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Introduction

The following rules apply throughout this Service Manual:1. Each chapter contain
s sections explaining the purpose of specific functions and the relationship bet
ween electrical and mechanical systems with refer-ence to the timing of operatio
n.In the diagrams, represents the path of mechanical drive; where a signal name
accompanies the symbol , the arrow indicates thedirection of the electric signal
.The expression "turn on the power" means flipping on the power switch, closing
the front door, and closing the delivery unit door, which results insupplying th
e machine with power.2. In the digital circuits, '1'is used to indicate that the
voltage level of a given signal is "High", while '0' is used to indicate "Low".
(The voltage value, how-ever, differs from circuit to circuit.) In addition, the
asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on when '0'.In p
ractically all cases, the internal mechanisms of a microprocessor cannot be chec
ked in the field. Therefore, the operations of the microprocessorsused in the ma
chines are not discussed: they are explained in terms of from sensors to the inp
ut of the DC controller PCB and from the output of theDC controller PCB to the l
oads.The descriptions in this Service Manual are subject to change without notic
e for product improvement or other purposes, and major changes will be com-munic
ated in the form of Service Information bulletins.All service persons are expect
ed to have a good understanding of the contents of this Service Manual and all r
elevant Service Information bulletins and beable to identify and isolate faults
in the machine."
Contents
Contents
Chapter 1
Introduction
1.1
System Construction ............................................................
......................................................................1- 1
1.1.1
System Configuration with Pickup/Delivery Accessories (230V)EUR.................
....................................................1- 1
1.1.2
System Configuration with Printing/Transmission Accessories (230V)EUR ..........
.................................................1- 1
1.1.3
Functions and Printing/Transmission Accessories (230V)..........................
............................................................1- 2
1.2
Product Specifications..........................................................
......................................................................1- 3
1.2.1
Names of Parts..................................................................
................................................................................
......1- 3
1.2.1.1
External view...................................................................
................................................................................
.........................1- 3
1.2.1.2
Cross-Section ..................................................................
................................................................................
........................1- 5
1.2.2
Using the Machine...............................................................
................................................................................
....1- 7

1.2.2.1
Turning On the Power Switch.....................................................
................................................................................
.............1- 7
1.2.2.2
Turning Off the Power Switch....................................................
................................................................................
..............1- 7
1.2.2.3
Control Panel...................................................................
................................................................................
........................1- 9
1.2.3
User Mode Items.................................................................
................................................................................
....1- 9
1.2.3.1
Common Settings ................................................................
................................................................................
....................1- 9
1.2.3.2
Timer Settings..................................................................
................................................................................
......................1- 11
1.2.3.3
Adjustment/Cleaning.............................................................
................................................................................
.................1- 11
1.2.3.4
Report Output ..................................................................
................................................................................
......................1- 11
1.2.3.5
System Control Settings ........................................................
................................................................................
................1- 12
1.2.3.6
Copier Specifications...........................................................
................................................................................
..................1- 14
1.2.3.7
Transmission/Reception Settings ................................................
................................................................................
..........1- 15
1.2.3.8
Box Settings....................................................................
................................................................................
.......................1- 16
1.2.3.9
Printer Settings ...............................................................
................................................................................
.......................1- 16
1.2.3.10
Address Book Settings...........................................................
................................................................................
..............1- 18
1.2.3.11
Voice Guide Settings............................................................
................................................................................
................1- 19

1.2.4
Maintenance by the User.........................................................
..............................................................................119
1.2.4.1
Cleaning........................................................................
................................................................................
.........................1- 19
1.2.4.2
Checks..........................................................................
................................................................................
.........................1- 20
1.2.5
Safety .........................................................................
................................................................................
...........1- 21
1.2.5.1
Safety of the Machine's Laser Unit .............................................
................................................................................
...........1- 21
1.2.5.2
CDRH Regulations................................................................
................................................................................
.................1- 21
1.2.5.3
Handling the Machine's Laser Unit ..............................................
................................................................................
..........1- 22
1.2.5.4
Safety of Toner ................................................................
................................................................................
......................1- 22
1.2.6
Product Specifications..........................................................
................................................................................
.1- 22
1.2.6.1
Product Specifications .........................................................
................................................................................
..................1- 22
1.2.7
Function List...................................................................
................................................................................
.......1- 24
1.2.7.1
Paper Types.....................................................................
................................................................................
......................1- 24
1.2.7.2
Printing Speed .................................................................
................................................................................
......................1- 24
1.2.7.3
Paper Types/Printing Speed (K paper)............................................
................................................................................
......1- 25
Chapter 2
Installation
2.1
Making Pre-Checks ..............................................................

