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THEPRODUCT

BB Bar high strength steel bars for are hot rolled and proof stressed alloy
steel conforming to ASTM A722.
Thread BB Bar is produced by rolling continuous coarse thread-like rib
deformation throughout the length of the bar. It can be cut and coupled at
any point for quick and easy assembly.
Smooth BB Bar is produced by cold rolled threads at both ends of the bar.
The cold rolled threads are classified for high fatigue strength.
BB Bar high strength steel bars undergo a strict quality assurance
program in ISO 9002 certified manufacturing facilities.
Thread BB Bar

D1

D0

D1

Smooth BB Bar

D2

BB BAR - TECHNICAL DATA

Units

THREAD BB BAR

Steel Grade**

[N/mm²]

885/1080

Nominal Bar Diameter D1
Article No. 640 00 _ _ _ 3000

[mm]

15

20

26.5

32

36

40

50

26.5

32

36

40

50

36

26

32

[-]

400

401

412

413

414

415

416

462

463

464

465

466

424

-

-

-

Article No. 641 00 _ _ _ 3000

[-]

-

-

-

-

-

-

-

-

-

-

-

-

-

312

313

314

Nominal Sectional Area

[mm²]

177

314

551

804

1019

1257

1963

551

804

1019

1257

1963

1019

531

804

1018

Nominal Weight

[kg/m]

1.44

2.56

4.48

6.53

8.27

10.21

15.40

4.48

6.53

8.27

10.21

15.40

8.27

4.17

6.31

7.99

Bar Diameter D2

[mm]

14.6

19.5

25.8

31.2

34.9

38.7

48.2

25.8

31.2

34.9

38.7

48.2

34.9

-

-

-

SMOOTH BB BAR

835/1030

930/1080

1080/1230* 835/1030
36

Over Thread Diameter D0

[mm]

18.0

23.0

30.9

37.0

41.0

45.4

54.2

30.9

37.0

41.0

45.4

54.2

41.0

-

-

-

Pitch, right-hand Thread

[mm]

10

10

13

16

18

20

20

13

16

18

20

20

18

3

3

3

Ultimate Load

[kN]

191

339

568

828

1050

1295

2022

595

868

1101

1358

2120

1253

547

828

1049

Yield Load
Cold Bending Radius Rmin

[kN]

157

278

460

671

851

1050

1639

512

748

948

1169

1826

1101

443

671

850

[m]

3.1

4.0

5.4

6.4

7.1

7.8

9.4

5.4

6.4

7.1

7.8

9.4

7.1

4.6

5.7

6.4

Max. Distance betw. supports
Wobble Coefficient β

[m]

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

[°/m]

0.3

0.3

0.3

0.3

0.3

0.3

0.3

0.3

0.3

0.3

0.3

0.3

0.3

0.3

0.3

0.3

Friction Coefficient μ

[-]

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.25

0.25

0.25

Slip at Nuts

[mm]

1.5

1.5

1

1

1

1

1

1

1

1

1

1

1

0.5

0.5

0.5

Slip at Couplers

[mm]

1.5

1.5

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Protr. at Stressing End***

[mm]

40

65

75

90

100

120

145

75

90

100

120

145

110

35

45

50

Protr. at Coupling End***

[mm]

80

95

110

135

145

160

195

110

135

145

160

195

150

80

90

95

* Thread BB Bars 26.5 and 32 mm in grade 1080/1230 can also be produced upon special arrangement.
** Yield Strength at 0.2% Offset (βs) / Ultimate Tensile Strength (βz)
*** Minimum bar protrusion for stressing with stressing coupler and maximum stressing force 0.9 yield load of bar

