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NIKE MOLD MANAGEMENT SYSTEM

Nike. Confidential | Mold Management System Manual

2013

NIKE MOLD MANAGEMENT SYSTEM

2013

Manual contents:

Description of MMS (Mold Management System) ............................................................ page


Background Mold Management System .............................................................................. page
Goals of Mold Management System .................................................................................... page
Data Fields and Schema ......................................................................................................... page
Costumer of MMS .................................................................................................................page
Web Mold management & Cloud Access.............................................................................. page
History, update & news .............................. ............................................................................page
FAQ (life documents) ............................................................................................................ page

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1. Description of MMS (Mold Management System):


MMS is the collection of factory mold inventory data to support Category planning and GFP, mold lifecycle,
part quality, cost efficiency and modernization.
MMS is leveraging fundamental mold data to accelerate learning, enable planning, manage costs, and
drive great product execution
2. The objectives of MMS:

Track mold usage and maintenance to more effectively manage and predict mold life cycle
o Available volume for best quality parts
Support category planning
o 1-3 year line plans
Provide visibility to inform decision making
o Transfer, replace, repair or refresh
Ensure Accurate mold inventory
o Factory and vendor

3. Background of MMS and or current situation:


Category finds tooling needs to be replaced only when the factory has an order and the existing tooling can
no longer make A grade parts.
Replacements often are only used for a short period of time as the model is scheduled for an update (there is
a limited opportunity to realize a return on the investment).
Tooling adds and replacements represent a missed opportunity to refresh a model with new tooling. If the
category is going to have to pay for molds, then the category should consider doing new tooling which can
bring something newer/better to the consumer in terms of the design or performance.
Unplanned tooling adds (&replacements) can significantly impact a category's ability to hit their seasonal
GPM% targets. --Balance due to demand peaks resulting FGCT increases and size curve adjustments
No warning about the condition of the tooling = no time for the category to make informed choices about
tooling investments and how best to leverage them.

4. MMS packet items: (Phase #1)


4.1. Cloud Based Process map
4.2. Nike & Factory Mold Management Data fields
4.3. Schema /XML file Format (example)
4.3. Nike Standardized Lists:
4.3.1. Mold Fabricator ID list
4.3.2. Factory List
4.3.3. PPS mold shop list
4.3.4. Mold Management list, consist of:
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Nike Mold Master


Mold Material
Mold Part Material
Mold Fabrication Technology
Mold Construction
Molding Equipment and Process
4.4. Factory input data process (example)
4.1. Cloud Based Process map
Main process in MMS:
4.1.1. Input Master Data: This is all permanent information or identity of individual mold and will not
change forever. (Example data fields: Mold ID Number, tool code, mold material name, Initial DPA, Mold
dimension, Fabrication date, ETC)
4.1.2. Input Transaction Data: This is all information or data that can change and update in daily, weekly,
monthly or seasonally base.(Example data fields: Total mold Cycle press, Total mold repair, total mold
recoating).
4.1.3. Export XML file format: This is almost exactly same as uploading PPS tooling inventory in past
process. In MMS factory requirement to uploading update tooling inventory through Nike Cloud in XML
file format.
Factory system

Convert XML file

Export/Upload into Cloud

4.1.4. Import XML file format: This process is opposite with export, factory will downloaded the XML file
format from Cloud. This is usefully for factories who involve on tooling transfer process.
Download file from Cloud

import XML into factory system

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4.2 Nike and Factory Mold Management Data Fields
4.2.1. Number of Data Fields and description

Data Fields above, Nike will create own schema and seasonally update into cloud, Chris Scheer will
seasonally responsible to update it through Cloud for new model with TD (Tech Difficulties) code
C above. (New tooling only)
Example: Name XML file that content information
of data fields above is:
nike_pcm_seasonal_model_toolcodes.xml
Note: In the future MMS data
source no longer using RFC
memo, but gradually replace with
this data in XML format
Seasonal PCM Model Tool Code
data will be posted in Cloud for
factory to download
Import xml file
Or

Manually enter Nike PCM


model tool code data into
factory MMS (optional)

This file will posted every between GTM and RFC


stage.
The main reason why Nike provides this data due to integrate data from PCM, MMS, M-BOM can
be manage.

