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Optional AC Power Supply (omit for battery only operation

)

Battery Power (omit for AC only operation)
U5 MC7812ACT

D4

1N4002

200mA Min

C3

D1

3

2

1N5818

D2

1N5818

2
BT1 8.4V NiMh

4

R1 220
C5
2

IN

GND
OUT

3

5

R2 220
C7
D6

1N5818

1N5818

4

5

7

2

0.022 uF C21

4

NJM2903D

Q2

R6 40.2K

20

C17

0.22 uF

Please See Website for Design Notes and Terms Of Use

C10

Creative Commons Attribution-No Derivs 3.0 Unported License
http://creativecommons.org/licenses/by-nd/3.0/

GND

Please include NwAvGuy.com attribution as-is for any use

V-

Vgsmax >= 25V

GND

6
On

Maximum Input On AC Power = 7/X
Maximum Input On Battery = 4.5/X
Where X = Gain Factor (i.e. for 8 dB X = 2.5)
* GAIN: 1.5K, 1K, 750, 499, 375, 274, 214
2X, 2.5X, 3X, 4X, 5X, 6.5X, 8X Gain Respectively
(6 dB, 8 dB, 10 dB, 12 dB, 14 dB, 16 dB, 18 dB)
R3 & R7 = R19 & R23 up to 274 ohms

8

R14
R20

C12

2.2uF

8
4

GND

5
GND
1

1

2

6

2

V-

PCB Ground Only

U4B
NJM4556AD
7

(not enclosure)
R15 1

V+
V-

GND
3

V+
C14

2.2 uF

2

1

U4A
NJM4556AD
1
R18 1

R22 1.5K
GND
C20

220 pF

STX-3120-5

3.5mm Output Jack
V+

C13

VR1
10K RK09

3

10K

Trim J2 Pin5 (outer pin) Very Close To Board

220 pF

Input Jack Securely
Grounded To Enclosure
No Other Chassis Grounds

(c

R3 * 100 - 274

220 pF

V-

U1A
NJM2068D

2
R11 1

Volume

R23 * 274

1 J3
5

8

5

R21 * 1K

1

2

4

4

R19 * 274

C19

P2Off Board Output

U3A
NJM4556AD
1

8

0

J2 STX-3120-5

GND

R13 40.2K

3

3

8

2

R17 * 1K

1
2
3
4

V+

V+

w

1

~7 V RMS ~200 mA Max
R10 1

GND

R16 1.5K

S2 PN22SJSA03QE

)N

1
5
4
3
2

6

Output 16 - 600 Ohms

V-

Av

Gain Switch (optional)
3.5mm Input Jack

7

2

6

10K

C11
220 pF

Off Board Input

G

5

2

V-

U3B
NJM4556AD
7

8

R7 * 100 - 274
1
2
3

5

4

Do Not Substitute LED - See Docs
P1

4

VU1B
NJM2068D

R12 40.2K

R25 1.5M

uy

4

FQPF10N20C

4

C1

1.0 uF

D7

© 2011 NwAvGuy.com Version 1.1 November 30th 2011

.c
om

U2B

6

NJM2903D

R9

R8 270K

8

1

0.22 uF

U2A
1

3

O2 (Objective 2) v1.1 Headphone Amplifier

C18

2
33K

R24 270K

8

R5
270K

V+

0.22 uF

C9 220 uF 25V C8 220 uF 25V

Vgsmax >= 25V

Q1

BT2 8.4V NiMh
B2-

D5

Power Management - Required For AC & Battery Operation - Do Not Omit

0.022 uF C16

6
On

GND

C15 0.22uF
FQU17P06T

3
0

C6

U6 MC7912ACT

R4
270K

S1 PN22SJSA03QE
1

B1+

11

12 VAC Min

C4

OUT
GND

0.22uF

20 VAC Max

C2

IN

1

1N4002

470uf 35v 470uf 35v

D3

163-7620-E

470uf 35v 470uf 35v

1

0.22uF

J1

Power Switch (do not switch AC)

V+

c om uy G Av w )N (c 11 20 ..

