You are on page 1of 10

Iron & Steel Access Covers

Load Classifications
Unite Anti-Flex
D400 Highway
D400 Utility
A15, B125, C250 Range
Access Covers

116 Access Covers

Iron & Steel Access Covers


Product Specification - Load Classifications
BS EN124
Access covers and gully grates installed in the UK should meet the requirements of the European Standard BS EN124. Products designed to BS EN124 are grouped
and classified depending on their place of installation.
"The appropriate class of manhole cover or gully grating top to be used depends upon the place of installation. The selection of the appropriate class is the
responsibility of the designer. Where there is any doubt the stronger class should be selected" Class 5 BS EN124

EN 124 Load Classifications


Group 1

0.2m 0.5m

Group 1

Loading
Areas inaccessible to
motor vehicles
Footways, pedestrian
areas etc
Gully tops in kerbside
channels of roads
Carriageways of roads
(Heavy Duty)
Areas imposing high
wheel loads
Areas imposing
particularly high wheel
loads

Group 2

Group 3

0.5m

Group 4

BS497
Test Load

Group 3

0.2m

Group 2 Group 1

BS EN124
Class

BS EN124
Test Load

A15

15kN

B125

125kN

C250

250kN

D400

400kN

E600

600kN

F900

900kN

Group

Grade

150kN

3
4
4

D
A

400kN
350kN

Access Covers 117

Iron & Steel Access Covers


Unite Anti-Flex

Unite Anti-Flex
Wrekin operates EN ISO 9001:2000 Quality Management System
accreditation, a strict standard that requires all products to consistently meet
customer requirements. Wrekin must also continually review and improve all
aspects of the product life cycle to further elevate customer
satisfaction.
The Unite design was developed using the "Finite Element Analysis" to study
exactly what causes cover failure and to discover the most effective design
to resist these causes.
Problem

Cause

Unite Design Solution

Sunken Cover within Frame

Cover
Flex

Seating
Wear

Anti-Flex Beam,
High Seating Position

Cracking in Tarmac Surface

Bad Frame
Design/
Cover Flex

Bedding
Fracture

Enlarged Frame Design,


Bedding Nodules
Anti-Flex Beam

Clanking Noise

Cover Flex/
Bad Frame
Design

Extreme
Seating
Wear

Anti-Flex Beam,
High Seating Position
Enlarged Frame Flange

Catastrophic Collapse

All of the above

Manhole cover failure is an increasingly common and expensive problem faced


by all Local Authorities, Utilities and road users. The sheer number of
failing units in the UK has left Local Authorities and Utilities facing a daunting
replacement program.Wolseley has carefully chosen Wrekin as the supplier with
the best solution to solving manhole cover longevity. Incorporating many
innovative and patented design features Wrekin has developed the Unite
manhole cover.

D400 Unite Ductile Iron Cover & Frames

All of the above

The Unite cover is now widely recognised and is commonly specified by Local
Authorities and Utilities.

118 Access Covers

Size (mm)
Clear

Wolseley
Code

Wrekin
Code

600 x 600 x 100


600 x 600 x 150
675 x 675 x 150
750 x 600 x 150
900 x 600 x 150
1220 x 675 x 150

H16989
H16988
F00014
F00015
F00016
F00017

DMT0D4/6060/KU
DMT0D6/6060/KU
DMT0D4/6767/KU
DMT0D4/7560/KU
DMT0D4/9060/KU
DMT0D6/1267/KU

Kgs
85
107
125

Iron & Steel Access Covers


D400 Utility

D400 Highway
The Highway design incorporates several patented features
that have been proven to prolong the life of the manhole
cover assembly in high intensity trafficked areas.The Highway manhole design
meets all the recommendations put forward in the Highways Authorities Design
Manual for Roads and Bridges HA104/02, which specifically highlights the
design features that are incorporated in the Highway and Unite designs.

The Utility range is based upon the standard square framed


manhole cover design commonly used throughout the UK.
By using finite element analysis at the design stage Wrekin have been able to
not only improve the performance but also gain greater efficiencies in
manufacture. This has enabled Wrekin to provide a cost-effective product
suitable for all locations.

