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Abstract
Introduction
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SPE 92407
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SPE 92407
Initially two gas wells were selected for the formate brine trial
test. The results obtained after the first well was completed
and flow tested (Tinat-3, a pre-Khuff Unayzah-A Horizontal
Gas Producer) showed improved drilling performance as well
as better than expected flowback during clean-up. The results
from the second well however were mixed.
Drilling
performance appeared improved after the mud weight was
increased enough to stabilize the shales, interbedding the
Unayzah reservoir. The added lubricity of the 102 pcf formate
brine allowed a 1646 ft horizontal to be drilled with 1300 psi
overbalance without becoming differentially stuck. However,
the well flowback performance was disappointing, indicating a
poor reservoir or potential reservoir damage. Subsequently a
third trial test was carried out on HWYH-201, a Jauf
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SPE 92407
The lab tests also indicated that the rig mud samples tended to
exhibit lower return permeabilities. Subsequent analysis of rig
mud samples for particle size distribution showed that the
mean particle size (D50) is roughly close to fine CaCO3, which
indicated that the medium CaCO3 used as part of the bridging
material in the rig mud system was pulverized due to
continuous drillpipe rotation in the horizontal section of the
well. Because of this, less than optimal bridging material
particle size distribution was present in the rig mud samples
collected at the surface. The mud tended to form an
impermeable filter cake on the core face; as such, filtrate
invasion occurred and resulted in lower return permeability.
Additional test were performed with 230 micron sand screens
on top of the core sample. The test results indicated a 9%
reduction in return permeability.
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SPE 92407
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SPE 92407
2.
3.
4.
Comparison
horizontals
with
previous
Pre-Khuff
5-7/8
5.
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SPE 92407
3.
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SPE 92407
Nomenclature
API American Petroleum Institute
AIT-Angle of internal friction, degrees
Bbl Barrel
BHA Bottom hole assembly
BHST Bottom hole static temperature
CaCO3 Calcium Carbonate
CPF Cost per foot
DIF Drill-in fluid
ECD Equivalent circulating density
FBIV Full bore isolation valve
Fph Feet per hour
Gpm Gallons per minute
HTHP High temperature and high pressure
HWDP Heavy weight drill pipe
IADC International Association of Drilling Contractors
K - Potassium
KCl Potassium chloride
Lbf Pounds force
Impreg Impregnated diamond bit
LSND Low solids non-dispersed
MD Measured depth
MWD Measurement while drilling
Na/K Sodium/potassium
NBRR Near bit roller reamer
Pcf Pounds per cubic foot
PDC Polycrystalline diamond compact bit
PDM Positive displacement motor
POH pull out of hole
Psi Pounds per square inch
RIH Run in hole
ROP Rate of penetration
RPM Revolutions per minute
SICP Shut-in casing pressure
TCI Tungsten carbide insert bit
TD Total depth
TVD True vertical depth
References
1. Simpson, M.A., Zhou, S., Rondon, C.J. and Treece, M.D.:
Optimal Horizontal Drilling of Hard and Abrasive Unayzah
Sandstones, SPE 85331 presented at the 2003 SPE/IADC
Middle East Drilling Technology Conference and Exhibition,
Abu Dhabi, October 20-22, 2003.
2. Simpson, M.A., Zhou, S., Treece, M.D., Rondon, C.J., Emmons,
T., Martin, C. and Tahir, M.: Breakthrough Horizontal Drilling
performance in Pre-Khuff Strata with Steerable Turbines, SPE
90376 presented at the 2004 SPE Annual Technical Conference
and Exhibition, Houston, September 26-29, 2004.
3. Shaughnessy, J., Fuqua, R. and Rorno, L.: Successfully Drilling
Highly Depleted Sands, SPE/IADC 67744 presented at the
SPE/IADC Drilling Conference held in Amsterdam, The
Netherlands; February 27 March 1, 2001.
4. Downs, J.D.: Formate Brines: New Solutions to Deep Slim Hole
Drilling Fluid Design Problems, SPE 24973 presented at the
1992 European Petroleum Conference, Cannes, France,
November 16-18, 1992.
