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IBS

SYSTEM
INTEGRATEDBUILDINGSYSTEM

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INTRODUCTION
KP IBS was founded by Dato Andrew Liew, along with our partner Dr. Iain in the year of 1998.
KP Group has bought the original formula along with the IP rights for the Asia Pacific, Middle
East and African Regions. Since then, through our extensive R&D, we have refurbish the
systems to meet the needs and criteria of the Asia Market.

KP SYNERGIES BHD, our mother company which was established since 1965, has complete
licenses for Design & Build Contracts for the construction industry. Our completed projects
reference are such as UTP, Mid Valley Megamall City Phase 1, Putrajaya Parcel C, AIA, MNI,
KLCC, over 20,000 units of houses and apartments, TNB 275KV sub stations, Factories,
Sewerage Plants and etc.

KKIBS SDN. BHD. is our manufacturer vehicle for this IBS System :
1. Integrated Concrete Form (ICF)
2. KK Block (KKBK)
3. Half or Full PreCasted RC / Fiber Mix / EPS Concrete Form Floor Slab
4. KKNO EPS Non Concrete Steel Panel

KPIBS is accepted by SPNB, KKLW, Kejora, Army, Felcra, 1MDB, PR1MA, JPN, KPKT, LPPT, Felda,
Iskandar, and the Private Sector.

KPIBS was honored to be awarded as Asia Best EcoGreen Product Gold Award (Asia Golden
Dragon Award)

This systems are fire tested by SIRIM for 1 2 hours and accepted by BOMBA.

The IBS System is a PreEngineering System which is invented to cut short the system, in order
to benefit from saving cost, and increase quality. Therefore it works within the Engineering
Practice with Endorsement or Proven Records, and it uses the BS Standard or any other by Law
as a guide line.
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HISTORY
These systems was originated from UK, which after was widely used in Germany, America and Australia.
ICF was first used during the World War 2 by the Germans in order to reduce the construction time of
their Control Center. As it was hard for these countries to obtain foreign skill labor during those days,
due to political and/or immigration issues. It was also difficult to hire local labor or contractors during
those days as the cost is too high. Therefore the IBS system was developed.
Singapore has been utilizing these systems to build additional room/s and lifts on their existing HDB
Flats in order not to disrupt the daily operation of the owners.
IBS was first introduced in Malaysia more than 5 years ago, by Dato Zin (Work Minister). Which have
officially announced that all government projects, needs to utilize 70% contents of IBS and was
supported by most of the other Ministries and state planner departments, but this was mainly
emphasizing on the Industry Building System. This Industry Building system will increase a minimum of
20% on the cost as compare to the conventional construction method and our system.
As time passed, the government have tighten the law of importing workers. Therefore we are currently
facing problems such as shortage of labors, increased in raw material price and the need of fast
delivery. This created problems for contractors in terms of cost. Which is why our group has brought in
our IBS System in order to tackle such issues.
Our group has done projects for KKLW, Kejora, Army, Felcra, and the private sectors in Malaysia.
Currently, we are venturing to abroad countries. Whereby few of our proposals were submitted to the
local VIPs, which produced good response. At the same time we have been our systems to other
countries as well.
From our past experience, Malaysian prefers to use the KK Block, which has a similar look as the
concrete hollow block, but with our unique engineering design, we can use our system to design a
house with or without the RC Column and beam.
Future renovation, hacking, and additional walls are not an issues as long as the engineering practice is
followed.
In Malaysia our ICF system is not as popular as compared to the KK Block system. This is because the IFC
is part of the Polystyrene family and most of them do not understand or believe the advantages, due to
lack of exposure. But the young abroad trainee graduates personnel, widely welcomes the ICF systems.
Our ICF Panel uses fire retardant materials which is approved by SGS and it does not produce poison
gas, black smoke as compare to the normal polystyrene.