(c ) .c om uy G Av w N 11 20 .

c om uy G Av w N 11 20 .(c ) .

2uF >=50 V Stacked Film Cap <= 7.5mm wall adapter plug use Kobiconn 163-7625-E) PN22SJSA03QE G003G (Gray) G003R (Red) Kemet R82DC3220AA60K. S2 N/A C6.65 6.00 595-OPA2277PA 595-TLE2062CP 1 2 Longer battery life.2M-RC. R15. $7 Front Panel Express Aries Xicon Xicon Vishay Vishay Vishay Vishay Vishay Vishay KOA N/A R19.37 0. BT2 N/A N/A Qty 2 4 1 1 1 1 1 2 1 1 4 2 2 2 1 2 2 6 2 4 2 1 4 2 2 4 2 2 2 4 4 3 1 1 1 1 1 5. 290-270K (5%) Xicon 270-40.30 2.31 0.5mx7.15 0. United Chem EKY-250ELL221MHB5D.Objective 2 (O2) V1.30 0.18 0. BT2 J2. etc. D2. C4.9mm 10K 9mm Dual Audio Potentiometer 20 x 6mm or 15 x 6mm shaft Volume Knob 6mm "D" Shaft 12mm depth (green line) O2 Custom PC Board 100mm x 80mm SUB TOTAL WITHOUT AC ADAPTER. less output current. $9 Allied.82 2.2mm 5mm LS 220 pF Stacked C0G Cap <= 20% >= 50 V 2.59 16.270 Ohms >=1 Watt <= 10% Metal Oxide < 13mm 1 Ohm >= 1/4 Watt 1% Metal Film < 7.13 0.38 0.63 553-WAU12-200 eBay (all-battery) Allied Electronics Front Panel Express 1 2 1 1 Notes Any 1N4002 in DO-41 or DO-204AL package Any 1N5818 in DO-41 or DO-204AL package MV5364MP4A (yellow).5K Ohm >= 1/8 Watt 1% Metal Film Low Noise < 3.15 0. C10.20 0.3mm 10K Ohm >= 1/8 Watt 1% Metal Film Low Noise < 3.5mm Stereo Phone Jack 5 pin w/ Switch (light BLUE!) 5.86 20 WAU12-200 200 or 250 mAH B2-080SI N/A Unit 0. WAU20-200.R21 1.06 0.com (B3-080 for desktop) Lettering costs more.9mm < 3.41 0.12 0.18 0. R23 R19.96 7.55 0. D6 D7 Q1 Q2 U2 U1 U3.5M-RC RK09712200MC 450-BA461 TBD G 1 2 1 1 Description Rectifier Diode DO-41/DO-204 >= 100V >= 1 Amp Schottky Diode DO-41/DO-204 >= 30V >= 1 Amp High Efficiency Red Right Angle LED Indicator P Ch MOSFET Vgs > 24V Vds > 25V Rds < 0. R22 R17. Vishay CPF11R000FKE14 Vishay RN50C1002FRE6 (mil spec upgrade non RoHS).12 0.06 1.39 1. R23 R19.06 0. Gold Peak GP17R8H $9 ea Mouser.13 1. C17. C18 C16.08 0. Panasonic. J3 J1 S1.2mm 5mm LS 0. 299-1. B3-080 needs larger panel $9 Mouser. GD gold.31 0.09 0.MP4B 512-FQU11P06TU 512-FQPF10N20C 513-NJM2903D 513-NJM2068D 513-NJM4556AD 863-MC7812ACTG 863-MC7912ACTG 517-4808-3004-CP 12BC210-GR 12BC220-GR 806-STX-31205B284C 163-7620-E 611-PN22SJNA03QE 611-G003A 871-B32529C224K 581-SR211E223MAA 594-K221J15C0GH5TL2 80-MMK5225K63J06L4 594-K105Z20Y5VF5TL2 140-REA471M1VBK1016P 647-UPW1E221MPD 660-MOS1CT52R221J 660-MF1/4DC1R00F 71-CCF5010K0FKE36 594-SFR16S0001501FR5 594-MRS16000C1001FRP 594-SFR16S0002740FR5 270-270K-RC 594-SFR16S0004022FR5 270-33.24 0. R7.30 0. Xicon 270-274-RC (6.52 0.225K63) TDK FK14Y5V1H105Z (non critical part as long as