,3 A
F6

T 6,3 A

H1
H2
H3
H4
H5
H6

T 6,3 A

F5

T 6,3 A
F6

H8

SD-Card

F5

T 6,3 A

T 6,3 A

F4

T 6,3 A

F6

H8

F8

F4

F5

T 6,3 A

T 3,15 A

T 6,3 A

F6

F3

T 3,15 A

T 6,3 A

T 1,6 A

Zentraleinheit 2
A7

F3

F4

F2

H7

Zentraleinheit 1
A1

F3

T 3,15 A

T 800 mA

T 1,6 A

T 1,6 A

Zentraleinheit 2
A7

F3

F1

F2

H7

T 1,6 A

Zentraleinheit 1
A1

EIB/KNX

F2

H7

T 160 mA

F10

T 800 mA

T 800 mA

Display

Display

Bedieneinheit

Bedieneinheit

X1

10

SD-Card
H1
H2
H3
H4
H5
H6

SD- Card

Connection of the
Navigator PCB via
CAN- Bus

T 160 mA
F1

F1

T 800 mA

PCB-A7

F10

T 160 mA

F10

F1

PCB-A1

PCB-A7

Schrittmotormodul

SLAVE

CAN-Bus

PCB-A1

11
software

12

cascade
machine
(CA000)
cascade
member
(CA001)

PCB-A7

terra CMx.bin (Software)


terra CMx.str (Sprachfile)

terra CSx.bin (Software)


terra CSx.str (Sprachfile)

PCB-A1
terra CMx.bin
terra CMx.str

yes

yes

Master

Slave 1

heatpump for heating


(CAS02)

yes/no

yes/no

heatpump for cooling


(CAS03)

yes/no

yes/no

heatpump for priority


(CAS04)

yes/no

yes/no

13

cascade control

bivalence (P)
(CAM05)
bivalenzce (I)
(CAM06)
associated
heatpump
(CS002)
heating puffer
(CF013)
min. runtime
compressor
(WP010)

30

numerical value

numerical value

Master

terra CSx.bin
terra CSx.str

Slave 1

yes/no

no

2 min.

2 min.