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4.2.2. Data Fields no # 2: Nike Tool Code

Nike Tool Code or in old day we called mold code, it had been frequently changed the format:
Type tool code with A-2-8 , 1234 (for outsole mold) and M1234 ( for midsole mold), this type of tool code we call
PPS FORMAT
Type tool code with MS12345 -1 (for midsole), OS1225-1(for outsole) and UP12345-1(for upper molded), it call
PCM FORMAT

4.2.3. Data Fields no #9: Mold ID Number and Factory Code

Mold ID number will generate and stamp by factory who place order for their tooling manufacturing. This
number will permanently stamp in core (top plate) and outside mold (top plate).
The detail dimension explained image below: Stamp for NEW mold

Note: stamp could be milling, stamp/punch, as long as can stay for long last. It should be no problem.

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Stamp on actual mold (top plate outside and inside)


STAMP TOP OUTSIDE : the purpose stamp on external or outside top plate mold, the individual mold will easy
to identify from outside view and not necessary open the cavity.

The Primary stamps on top plate on mold are: mold ID number, Tool Code, Gender, Size, mold Fabricator
and Mold Fabrication date
The Secondary stamps are all information that factory would like to add, such as: model name, factory tool
code, overlapping gender (M/W), etc.

TOP CORE INSIDE


Stamp location should not on bonding margin, stamp should free of texture.and position allow to rotate.

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Note: Slight different configuration of design column should be find, as long as data is same content.

(Stamping from FT group)

STAMP FRONT OUTSIDE


While mold stacking with other set of mold, operator or worker are still able to see the mold ID number
from Fornt side of the mold.

Note: factory allows to stamp own factory tool code and also to easier searching mold in ware house , factory
also stamp mold ID number on side front area of mold.
Q: How to stamp the existing mold?
A: Existing mold, the most important stamping Mold ID number on external (top plate), for mold existing
mold that running in production recommended to stamp at inside mold (top core) as well.

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Q: How if the part is too small or transparent like TPU plastic injection or Clear rubber?
A: If stamping caused cosmetic, bonding issue, it allow to stamp on small piece of part use smaller font and
probably only mold ID number and info necessary. Clear rubber can be stamp only in outside cavity.

Q: How about Flex IU midsole design with window? Does it able to stamp?
A: Probably not necessary stamp all information, but it is only necessary information , such as Size, mold ID
number, alphabet, and other information that possible to stamp in small area and not bothering bonding
margin.

STAMP MODULAR MOLD


Q: How about stamping for Modular mold?
A: Mold ID Number of this mold is only one, but it will have 2 different tool codes, as image below.
Q: Why modular have only one mold ID number and 2 different tool codes?
A: Data history of this mold is integrated, the main body 1st tool code and 2nd tool code of this mold
are same, so even though it calls modular but actually both tool code have same main body and the
life cycle of this mold should be one.

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The detail dimension explained image below:

Stamp for EXISTING mold

4.2.4. Data Fields no #10. Molded Component Name

Entry data use Molded Component Name from Nike M-BOM, this name is always connected with Tool Code.

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4.2.5. Data Fields no #11,#12, #13 Mold Dimension Length, Width and Height

Data dimension of mold can collect from mold shop (2D mold construction) or directly measure on physical
mold at production.
Image of mold construction drawing (dimension, Y, Z , mold are available)

4.2.6. Data Fields no #14. Air Bag Code

Data will consist of:


Non Air bag (it is always0)
Air Bag :
o Single air bag (in flex groove or heel foot area)
XML : fcty_mold_airbag_code_size=K3560-10
o Multi airbag (in flex groove and heel foot area)
XML : fcty_mold_airbag_code_size=C7105-30_A1010-01
1ST airbag code, position in forefoot

2nd 2nd airbag code in heel foot

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Example image of midsole part with multi code airbag and single code airbag

4.2.7. Data Fields no#.15, Mold Fabrication Date

Note: mold Fabrication date will stamped on mold (outside, inside)


New tooling:
New mold will stamped during texturing process and use data TARGET CONFIRMATION MOLD DATE
Existing tooling:
The stamping date data for Existing mold use the date where this molds starting to recording.
4.2.8. Data Fields no#.15, Mold Fabricator Number

Nike provides Mold Mgmt_Mold FabricatorID&Names_list (all global mold vendors listed into this list)
4.2.9. Data Fields no#.17, Mold Price

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Note: Cost of individual mold that entry into the mold Management data is from MOF, all are under dollar US.