D400 Highway Ductile Iron Cover & Frames

D400 Utility Ductile Iron Cover & Frames

Size (mm) Wolseley


Clear
Code
600 x 600 x 100
600 x 600 x 150
675 x 675 x 100
675 x 675 x 150
750 x 600 x 100
750 x 750 x 100
900 x 600 x 100
900 x 600 x 150
900 x 900 x 100
1220 x 675 x 100
1220 x 675 x 150

H03500
H03501
H03502
H03503
H03504
H03534
H03508
H92084
H03505
H03506
H03507

Wrekin
Code

Kgs

DMT0D4/6060/K
DMT0D6/6060/K
DMT0D4/6767/K
DMT0D6/6767/K
DMT0D4/7560/K
DMT0D4/7575/K
DMT0D4/9060/K
DMT0D6/9060/K
DMT0D4/9090/K
DMT0D4/1267/K
DMT0D6/1267/K

800
800
855
855
930
750
1062
1062
1070
1390
1390

800
800
855
855
780
750
762
762
1070
880
880

85
107
117
137
130
154
163
235
210
250

Size (mm) Wolseley


Clear
Code

Wrekin
Code

600 x 450 x 100*


H03539
DMT0D4/6045/K
600 x 600 x 100
H16987
DMT0D4/6060/KX
600 x 600 x 150
H92066
DMT0D6/6060KX
600 x 100
H03897
DMS1D4/60D/K
600 x 100_
H03898
DMS1D4/60D/KQ
675 x 675 x 100
H92090
DMT0D4/6767/KE
675 x 675 x 150
H92091
DMT0D6/6767/KE
750 x 750 x 100
H03534
DMT0D4/7575/KE
*Integral badges listed in standard options.
_ Square frame (circular cover)

Kgs

745
745
745
815
815
820
820
910

595
745
745
815
815
820
820
910

69
75
85
90
90
104
122
140

Standard Options
Standard Options

Safety Grill
Sealing Plate
Locking
Ventilation
Integral Badging; SW, FW, Thames Water
Special Badging on request!

Safety Grill
Sealing Plate
Locking
Ventilation
Integral Badging; SW, FW, AV*, DAV*
Special Badging on request!

Access Covers 119

Iron & Steel Access Covers


C250 Ductile Iron Single Seal Cover & Frames

A15 Cast Iron Single Seal Cover & Frames

A
A

Size (mm) Wolseley


Clear
Code
450 x 450 x 75
600 x 450 x 75
600 x 600 x 75
750 x 600 x 75
900 x 600 x 75

H03509
H03510
H03511
H02377
H03512

Wrekin
Code

Kgs

DMS1C3/4545/K
DMS1C3/6045/K
DMS1C3/6060/K
DMS1C3/7560/K
DMS1C3/9060/K

555
705
705
850
1000

555
555
705
700
700

36
46
58
70
84

B125 Ductile Iron Single Seal Cover & Frames

Size (mm) Wolseley


Clear
Code
600 x 450 x 40
600 x 600 x 40

H03520
H03521

Wrekin
Code

KMS1A2/6045/K 685
KMS1A2/6060/K 685

Kgs

530
685

25
35

A15 Cast Iron Single Seal Cover & Frames

Size (mm) Wolseley


Clear
Code
450 x 40
450 x 450 x 75
600 x 450 x 40
600 x 450 x 75
600 x 600 x 40*
600 x 600 x 75*
600 x 75
750 x 600 x 75
750 x 750 x 50
900 x 600 x 75
1200 x 600 x 75

H03875
H03513
H03515
H03516
H03517
H03518
H03514
H02375
H39583
H03519
H03908

Wrekin
Code

Kgs

DMS1B2/45D
DMS1B3/4545/K
DMS1B2/6045/K
DMS1B3/6045/K
DMS1B2/6060/K*
DMS1B3/6060/K*
DMS1B3/60D/K
DMS1B3/7560/K
DMS1B2/7575/K
DMS1B3/9060/K
DMS1B3/1260

550
555
690
705
690
705
692
850
850
1000
1300

550
555
530
555
690
705
692
700
850
700
740

15.5
25
25
32
35
40
37
46
58
56
107

Standard Options
Safety Grill / Sealing Plate / Locking / Ventilation
Special Badging on request / Integral Badging; SW*, FW* (B125 only)
120 Access Covers

Size (mm) Wolseley


Clear
Code
450 x 40 *
450 x 40
450 x 450 x 40
750 x 600 x 40
900 x 600 x 40
* PPIC Frame

H87059
H03874
H03876
H03877
H03878

Wrekin
Code

Kgs

KMS1A2/45D*
KMS1A2/45DCF
KMS1A2/4545
KMS1A2/7560
KMS1A2/9060

540
540
540
860
1150

540
540
540
710
715

10
15
36
70
84

Standard Options
Locking / Special Badging on request
Integral Badging; SW*, FW* (A15 Kitemarked only)

Iron & Steel Access Covers


D400 Captive Hinged Ductile Iron

C250 Captive Hinged Ductile Iron


B

'Captive Hinged' Gully Grating and Frame


'Captive Hinged' Gully Grating and Frame

Size (mm) Wolseley


Clear
Code
430 x 370 x 100
430 x 370 x 150
450 x 450 x 100
450 x 450 x 100*
500 x 350 x 100

H29166
H03872
H03524
H03525
H03527

Wrekin
Code
DGH0D4/4337/K
DGH0D6/4337/K
DGH0D4/4545/K
DGH0D4/4545/KP
DGH0D4/5035/K