Starting Up Instructions

PCB-A7

(C) IDM ENERGIESYSTEME GMBH

THE

Cascade control

P OWE R FAM I L Y

SLAVE 2

SLAVE 3

-BUS

SLAVE 4

CAN-BUS

CAN-BUS

F3

T 3,15 A

+
F4

F5

H8

F8

SD-Card

F8
H1
H2
H3
H4
H5
H6

LAN

H8

H8

T 6,3 A

F8

SD-Card

T 6,3 A

SD-Card

F8
H1
H2
H3
H4
H5
H6

H1
H2
H3
H4
H5
H6

SD- Card

EIB/KNX

CAN-Bus

CAN-Bus

LAN

EIB/KNX

F8

SD-Card
H1
H2
H3
H4
H5
H6

SD- Card

CAN-Bus

Schrittmotormodul

H1
H2
H3
H4
H5
H6

T 6,3 A
F6

T 6,3 A

CAN-Bus

SD-Card

Schrittmotormodul

F8

T 6,3 A

F5

T 6,3 A
F6

H8

T 6,3 A

T 6,3 A

F4

F5

T 6,3 A
F6

H8

H8

T 6,3 A

T 3,15 A

T 6,3 A

F5

F6

F3

T 3,15 A
F4

T 6,3 A

T 6,3 A

T 6,3 A
F6

T 1,6 A

Zentraleinheit 2
A7

F3

F4

F5

F5

T 6,3 A
F6

T 3,15 A

F2

H7

T 6,3 A

T 6,3 A

T 800 mA

T 1,6 A

Zentraleinheit 1
A1

F3

T 3,15 A
F4

T 6,3 A

F1

F2

H7

T 1,6 A

Zentraleinheit 2
A7

F3

F4

F2

H7

T 1,6 A

Zentraleinheit 1
A1

F3

T 3,15 A

F2

H7

T 1,6 A

Zentraleinheit 2
A7

T 160 mA

F10

T 800 mA

LAN

F2

H7

T 1,6 A

T 160 mA
F1

T 800 mA

EIB/KNX

F2

Zentraleinheit 1
A1

PCB-A7

F10

F1

T 800 mA

T 800 mA

PCB-A1
T 160 mA

F10

F1

F1

T 800 mA

H7

T 160 mA

F10

T 160 mA

F10

F1

PCB-A7

CAN-Bus

T 160 mA

F10

PCB-A1

SD-Card
H1
H2
H3
H4
H5
H6

SD- Card

PCB-A7

Schrittmotormodul

PCB-A1

SLAVE

SLAVE

CAN-Bus

SLAVE

X5

X11

Display

Display

Display

Bedieneinheit

Bedieneinheit

Bedieneinheit

X1

10

PCB-A1
terra CMx.bin
terra CMx.str

PCB-A7
terra CSx.bin
terra CSx.str

PCB-A1

PCB-A7

PCB-A1

PCB-A7

terra CMx.bin
terra CMx.str

terra CSx.bin
terra CSx.str

terra CMx.bin
terra CMx.str

terra CSx.bin
terra CSx.str

yes

yes

yes

Slave 2

Slave 3

Slave 4

yes/no

yes/no

yes/no

yes/no

yes/no

yes/no

yes/no

yes/no

yes/no

11

12

Slave 2

Slave 3

Slave 4

no

no

no

2 min.

2 min.

2 min.

(C) IDM ENERGIESYSTEME GMBH

Starting Up Instructions

cascade control

13

31

5. Allgemeine Information

Cascade control

THE

P OWE R FAM I L Y

5 . 5 . C a s c a d e c o n t r o l s c h e m e Te r r a C L
2

SLAVE

MASTER
3
RG ( )
B61
T
B31
rH%

AF

B32

connected
actuators / sensors

RG ( )
B61
T

B51

rH%

(on PCB A1 connected)


M

M31
M41

B51

B31
M31
M41

CAN-BUS

CAN-

CL

CL

8
B35
B33

11

12

further
connected
actuators / sensors
(on PCB A1 connected)

T
T
T

13

M21 cargo pump


M11 heat source pump
M12 heat source intermediate circuit pump
B41 hygienic sensor
B39 heating buffer sensor (in heating buffer)
B40 cooling buffer sensor

10

B35
B33
B39

M61 switching valve 1 cooling - heating


M62 switching valve 2 heating buffer - cooling buffer

M22
T

M22

B42

B1

M61

B1

M62
M64

T 160 mA

T 160 mA

F10

F1

F1

T 800 mA

T 800 mA

F2

F2

H7

T 1,6 A

T 1,6 A

Zentraleinheit 1
A1

F3

T 3,15 A

F3

T 3,15 A

F4

F4

T 6,3 A

T 6,3 A

F5

F5

T 6,3 A

T 6,3 A

F6

F6

H8

H8

T 6,3 A

cascade control

F8

T 6,3 A

F8

SD-Card

SD-Card

LAN

EIB/KNX

SD- Card

CAN-Bus

Schrittmotormodul

LAN

EIB/KNX

H1
H2
H3
H4
H5
H6

SD- Card

CAN-Bus

H1
H2
H3
H4
H5
H6

Schrittmotormodul

B42

PCB A1

F10

Zentraleinheit 1
A1

M11
M12

PCB A1

H7

M21

M74 switching valve heat source circuit


M64 circulation pump (hot water circulation)