THEAPPLICATIONS


Rock Anchors
Earth Anchors
Soil Nailing



Resin Anchors
Uplift Anchors
Form Ties



HIGHTENSILEBARS
Status: June 2007

-1-

Tie Rods
Roof Protection
Mini Piles


Heavy Lifting
Bar Tendons

60 32 835/1030 475013133000 46 55 0.29 50 930/1080 475004663000 145 90 6.50 022004123000 135 35 43 4.80 * Approximate Protrusion of Nut from Plate HIGHTENSILEBARS Status: June 2007 -2- .70 022004243000 200 55 75 16.52 022014123000 120 150 35 43 4.29 50 835/1030 475004163000 145 90 6. Weight a [mm] [mm] [kg/pc] Square Plate Article No.21 022014143000 150 240 55 40 930/1080 475004653000 125 70 3.57 40 835/1030 475004653000 125 70 3.60 32 930/1080 475014233000 90 60 1.57 Spherical Nuts .Smooth BB Bar 26 835/1030 475003123000 37 46 0.04 - - - - - - 022004653000 220 55 101 19.30 022013123000 120 150 35 25 4.Smooth BB Bar 26 835/1030 475013123000 37 46 0.5 835/1030 475004123000 55 46 0.5 930/1080 475004123000 55 46 0.50 022004123000 135 35 43 4.04 022013143000 150 240 55 37 14.5 930/1080 475014123000 55 46 0.65 - - - - 022004133000 165 40 72 7.71 36 930/1080 475014243000 100 65 2.5 835/1030 475014123000 55 46 0.29 72 14. Plate Article No.46 022013123000 120 150 35 25 4.07 022014243000 150 290 65 75 20.50 022004123000 135 35 43 4.00 - - - - - - 022004163000 260 55 68 27.76 022013133000 120 220 50 32 9.50 022003123000 135 35 25 4.88 - - - - 022004653000 220 55 101 19.43 43 4.07 022014143000 150 240 55 26.00 - - - - 022004653000 220 55 101 19.50 022004143000 190 45 72 11.71 72 14.50 022003143000 190 45 37 11.57 Spherical Nuts w/ Slots .60 - - 022004133000 165 40 72 7.43 36 1080/1230 475004243000 100 65 2.50 022003143000 190 45 37 11.60 022003133000 165 40 32 7.70 022004243000 200 55 75 16.54 - - - - - - 022004133000 165 40 72 7.80 Spherical Nuts w/ Slots .54 - - - - 022004133000 165 40 72 7.90 36 835/1030 475013143000 55 60 0. Anchor Plate Rectangular b c d* [mm] [mm] [mm] [mm] Anchor Plate Square Weight a [kg/pc] [mm] [mm] [mm] c d* Weight [kg/pc] Spherical Nuts .50 022004123000 135 35 43 4.Thread BB Bar 26.50 022004143000 190 45 72 11.90 022013143000 150 240 55 37 14.58 022014123000 120 150 35 43 4.71 36 835/1030 475004243000 100 65 2.88 - - - - 36 835/1030 475014243000 100 65 2.Thread BB Bar 26.50 022003123000 135 35 25 4.71 40 835/1030 475014653000 125 70 2.52 022014123000 120 150 35 43 4.58 022014123000 120 150 35 32 930/1080 475004233000 90 60 1.04 - - - - - - 022004653000 220 55 101 19.29 36 1080/1230 475014243000 100 65 2.50 022004143000 190 45 72 11.57 40 930/1080 475014653000 125 70 2.THEACCESSORIES Spherical Nut Spherical Nut with Slots SW SW L Anchor Plate Rectangular L a a Anchor Plate Square b a d c SPHERICAL NUT ANCHOR ASSEMBLY Bar Steel Diameter Grade Spherical Nut Article No.65 - - 36 930/1080 475004243000 100 65 2.51 - - - - 26.50 022004143000 190 45 72 11. Spherical Nut L [mm] SW Rect.90 36 835/1030 475003143000 55 60 1.21 022014143000 150 240 55 72 14.60 32 835/1030 475014233000 90 60 1.51 - - - - - - 022004663000 260 55 68 27.60 32 835/1030 475003133000 46 55 0.60 022003133000 165 40 32 7.07 022014143000 150 240 55 72 14.60 022013133000 120 220 50 32 9.21 022014243000 150 290 65 75 20.60 32 835/1030 475004233000 90 60 1.