it will fit in the space) Nichicon UVR1V471MPD1. R20 R16.9mm 2 365 Ohm >= 1/8 Watt 1% Metal Film Low Noise < 3.00 .24 0.19 each (10X gain) Xicon 270-200-RC (for 8.2 x 7.5X high gain) Xicon 270-267K-RC. RK097122008T.06 0. FQPF11P06.39 0.2K-RC 270-1. Vishay RN50C1501FB14 ($1.06 0.9mm 1. RD red Boxenclosures. C9 R1.80 0.5X gain) Vishay Mil Spec Upgrade RN50C2430FRE6.48 0. BK=black) Machined Front Panel TOTAL COMPLETE AMP (less shipping) Estimated Shipping Costs (USA) TOTAL OF ALL COSTS Mfg Part Number 1N4002-E3/73 1N5818 MV5764.5 Meg 1/8 Watt <= 5% Film 1.) NJM2068DD (quieter). customize with FPE software.11 0. STP14NK50ZFP TO220F see docs LM2903N. see documentation NJ3FD-V NYS367-2 NYS367-9 B3-080SI Neutrik Neutrik/Rean Neutrik/Rean BoxEnclosures For Larger Desktop Version For Larger Desktop Version For Larger Desktop Version For Larger Desktop Version 0.59 16.2K-RC Xicon 270-33.44 1. GR greed.04 0.9mm N/A BT1.78 0.05 535-10-0518-10 270-133-RC 270-165-RC 71-CCF50-200 270-243-RC 594-SFR16S0003010FR5 594-SFR16S0003650FR5 71-CCF50-499 594-SFR16S0007150FR5 594-SFR16S0001501FR5 1 2 2 2 2 2 2 2 2 2 10 pin SIP cuttable pin socket (8 pins needed) to socket gain resistors (solderless gain change) Vishay Mil Spec Lower Noise Upgrade RN50C1330FB14 $1. EEU-FR1V471B.37 0.1mm DC Power Jack (note 2) DPDT Pushbutton Switch Button for above 0. Panasonic EEU-FM1E221 Xicon 281-220-RC.9mm 2 165 Ohm >= 1/8 Watt 1% Metal Film Low Noise < 3.5x7.9mm 40.60 9.12 0.47 0.39 0. Wima MKS2C032201B00JSSD TDK FK28X7R1H223K.2M-RC Alps RK09712200MY.14 0.54 1.10 0.14 0.5M-RC. R23 R19. Bourns PTD902-2020F-A103 see docs 450-BA261 (yellow line).032 (22 AWG) Solder 1 De-Soldering Wick Braid 0. KOA MFS1/4DLT52R2490F (for ~7X gain) Xicon 270-300-RC (for 6X gain) Xicon 270-374-RC (for ~5X gain) Xicon 270-499-RC (for 4X gain) Xicon 270-715-RC. R23 R19.20 0.R21 R17. BA761 (white) BA161 (red).30 3. ECA-1VM471B UPJ1E221MPH.9mm 270K Ohm >= 1/8 Watt 1% Metal Film < 3.82 7.06 0.09 0.07 2. IRFI4228PBF.9mm 2 1. GR green. BATTERIES.49 10. C7. see documentation Longer battery life. C3. OR ENCLOSURE: Av Qty 2 4 1 1 1 1 1 2 1 1 4 2 2 2 1 2 2 6 2 4 2 1 4 2 2 4 2 2 2 4 4 3 1 1 1 1 1 79 Optional soft caps for default (portable) enclosure.2K-RC 270-1.30 0.28 0. Xicon 270-10K-RC KOA MFS1/4DCT52R1501F. other options on eBay.63 $25.12 0.2K Ohm >= 1/8 Watt 1% Metal Film < 3. C15.82 7.07 11. R23 R4.13 0. 