A
530
530
610
610
655

B
530
530
540
450
440

Size (mm) Wolseley


Clear
Code

Kgs

385 x 320 x 75
385 x 320 x 75*

41

H03522
H03523

Wrekin
Code

Kgs

DGH0C3/3832/K 685
DGH0C3/3832/KP 685

530
530

22
24

*Pedestrian type grating

34
43
37

B125 Captive Hinged Cast Iron

D400 Double Triangular Ductile Iron


B

'Captive Hinged & Dished' Gully Grating and Frame


'Double Triangular' Gully Grating & Frame

Size (mm) Wolseley


Clear
Code
450 x 450 x 100
450 x 450 x 100
600 x 600 x 100

H03526
H03525
H03528

Wrekin
Code

Size (mm)
Clear
A

Kgs

DGT0D4/4545/K 600
DGT0D6/4545/KP 610
DGT0D4/6060/K 780

540
540
780

46
48.5
90

225 x 225 x 75
300 x 300 x 75

Wolseley
Code
H03879
H03880

Wrekin
Code
KGH0B3/2222
KGH0B3/3030

Kgs
11
20

Access Covers 121

Iron & Steel Access Covers


Stop Tap Boxes Cast Iron

D400 Ductile Iron Fire Hydrant Surface Box


B

Surface Boxes to BS EN124

Size (mm)
Clear

Wolseley
Code

380 x 230 x 125

H03533

Wrekin
Code
DBS0A5/3823/K

Kgs
24

Standard Options
Badging; GAS, WO, SV, AV, FH, METER, WATER.
Specials on request

Size (mm)
Clear

Wolseley
Code

150 x 127 o/all


150 x 150 x 75
130 x 130 o/all
150 x 150 x75

P98250
Special Order
Special Order
Special Order

Wrekin
Code
KBH03A/1512
KBH03A/1515
KBH03A/1313
KABH0C3/1515

Kgs
10
12
10
1

Grade A Ductile Iron to BS 5834 Surface Boxes


D400 Ductile Iron Kerb Drainage Unite

Grade A Heavy Duty to BS 5834

Size (mm)
Clear

Wolseley
Code

150 x 150 x 100


225 x 225 x 100
300 x 300 x 100

H03530
H03532
H03531

Standard Options
Badging; GAS, SV, AV, W.
Specials on request
122 Access Covers

Wrekin
Code
DBT0A4/1515
DBT0A4/2222
DBT0A4/3030

Kgs
8
13
21

Unite Kerb Drainage to BS 5834

Size (mm)
Clear

Wolseley
Code

556 x 405 x 150


556 x 405 x 150
556 x 405 x 190
556 x 405 x 190

H03881
H03882
H03883
H03884

Wrekin
Code
DGK115/K/HB
DGK115/K/45
DGK165/K/HB
DGK165/K/45

Kgs
50
50
60
60

Iron & Steel Access Covers


Gully Chute Connector Cast Iron
Size(mm)
Clear

Wolseley
Code

565 x 410 x 170

H03885

Road Breaker - Heavy Duty

Wrekin
Code
K1GCC/056041

Kgs
52

Kerb Outlet Cast Iron


Size(mm)
Clear

Wolseley
Code

375 x 150 x 250


375 x 150 x 250

H03886
H03887

Wrekin
Code

Kgs

K1K0C/037025/HB
K1K0C/037025/45

26
26

FOR HIRE

This robust electric breaker will break


concrete up to 375mm (15") deep
which makes it ideal for
general road mending duties.
This machine is quiet and
fumeless and is available with a
selection of accessories.

Blows per minute: 1100bpm


Max Joules: 63Js
Net weight: 31.5kg
Input wattage: 1900w

Road Breaker - Low Vibration FOR HIRE


More performance, more comfort and
longer life expectancy.
Gully Chute Connector 150mm Spigot

Kerb Outlet 150mm Spigot

Lifting Keys (Pair)

Size(mm)
Clear

Wolseley
Code

Standard Keys
Utility
Highway
Unite
Long Handle
Utility
Highway
Unite
Light Duty
A15
Recessed
Tray types

Special Order
Special Order
H63148
Special Order
Special Order
H03891
H03892
H03893
Special Order

Wrekin
Code
KEYSHEAVY

Power input: 1600


Single impact energy: 20
Machine weight: 11.3kg
Chiselling performance
(breaching) [cm3/min]: 1300

Roadsign Safety
Chapter 8 in recent legislation governing the correct erection of barrier
systems. Brandon Hire barrier system complies fully with this legislation.