connection PCB
via CAN-BUS

X5

X11

Display

Display

Bedieneinheit

Bedieneinheit

GSM- Modul
X1

DIP switch
CAN-BUS

32

PCB A1

PCB A1

ON

ON

Starting Up Instructions

(C) IDM ENERGIESYSTEME GMBH

THE

Cascade control

P OWE R FAM I L Y

SLAVE

SLAVE

SLAVE
3

RG ( )
B61
T

B51

B31

rH%

RG ( )
B61
T
rH%

B51

B31

rH%

M31
M41

N-BUS

RG ( )
B61
T

B31

M31
M41

CAN-BUS

B51

M31
M41

CAN-BUS

CL

CL

CL

8
B35
B33
B39

B35
B33
B39

T
T
T

M21

B1

M62

10

B42

M61
B1

M62

11

M22

M22

B42

M61

M21
M11
M12

M22

M21
M11
M12

M11
M12

B35
B33
B39

B42

12

M61

B1

M62

13
M64

PCB A1

PCB A1
T 160 mA

F10

M64
PCB A1
T 160 mA

F10

F1

T 3,15 A

T 3,15 A

F4

F4
-

T 6,3 A

F5

T 6,3 A

F6

T 6,3 A

F6

F6

H8

H8

T 6,3 A

T 6,3 A

F8

SD-Card

T 6,3 A

F8

SD-Card

SD-Card

LAN

EIB/KNX

SD- Card

CAN-Bus

Schrittmotormodul

LAN

H1
H2
H3
H4
H5
H6

SD- Card

EIB/KNX

CAN-Bus

Schrittmotormodul

H1
H2
H3
H4
H5
H6

SD- Card

H1
H2
H3
H4
H5
H6

LAN

T 6,3 A

F5

H8

EIB/KNX

T 3,15 A

F4

T 6,3 A

F8

F3

T 6,3 A

F5

CAN-Bus

T 1,6 A

Zentraleinheit 1
A1

F3

Schrittmotormodul

F2

H7

T 1,6 A

Zentraleinheit 1
A1

F3

T 800 mA

F2

H7

T 1,6 A

Zentraleinheit 1
A1

F1

T 800 mA

F2

H7

T 160 mA

F10

F1

T 800 mA

cascade control

M64

X10

Display

Display

Display

Bedieneinheit

Bedieneinheit

Bedieneinheit

PCB A1

PCB A1

ON

ON

(C) IDM ENERGIESYSTEME GMBH

Starting Up Instructions

Erweiterungsmodul

PCB A1
ON

33

6. Commissioning
Allgemeine Information
solar control

THE

P OWE R FAM I L Y

A solar control may be implemented via the Navigator


control. The extra expansion board is necessary for
the solar control for the solar expansion. The solar
expansion board is connected with the Navigator
control via the CAN bus. (see hygienik solar assembly instructions)

6 . 1 . So l a r c o n f i g u r a t i o n a t t h e t e c h n i c i a n l e v e l
5

The solar function is activated at the technician level.

Parameter configuration - solar control


Par. No.

Name

Description

SC001

Solar diagram

This indicates whether a solar system is controlled via the Navigator control. The parameter SC001
configures the function intended for the solar system.

10

Settings:
Hygienik - only used for process water preparation

11

Hygienik + buffer - used for process water preparation and heating


Hygienik + buffer + pool - for process water, heating, and pool heating (SSL).

12

Hygienik + buffer + brine - for process water, heating, and WQ supply (SSL)

13

As soon as a solar function has been set in the parameters, the menu item solar control becomes visible in the menu settings. The solar control menu item
is used to make the most important solar settings.

solar control
34

Starting Up Instructions

(C) IDM ENERGIESYSTEME GMBH

THE

Commissioning solar control

P OWE R FAM I L Y

1
Parameter configuration - solar control
Par. No.

Name

Description

SC004

Collector min. temp.

If the collector pre-run temperature < collector min. temperature, then the solar charge is cancelled
/ not authorised.

SC005

Collector max. temp.

Indicates the max. collector temperature. If this is exceeded, the collector circulation pump shuts
down.

SC008

Heat sources max.


temperature

Indicates the max. temperature of the heat source during supply of the brine circuit heat pumps.

SC012

Heat sources charge differential

Preset at the factory!

SC009

Hyst. buffer

The collector temperature must be greater than the buffer temperature by the hysterese heating
buffer so that a buffer charge is possible.

If this is exceeded, then an error message is issued

SC010

Hyst. hygienik

The collector temperature must be greater than the current hygienik temperature by the hysterese
hygienik so that a hygienik charge is possible.

SC120

Impulse solar

The 'impulse solar' parameter is used to set how many impulses per litre are given off by the flow
counter in the solar module. The number of impulses per litre may be read on the flow counter.

Setting standard IDM - flow counter 2.5 m: 2 impulse/litre


The set value must match the specifications in the flow counter! During commissioning, make sure
to check this!

SC124

Min. solar charge


pump speed

This parameter indicates the min. speed of the solar charge pump.

SC128

Min. speed collector


pump

This parameter indicates the min. speed of the collector pump.