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IBS SYSTEM
INTEGRATEDBUILDINGSYSTEM
50mm Concrete Half Cast Slab
or Cement Board with cast in situ
concrete on top

ICF Panel
Wooden Truss
Hollow Steel
RC Beam
KK BLOCK
with or without
plaster/skim coat

ICF Panel
140mm / 180mm
with plaster/skim
coat

100 or 150mm
Concrete Ground Slab

Shutter Bar
Y8/Y10/Y12
600mm height
Connect to BRC
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Column Bar
Y8/Y10/Y12
In filled mass or G25
Concrete

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IBS SYSTEM
THEELEMENTSOFTHEWALLSYSTEM
Asystemdesignedtofulfilthemarketrequirementofastrong,durableandcooling
wallunitwithexcellentfinishesinmodernliving.
WallSystemisconstructedwiththefollowingthreeelements:
A.
B.
C.

Bricks forbasicstructure.
Polymerisedadhesive asbondingagent.
Skimplaster/coating forsurfacecoveringandfinishes.

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IBS SYSTEM
CONSTRUCTIONMETHOD
Placethepanel/blockoverthestarterbarsprojectingfromtheslab/foundation.
Thisprocedurewillonlytakeaminutes.
Thepanel/blockremainstherepermanentlyprovidingpermanentthermal,
formworkandprecut,readyforaddingreinforcedsteeldownthecoreholes
followedbyconcreteinfill.
Thisprocedurewillonlytakeashorttime.
Thereforebydoingalltheaboveyouhavejustinstalledthewall,columnand
beamalltogetherinashortperiod.
Anaveragelowcosthousewillbeatlockupstageinaday.Bygivingitoneday,painting
cannowbecommenced.

STAGGER JOINT

Y8 / Y10 / Y12
REINFORCED CORES

STARTER BAR

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IBS SYSTEM

KKBLOCK/ICF
Withoutstructureframe
ConcealedFRP/Steelas
structureframe
RoughFoundation

Window
Door

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Door

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ICF PANEL
INTEGRATEDCONCRETEFORM~TECHNICALDATA
Size L1200H300W140ormaketoorder

Density 14to40kg/m

Acoustic 45dB

STC 50

ThermalConductivity(KFactor) 25C/(hr.)
(sqft) [0.263]

ThermalResistance(RValue) 30C/ inch[4]

WaterVapourPermeance,max. Perm. 3.5ng/


Pa.s.m

WindVelocity 150km/hr.

WallCompressiveStrength 0.25N/mm

Absorption byVolume,max <3%

Half plaster/Skimcoat approvefibremesh

Multicolumnorshearwallsystem

Zone2EarthQuakewithdesignedfoundation

Guideline BS476, 5628

30lbs/mforresidencehouse

55lbs /mforcommercialbuilding

Noissuesonwallhackingforfuturerenovations

WithorWithoutRCFrame

Usingdifferent gradesofconcretewillassociate
alongwiththeheightofthebuilding

Usedasapermanentformworkforwall,column
andbeam

Perpanelcomeswith9holeswhichis
equivalentto20no.ofclaybricks

Totalweightwith plasteronbothsidewithout
theinfillconcreteinholesis4.7kg

TotalWeightwithfullplastering+Y12steelbar
+ G25concreteinfillineachhole:

SizeandvolumeofPilingandRCframecanbe
reduceby20%,iffollowingtheIBSC&S
Engineersmethod

34kgx2.94=99.96kg/m
Conventionalmethod brick
wall,columnandbeamwillad
50%more.

Followingthespecimenthatsatisfiesthe
performancerequirementspecifiedbySirimfor
1 2hoursfiretestandothersorIBSEngineer
Endorsement
Canbebuildupto30storeybyusingthe
approvedmethod

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ICF PANEL
INTEGRATEDCONCRETEFORM~TECHNICALDATA
HOUSESORANYBUILDINGS
SINGLESTOREY
OurEngineershaveconfirmedthatweareabletogo withorwithouttheRCcolumnand roofbeam,by
inputting4no.ofY8toeverypanel,andinfilleachholewithcement,quarrydustandKK1concretemix
formulawhichis1:8orless.