4.2.10. Data Fields no#.18 & 19 Mold Part Minimum & Maximum Size

Example in physical mold:

4.2.11. Data Fields no#.20 Number of Cavity by Size in a mold

Regardless construction of the mold (single or dual layers), calculation cavity is only base on quantity of cavity
(in pair):

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Example:

Note: PU mold is never count in half pair in MMS ( it will confuse process of inventory and transfer)

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4.2.11. Data Fields no#.21. Gender

Note: if we have overlapping gender, stamp on the mold base on Gender initial DPA of this model
4.2.12. Data Fields no#.22. Last Code

Note: last code number is always initial last number; it is change only when foot bed contour changed.
4.2.13. Data Fields no#.23. Modular Mold Configuration

Note: Modular mold requirement have 2 different tool codes, but will only have one mold ID number. Both
tool codes will stamp in one location as image below:

Example of modular mold:


Type #1. Lateral side view is interchangeable

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Type # 2 Outsole bottom view is interchangeable

Modular invisible airbag is not part of modular construction, this type of construction is not requirement have
2 different tool code assignment.
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4.2.14. Data Fields no#.24. Mold Type

Factory usually has different description of what should call under Midsole, outsole , upper and or other.
Below are some example of image that under each component.

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Shank plastic injection , shox or


impax plate, usually part of
Midsole. The tool code will start
with MS
midsole insert in double lasting
process are part of Midsole
All upper molded that
requirement build the mold
(except HF, emboss or stamp), it
should assign tool code, example:
UP99999 (Upper Component)
Sock liner is part of UP

During Development stage factory recommend to provide information of


bottom component and submitted to Chris Scheer who in-charge for tool code assignment.
Example of upper molded that assigned tool code:
Upper cutting pressing mold:

4.2.15. Data Fields no#.25~27.

All data above are available under Mold Mgmt_Lists_v2_3-6-12 file


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4.2.16. Data Fields no#.28, 29. Mold Material (Hardness & Scale)

In MMS is only recognize 2 scale (Rockwell and Brinell)

NIKE MOLD MANAGEMENT


SYSTEM
BRINELL HB ROCKWELL C
Steel hardness conversion table contains conversion factors for Rockwell, Vickers
& Brinell. As a guide we show the theoretical
N/mm / MPa

Brinell HB

Tons per sq in

Vickers

Rockwell C
. . . 902 65
. . . 836 63
. . . 778 61

2033

601

132

715

59

1956

578

127

671

57

1879

555

122

633

56

1802

534

117

599

54

1725

514

112

572

52

1663

495

108

547

50

1617

477

105

523

49

1535

461

101

501

48

1509

444

98

479

47

1463

429

95

459

45

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1417

415

92

441

44

1355

401

88

424

42

1309

388

85

409

41

1263

375

82

395

40

1232

363

80

382

39

1186

353

77

369

37

1155

341

75

356

36

1224

331

73

344

34

1093

321

71

332

33

1047

311

68

321

32

1016

302

66

310

31

986

293

64

299

30

970

285

63

290

29

939

277

61

282

27

909

269

59

274

26

893

262

58

267

25

862

255

56

260

24

847

248

55

253

22

816

241

53

246

21

785

235

51

240

20

770

229

50

234

99

755

223

49

228

98

739

217

48

222

97

693

212

46

217

97

678

207

45

212

96

662

201

44

206

95

647

197

43

202

94

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631

192

42

197

93

616

187

41

192

92

601

183

40

188

91

585

179

39

184

90

585

174

38

179

89

570

170

38

175

87

560

167

37

172

86

554

163

36

168

85

554

159

36

164

84

539

156

35

161

83

524

152

35

157

82

508

149

34

154

81

508

145

33

151

80

493

143

33

148

79

493

140

32

145

78

477

137

32

142

78

462

134

31

139

77

462

131

30

136

75

447

128

30

133

73

447

126

29

131

72

431

123

28

128

70

431

121

28

126

69

416

118

27

123

67

416

116

27

121

66

400

114

26

119

64

385

111

25

116

63

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Note: Mold shop requirement has equipment to measure the hardness of metal:

Measure in bottom plate/cavity


Mold shop and factory allowed to use any type of tool, but it should be converting into Rockwell or
Brinell scales.
Measure on flat surface

4.2.17. Data Fields no# 30, Mold Material Recycled Content

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Image below are example of original

Image below is example of scrap

2013

metal material

metal material
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All type of material casting and re-use for casting is considered as Scrap material.

4.2.18. Data Fields no# 31~34, All data are available under Mold Mgmt_Lists_v2_3-6-12 file

4.2.19. Data Fields no# 35

Value Mold Cycle time that dial in into XML is from MEOF confirmation data. (MEOF format 20 version
4.4 or above)

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(Example data from MEOF sheet)

4.2.19. Data Fields no# 36. Mold Number of Color as Fabricated

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4.2.20. Data Fields no# 37. Estimation Mold Life in Cycle

Mold life in Cycle:


Flat Rubber Mold (2plates)
Flat Rubber Mold (3 plates)
Cup sole Rubber Mold (4 plates)
Dual Layer Mold
IP normal Design
IP Difficult Design
IU normal Design
IU Difficult Design
CMP
IP/IU Dual Color
Phylon Midsole
PU
Plastic Injection (single color)
Plastic injection (dual color)

: 90K
: 80K
: 70K
: 100K
: 110K
: 85K
: 105K
: 90K
: 150K
: 75K
: 115K
: 110K
: 500K
: 480K

Note: The current data is only using for estimation and base line, it will revisit once Nike has
enough data from Data base.
4.2.21. Data Fields no# 38. Total Mold Cycles Pressed

Note: the output is number pair pressed part that generate in one individual mold. Data will input per
shift and upload into Cloud by monthly.
Data Cycle pressed for individual mold currently input manually. Planning department place order is
not only base on Order by Size but Order by size and by individual mold (alphabet)

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Below is an example interface look on how factory capturing this data.

Note: the resource that in-charge for input data is person who certify as MQAA auditor in each bottom
department location.

Person who in-charge to input data into system will have responsibility to:
Check mold ID number
Check the output per day
Input total pressed part into factory system
4.2.22. Data Fields no# 39. Mold Comments

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Note: this data fields are also able provide information for promo mold, mold for Nike ID or other exception
status of mold.
4.2.23. Data Fields no# 40. Total mold Repairs

Note: Nike provided List of Repair.


4.2.24. Data Fields no# 41. Total mold repair

4.2.25. Data Fields no# 42. Total Mold Recoating

Note: re-coating prior tooling transfer is included.


4.2.26. Data Fields no# 43. Mold Status

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4.2.27. Data Fields no# 44-45. Mold Destruction request and Confirmation Date

Note: the date of request should meet with the data that posted into PPS.

4.2.28. Data Fields no# 46-52. Mold Transfer.


All information relate transfer mold

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4.2.29. Data Fields no# 53. Build Purpose

4.2.30. Data Fields no# 54-55. Mold Modified date and Mold Original Tool Code

Modify is condition where original design of mold has been change (change different texture included).
Change or revise external mold construction due to suit machinery, it is not part of it.

4.2.31. Data Fields no# 56. Upload date

This is new data fields, it is additional information when factory upload the XML file monthly.