KEYS/LONG

KEYSLIGHT
Special Order
KEYSRECESSED

Access Covers 123

Iron & Steel Access Covers


Clark-Drain Standard Galvanised Steel Solid Top
Access Covers (Complete with Polypropylene Frames)
Access Covers can be manufactured in galvanised steel, stainless steel or
aluminium.
Standard products vary from 47 up to 100 mm height
Square or square to round access
Access dimension vary from 30 up to 100 cm
Frames supplied in Galvanised Steel or Polypropylene
Available with gas and water tight seals
Special fabricated product range offering a bespoke product

Square to Round Recessed Covers

Quick and easy to install


Cover can be turned to match direction of paving
Circular opening in frame fits all major PPIc inspection chambers
Eliminates the need to cut paving round a circular opening
Guaranteed interchangeability
Galvanised to BS EN 1461

Supplier Wolseley Clear Depth


Code
Code Opening

Size
mm

Loading
GPW

CLKS
H35521
300
80
390 x 390 x 85 10 Tonne
300SR *
CLKS
H35523
450
80
580 x 580 x 93 10 Tonne
450SR **
CLKS
H35535
450
46
580 x 580 x 55 5 Tonne
450SR/SL***
* Now supplied with integral lifting key
** CLKS 556 Lifting Keys are required for use with these products
*** CLKS 776 Lifting Keys are required for use with this product

Supplier Wolseley Opening Size Depth


Code
Code
mm
mm mm
Standard Galvanised Steel Top Access Covers
2.5 Tonne GPW
2.5 Tonne GPW
5 Tonne GPW
10 Tonne GPW
17 Tonne GPW
25 Tonne GPW

PC2AG
PC6AG
PC7AG
PC5BG
PC6BG
PC7BG
PC6CG
PC7CG
PC6DG
PC7DG
PE6EG

124 Access Covers

H34756
H35400
H35405
H35413
H35404
H35407
H35406
H35409
H35410
H35413
H35414

300 x 300
600 x 450
600 x 600
450 x 450
600 x 450
600 x 600
600 x 450
600 x 600
600 x 450
600 x 600
600 x 450

356 x 356
656 x 506
656 x 656
506 x 506
656 x 506
656 x 656
656 x 506
656 x 656
656 x 506
656 x 656
656 x 506

23
23
23
23
23
23
23
23
23
23
23

Iron & Steel Access Covers


Recessed Block Paviour Covers & Frames

PPIC Manhole Cover and Frame A15


2.54 Document H states;
Small lightweight access covers should be secured (for example, with screws)
to deter unauthorised access (for example, by children).
Fully compliant to Part H of the Building
Regulations
Environmentally friendly polypropylene
covers and frames with a test load of 35kN
Suits all major PPIC access chambers
Approved by LABC (Local Authority
Building Control) Certificate number
28/9/7067

For use in domestic block paviour


areas e.g. patios and driveways,
achieving aesthetically pleasing
results.
One piece pressed cover - extra
strength
Frame manufactured from fully
recycled material
Moulded grouting flange.
Fully interchangeable cover.
Keyhole protection caps.
Galvanised after manufacture to BS EN1461.

Supplier
Code
Supplier
Code
CLKS452

Wolseley
Code
H00498

Depth
mm
50

Size
mm
450

Loading
A15

Clark Drain Reducer


"No person shall enter a confined space
to carry out work for any purpose unless
it is not reasonably practicable to
achieve that purpose without such
entry." This solution has been updated
so that it incorporates "The Confined
Spaces Regulations 1997" A Reduced
Access Inspection Chamber is an
inspection chamber where the opening
has been reduced to a maximum of 350mm to prevent man entry. Inspection
and maintenance operations are all carried out by remotely operated
equipment. The maximum depth is usually limited to 3.0m. Access is only
permitted when there is no other alternative solution.

Supplier
Code
CLKS499

Wolseley
Code
F00006

Wolseley Opening
Code
mm

Size
mm

Loading
GPW

CLKS 790R *
H35430 600 x 450 x 80 740 x 590 x 98 10 Tonne
CLKS 791R **
H35431 600 x 600 x 80 696 x 696 x 85 10 Tonne
CLKS 790R/100 ** F00004 600 x 450 x 100 696 x 546 x 105 10 Tonne
CLKS 791R/100 ** F00005 600 x 600 x 100 696 x 696 x 105 10 Tonne
CLKS 450SR *
H35523 450
580 x 580 x 93 10 Tonne
CLKS 790R/46 *** H34754 600 x 450 x 46 740 x 590 x 55 5 Tonne
* Now supplied with integral lifting key
** CLKS 556 Lifting Keys are required for use with these products
*** CLKS 776 Lifting Keys are required for use with this product

Recessed Covers & Frames


For infill with concrete, tarmac or for tiling.

Description

Supplier
Code

Reduces clear openings to 350mm

T11G3

Wolseley Opening
Code
mm
H35428

600 x 450

Size
mm
696 x 546

Loading
GPW
5 tonne

Access Covers 125