DOUBLESTOREY
Samemethodisappliedbut,usedasamulticolumnorshearwallsystemwith1no.ofY8ineachhole,
infillwithcement,quarrydustandkk1concretemixandsamegoesforthefloorbeam(G18 G25).
InordertomaintainthelevelofSTC,acousticandthermoinsulation,otherwisewecanusethenon
holepanelsystem(KKNO)withsteelorFRPframeasstructuresandfinishedbyplastering.Thisis
cheaperandprovidesfastercompletion.

OTHERCOMPONENTS
WINDOWANDDOOR
ClientsareabletousetheNormaltypeorevenmadetoorder.Astoincreasingthestrengthwewould
needtoinstall1xY8acrossthetopofwindowandconnectittothesteelbarinthehole.

FLOORSLAB
Byusingthecementboard,halfcastedslab,fullprecasted,MixFibreorEPSConcreteFormFloorslab
withcastinsitu.

PARTYWALL
Plasterandinfillwithcement,quarrydustandKK1mixconcrete.Thisisfor1or2hoursrating.

STAIRCASE
Useprecastedhalforfullconcrete,steelwithorwithoutconcreteprotectionorzingcoated,FRP

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ICF PANEL
INTEGRATEDCONCRETEFORM

ICFWALLPANEL
L1200xW140xH300 (9Holesperpanel)
Totalweightwithplasteronbothsidesw/oinfillconcreteinholes=
4.7kgx2.94=13.82kg/m
Totalweightwithplasteronbothsideswithinfillconcreteinholes=
34kgx2.94=99.96kg/m

BRICKWALLWITHPLASTER
19mm(FollowingSpecs):
AssumingCementSand1800kg/m
19mmx1mx1mx1800=34x2sides=68kg/m
50no.ofbrickspermat2.2kgeach
2.2x50=110+68kg=178kg/m
ThereforeourICFPanelsweightislessby78.02kg/m
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ICF PANEL
WALLPANEL

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ICF PANEL
INTEGRATEDCONCRETEFORMPANEL

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ICF PANEL
FOUNDATION/FLOORSLAB

OUTDOORCABINET/POSTBOX

RENOVATION

AUTOGATE

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KK BLOCK
KKBLOCK~TECHNICALDATA
Density 800to1400kg/m

Acoustic 40dB

STC 45

ThermalConductivity(KFactor) 23C/(hr.)
(sqft) [0.21]

ThermalResistance(RValue) 30C/ inch[3.2]

WaterVapourPermeance,max. Perm. 2ng/


Pa.s.m

WindVelocity 100km/hr.

WallCompressiveStrength 0.23N/mm

Absorption byVolume,max <1.8%

Half plasterand/orSkimcoat

Multicolumnorshearwallsystem

Zone2EarthQuakewithdesignedfoundation

WithorWithoutRCFrame

Canbebuildupto30storeybyusingthe
approvedmethod

Specimen satisfiesperformancerequirement
specifiedbySirim2hoursfiretest
Guideline BS476,5628
Noissuesonwallhackingforfuturerenovations
Usingdifferentgradesofconcretewillassociate
alongwiththeheightofthebuilding
Usedasapermanentformworkforwall,column
andbeam

Size:
OLDDESIGN
L390W120H190mm
(0.0741m)
NEWDESIGN
L400W120H190mm
(0.076m)
MaketoOrder

HOUSESORANYBUILDINGS
SINGLESTOREY
Ourengineershaveconfirmed,thatweareabletogowithorwithoutRCcolumnand roofbeam,byinputting1x
Y8forevery3block,whichthenwewillinfillwithcement,quarrydustandkk1concretemixformula.

DOUBLESTOREY
Samemethodisappliedbut,usedwithorwithoutRCcolumnwith1xY8installIneveryblock,infillwithcement,
quarrydustandkk1concretemixformula(G18 G25).