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4.3. Schema /XML file Format (example)


<?xml version="1.0" encoding="UTF-8"?>
<moldManagementRecords xmlns="http://nike.com/MoldManagement">
<moldManagement fcty_upload_date="2013-07-31" fcty_mold_original_tool_code="OS393235-1"
fcty_mold_modified_date="1900-01-01" fcty_build_purpose="NEW"
fcty_mold_transfer_in_comments=" " nike_mold_transfer_in_fcty=" "
fcty_mold_transfer_in_date="1900-01-01" fcty_mold_transfer_out_comments=" "
nike_mold_transfer_out_fcty=" " fcty_mold_transfer_out_date="1900-01-01"
fcty_category_mold_reserve_date="190001-01" fcty_mold_destruction_confirm_date="2013-07-25"
fcty_mold_destruction_request_date="2013-07-01" fcty_mold_status="STORAGE"
fcty_mold_recoatings="2" fcty_mold_recoating_press_cycle="1470" fcty_total_mold_repairs="1"
fcty_mold_comments=" " fcty_total_mold_cycles_processed="0" fcty_estimated_mold_life_in_cycles="0"
fcty_mold_number_colors_as_fabricated="1" fcty_mold_cycle_time_meof="600"
fcty_mold_production_equipment="HANJIN" nike_mold_equipment_process_id="163"
nike_mold_construction_id="101" nike_molded_part_material_name_id="50"
fcty_mold_material_recycled_content="0005" fcty_mold_material_hardness_scale="BRINELL"
fcty_mold_material_hardness="0" fcty_mold_material_name="SC40C" nike_mold_material_type_id="2"
nike_mold_fabrication_technology_id="22" fcty_mold_type="OUTSOLE"
fcty_modular_mold_configuration="N" fcty_last_code="QE-5" fcty_gender_age="GS"
fcty_number_cavity_by_size="2" fcty_mold_part_maximum_size="035"
fcty_mold_part_minimum_size="035" fcty_mold_cost="1700" nike_mold_fabricator_number="462"
fcty_mold_fabrication_date="2012-10-03" fcty_mold_airbag_code_size=" "
fcty_mold_dimension_height="70" fcty_mold_dimension_width="340"
fcty_mold_dimension_length="360" fcty_molded_component_name="OUTSOLE"
fcty_mold_id_number_fcty_code="34277-IR"nike_tool_code="OS393235-1"/>

4.4. Nike Standard List (all list provide by Nike in other format)
4.3.1. Mold Fabricator ID list
4.3.2. Factory List
4.3.3. PPS mold shop list
4.3.4. Mold Management list, consist of:

Nike Mold Master


Mold Material
Mold Part Material
Mold Fabrication Technology
Mold Construction
Molding Equipment and Process

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Customer MMS and factory benefits

For sure customer for this system are factory and Nike, but factory can optimizing or maximizing this
system for other benefits that supporting production execution that relate with tooling usage.

Note: the benefits of this project is not goes only for Nike, but the most important Factory is as owner
system in their factory, they can utilize and maximize the benefit of having this system.. Below are list of
benefits of the system that submitted from factory representatives.

Benefits of MMS from factory stand point of view:

An integrated mold management system, much convenient and efficient to check and share mold
information (VH)
Set up mold history record, overall manage life cycle of molds, ensure higher quality of parts(VH)
Support to tracking mold, analysis and make statistics report about existing molds (VH)
Make molds transfer among factories more simplified and efficient(VH)
Complete database of tooling in one system (FT)
Production historical data recorded completely on system (FT)
Repair historical data recorded completely on system (FT)
We can evaluate mold durability and or average mold life cycle (FT)
The system able set is as alert of mold life cycle or endurance mold (IA)
Tooling life time identification is clear (IA)
Production loading balance (balancing life cycle mold at production )(IA)

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Make easier to identify tooling condition (PCN)


History mold more complete & accurate (tooling tracking record )(PCN)
When tooling will be transfer, factory receiver can be early know about tooling condition (machine,
tooling repair history , etc) (PCN)
Better support the factory to control mold quality(FS)
Be able to predict the mold life cycle(FS)
Be able to show the history, current status, key information, etc. of the molds when molds are
transferred(FS)
Know Mold Status when Transfer IN in the future(SZ)
This is helpful to improve product quality(SZ)
This can help us for better internal mold management(SZ)
A integrated mold management system, much convenient and efficient to check and share mold
information(SZ)
Data Mold More organized and cycle press balance (IR)

Example: size 9 production mold consist of 6 sets of mold, each quantity pressing cycles were
different. Having detail cycle press per individual mold will able to manage loading and weight
capacity of individual mold.
In most case A set mold is always busier than other set
mold.