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SPE 92407
return permeability
77%
51.2 %
31%
# of bits used
3
1
2
6
# of bits used
1
10
24
Total
35
# of bits used
1
6
5
12
# of bits used
1
0
6
7
st
# of bits used
2
0
9
11
nd
# of bits used
4
0
2
6
5-7/8" sidetrack
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10
SPE 92407
Table 5: Drilling Fluid Type, ROP, Cost, Torque and Drag Comparison for 5-7/8 Pre-Khuff Horz. Wells
WELL
NUMBER
DRILLING FLUID
TYPE
FORMATION
TRUE VERTICAL
DEPTH, FT
MEASURED DEPTH
RANGE, FT
AVERAGE
INCLINATION,
DEGREES
SPUD DATE
MUD WEIGHT, PCF
RESERVOIR
PRESSURE, PCF
RESERVOIR
PRESSURE, PSI
OVERBALANCE TO
FORMATION, PSI
BHST, DEGREES F
TANGENT SECTION
LENGTH, FT
BITS USED, #
AVERAGE
FOOTAGE/BIT
TIME IN SECTION,
DAYS
AVERAGE FT/DAY
AVERAGE ROP, FPH
TOTAL SECTION
COST, $
OVERALL $/FT IN
TANGENT SECTION
MUD TREATMENT
COST, $
MUD TREATMENT
COST, $/FT
MUD TREATMENT
COST, $/DAY
STRING WT, LBF
PICK UP WT, LBF
SLACK-OFF WT, LBF
DRAG, LBF
ROTATING TORQUE,
FT-LB
HWYH-201
ST#2
TINAT-3
GHZL-12
UPPER L.
Na/K-formate
Na/K-formate
KCl-Polymer
GHZL-12
LOWER L.
KCl-Polymer
WDHY-1
ST#1
WDHY-4
ST#2
KCl-Polymer
KCl-Polymer
HRDH-658
K-formate
w/CaCO3
HRDH-658
ST#1
K-formate
w/CaCO3
Jauf
Unayzah-A
Unayzah-A
Unayzah-B
Unayzah-B
Unayzah-B
Unayzah-B
Unayzah-B
14,516
13,912
13,406
13,627
13,933
13,960
13,592
13,932
15,29616,971
15,29916,747
13,96518,898
13,89419,645
14,72017,076
14,80119,803
14,73516,876
14,81916,064
89
81
89
89
90
89
86
75
7/9/04
92
88.5
3/25/04
90
81.5
3/1/04
71
67.6
3/1/04
70
66.3
8/7/03
72
68.1
3/23/03
75
68.2
9/10/03
93
88.5
9/10/03
102
88.5
8920
7870
6300
6270
6590
6612
8350
8560
353
821
317
350
377
659
425
1309
302
1675
295
1448
250
3366
250
3542
290
2356
291
5002
323
2141
323
1245
6
279
6
241
25
135
24
148
14
168
40
125
16
134
7
178
21
12
42
47
35
58
47
18
80
8.6
1,015,688
121
9.3
569,000
80
10.4
1,933,054
75
9.5
2,131,481
67
7.2
1,850,263
88
10.2
2,687,537
46
5
2,087,953
69
4.8
858,901
606
393
574
802
785
537
975
690
163,543
59,166
147,291
192,741
115,000
179,325
330,446
153,895
98
41
44
54
49
36
154
124
7788
4931
3507
4101
3286
3092
7031
8550
300,000
340,000
275,000
40,000
8000
315,000
325,000
310,000
10,000
7600
265,000
270,000
260,000
5000
7400
290,000
340,000
220,000
50,000
13,000
265,000
270,000
260,000
5000
9700
290,000
300,000
270,000
10,000
5000
300,000
350,000
270,000
50,000
15,000
300,000
365,000
200,000
65,000
13,000
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SPE 92407
11
Table 6: Formulation and order of addition for Na/K formate drilling fluid
Formulation & order
Of Addition (One Barrel)
Concentration
Fresh Water
Sodium Formate
Potassium Formate
Defoamer
XC-Polymer
PAC
Soda Ash
Sodium Bicarbonate
CaCO3 sized
Oxygen Scavenger
Unit
As required
As required
As required
0.1
0.5-1.25
1.0-2.0
0.2-0.3
0.2-0.5
As required
0.2-0.3
Bbl
Lb
Bbl
Gal
Lb
Lb
Lb
Lb
Lb
Lb
Average properties
Unit
Density
92-105
Pcf
Plastic Viscosity
15-38
Cp
Yield point
12-24
Lb/100 sq. ft
10 sec gel
3-6
Lb/100 sq. ft
10 min gel
5-8
Lb/100 sq. ft
Filtrate HPHT
(280-350F/500 psi)
Filtrate API
12-14
ml/30 min
1.3-2.9
ml/30 min
32nd in
32nd in
Total Solids
5.6-8.6
Vol%
Drilled Solids
4.61-8.5
Lb/bbl
CaCO3 Loading
30-50
Lb/bbl
MBT
1.5
Lb/bbl
Iron content
1.0-2.25
Mg/L
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SPE 92407
Figure-1
TINT-3: 5-7/8" horizontal drilling daily footage vs daily mud cost
400
40,000