SC132

Min. speed heat


source pump

This parameter indicates the min. speed of the heat source pump for supplying the heat source
circulation of the heat pump.

10

11

12

solar control

13

(C) IDM ENERGIESYSTEME GMBH

Starting Up Instructions

35

6. Allgemeine Information

Commissioning solar control

THE

P OWE R FAM I L Y

6 . 2 . C o n t r o l f u n c t i o n s o la r c o n t r o l
2

These control functions are listed according to priority for the solar controller. Solar functions with higher
priority are listed according to rank.

Priority 1: SL defrost

The following conditions must be fulfilled for an SL defrost:

SL machine must be configured


'Hyg. + heating + brine' must be set for the solar hydraulic
Solar operating mode 'auto' or 'WQ' must be set
The collector temperature must be sufficiently high

Priority 2: hygienik management


9

10

11

The following conditions must be fulfilled for hygienik management:


-

A 'hygienik' must be parametrised in the configuration


Solar operating mode 'auto' or 'hygienik' must be set
The collector temperature must be sufficiently high
Hygienik temp. < hyg. max. temp. - 2K

12

Priority 3: heating buffer management


13

The following conditions must be fulfilled for heating buffer management:


-

'Buffer' must be parametrised in the configuration


Solar operating mode 'auto' or 'buffer' must be set
The collector temperature must be sufficiently high
Buffer temp. < buffer max. temp. - 2K

solar control

Priority 4: heat source management


The following conditions must be fulfilled for heat source charging:
- Heat source management is only possible for S and SL machines
- Solar operating mode 'auto' or 'WQ + pool' must be set
- The collector temperature must be sufficiently high

36

Starting Up Instructions

(C) IDM ENERGIESYSTEME GMBH

THE

Commissioning solar control

P OWE R FAM I L Y

Also in case of the Terra SL:


-

Collector temperature < > min. temp. collector


Heat source maximum temperature may not be reached
Collector temperature < collector max. temperature
Only possible during 'heating' operation

Also in case of the Terra S:


-

Collector temperature > WQ backflow sensor + 3K


Collector temperature < > min. temp. collector
Heat source maximum temperature may not be reached
Collector maximum temperature may not be exceeded.

A pause will be inserted after a certain time during solar operation. After this pause, a new evaluation for the solar charging is executed.

10

Priority 5: pool management


The following conditions must be fulfilled for pool management:
'Hyg. + heating + pool' must be set for the solar hydraulic
Solar operating mode 'auto' or 'WQ + pool' must be set
Collector temperature < collector max. temperature
The collector temperature must be sufficiently high

12

13

solar control

11

(C) IDM ENERGIESYSTEME GMBH

Starting Up Instructions

37

7. Allgemeine
Information
Faults

THE

P OWE R FAM I L Y

7 . 1 . E r r o r d is p la y
2

When an error occurs an error notification is shown


on the display. The Error menu is accessed by using
the left-hand selection key.
In the Error menu the error code is shown. Furthermore, the error designation, as well as the date and
time, are shown.

8
Sensor error
9

10

Error
code

Designation

Description

100

Outdoor sensor (B32)

Short circuit

101
11

102

HGL flow sensor (B35)


Heat source sensor (B36)
Heat accumulator sensor (B39)
Cold reservoir sensor (B40)
Hygienik sensor (B41)

Short circuit

Fresh water station sensor (B42)

Short circuit

Flow sensor HC A (B51)

Short circuit

Flow sensor HC B (B52)

Short circuit

Room sensor HCA (B61)

Short circuit

Room sensor HCB (B62)

Short circuit

Room humidity sensor (B31)

Short circuit

Interruption

115
116

Interruption

Faults

117
118

Interruption

119
120

Interruption

121
122

Interruption

123
126
127
38

Short circuit
Interruption

113
114

Short circuit
Interruption

111
112

Short circuit
Interruption

109
110

Short circuit
Interruption

107
108

Short circuit
Interruption

105
106

13

Heat pump flow sensor (B33)

103
104

12

Interruption

Interruption
Interruption
Starting Up Instructions

(C) IDM ENERGIESYSTEME GMBH

THE

Faults

P OWE R FAM I L Y

1
Sensor error
Error
code

Designation

130

Flow sensor HC C (B53)

