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PROJECT PROPOSAL.

SOLAR STEAM GENERATION SYSTEM BY USING 16 SQ.


METER SCHEFFELLER PARABOLIC REFELECTORS.
FOR
THE DYEING WORKS, ATHAL THOTTAM. VEERAPANDI,
TIRUPUR – 641605.

PREPARED BY –
SUPREME RAYS SOLAR SYSTEM, OFFICE NO.8 KUMBHAR
BLDG. OPPO. AKASHWANI, HADAPASAR, PUNE.
INDEX.
1. INTRODUCTION
2. TECHNICAL DESCRIPTION WITH PHOTOS.
3. PROPOSED SYSTEM FOR PREM DYING WORKS.
4. TECHNICAL SPECIFICATION AND COSTINGS.
5. ENERGY OUT PUT.
6. CENTRAL FINANCIAL ASSISTANCE.
7. PAY BACK CALCULATION
8. COMPANY PROFOILE AND EXPERIENCE.
9. SCOPE OF SUPPLY.
10. TERMS AND CONDITIONS.
1.INTRODUCTION.

The steam and hot air plays pivotal role in the manufacturing process. The steam generation using
LDO, HSD, Furnace oil or electricity is becoming costlier as well as scarce by the passage of
time. The scarcity and the up scaling cost of these resources have forced every one to look out for
an alternative source of energy for the generation of steam and hot air. We Indians are fortunate
to have nearly 300 good sunny days in a calendar year. The Parabolic Solar Concentrating System
is a tested and proven technology which uses the Solar Energy to generate the steam and hot air.
This process of steam generation is natural, eco friendly and long lasting. (The life of the system
with proper maintenance is around 20 years.). The use of Solar Energy For Generation of Steam
is now an attractive economical proposition since the pay back period of the system is less than
years

2. TECHNICAL DESCRIPTOPN.

The solar steam generation plant consists of solar parabolic concentrator, Circular receiver, steam
header, automatic tracking system, valves and control, etc.
The main component of the system is the 16-sq.meter solar parabolic concentrator. This
technology is invented by an Austrian scientist Mr. Wolfgang Scheffler. The parabolic
concentrator of 16 sq.meter concentrates the sun light in to approx. 45 cm. where the high optical
temp.around 500 degree centigrade is generated. This temp. Is carried in by a circular receiver by
means of heat exchange in between the water, which is circulating inside the receiver and the
optical temperature. Thus exchanged temp.is directly converted in to steam. The header is used as
temp. presvior. Because of the natural circulation it does not need any external power
requirement. The solar parabolic concentrators are tracked automatically with help of a
photovoltaic panel, light sensor, DC drive, gear motor etc. but the focus is fixed at the point of
receiver.

3. PROPOSED SOLAR STEAM GENERATION SYSTEM FOR PREM DYING WORKS.

The proposed Solar Steam Generation system for Prem Dyeing works is with 35 concentrators of 16
sq. meter. Mr. Alec Gagnuex, from Switzerland and Mr. B.K.Jayasimha together did the preliminary
survey of open roof available at main office of the industry. The roof size of 27 meters X 60 meters
can accommodate 35 concentrators of 16 sq. meters. 30 concentrators are reflecting the sunlight in to
15 receivers from both side of the receivers like sandwich. 5 concentrators will reflect the sunlight in
to one side of the receiver. (Because of the site conditions).
The steam generated by the system will be used for pressing unit and excess steam can be feeded to
the main steam line for dyeing factory with necessary valves and safety instruments.
4. TECHNICAL SPECIFICATION AND COSTING.

SR.NO DESCRIPTION QTY. RATE AMOUNT.


1 SOLAR PARABOLIC CONCENTRATOR 35 NO. 90,000=00 31,90,000=00
MATERIL - MILD STEEL
SIZE 16 SQ.METER
TRACKING - AUTOMATIC.
REFLECTIVE MATERIAL- 2MM HIGH
HIGH REFLECTIVE MIRROR GLASS
SURFACE PROTECTION – DUAL COAT OIL PAINT.

2 RECEIVER 20 NO. 12,000=00 2,40,000=00


TYPE CIRCULAR (15 DOUBLE SIDE,5 SINGLE SIDE
REFLECTION)
MATERIL - HIGH GRADE MILD STEEL
SIZE - 40 CM DIAMETER.
DESIGEN PRESSURE - 15 KG/SQ.CM
WORKING PRESSURE 10 KG/SQCM.
INSULATIN MATERIAL 100 KG/MQ
LRB WITH 100 MM INSULATION AND
ALUMINIUM CLADDING.

3 CENTRAL TRACKING SYSTEM. 4 UNITS 80.000=00 3,20,000=00


TYPE - AUTOMATIC.
DRIVE - DC MOTOR 12 VOLT AND
REDUCTION GEAR BOX.

SPEED SYNCRONISER - PHOTO SENSOR.

4 FEED WATER PUMP 25,000=00


3 PISTON WITH REQUIRED
CAPACITY.

5 STEAM HEADER. 4 NO. 80,000=00 3,20,000=00


MATERIL - HIGH GRADE MILD STEEL
STORING CAPACITY FOR 4 HOURS
DESIGEN PRESSURE - 15 KG/SQ.CM
WORKING PRESSURE 10 KG/SQCM.
INSULATIN MATERIAL 100 KG/MQ
LRB WITH 100 MM INSULATION AND
ALUMINIUM CLADDING.

