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Job No.

:
Received Date: Delivered Date:
M5012-19061 #1
19/12/2007
27/12/2007
Customer Name :
Ensign International Energy Services Pty Limited
Additional data:

JOB REPORT
DC. TRACTION MOTOR
Machine Details
MR No.:
MFG :
Frame :
TYPE :
S/N :

16-10116
GE
752AR2A
Series
36978-2767 (7/22/1997)

600
850
-

POWER :
FIELD VOLTS :
FIELD AMPS :
ARM. VOLTS :
ARM. AMPS :

SPEED :
RPM.
~ 3000
WEIGHT :
KG.
INS CLS : - FRE. - Hz.
DUTY :
- SF : IM :
IP : -

HP.
V.
A.
V.
A.

Scope of Repair :1) Overhaul Interpole

2) Overhaul Shunt Field

3) Overhaul Armature

5) Skimming, Undercut

6) Chamfer of Commutator

7) R/P Cable lug

8) R/P Cable Leads

9) R/P Terminal Box Gasket

10) R/P Cable gland

11) R/P V-Ring

12) R/P Bearing

13) Armature Balance

14) DE Rebush Housing

15) NDE Rebush Brg.Housing

16) DE Shaft Spray

17) NDE Shaft Spray

18) R/PCooling Fan

19) End DE Arcing Spray

20) R/P PTC Thermistor

21) R/P Fan Cover

22) R/P Cabon Brush

23) R/P Thermostat

24) R/P All Rubber Gasket

Electrical Data
Insul. Resistance
Wind. Resistance
Surge Test

NDE BRG.:-

558320

The motor incoming, test run are bearing have noise.

INCOMING TEST
Test @
Interpole Series Field Compensate Electrical Data
16 M
10 M
500
M Insul. Resistance
V.
C

32
700

Test @

Electrical Data

V.

47.3
Good

5.4
Good

Mechanical data

Armature

Electrical Data

Armature :
Armature :

(C)
(V)
(V)

Vibration (mm/srms)

Field :
Iu:

V.

Iv:

V.

NDE SIDE
NJ 558320 CM
100.02
215.02

Mechanical data

Normal

Iw:

NDE SIDE

Normal

Abnormal

Abnormal

Hour Ambient Temp :


RPM Armature :
80

Armature :

(C)
(V)
(V)

Vibration (mm/srms)

31

Field : Field :

DE SIDE
0.2
0.1
0.2

Bearing Test (gE)


Bearing Temp.
Frame Temp.

(C)
(C)
CCW

Remarks: Incoming, Can't running, DE bearing to much noise


Incoming test shows motor condition:

Mr. Somgkron
19/12/2007

Series Field-Interpole

Final tested by:


Date:

Armature
2000

Good
Heater :
2
M
Commutator-Bars : 186
T900
Brush Grade :
3/1
Holders/Arm :
NDE SIDE
NJ 320 ECJ
100.02
215.02

FINAL NO-LOAD RUNNING TEST

Running time:
A. Speed :

DE SIDE

CW

2000 M
5.4

Good

2000 M
47.3

Good

DE SIDE
NU 330 EM1
150.03
320.02
0.04
Taper

Bearing Number
Shaft Journal Dia.(mm)
BRG. Housing Dia.(mm)
Shaft run-out (mm)
Shaft Ext. Dia.(mm)

V
H
A

Bearing Test Condition

Shaft rotation facing DE

Test @

V
H
A
Bearing Temp.
Frame Temp.

V.

M Insul. Resistance 500


V.
1500
Wind.
Resistance
C

Good
Surge Test
1100
V.
2
Heater :
M Winding Temp sensor : Commutator-Bars : 186 Bearing Temp sensor : E38
Brush Grade :
Commutator Condition : Normal Condition
3/1
4
Holders/Arm :
Brush Q'ty-Pcs. : 12 No. of Arms :

INCOMING NO-LOAD RUNNING TEST


Ambient Temp :

Test @

500
Wind. Resistance 32
Surge Test
1100

FINAL TEST
Interpole Series Field Compensate

85

DE SIDE
NU 558830 CM
150.03
320.02
0.04
Taper

Bearing Number
Shaft Journal Dia.(mm)
BRG. Housing Dia.(mm)
Shaft run-out (mm)
Shaft Ext. Dia.(mm)

Series Field-Interpole

Insul. Resistance 500


V.
23
Wind. Resistance
C
Surge Test
700
V.
Winding Temp sensor : Bearing Temp sensor : Commutator Condition : Scoring Occurs, some arcing
12 No. of Arms :
4
Brush Q'ty-Pcs. :

Inspected by:
Date:

558830

Motor Pictures :-

4)

Remark :-

DE BRG.:-

Shaft rotation facing DE


Remarks:

0.08

48
34

42

CCW

Final test shows motor condition:

Mr. Keittasak
26/12/2007

2
Running time:
Hour
57 A. Speed : 810 RPM
A. Speed :
RPM
NDE SIDE
0.2
0.2
0.3

0.08
(C)
(C)
CW

V.
V.

Approved by:
Date:

The motor running are normal Condition

Mr. Pana Ch.


27/12/2007
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JOB REPORT
DC. TRACTION MOTOR

Job No. :
Received Date: Delivered Date:
M5012-19061 #1
19/12/2007
27/12/2007
Customer Name :
Ensign International Energy Services Pty Limited

Motor Repair Pictures

Motor name plate

Motor incoming

Motor incoming

Motor dismantle

Stator unit

Stator condition

Stator condition

Cleaning
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JOB REPORT
DC. TRACTION MOTOR

Job No. :
Received Date: Delivered Date:
M5012-19061 #1
19/12/2007
27/12/2007
Customer Name :
Ensign International Energy Services Pty Limited

Motor Repair Pictures

Cleaning

Oven

Incoming terminal box condition

Incoming terminal box condition

Commutator condition

Armature condition

The commutator have scoring occurs and arcing some point

Skimming commutator
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JOB REPORT
DC. TRACTION MOTOR

Job No. :
Received Date: Delivered Date:
M5012-19061 #1
19/12/2007
27/12/2007
Customer Name :
Ensign International Energy Services Pty Limited

Motor Repair Pictures

Stator unit after overhauling

Stator unit after overhauling

Armature unit after overhauling

Comutator after skimming and brush holder after sand blast

Comutator after skimming and brush holder after sand blast

Brush holder with cabon bush

Terminal box with connection

Motor assembled
4 of 5

JOB REPORT
DC. TRACTION MOTOR

Job No. :
Received Date: Delivered Date:
M5012-19061 #1
19/12/2007
27/12/2007
Customer Name :
Ensign International Energy Services Pty Limited

Motor Repair Pictures

Motor assembled

Motor assembled

Motor final inspection and test run

Motor final inspection and test run

DE shaft locking for prevent bearing

Motor painting, QC. Check, packing

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