05 - - - - - 021004243000 200 55 16.Full Force Hex Nut SW L c Anchor Plate Rectangular a a Anchor Plate Square b Flat Washer a HEX NUT ANCHOR ASSEMBLY Bar Steel Diameter Grade Hex Nut Article No.73 36 1080/1230 476004243000 110 65 2.73 4.19 50 930/1080 476004663000 145 90 6.75 - - - - - 021004663000 240 55 23.19 - - - 100 155 35 - 021004163000 240 55 23.60 50 835/1030 476004163000 145 90 6. Plate Article No.70 021004143000 180 45 10.91 021014143000 130 245 45 10.50 021004013000 110 30 2.45 021014013000 80 140 30 2.5 930/1080 476004123000 80 50 0.90 - - - - 021004653000 210 55 18.50 021014133000 130 210 40 8.40 32 835/1030 476004133000 90 60 1.70 26. SW Weight Anchor Plate Rectangular a [mm] [mm] [kg/pc] b c Square Plate Article No.60 - 021004653000 210 55 18.60 36 930/1080 476014143000 100 65 1.70 021004143000 180 45 10.50 021014133000 130 210 40 8.24 021014003000 55 130 25 1.30 021004003000 80 20 1.91 40 835/1030 476014653000 120 70 2.00 021004123000 130 35 4. Hex Nut L [mm] Rect.40 32 930/1080 476004133000 90 60 1.90 - - 40 930/1080 476014653000 120 70 2.00 021004123000 130 35 4.00 20 885/1080 476004013000 65 38 0.Thread BB Bar 15 885/1080 476004003000 55 30 0.92 021014123000 130 245 45 10. Weight Anchor Plate Square a [mm] [mm] [mm] [kg/pc] c Weight [mm] [mm] [kg/pc] Full Force Hex Nuts .75 26.61 - HIGHTENSILEBARS Status: June 2007 -3- - .5 835/1030 476004123000 80 50 0.20 021004133000 160 40 7.20 021004133000 160 40 7.60 021014143000 36 835/1030 476014143000 100 65 1.92 021014123000 100 155 35 4.

77 50 930/1080 526004663000 290 90 9.77 50 835/1030 526004163000 290 90 9.5 1120350410027 35 41 0.555 50 1120600670027 60 67 0.59 32 835/1030 526004233000 200 65 3.456 36 1120450510027 45 51 0.407 32 1120400460027 40 46 0.309 20 1120300360027 30 36 0.62 36 930/1080 526004243000 220 70 4.53 40 930/1080 526004653000 250 75 5.505 40 1120550610027 55 61 0.Smooth BB Bar 26 835/1030 526003123000 90 50 0.36 Slim Couplers .654 HIGHTENSILEBARS Status: June 2007 -4- D6 Bar Article No.358 26.98 32 835/1030 526003133000 110 60 1.59 32 930/1080 526004233000 200 65 3.64 36 1080/1230 526004243000 220 70 4.5 930/1080 526004123000 160 50 1.358 26.53 40 835/1030 526004653000 250 75 5.5 835/1030 526004123000 160 50 1.63 36 835/1030 526003143000 120 67 2.407 32 1120450510027 45 51 0.90 D4 130 Lock Nuts Straight Round Couplers .505 40 1120500560027 50 56 0.604 50 1120650720027 65 72 0.456 36 1120500560027 50 56 0.5 1120400460027 40 46 0. Diameter [mm] D5 DUCT PROPERTIES .53 40 0.64 26.261 15 1120300360027 30 36 0.01 D5 D6 Weight [mm] [mm] [kg/m] 15 1120250310027 25 31 0.Thread BB Bar 15 885/1080 526004003000 20 885/1080 526024013000 - 26. [mm] L D4 Weight [mm] [mm] [kg/pc] L Straight Round Couplers .STRAIGHT ROUND COUPLERS Bar Steel Diameter Grade Coupler Article No.26 50 930/1080 531004663000 220 80 5.Thread BB Bar 36 930/1080 531014643000 180 60 2.62 36 835/1030 526004243000 220 70 4.309 20 1120350410027 35 41 0.26 36 1080/1230 531014243000 180 60 2.