STEEL STRUCTURERS FOR FRAMES, HEADER


6 TANK, RECEIVERS, AND PIPING 3,35,000=00
7. S.S.TANK FOR TREATED FEED WATER 1 NO. 1,20,000=00 1,20,000=00
3000 LPD.
INSULATIN MATERIAL 100 KG/MQ
LRB WITH 50 MM INSULATION AND
ALUMINIUM CLADDING.

8. STEAM AND FEED WATER PIPING 2,00,000=00 2,00,000=00


C CLASS MS ERW WITH NECESSARY
DIAMETERS.
INSULATIN MATERIAL 100 KG/MQ
LRB WITH 50 MM INSULATION AND
ALUMINIUM CLADDING.

9. NECESSARY VALVES CONTROLLS AND 1,50,000=00 1,50,000=00


ACCESSARIES.

TOTAL COST OF THE SYSTEM IS Rs. 49,00,000=00

Rs. FOURTY NINE LACKHS ONLY.

5. ENERGY OUTPUT.

Area of the concentrator - 16 sq. meters.

Aperture area (mean effective area for sun rays) - Cos 43.23 X 16 = 11.6 sq.meters.

Average Solar Radiation for Indian conditions 750-watts/sq. meter.

Average sunlight available from morning 8-30 am to 4-30 pm – 8 hours/day.

Total energy output is Aperture area X Solar Radiation X hours.

11.6 X 750 X 8 Hours.


= 69.6 kwh/frame.

With 65% Concentrator efficiency the energy out put is 45-kilo watt hours/day/frame.

= 39,000 kilo calories.


Calorific Value of Diesel is 10,000-kilo calories/kg.

With 80% Boiler efficiency it is 8,000 kilo Calories.

So one frame of 16 sq. meters will save around 4.8 kgs of Diesel/day

Assuming 280 sunny days the saving per year with a proposed project of 35 frames is
approximately 47,000 liters of diesel/year.

6. CENTRAL FINANCIAL ASSISTANCE.

As per the guidelines of Ministery of Non conventional Energy Sources, Govt. of India the Solar
Steam Generation System is eligibale for Central financial Assistance of 35% of the project cost.

The total project cost is Rs. 49,00,000=00

MNES grant - Rs. 17,15,000=00

Beneficiary share - Rs. 31,85,000=00.

7. PAY BACK CALCULATION.

With proposed 35 frames Solar steam generation plant we can save around 47,000 litres of
diesel/year.

That is equal to Rs. 18,80,000=00/year. ( current diesel prices Rs. 40=00/litre).

So the Pay back period for the amount of Rs. 31,85,000=00 is approximately

1 year and 6 months only.

Apart from this Beneficiary will get 100% income depreciation on the investment.

8. COMPANY PROILE.

Supreme Rays Solar System is a unique company with a rich background of Technical
experience on the field of Solar Energy equipment. Highly experienced and qualified
technocrats drive the company. With the help of international consultancy and widespreader
network Supreme Rays Solar System is working efficiently to introduce new products in the
renewable energy.
Mr. B. K. Jayasimha the chief Executive of Supreme Rays has lead several successful solar
steam generation plant across the country including the World largest solar steam cooking
system for 20,000 meals at Brahmakumaris World Head Quarter Mount Abu.
Supreme Rays Solar System installs the Domestic and Industrial solar power products and
systems on turn key basis. As per the requirement of the customer the company designs
special project. The company also works to propagate the use of solar power, a renewable
energy that is also environmental friendly.
SOME SUCCESSFUL PROJECTS INSTALLED BY Mr. B.K. JAYASIMHA.
1. Solar steam cooking system at Academy for Better world Mount Abu – for 2000
meals/day- Year 1997.
2. Solar steam cooking system at Brhmakumaris Shantivan complex Abu road – for
20,000 meals/day- Year 1998.
3. Solar steam cooking system at Moral Education training center Yellapur – for 800
meals/day. Year 2000.
4. Solar steam cooking system at Om Shanti Retreat Centre Gudgoan, Hariyana – for
2000 meals/day year 2001.
5. Solar steam generation Plant for sterilization, laundry and kitchen purpose at Global
Hospital and Research center Mount abu. Year 2002.
6. Solar steam cooking system at Brhmakumaris Pandav Bhavan Mount Abu. Year 2004.
NEW DEVELOPMENTS.
7. Development of 12.6 sq.meter Scheffellelr concentrator together with Mr. Wolfgang
Scheffeller the Inventor.
8. Development of 16 sq.meter Scheffellelr concentrator together with Mr. Wolfgang
Scheffeller the Inventor.
9. Presently working on the research project for increase in efficiency of solar receivers
sanctioned by Ministry Of Non Conventional Energy Sources, New Delhi.
10. Developed New Tracking System For Scheffeller Concentrator.

9. SCOPE OF SUPPLY.

The Solar Steam Generation system is supplied as a turn key project which includes all necessary
components, transportation, installation, commissioning and operating the system for 2 months,
collecting the datas, training to the staff of Prem group etc.

If necessary by the Prem group Supreme rays Solar System will under take the Annual Maintenance
contract for at least 3 years on chargeable bases.
TERMS AND CONDITIONS.
1. The above cost is including Transportations.
2. The above project is on turnkey basis.
3. VAT APPLICABLE @4%.(AGAINEST FORM C)
4. 60% payment will have to be paid advance with confirm order. 20% before installation and
after dispatch of the system at sight. Rest 20% immediately after successful installation.
5. The duration to install the system is approximately 5 months after the receipts of confirm
order with advance.
6. The system warranty will be 2 years from the date of installation.
7. The above costs are excluded Civil work,

Hope you will find our offer most suitable for your application and looking forward for your positive
reply.

In the Service of Humanity

B.K.Jayasimha.
CEO Supreme Rays Solar Systems.