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an example of designing pad-eye

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You are on page 1of 8

pg 1 of 8

**Design of Pad-Eye
**

Load:

Static Sling Load:

S 182.3 tonnef 1787.75 kN

Dynamic Amplification Factor

DAF 1.62

Dynamic Load

P S DAF 2896.16 kN

Sling Angle with horizontal

θ 90deg

**Sling angle with horizontal in
**

out of plane of pad-eye

α 0deg

Sling Properties:

Sling Type Used: KTL - 6.6in Hand Spliced

d sling 6.6 in

Sling Dia

Shackle Properties:

**Shackle Type: CROSBY G2160 - 200t
**

Load Capacity

Pshackle 200tonnef

Inside Length of Shackle

C 18.90 in 48.006 cm

Jaw width

A 5.91 in 15.011 cm

Pin Diameter

d pin 4.12 in 10.465 cm

**Pad-Eye Dimensions
**

Yield Stress of Pad-Eye Plates

Fy 355MPa

**Minimum diameter of hole required:
**

d holemin

max d pin 4mm 1.03 d pin

max d pin 2mm 1.03 d pin

if d pin 50mm

108.648 mm

otherwise

Maximum diameter of hole permitted

d holemax min d pin 6mm d pin 1.06 110.648 mm

Diameter of Hole

d hole 109mm

Minimum Radius of Pad-Eye Main Plate required:

Rmin max 1.5 d hole d hole 3in 185.2 mm

K" if Cwidth 5mm "O.K" if tm 2.25 d sling 25mm 234.PAD EYE ATTACHED TO LCB pg 2 of 8 Radius of Main Plate R 200mm Thickness of Main Plate tm 50mm tc 0.K" "Not O.K" "Clash" otherwise Minimum clearance recommended to avoid sling ovalisation: 1.K" if Clength 6mm "O.92 mm "O.114 mm "O. tc1 2tc2 A 0.5 tm 25 mm Maximum of thickness of cheek plate permitted Radius of Cheek Plate-1 rc1 150mm Radius of Cheek Plate-2 rc2 100mm Thickness of cheek plate-1 tc1 30mm Thickness of cheek plate-2 tc2 10mm Pad_Eye Dimensions Check Pad-Eye thickness to jaw width ratio "O.K" otherwise Shackle Inside Length Clearance d hole 2 Clength C R d sling 166.K" "Not O.8 "O.55 mm Shackle Inside Width Clearance Cwidth A tm 2tc1 2tc2 20.K" otherwise .

f1 f1 1.8 times the jaw width the shackle has to be derated as below: x 0 0.K" otherwise .5 f2 linterp( x y α) 1 Shackle capacity check after derating "O.0 y 0.PAD EYE ATTACHED TO LCB pg 3 of 8 Shackle Derating If pad-eye thickness is less than 0.8 y 0.5 1.0 if tm 2.7 0.8 1 tm 2.K" "Not O.0 Derating factor. tc1 2tc2 A otherwise If lateral loads acting on pad-eye the shackle capacity has to be derated as below: 0 x 45 90 Derating factor 1. tc1 2tc2 linterp x y A 0.K" if f1 f2 Pshackle S "O.

00 mm Tear Stress 2 P τtear 111.81 kN Shear stress at section α-α Areaα 2 R Shear Stress d hole 2 tm rc1 2tc1 26010.697 τtearallow Tensile Stress at section γ-γ 2 Areaγ 2 R tm 20000 mm .45 Fy 159.75 MPa τtear UCtear 0.16 kN Vertical Sling Force Horizontal Sling Force Inplane of Pad-eye Pinplane P cos( α) cos( θ) 0 kN Horizontal Sling Force out ofplane of Pad-eye Pout_plane max P sin( α) cos( θ) 0.348 MPa Areaα Allowable Shear Stress τshearallow 0.05 P 144.784 τshearallow Tear stress at section β-β Areaβ 2 R d hole tm 2 rc1 d hole 2tc1 26010.PAD EYE ATTACHED TO LCB pg 4 of 8 Pad Eye Strength Check Pv P sin( θ) 2896.40 Fy 142 MPa τshear UCshear 0.348 MPa Areaβ Allowable Tear Stress τtearallow 0.00 mm 2 2 d hole P τshear 111.