OTHERCOMPONENTS
WINDOWANDDOOR
ClientsareabletousetheNormaltypeorevenmadetoorder.Astoincreasingthestrengthwewouldneedto
install1xY8acrossthetopofwindowandconnectittothesteelbarinthehole.

FLOORSLAB
Byusingthecementboard,halfcastedslab,fullprecasted,MixFibreorEPSConcreteFormFloorslabwithcastin
situ.

PARTYWALL
Plasterandinfillwithcement,quarrydustandKK1mixconcrete.Thisisfor1or2hoursrating.

STAIRCASE
Useprecastedhalforfullconcrete,steelwithorwithoutconcreteprotectionorzingcoated,FRP

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KKBLOCK
KKBLOCK PHOTOS

CCPW~CHEMICALCEMENTPLASTERWALL

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IBS SYSTEM
PERKSOFOURIBSSYSTEM
1. Itactsasapermanentformworktoincreasethegreenscoresandtheabovementionedsubjects.
2. Asmentionedabovebyusingoursystem,clientsareabletoreducethecostascomparetothe
conventionalconstructioncostwhichisRM105/m2,whereoursrangesfromRM55.00toRM95.00
/m2.
3. Oursystemsareabletoreducethelabourneeded,whichrelatestoreducingthesocialissues
betweenmanagementandworkers.
4. Completiontimeisreducedby3050%ascomparewiththeconventionalconstructionmethod.
5. Notermitetreatmentisneededonourfloorslaborwall,butitisstillbettertoapplyalayeronthe
surfaceofthefloorslabbeforeinstallinganywoodpanelorfurnitureatanynewdevelopmentarea
asdoubleprecautions.
6. Existingbuilding:
ICFPANEL Duetolightweight,acoustic,thermoandSTCarebetter.Itisalsoveryeasyto
utilizeandcanbeaddedasanadditionalflooronanyoftheexistingroofOR
Usedonrenovationforanyexistingoldbuilding,C&SEngineernohectarestocheckor
questioningtheoldAsBuiltDrawingandRecord
7. AsforM&EServices,lesswallhackingisneededduetothedesign
8. Designfor,withorwithoutskimcoatingandhalfplaster,ORto:
Applytransparentpainttomaintainthesurface/finishinginordertohavetheoldtypeof
castle/stoneblockhouselooks.

WHYUSEIBS?
Inordertogainthebenefitssuchascostsavingandtoincreasethegreenscore
Lesspreliminary,hencefastercompletion 30%
Lessmanagement,duetofewerworkersneeded
Lesspilling,RCframe 20%
Lesselectricity,suchasairconditioning 40%duetohigherthermoinsulation11degree
(TestedinAbuDhabi)
Lessmaterialsuchtemporarysupport,machinery,wood,nailandotherconstructionrelated
material
LesshackingonwallneededforM&Eservices
Lessmaintenance,duetobetterwaterresistanceandpreengineeringsystem
Nowallcracking,duetoapplyingskimcoatorhalfplastering
Betterfinishingduetoprealignengineeringwallsystemwithlesscolumnandbeam
GreenproductwithbetterGBIscore.Lesswastage 80%
Lowerdownthecashpurchasesofothersmallmaterials
LessdisputeoverSubStandards
Lessuseofsteelmembers

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OUR PAST PROJECTS


KPOFFICE
4storeyhighbuildingspecs:
Install2'x2'groundbeamonhardground
UsingKKBLOCKandICFPANELforwall,columnandfloorbeam
UsingextraheavysteelbeammountontheKKBLOCKwithnonecolumnfordistanceof25'
Using20'longheavysteelframemountontheKKBLOCKasexternalcantileverroofcover
Usingcementboardaspermanentformworkwithminimumsteelscaffoldingastemporarysupport
forcastingthefloorslab
Usinglightweighttrusswithroofcover
1,625ft2perfloor,completionupto2nd floorslabis20days