Easy, fast and accurate on searching mold location, inside and


outside factory(IR)

In one page report factory will


able to tracking location mold:

Mold active
Temporary storage
Ware house storage
Repair
Change size today

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Able use historical data to analyst the current mold problem and prevent repeating issue for future
mold (IR)

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Monitoring and observe quality coating and repairing mold from vendor by use historical data(IR)
Security , avoid missing or stolen mold fast and easy to identify(IR)

5. MMS web link and Cloud Access


Web Mold Management System: http://nike.com/MoldManagement
Rahmi Mahdaleni is person who in-charge to assign on Add, revise and remove person access into Cloud
Note: All access persons below will officially activate by August 29, 2013.
Cloud list

POU FENGTAY
CHE

Cloud Access list

(Mold Management System)

NO.

Factory

USER NAME

EMAIL DETAILS (factory project leader)

Department

FT(HQ)

Linus

linus.tseng@fengtay.com

IT

FT(HQ)

Kent

kent.yao@fengtay.com

IT

FT(HQ)

Scott

scott.lin@fengtay.com

Tech

FT(HQ)

Roger

scott.lin@fengtay.com

Tech

IW

IW

teddi.tribrata@fengtay.com

Bussiness

LU

LU

Sridhar.Mohanavelu@fengtay.com

Bussiness

LN2

LN2

Kippy.Zou@fengtay.com

Bussiness

LN3

LN3

Charles.Lin@fengtay.com

Bussiness

LN4

LN4

Jingmin.Dai@fengtay.com

Bussiness

10

VF

VF

Colleen.Lin@fengtay.com

Bussiness

11

VO1

VO1

Leon.Huang@fengtay.com

Bussiness

12

VO2

VO2

Andy.Huang@fengtay.com

Bussiness

13

VW

VW

Travis.Wei@fengtay.com

Bussiness

14

YY

Star

star@y3mail.yydg.com.cn

Engineering

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NIKE MOLD MANAGEMENT SYSTEM

T2

Indonesia Operations

CS

15

YY

ZYT

zyt@y3mail.yydg.com.cn

Engineering

16

YS

CoCo

Coco.Kuang@yssg.com.cn

IT

17

YS

HCC

Hcc.Hao@yssg.com.cn

IT

18

IY

Abbott

Abbott.Hsu@pci.co.id

Engineering

19

IY

Xia Hua

Hua.Xia@pci.co.id

IT

20

VP

Sand

sand.cheng@pcv.com.vn

Engineering

21

VP

Pham

pham.ngoc@pcv.com.vn

Engineering

22

VY

WJ

wj.wang@pcv.com.vn

Engineering

23

VY

Ken

Ken.PED@pcv.com.vn

Engineering

24

QT

Kevin Xie

xie.kevin@T2GROUP.CO.KR

25

QT

Chris Wang

chris.wang@t2group.co.kr

26

VT1

Pham Quoc

pv.quoc@t2group.co.kr

27

VT2

Nguyen Long Duc

Long.duc@T2GROUP.CO.KR

28

VM

Lam Cong Dahn

lc.danh@T2GROUP.CO.KR

29

VM

Trinh Hoang Trung

th.trung@T2GROUP.CO.KR

30

QD

DS Shin

dongsun.shin@dskorea.com

IT

31

QD

MY Song

mingyong.song@dskorea.com

TE

32

VJ

SH Kang

SUNGHWA.KANG@DSKOREA.COM

IT

33

VJ

CH Cho

CHULHWAN.CHO@DSKOREA.COM

TE

34

JJ

Rakhmad

bu.rakhmad@dskorea.com

Business

35

JJ

Iwan

it.iwan@dskorea.com

IT

36

IA

Bonar

bonar@adis.co.id

IT

37

IA

Darius

Darius.Kridhasta@adis.co.id

Mold Tech

38

IR

Arfan

arfan@pratama.net

IT

39

IR

Fraends

fransiskus@pratama.net

Engineer

40

IM

Firman

firmansyah@kmk.co.id

Engineer

41

IM

Prio

prio.widodo@kmk.co.id

IT

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Vietnam Operations

China Operations

NIKE MOLD MANAGEMENT SYSTEM


42

JV

Ronny

ronny@chingluh-jv.co.id