Description
2
Short circuit

131
Flow sensor HC D (B54)

133
134

Interruption
Room sensor HC C (B63)

Interruption
Room sensor HC D (B64)

Interruption
Flow sensor HC E (B55)

Short circuit

139
140

Flow sensor HC F (B56)

Short circuit

Flow sensor HC G (B57)

Short circuit

Room sensor HC E (B65)

Short circuit

Room sensor HC F (B66)

Short circuit

Room sensor HC G (B67)

Short circuit

Sensor evaporator out (B79)

Short circuit

evaporator press. transmitter (B78)

Short circuit

Interruption

147
148

Sensor solar collector (B73)

Short circuit

solar loading sensor (B74)

Short circuit
Interruption

sensor collectorreturn temp. (B75)

159
160

sensor heats./pool temperature (B76)

Short circuit
Interruption

diff.temp.1 sensor (B84)

197
198

Short circuit
Interruption

161
196

13

Interruption

157
158

12

Interruption

155
156

11

Interruption

153
154

10

Interruption

151
152

Interruption

149
150

Interruption

145
146

Interruption

143
144

Interruption

141
142

Short circuit

137
138

Short circuit

135
136

Short circuit

Short circuit
Interruption

diff.temp.2 sensor (B85)

199

(C) IDM ENERGIESYSTEME GMBH

Short circuit

Faults

132

Interruption

Interruption

Starting Up Instructions

39

7. Allgemeine Information

Faults
1

THE

P OWE R FAM I L Y

System error
Error
No.

Designation

020

Heat pump flow maximum temperature Heat pump flow temperature is above the set maximum temperature.

021

Heat pump flow minimum temperature

Heat pump flow temperature is below the set minimum temperature.

022

Low pressure switch

The low pressure switch has switched off the heat pump (< 3 times
in 24h).

023

Low pressure lock pressure fault

The low pressure switch has switched off the heat pump (> 3 times
in 24h). The heat pump is no longer triggered.

024

High pressure switch

The high pressure switch has switched off the heat pump (< 3 times
in 24h).

025

High pressure lock pressure fault

The high pressure switch has switched off the heat pump (> 3 times
in 24h). The heat pump is no longer triggered.

026

Flow monitoring

The flow switch in ground water systems has switched off the
heat pump (< 3 times in 24h).

027

Flow lock

The flow switch in ground water systems has switched off the
heat pump (> 3 times in 24h). The heat pump is no longer triggered.

028

Start-up current limiter see LED

Error start-up current limiter (< 5 times in 24h).

029

Start-up current limiter 5x in 24h

Error start-up current limiter (> 5 times in 24h). The heat pump is no
longer triggered.

030

Motor protection heat source pump

The motor protection for the heat source pump has been triggered
(< 5 times in 24h).

10

031

Motor protection heat source 5x in 24h

The motor protection for the heat source pump has been triggered
(> 5 times in 24h). The heat pump is no longer triggered.

11

032

Maximum defrosting time exceeded

The maximum defrosting time has been exceeded

033

Minimum condenser temperature un- The heat pump has been switched off due to undershooting the minidershot
mum condenser temperature.

034

Fan error

Error indication contact in the fan electronics triggered.

036

Electric immersion heater overheating

Triggering of the heating STB

050

Dew-point monitoring device has been Dew-point monitoring device has been activated. (flow temperature
activated
is modified)

060

Heat source temperature

The measured heat source outlet temperature undershoots the


minimum heat source temperature.

061

Warning heat source temperature

The heat source outlet temperature reaches a critical value min. heat
source temperature +2K

062

Winding protection

The compressor winding protection has been triggered (<3 times in


24 h).

063

Winding protection

The compressor winding protection has been triggered (> 3 times in


24h). The heat pump is no longer actuated.

070

EIB/KNX module error

No EIB/KNX module is connected to the Navigator motherboard,


meaning that the EIB/KNX module is not programmed.

Description

12

13

Faults

The error message is displayed with a time delay of 30 sec. after


parameterisation of the EIB/KNX module. (initialisation time)

40

Starting Up Instructions

(C) IDM ENERGIESYSTEME GMBH

THE

Faults

P OWE R FAM I L Y

1
System error
Error
No.

Designation

080

Collector max. temperature

The collector max. temperature has been exceeded. The error is


automatically reset once this falls below the value again.