ICFPANEL
17heightacousticwallwithsteeldoor
15heightfencingwall
Cantileverwall&beamattheheightof13to17
Apermanentformworkfor4highwallontopofthedoor&window,connectedtothefloorbeam,
with3thickoffloorslabonthetop.(castinsitu)
Walltohanghosereel,aircon.fancoilunit&condenser,clothhangerandbracket
Externaltable&postbox
Temperaturetestingwall
Carpark3heightprotectionwall
17heightloadshearingwalltoholdtheRClandingofstaircasefor1st floor

KKBLOCK
LoadShearingwallfor4storeyofficebuilding.Totalheightis45fromgroundfinishlevel
Columntohold25to30longsteelstructure,beamfor1st and2nd floorslab
Columntohold20longsteelcantileverroofcover
LoadshearingwalltoholdtheRCstaircasefromgroundto3rd floor
Loadshearingwalltoholdsteelstructureliftto3rd floor

*Totalconstructionperiodis22daysforconstructingupto2nd floorslabplusstaircase,withanaverageof8
workers

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OUR PAST PROJECTS


KPOFFICE

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ESTIMATE SUPPLIER PRICE


Subjectstodiscountquantity,alsosubjecttoincreaseorreducedependingonthepriceoftheraw
materials.JVPricingtobediscussed.

ICFPANEL
SELLINGPRICE RM50.00/m
0.36m/panel
Pluschemical18litresRM120/drumformixingwith5bagsofcement
Useshalfplastermix1:6 Est.RM9forbothside
Infill1:8mix(10m) Usingcementandquarrydust,RM1/m(singlestorey)
Transportation
10tonlorrywillbeabletocarry600pcs

DOUBLESTOREYHOUSE
2storeyhouse 1xY8steelbar+G25concreteisrequiredforeveryholeandconnectto
theA8BRCinroughfoundation

SINGLESTOREYHOUSE
Install4xY8+massconcreteforeachpanel
Finishasmulticolumnsystem

KKBLOCK
SELLINGPRICE RM35/m
0.076m/block 10.63no./m
TransportationcostatRM1,300/40footertrailer,cancarry2,600no.Ofblocks
1xY8steelbarisrequiredforevery3no.OfblocksandconnecttoA7BRCinrough
foundation
Massconcrete1:8mix,infillinsidetheholeatRM1.00/m,usescement&quarrydust
1xY8ontopofwindowconnectstoY8inhole
FinishasaRCshearwall(Singlestorey)

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IBS SYSTEM
SUMMARY/CONTACTDETAILS
AstheworldisheadingtowardstoanEcoFriendlyenvironment(Green).WeatKKIBSthrivestohelp
clientsonreducingCost,TechnicalSupervisionStaff,toeliminatetheissuesonshortageoflaboursand
toincreasetheirgreenscores.ThereforeourIBSwillbeourclientsbestsolution.Inmalaysiathereare
onlyafewcompaniesthataremanufacturers,systemprovidersandqualifiedG7CIDBforBuildingand
M&Econtractors.HereinKKIBSandKPSYNERGIES,wehavearichhistorysince1965.
Weencourageyoutogiveyourselfanopportunitytoexplorethelatestconstructionmethod.

Pleasedonothesitatetocontactus,ifthereareanyfurtherenquiries,orpleaserefertotheattached
CDforfurtherinformations.
WewouldliketoinviteyoutovisitourIBSExhibitionatouroffice.

KP SYNERGIES BHD

KKIBS SDN BHD

EN RAFI BIN ALWI


MANAGING DIRECTOR
Mobile: +6019389 9511

MR SEAN LIEW
GROUP COO
Mobile: +6019228 1119

DATO ANDREW LIEW


DIRECTOR
Mobile: +6012282 8119
Address:
Tel:
Fax:
Email:
Website:

PT 8363 Jalan Desa Utama, Off Jalan Klang Lama, 58100 Kuala Lumpur, Malaysia
+6037981 1119
+6037981 1191
corp@kpsynergies.com,my
www.kpsynergies.com.my

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