......................................................................2- 1
2.1.1
Selecting the installation space................................................
...............................................................................2
- 1
2.1.2
Combination Table of Accessories................................................
..........................................................................2- 2
2.2
Unpacking and Installation .....................................................
....................................................................2- 3
2.2.1
Unpacking and installation procedure ...........................................
..........................................................................2- 3
2.2.2
Unpacking.......................................................................
................................................................................
.........2- 3
2.2.3
Installation of Scanner.........................................................
................................................................................
....2- 4
2.2.4
Installation of Fixing Assembly.................................................
...............................................................................2
- 5
2.2.5
Checking of Charging Assembly and Dustproof Glass ..............................
.............................................................2- 6
2.2.6
Installation of Developing Assembly ............................................
...........................................................................2- 7
2.2.7
Installation of Pickup Assembly ................................................
..............................................................................28
Contents
2.2.8
Attaching Deck Pressure Plate ..................................................
.............................................................................28
2.2.9
Setting Toner Container ........................................................
................................................................................
..2- 9
2.2.10
Connecting the Cable............................................................
................................................................................
.2- 9
2.2.11
Checking the Environment Switch ................................................
.......................................................................2- 10
2.2.12
Attaching the Label ............................................................
................................................................................
..2- 10
2.2.13
Turning On the Main Power Switch................................................
......................................................................2- 11

2.2.14
Toner Stirring .................................................................
................................................................................
......2- 11
2.2.15
Media Cassette Settings.........................................................
.............................................................................211
2.2.16
Index Paper Attachment..........................................................
.............................................................................211
2.2.17
Changing the Media Size of the Front Deck (Left/Right)..........................
............................................................2- 12
2.2.18
Image/Operation Check in User Mode..............................................
...................................................................2- 12
2.2.19
Adjustment of Image Left End Margin.............................................
.....................................................................2- 12
2.2.20
Adjustment of image leading edge margin.........................................
..................................................................2- 14
2.2.21
Mounting of the Host Machine ...................................................
..........................................................................2- 14
2.3
Checking the Connection to the Network..........................................
.......................................................2- 16
2.3.1
Overview........................................................................
................................................................................
........2- 16
2.3.2
Checking the Connection to the Network..........................................
.....................................................................2- 16
2.3.3
Using the Ping Command..........................................................
............................................................................2- 1
7
2.3.4
Making a Check Using the Remote Host Address....................................
.............................................................2- 17
2.4
Troubleshooting the Network ....................................................
...............................................................2- 17
2.4.1
Troubleshooting the Network ....................................................
............................................................................2- 1
7
2.4.2
Checking the Connection of the Network Cable ...................................
................................................................2- 17
2.4.3
Making a Check Using a Loopback Address ........................................
................................................................2- 17
2.4.4
Making a Check Using a Local Host Address ......................................
.................................................................2- 17

2.5
Installing the Copy Tray........................................................
....................................................................2- 17
2.5.1
Confirming the contents.........................................................
................................................................................
2- 17
2.5.2
Power off of the host machine ..................................................
.............................................................................218
2.5.3
Installation procedure..........................................................
................................................................................
...2- 18
2.6
Installing the Card Reader......................................................
..................................................................2- 21
2.6.1
Notice At Installation..........................................................
................................................................................
....2- 21
2.6.2
Confirming the contents.........................................................
................................................................................
2- 21
2.6.3
Power off of the host machine ..................................................
.............................................................................222
2.6.4
Installation procedure..........................................................
................................................................................
...2- 22
2.6.5
Installing for imageWARE Accounting Manager.....................................
...............................................................2- 25
2.7
Installing the Original Holder..................................................
..................................................................2- 25
2.7.1
Checking Contents ..............................................................
................................................................................
..2- 25
2.7.2
Installation Procedure .........................................................
................................................................................
..2- 26
2.7.3
Checking Contents ..............................................................
................................................................................
..2- 27
2.7.4
Installation Procedure .........................................................
................................................................................
..2- 27
2.8
Installing the Reader Heater....................................................
.................................................................2- 28
2.8.1

Checking the Contents...........................................................


................................................................................
2- 28
2.8.2
Power off of the host machine ..................................................
.............................................................................228
2.8.3
Installation Procedure..........................................................
................................................................................
..2- 29
2.9
Installing the Cassette Heater..................................................
................................................................2- 32
2.9.1
Checking Components.............................................................
..............................................................................232
2.9.2
Power off of the host machine ..................................................
.............................................................................233
2.9.3
Installation Procedure of the Cassette Heater...................................
....................................................................2- 33
2.10
Installing the Deck Heater .....................................................
.................................................................2- 38
2.10.1
Checking the Parts to Install ..................................................
..............................................................................238
2.10.2
Turning Off the Host Machine....................................................
..........................................................................2- 39
2.11
Installing the Deck Heater (Large Deck).........................................
........................................................2- 39
2.11.1
Checking the Parts to Install ..................................................
..............................................................................239
2.11.2
Turning Off the Host Machine....................................................
..........................................................................2- 40
2.12
Installing the Voice Guidance Kit...............................................
.............................................................2- 40
2.12.1
A point to keep in mind at installation.........................................
..........................................................................2- 40
Contents
2.12.2
Checking the Contents ..........................................................
..............................................................................240
2.12.3
Power off of the host machine...................................................
..........................................................................2- 41