081

Hyg. max. temperature

The hygienik max. temperature has been exceeded. The error is


automatically reset once this falls below the value again.

082

Buffer max. temperature

The max. buffer temperature has been exceeded. The error is


automatically reset once this falls below the value again.

083

Heat source max. temperature

The max. heat source temperature has been exceeded. The error is
automatically reset once this falls below the value again.

084

Solar module not available

Error 084 is issued if communication with the solar module is not


possible via the CAN bus if the solar controller is configured.

200

Description
2

Application limit reached


(TERRA CL only)

For Terra CL heat pumps, operation outside of the application limits


shuts down the heat pumps and issues error 200.

The reports 997-999 are event notes


which are shown in the error log.

10

Caution! Do not mistake event notes


with errors!

11

997 ... Restart


999 ... Error acknowledged

12

13

7 . 1 . 1 . E r r o r d i s p la y s s t a r t - u p c u r r e n t l i m i te r

Reset
In the event of failure a reset must be carried out.

LED
Faults

Meaning of the LED (number flashes):


1. Overload (Auto Reset)
2. Overtemperature (man. Reset)
3. Phase reversal (man. Reset)
4. Phase failure / motor not connected (man. Reset)
5. Phase asymmetry (man. Reset)
6. Short circuit in thyristor (man. Reset)
7. Test

(C) IDM ENERGIESYSTEME GMBH

Starting Up Instructions

41

6. Temperature
Allgemeine Information
sensor

THE

P OWE R FAM I L Y

The temperature sensors used are KTY sensors


type 81-210. In the following table the corresponding
resistance values for the respective temperatures are
listed.

10

11

12

13

Temperature

Resistance

[C]

[]

4500

-40

1135

4000

-30

1247

-20

1367

-10

1495

1630

10

1772

20

1922

25

2000

30

2080

40

2245

50

2417

60

2597

70

2785

80

2980

90

3182

100

3392

110

3607

120

3817

130

4008

140

4166

Resistance characteristic curve KTY 81-210

3500
3000

Resistance [ ]

6 . 1 . R e s is t a n c e Va lu e s f o r t h e Te m p e r a tu re
Sensor

2500
2000
1500
1000
500
0
-50 -40 -30 -20 -10

10

20

30

40

50

60

70

80

90

100 110 120 130 140 15

Temperature sensor
42

Starting Up Instructions

(C) IDM ENERGIESYSTEME GMBH

THE

Notes

P OWE R FAM I L Y

10

11

12

Notes

13

(C) IDM ENERGIESYSTEME GMBH

Starting Up Instructions

43

Always there for you.


I DM HEADQUARTERS IN EASTERN TYROL , AUSTRIA
IDM ENERGIESYSTEME GMBH
Se b l a s 16 18 A-9971 M a trei in O s t tiro l, Aus t ria
Te l e p h on e +43(0) 4875.6172 - 0 Fax +43(0) 4875.6172 - 85
E- m ail t e am @idm - e n e rgie.a t

w w w. i d m - e n e r g i e . c o m

Yo u r I D M p a r t n e r

T H E P OW E R FA M I LY

ONE STEP AHEAD*


THE

P OW E R FA M I LY

STARTING UP SERV I CI N G O N -SI T E SERV I CE

IDM - ser vice technology


IDM Academy

O ur s e r vi c e t e chnicia n s a r e h ap py t o h e l p o n - sit e. C o n t a c t
d e t ail s f o r yo u r r e gio n a l cus t o m e r s e r vi c e c e n t r e c a n b e
f o u n d o n o u r we b sit e w w w. i d m - e n e r g i e.c o m.

PRACTICAL KNOWLEDGE FOR SALES AND TECHNOLOGY


T h e c o m p r e h e n si ve r a n g e o f s e min ar s f o r s p e ci a lis t s a t t h e
I D M P OW ER FA M I LY i s a vail ab l e t o yo u a t a l l tim e s o n o u r
we b sit e w w w. i d m - e n e r g i e.c o m. We l o o k f o r wa r d t o
re ceivin g yo ur re gis t ration.

IDM ENERGIESYSTEME GMBH Matrei i. Osttirol 30.12.10 Errors and omissions excepted