IT

43

JV

Kelvin

kelvin.tsao@chingluh.com

Engineer

44

JX

Muryono

muryono@jx.pratama.net

Engineer

45

JE

Jerry

jerry.chen@pt.deanshoes.com

IT

46

JE

Resti

it03@pt.deanshoes.com

IT

47

JE

Sumio

sumio@pt.deanshoes.com

TE

48

TT

Kim Dae Joon

dj.kim@t2group.co.kr

Developer

49

TT

Irawan

irawan@T2group.co.kr

Business

50

FC

Arean

areanlee@pegasus-china.com

Engineer

51

FC

Yanni

yannihe@pegasus-china.com

IT

52

FJ

Jerry

jerry.wu@fulgentsun.com

Tech

53

FJ

Dexter

dexter.hsu@fulgentsun.com

IT

54

SZ

Baron

baron.bao@stella.com.hk

IT

55

SZ

Hard

hard.huang@stella.com.hk

56

SZ

Ardent

ardent.hu@stella.com.hk

57

XC

Ding

dingjun@xc.com.cn

Mold Tech

58

XC

Jianwen

huangjianwen@xc.com.cn

IT

59

XB

Ding

dingjun@xc.com.cn

Mold Tech

60

XE

cloud

cloud@ms5.deanshoes.com

IT

61

VL

Hale Wang

halewang@freetrend.com.vn

Tech

62

VL

Pike Mei

pike_mei@freetrend.com.vn

Tech

63

VL

Hai Pham

fv1-kf-haipham@freetrend.com.vn

Tech

64

VH

Thomas Yang

thomas.yang@chingluh.com.vn

Engineering

65

VH

Bella Ho

bella.ho@chingluh.com.vn

Tooling

66

VE

Figo Chen

figochen@fve.freetrend-vn.com

Tech

67

VE

Bright Yang

bright@freetrend.com.vn

IT

68

VG

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NIKE MOLD MANAGEMENT SYSTEM

NIKE

69

VQ

Alan

alan.chou@vn.hff-group.com

Tech

70

VQ

Eric

eric.chen@hff-group.com

IT

71

WHQ

Chris

Chris.Scheer@nike.com

WHQ

72

NLO

Leni

Rahmi.Mahdaleni@nike.com

COM

73

NLO

Nathallya

Nathallya.Prabowo@nike.com

IT

74

NLO

Iwan

Kurniawan.Sulistyo@nike.com

Engineering

75

NLO

Mike

Mike.Hughes@nike.com

Engineering

76

NLO

Paul

Paul.Yunker@nike.com

Engineering

6. History, Update and New


Journey of Mold Management system until today.

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NIKE MOLD MANAGEMENT SYSTEM


Latest update to Nike Leadership (July 2013)

FAQ (Frequently Answer and Questions)


Q: Data fields between BOM, PCM and MMS are different, how we can merge it and optimizing?
A: Factory should add program and type manual from XML MMS into factory system. That is the only ways that
currently factory able to convert from Nike XML format to factory own system.
Example:
XML format from factory, PCM, BOM:
<fields> Data #1<fields>
<fields> Data #2<fields>

XML format from MMS:


<fields> data #1, data#2<fields>

Q: How to entry data for break size 6 cavity with 3 different sizes, in current practice?
A: In data fields will only capturing minimum and maximum size, if mold construction multi cavity has 6 cavities
with different size. XML will not capture it. It should be no problem due to what we count here is cycle press of
mold; it is not about calculate the pair in mold.
A: the other way is in order to make clearer; factory also can add detail information under mold comment data
fields.
Q: Data fields No #...., about Mold type: Outsole, Midsole, Upper mold, other..how is should descript?
Example TPU for Shox product, it is part of what?
A: in RFC Tooling Memo, bottom tooling is only assigned 2 tool codes, it are Midsole and Outsole. TPU shank and
PU wedge are considering part of MS tool code.