2.12.4
Installation Procedure..........................................................
................................................................................
2- 41
Chapter 3
Basic Operation
3.1
Construction ...................................................................
............................................................................3- 1
3.1.1
Functional Construction.........................................................
................................................................................
..3- 1
3.1.2
Wiring Diagram of the Major PCBs................................................
..........................................................................3- 1
3.1.3
Controlling the Main Motor (M2).................................................
.............................................................................32
3.2
Basic Sequence..................................................................
........................................................................3- 3
3.2.1
Basic Sequence of Operation (at power-on; 30-sec start-up mode) ................
.......................................................3- 3
3.2.2
Basic Sequence of Operation (at power-on; low-temperature start-up mode)........
................................................3- 3
3.2.3
Basic Sequence of Operation (at power-on; high-humidity start-up mode)..........
...................................................3- 4
3.2.4
Basic Sequence of Operation (at time of copying/printing) ......................
...............................................................3- 5
Chapter 4
Main Controller
4.1
Construction ...................................................................
............................................................................4- 1
4.1.1
Construction and Mechanisms.....................................................
...........................................................................4- 1
4.2
Construction of the Electrical Circuitry........................................
................................................................4- 1
4.2.1
Main Controller PCB.............................................................
................................................................................
...4- 1
4.2.2
HDD.............................................................................
................................................................................
............4- 2
4.3
Start-Up Sequence...............................................................
......................................................................4- 4
4.3.1
Overview........................................................................
................................................................................

..........4- 4
4.3.2
Start-Up Sequence...............................................................
................................................................................
...4- 4
4.4
Shut-Down Sequence..............................................................
...................................................................4- 6
4.4.1
Overview........................................................................
................................................................................
..........4- 6
4.4.2
Flow of Operation...............................................................
................................................................................
.....4- 6
4.5
Image Processing................................................................
.......................................................................4- 6
4.5.1
Overview of the Image Flow......................................................
..............................................................................46
4.5.2
Construction of the Image Processing Module.....................................
...................................................................4- 7
4.5.3
Reader Unit Input Image Processing..............................................
.........................................................................4- 7
4.5.4
Compression/ Extension/ Editing Block...........................................
........................................................................4- 8
4.5.5
Printer unit Output Image Processing............................................
..........................................................................4- 8
4.6
Flow of Image Data .............................................................
.......................................................................4- 9
4.6.1
Flow of Image Data According to Copy Functions .................................
.................................................................4- 9
4.6.2
Flow of Image Data for the Box Function.........................................
.......................................................................4- 9
4.6.3
Flow of Image Data for the SEND Function .......................................
...................................................................4- 10
4.6.4
Flow of Image Data for the Fax Transmission.....................................
..................................................................4- 10
4.6.5
Flow of Image Data for the Fax Reception Function...............................
..............................................................4- 11
4.6.6
Flow of Image Data for the PDL Function ........................................
.....................................................................4- 12
4.7
Parts Replacement Procedure ....................................................
.............................................................4- 13
4.7.1

Main Controller Box.............................................................


................................................................................
..4- 13
4.7.1.1
Before Removing the Main Controller Box.........................................
................................................................................
....4- 13
4.7.1.2
Removing the Main Controller Box................................................
................................................................................
........4- 13
4.7.2
Main Controller PCB.............................................................
................................................................................
.4- 13
4.7.2.1
Before Removing the Main Controller PCB ........................................
................................................................................
...4- 13
4.7.2.2
Removing the Main Controller PCB................................................
................................................................................
.......4- 13
4.7.2.3
When Replacing the Main Controller PCB..........................................
................................................................................
...4- 14
4.7.3
SDRAM...........................................................................
................................................................................
.......4- 14
4.7.3.1
Before Removing the SDRAM.......................................................
................................................................................
........4- 14
4.7.3.2
Removing the SDRAM..............................................................
................................................................................
.............4- 14
4.7.4
Boot ROM........................................................................
................................................................................
......4- 14
4.7.4.1
Before Removing the Boot ROM ...................................................
................................................................................
........4- 14
4.7.4.2
Removing the Boot ROM...........................................................
................................................................................
............4- 14
Contents
4.7.5
HDD.............................................................................
................................................................................
..........4- 15
4.7.5.1
Before Removing HDD ............................................................
................................................................................