5 835 165 165 105 105 155 155 100 100 155 145 100 95 155 135 100 90 32 835 220 200 130 120 220 190 130 115 220 175 130 110 220 165 130 105 36 835 245 225 145 135 245 210 145 125 245 195 145 120 245 185 145 115 40 835 - - - - - - - - - - - - - - - - 50 835 - - - - - - - - - - - - - - - - 26.cube N/mm² ZC ZE ZC ZE ZC ZE ZC ZE ZC ZE ZC Thread BB Bar 26. Comp. Strength 30 34 40 45 fcmj. Straight Bars Straight Bars HIGHTENSILEBARS Status: June 2007 -5- . Comp.CENTER AND EDGE DISTANCES SQUARE PLATE ZE Bar Steel Center to Center and Edge Distance Diameter Grade [mm] Conc. The additional reinforcing steel requirements also vary for different countries. Strength 30 34 fcmj.cube N/mm² XC YC XE YE XC YC XE 40 YE XC YC 45 XE YE XC YC XE YE Thread BB Bar 26. building codes and standards.5 835 155 100 145 95 135 90 135 90 32 835 190 115 180 110 165 105 165 105 36 835 215 130 200 120 190 115 190 115 40 835 235 140 225 135 220 130 220 130 50 835 295 170 280 160 260 150 260 150 27 930 165 105 155 100 145 95 135 90 32 930 200 120 190 115 175 110 165 105 36 930 225 135 210 125 195 120 190 115 40 930 250 145 235 140 220 130 220 130 50 930 315 180 295 170 270 155 260 150 36 1080 245 145 230 135 210 125 200 120 XE XC YE Smooth BB Bar 26 835 155 100 145 95 135 90 135 90 32 835 190 115 180 110 165 105 165 105 36 835 215 130 200 120 190 115 190 115 YC RECTANGULAR PLATE Bar Steel Center to Center and Edge Distance Diameter Grade [mm] Conc. For more information on requirements for a specific project please contact the BBV office.5 930 - - - - - - - - - - - - - - - - 32 930 - - - - - - - - - - - - - - - - 36 930 - - - - - - - - - - - - - - - - 40 930 - - - - - - - - - - - - - - - - 50 930 - - - - - - - - - - - - - - - - 36 1080 290 255 165 150 290 240 165 140 290 225 165 135 290 210 165 125 Smooth BB Bar 26 835 165 165 105 105 155 155 100 100 150 140 95 90 150 135 95 90 32 835 220 200 130 120 220 190 130 115 220 175 130 110 220 165 130 105 36 835 240 225 140 135 240 210 140 125 240 195 140 120 240 185 140 115 LOCAL ZONE REINFORCEMENT Different anchorage arrangements of the bars require the addition of different bursting reinforcement.

45° Expansion Shell Anchor The nut maybe secured to the bar with a steel shear pin. Our expansion shell is a three part wedge assembly allowing easy tensioning with our thread bars for load transfer in any rock strata which is sufficiently competent to provide adequate anchorage. The dish anchor plate is designed for use with our spherical anchor head nut to overcome minor surface angularity and allow for angular misalignment between bolt shaft and the strata surface. The bars can also be supplied with a slash cut end to facilitate mixing of epoxy cartridges.BB BAR MINING PRODUCTS BB Bar may be used for high capacity bolt shafts with either mechanical of grouted strata reinforcement anchors. Lugs may also be pressed into the plate to facilitate hanging of utilities. Subsequent tensioning of the bolt shaft would then take place once the pin has sheared allowing the nut to move freely along the bar shaft to engage with the plate and rock surface. The bolt shafts may be fitted with our various bolt components for bolt head tensioning and anchoring within the strata. a t Dish Anchor Plate SW a Spherical Nut Shear Pin HIGHTENSILEBARS Status: June 2007 -6- . This pin would facilitate a one time automated installation of the bolt with a rock bolter or other torquing apparatus to fully tension the expansion shell before shearing of the pin is induced by the expansion shell becoming fully engaged within the bore hole. Alternatively the shear pin mechanism may be utilized to mix epoxy grout cartridges within the bore hole and subsequent tensioning of the bolt head once the epoxy has set. fastening of mesh etc.

The data contained herein is considered representative of current production and is believed to be reliable and to represent the best available characterization of the product as of June 2007.00 70 120 36 6. HIGHTENSILEBARS Status: June 2007 -7- .0 15.5 36 220 62 3.5/32/36 a [mm] 225 275 b [mm] 100 140 c [mm] ~580 ~770 d [mm] 50/100 50/150 Weight [kg] ~37 ~54 1100 b c d BB BAR .0 310 1400x700x1100 H W STRESSING COUPLERS & SPINDLE NUT Stressing Coupler L Bar Diameter Spindle Bar Dia.5 26.12 Ø130 Spindle Nut 485004243000 We are reserving the right to make changes and improvements to the products and/or the process which may result in benefit and/or changes to physical/mechanical characteristics.36 485004653000 40 6.30 528004653000 40 40 240 68 4.0 700 3.0 / 10.HYDRAULIC PUMPS Pump Type Operating Capacity Effective Weight Pressure V min Oil Amount Dimensions LxWxH [bar] [l/min] [l] [kg] [mm] P 3.48 528004233000 32 36 240 62 3.0 60 420x380x480 P 6.THEEQUIPMENT a BB BAR . [mm] 15/20/26.4 600 5. [mm] L D4 Weight [mm] [mm] [kg/pc] D4 Article No.54 528004243000 36 36 240 62 3. Spindle Nut Stressing Coupler for Thread BB Bar 528004223000 26.STRESSING JACKS JACK CAPACITY [kN] 625 Nominal Bar Dia.0 70.