5 MPa τbear UCbear 0.942 m .621 m d hole d pin Load per unit length p Hertz Stress fH 0.68 σallow Bearing Stress at Pad-Eye-Pin Contact Conventional: Areabearing π d hole Bearing Stress 3 2 tm 2 tc1 2 tc2 14838.6 Fy 213 MPa σ UCten 0.562 MPa fHallow 2.9 Fy 319.5 Fy 887.126 kN wc1 2π rc1 0.808 MPa Allowable Tensile Stress σallow 0.868 fHallow Weld check between pad-eye plate and cheek plates: Cheek plate 1 to Pad-eye main plate Load carried by cheek plate 1 Weld length p c1 P tc1 tc2 tm 2tc1 2tc2 891.14 kN m 770.5 MPa fH UChertz 0.175 MPa Areabearing Allowable Bearing Stress τbearallow 0.79 mm P τbear 195.611 τbearallow Hertz's Formula: d hole d pin Kd 2.PAD EYE ATTACHED TO LCB pg 5 of 8 Tensile Stress P σ Areaγ 144.591 Allowable Hertz Stress P tm 2 tc1 2 tc2 pE Kd 22278.

axis b = dimension parallel to Y.628 m Weld length Allowable stress of E70xx weld weldallow 0.707 wc2 weldallow Stress Check at Pad-Eye base e 325mm Vertical distance between center of pad-eye hole to base Bending Moments: In Plane bending moment Out of plane bending moment 14 M IP Pinplane e 5.CG of element from Y = 0 Section Depth parallel to X d x 300mm Section Depth parallel to Y d y 500mm .CG of element from X = 0 Z .Axis Y .464 mm 0.PAD EYE ATTACHED TO LCB pg 6 of 8 weldallow 0.79 MPa Allowable stress of E70xx weld weld thickness required twc1 p c1 9.79 MPa weld thickness required twc1 p c2 3.3 70ksi 144.763 10 kN m M OP Pout_plane e 47.3 70ksi 144.237 mm 0.781 kN wc2 2π rc2 0.063 kN m Section Properties a = dimension parallel to X .707 wc1 weldallow Cheek plate 2 to cheek plate 1 Load carried by cheek plate 2 p c2 P tc2 tm 2tc1 2tc2 222.

5 59.066 10 cm 4 4 1.111 cm 3 AZ 0 mm Area 5 4 1.5 440.264 10 cm max y d y y Section modulus about Y-Y Zyy Iyy max z d x z 611.PAD EYE ATTACHED TO LCB pg 7 of 8 50 150 150 0 a 0 mm 0 0 150 150 i 1 9 500 25 25 0 b 0 mm 0 0 25 25 Area a b i i Cross sectional area 250 59.5 0 Y 0 mm 0 0 440.833 10 cm .5 0 100 100 0 Z 0 mm 0 0 100 100 i A Area 40000 mm 2 i a b AY Area Y i i AYY AY Y i i i Ixxown i i i 3 12 ai bi Iyyown 3 AZ Area Z i i i COG from X = 0 y AZZ AZ Z i i AY i i 250 mm 12 COG from Y = 0 z Area Moment of Inertia about X-XIxx Ixxown AYY Moment of Inertia about Y-Y Iyy Iyyown AZZ Ixx AY AY Area AZ AZ Area 3 3 Section modulus about X-X Zxx 4.

077 MPa UCvm fvm 0.62 MPa UCv fv 0.329 UCcombined UCaxial UCbx UCby 0.302 .404 MPa fy fby fv fv fvm 2 2 2 fx fy 3fv fx fy 75.669 Combined Shear Stress fv 2 2 Pinplane Pout_plane A 3.7 Fy 0.6 Fy fbx 0.66 Fy 0.011 MPa Zyy UCaxial UCbx UCby fa 0.025 Von Mises Stress fx fa fbx 72.PAD EYE ATTACHED TO LCB pg 8 of 8 Stress Calculations Axial Stress Pv fa 72.352 10 MPa Zxx In Plane bending stress Out of Plane bending stress M OP fby 77.4 Fy 0.404 MPa A M IP 14 fbx 1.34 0 0.66 Fy fby 0.

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