..............4- 15
4.7.5.2
Removing the HDD................................................................
................................................................................
................4- 15
4.7.5.3
After Replacing the HDD.........................................................
................................................................................
...............4- 15
4.7.6
Video PCB ......................................................................
................................................................................
.......4- 15
4.7.6.1
Before Removing the Video PCB...................................................
................................................................................
........4- 15
4.7.6.2
Removing the Video PCB..........................................................
................................................................................
............4- 15
4.7.7
Controller Fan..................................................................
................................................................................
......4- 16
4.7.7.1
Before Removing the Controller Cooling Fan......................................
................................................................................
..4- 16
4.7.7.2
Removing the Controller Cooling Fan.............................................
................................................................................
.......4- 16
Chapter 5
Original Exposure System
5.1
Construction....................................................................
...........................................................................5- 1
5.1.1
Specifications, Controls, and Functions.........................................
..........................................................................5- 1
5.1.2
Major Components................................................................
................................................................................
...5- 1
5.1.3
Construction of the Control System..............................................
...........................................................................5- 2
5.1.4
Reader Controller PCB...........................................................
................................................................................
.5- 3
5.2
Basic Sequence .................................................................
........................................................................5- 4
5.2.1
Basic Sequence of Operations ...................................................
.............................................................................54
5.2.2

Basic Sequence of Operation in Response to a Press on the Start Key.............


....................................................5- 5
5.3
Various Control.................................................................
..........................................................................5- 5
5.3.1
Controlling the Scanner Drive System............................................
.........................................................................5- 5
5.3.1.1
Overview........................................................................
................................................................................
..........................5- 5
5.3.1.2
Controlling the Scanner Motor...................................................
................................................................................
..............5- 6
5.3.2
Enlargement/Reduction ..........................................................
................................................................................
.5- 7
5.3.2.1
Changing the Magnification in Main Scanning Direction...........................
...............................................................................5
- 7
5.3.2.2
Changing the Magnification in Sub Scanning Direction............................
...............................................................................5
- 7
5.3.3
Controlling the Scanning Lamp...................................................
.............................................................................58
5.3.3.1
Overview........................................................................
................................................................................
..........................5- 8
5.3.3.2
Scanning Lamp...................................................................
................................................................................
.....................5- 8
5.3.3.3
Controlling the Activation......................................................
................................................................................
...................5- 9
5.3.4
Detecting the Size of Originals.................................................
................................................................................
5- 9
5.3.4.1
Overview........................................................................
................................................................................
..........................5- 9
5.3.4.2
Points of Measurement Used for Original Size Identification.....................
..............................................................................59
5.3.4.3
Overview of Operation...........................................................
................................................................................
................5- 10

5.3.5
Dirt Sensor Control ............................................................
................................................................................
....5- 12
5.3.5.1
Dust Detection in Stream Reading Mode...........................................
................................................................................
....5- 12
5.3.5.2
White Plate Dust Detection Control .............................................
................................................................................
..........5- 13
5.3.6
Image Processing................................................................
................................................................................
..5- 14
5.3.6.1
Overview........................................................................
................................................................................
........................5- 14
5.3.6.2
CCD Drive.......................................................................
................................................................................
.......................5- 15
5.3.6.3
CCD Output Gain Correction, Offset Correction...................................
................................................................................
.5- 15
5.3.6.4
CCD Output A/D Conversion.......................................................
................................................................................
..........5- 15
5.3.6.5
Outline of Shading Correction...................................................
................................................................................
.............5- 15
5.3.6.6
Shading Adjustment..............................................................
................................................................................
.................5- 16
5.3.6.7
Shading Correction..............................................................
................................................................................
..................5- 16
5.4
Parts Replacement Procedure ....................................................
.............................................................5- 17
5.4.1
CCD Unit........................................................................
................................................................................
........5- 17
5.4.1.1
Before Removing the CCD Unit....................................................
................................................................................
.........5- 17
5.4.1.2
Removing the CCD Unit...........................................................
................................................................................
..............5- 17
5.4.1.3

When Replacing the CCD Unit ....................................................


................................................................................
..........5- 17
5.4.2
Copyboard glass.................................................................
................................................................................
...5- 18
5.4.2.1
Removing the Copyboard Glass....................................................
................................................................................
........5- 18
5.4.2.2
When Replacing the Copyboard Glass..............................................
................................................................................
....5- 18
5.4.3
Scanning Lamp...................................................................
................................................................................
...5- 18
5.4.3.1
Before Removing the Scanning Lamp...............................................
................................................................................
....5- 18
5.4.3.2
Removing the Scanning Lamp......................................................
................................................................................
.........5- 18
5.4.3.3
When Replacing the Scanning Lamp................................................
................................................................................
.....5- 19