Add 19 blks K-formate & 160 sxs Na-formate
350
35,000
add 18 blks K-formate
300
30,000
25,000
200
20,000
150
15,000
100
10,000
50
5,000
0
0
10
11
12
13
14
15
drilling days
Figure-2
Top EXP @
14482 ft
ESS Screen
bottom at 1606 ft
(131 ft from TD)
5-7/8" hole, TD
@ 16747 ft
Reservoir top
4" ESS 230 micron, 38ft, 4"
ESS Box x Pin
Sand Control
Circulating Valve,
4-" Stub Acme
Box Up
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SPE 92407
13
Figure-3
HRDH-658: 5-7/8" sidetrack daily drilling footage vs daily mud cost
250
50,000
add 22 blks K-formate
225
45,000
200
40,000
175
35,000
150
30,000
add 240 sxs Na-formate
125
add 84 sxs K-formate
25,000
100
20,000
add 120 sxs Na-formate
75
15,000
add 120 sxs Na-formate
50
10,000
25
5,000
0
0
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
drilling days
Figure-4
HWYH-201: 5-7/8" 2nd sidetrack daily drilling footage vs daily mud cost
350
70,000
add 1176 sxs K-formate
325
65,000
300
60,000
275
55,000
250
50,000
45,000
add 11 blks K-formate
200
40,000
add 544 sxs K-formate
175
35,000
150
30,000
125
25,000
100
20,000
75
15,000
50
10,000
25
5,000
0
0
10
11
12
13
14
15
16
17
18
19
drilling days
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20
21
22
23
24
225
14
SPE 92407
Figure-5
Material Cost
0.13%
0.08%
2.59%
1.12%
1.14%
0.87%
5.31%
0.11%
Marble (60)
0.41%
1.83%
Bent onit e
19.83%
Lime
3.21%
XC - Polymer
Bohramyl
1.11%
0.23%
1.93%
0.09%
0.23%
49.28%
Sod.
Bicarbonat e
Baravis
PAC - R
Solt ex
5.34%
Soda Ash
1.51%
0.14%
1.25% 0.23%
1.50% 0.26%
0.13%
Soda Ash
O2 - Scavenger
K. Format e
K. Format e
Na. Format e
EMEC PAC - K
0.12%
Figure-6
54
Material Cost
6.73%
3.50%
Bent onit e
Lime
HEC
XC - Polymer
Bohramyl
PAC - R
Solt ex
KCL
KOH
K. Format e
K. Format e
3.44%
5.06%
31.51%
0.40%
0.97%
2.47%
2.35%
4.41%
0.12%
0.40%
0.05%0.13%
1.10%
Na Format e
EMEC - Pac R
sl
EMEC - Pac R
hv
EMEC- Carb 30
EMEC- Carb 60
0.29%
Soda Ash
S d
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SPE 92407
15
Figure-7 Drilling & Mud Treatment Cost Vs. Drilling Fluid Type in 5-7/8" Pre-Khuff Horizontals
975
1000
900
785
800
690
700
606
602
574
600
537
Cost, $/Ft
500
393
400
300
200
100
4
15
98
41
44
54
49
4
12
36
$/Ft
MTC/FT
Na/K
Formate
Na/K
Formate
K-Formate
w/CaCO3
HWYH-201
ST#2
Tinat-3
GHZL-12
GHZL-12
(Upper Lat) (Lower Lat)
HRDH-658
ST#1
WDHY-1
ST#1
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WDHY-4
S.T. #2
HRDH-658
16
SPE 92407
Figure-8 Avg. Daily Footage & ROP Vs. Drilling Fluid Type for 5-7/8" PreKhuff Horiz. Sections
140
121
100
86
80
80
75
80
69
67
60
46
4.
81
10
.2
2
7.
9.
51
10
.4
1
9.
20
40
8.
64
120
0
Na/K
Na/K
KClKClKClKClKKFormate Formate Polymer Polymer Polymer Polymer Formate Formate
w/CaCO3 w/CaCO3
HWYH- Tinat-3 GHZL-12 GHZL-12 WDHY-1 WDHY-4 HRDH- HRDH201 ST#2
(Upper (Lower
ST#1
S.T. #2
658 658 ST#1
Lat)
Lat)
Ft/Day
Avg ROP
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SPE 92407
17
Figure-9 Drilling Fluid Type Vs. Torque, Drag & Daily Footage
140
121
120
100
Rotating Torque thousand ftlb,
Drag thousand lbf
& Footage, ft/day
88
80
80
75
80
67
60
69
65
50
50
46
50
40
40
DRAG, LBF
20
ROTATING
TORQUE
Average
Ft/day
13
5 7.4
Na/K
Formate
Na/K
Formate
KClPolymer
KClPolymer
KClPolymer
KClPolymer
K-Formate K-Formate
w/CaCO3 w/CaCO3
HWYH-201
ST#2
Tinat-3
GHZL-12
Upr Lat
GHZL-12
Lwr Lat
WDHY-1
ST#1
WDHY-4
S.T. #2
HRDH-658 HRDH-658
ST#1
9.7
10
10
10 7.6
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