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Q: Data field no.42 Mold Recoating Interval, data will input in days or cycle press?
A: Input data should be in cycle (not days) see the example input data of it.
Q: What is the standard of Mold Maximum Cycle Capacity ?
A: Currently is still under study, hope before September the standard will released. (It had been replace with Mold
Cycle Time MEOF)
Q: Does Nike standardize which one type of repair that should go to in-house or mold shop?
A: Nike will not drive factory to place repair order to anywhere, the authorization is in factory call.
Q: When is target upload the new tooling implemented?
A: In September, under FA14 seasonnew tooling is as minimum requirement. In other work if you already proceed
some of existing mold, it even better.
Q: How about big swoosh on outsole and pressed use separation color plate? Is it considered to count as color
way?
A: Yes
Q: How to manage data for existing mold, some of them have no historical data?
A: We will treat differently.
Starting FA14 season, all new mold will stamping base on the initial factory code
Below than FA14, existing mold will re-stamping uses factory code where these mold storage.
Note: Chris will help to search missing information of mold shop, mold fabrication date.

Q: How to manage data for existing mold, some of them has 20,000 sets of mold?
A: Nike will sort the existing mold and prioritizing which one mold that Category still keep, and entire mold
consider destroying. (Except category reserve it)Please continue inform this to Chris Scheerit is part of clean up
mold program later on.
Q: How to handling input data in same size but different alphabet (A,B, C)?
A: Planning and MMS Team should train person who able input data in each your bottom process (IP, PU, Rubber,
etc) Input will upload every changing shift. Please see detail explanation on chapter Data Fields page 27.
Q: How we get access into Cloud?
A: Please Contact Rahmi.Mahdaleni@nike.com , she is main contact in Nike who has authorization to assign Cloud
access

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Q: When does mold need to be retired? Whats the average period?


A: Nike will do further study and share the standard later on. Based on collection data .current reference number
of life cycle is not 100% accurate yet. Different method of process, different material and different design
construction, it caused each factory location has different experience and opinion about life cycle of mold. Base on
collection data above, we will use it as base reference, it will revisit once MMS has enough reference to measure.
Q: How to handling transfer mold that currently Mold ID number was not exist?
A: Once your system is ready, you can re-stamp mold that storage in you factory with your factory code
Note: currently mold storage and produce in LN

Q: How factory should upload data into Cloud? Daily, weekly, monthly or seasonally base?
st
A: Monthly base (1 week)
Q: Does in the future this MMS will replace <MQAA?
A: No, but MMS will supporting MQAA
Q: How long does mold need to be recoating normally?
A: Each factory has own standard base on their experience. Nike will do not drive this and standardized.
Q: How about additional mold, DPA, model name data should current season or referred to original information?
A: Model Name, DPA, last code, etc.should follows the initial data / original data
Q: How entry data if current mold has double Tool code and or no tool code?
A: send a picture to Chris Scheer, explain detail with mold construction and component image attached. She will
revise or assign ne tool code for it and update into the system
Q : How about airbag in modular, do we need to key-in into Mold Data Management?
A : NO, airbag plug IN and OUT are not part of modular mold construction.
Q: In IP/IU case, factory treat 2 different process coating and cleaning in separate process. How we should count
it?
A: IP /IU for this moment just count the cleaning process into system, until we are ready to revise the data fields as
well as schema
Q: What kind of stamping that we should put into mold if the material in IP/IU mold use 2 different compound?
A: material or IU/IP compound that should stamp is the initial one.

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Q: Are we including the upper mold?


A: Not for now. We will do it in the future since we can assign upper tools code in Nike system now
Q: Did Nike will make standard for scrap/recycle? Whats the min or max standard?
A: there is no min/max but consider it will impacted on quality of cast result. For now, let factory fill in the data
refer to actual scrap number.
Q: is it possible to use barcode system to avoid input manual data
A: it is up to factory, few factories currently produce it use barcode

Note:
FAQ is life document; it will add and update regularly.
The owner this manual:

Kurniawan.Sulistyo@nike.com
Paul.Yunker@nike.com
Chris.Scheer@nike.com
Rahmi.Mahdaleni@nike.com

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