281-240-RC. C14 C1 C2.5 ohms IPAK GDS Dual Channel Comparator DIP8 Dual Low Noise Audio Op Amp DIP8 Dual High Current Audio Op Amp DIP8 12 Volt Positive Fixed Regulator TO-220 12 Volt Negative Fixed Regulator TO-220 8 Pin DIP IC Socket Male Battery Terminal Female Battery Terminal 3. C5 C8.22 0.5 mm LS 220 .22 0. C20 C13. Fairchild. other colors available Optional recommended solder Optional recommended de-solder wicking braid Optional tool Knob for T18 "star" shaft Bourns volume pots 1 Maplin N58AT.22 uF MKT/MKS Film Cap >=50V 2.MP4B FQU11P06TU FQPF10N20C NJM2903D NJM2068D NJM4556AD MC7812ACTG MC7912ACTG 4808-3004-CP 12BC210-GR 12BC220-GR STX-3120-5B-284C 163-7620-E PN22SJNA03QE G003A B32529C224K SR211E223MAA K221J15C0GH5TL2 MMK5225K63J06L4BULK K105Z20Y5VF5TL2 REA471M1VBK-1016P UPW1E221MPD MOS1CT52R221J MF1/4DC1R00F CCF5010K0FKE36 SFR16S0001501FR500 MRS16000C1001FRP00 SFR16S0002740FR500 270-270K-RC SFR16S0004022FR500 270-33.9mm 2 301 Ohm >= 1/8 Watt 1% Metal Film Low Noise < 3. STX-3120-5B-577C (green PC output color) CUI PJ-002A.53 0.39 0.4V NiMh >= 170 maH "9 volt" Rechargeable Battery Extruded Aluminum Enclosure 100x80x30mm (SI=silver.9mm 2 200 Ohm >= 1/8 Watt 1% Metal Film Low Noise < 3. R13 R9 R25 VR1 N/A N/A 10-0518-10 270-133-RC 270-165-RC CCF50200RFKR36 270-243-RC SFR16S0003010FR500 SFR16S0003650FR500 CCF50499RFKR36 SFR16S0007150FR500 SFR16S0001501FR500 LOW POWER OP AMPS 1 Dual Low Noise Audio Op Amp DIP8 2 Dual High Current Audio Op Amp DIP8 FOR LARGER DESKTOP VERSION 1 Vertical Panel Mount 1/4" 3 Conductor Phone Jack 1 Female Panel Mount RCA Jack Gold Red Insulator 1 Female Panel Mount RCA Jack Gold White Insulator 1 Extruded Aluminum Enclosure 100x80x45mm (SI=silver) Mfg Vishay ST Micro Everlight Fairchild Fairchild JRC JRC JRC On Semi On Semi 3M Eagle Eagle Kycon Kobiconn C&K C&K Epcos AVX Vishay Kemet Vishay Lelon Nichicon KOA KOA Vishay KOA Vishay Vishay Xicon Vishay Xicon Xicon Alps Eagle TBD uy 14-20 VAC >= 200 mA Wall Transformer 2.24 0.U4 U5 U6 N/A BT1. RD red EC2-BK EC3-BK 4890-18G 1810-5F 175M 450-BA760 N57AT BoxEnclosures BoxEnclosures MG Chemicals Techspray Xcelite/Apex Eagle Maplin For Larger Desktop Version For Larger Desktop Version 6.075 in wide (#3) with flux 1 Xcelite 175M semi-flush cutters (to trim leads) 1 Eagle Volume Knob for Bourns "K" series pots 1 230 Volt Wall Transformer.00 $30.57 3. R2 R10.12 0.12 3.9mm 2 499 Ohm >= 1/8 Watt 1% Metal Film Low Noise < 3.10 0.00 $99.5mm LS >=2.53 568-NJ3FD-V 568-NYS367-2 568-NYS367-9 Allied Electronics 1 1 1 1 Optional 1/4 headphone jack with B3-080 or larger enclosure Optional for RCA inputs with B3-080 or larger enclosure Optional for RCA inputs with B3-080 or larger enclosure Allied Electronics B3-080BK black.9mm !33K Ohm >= 1/8 Watt 1% Metal Film < 3.65 $74.47 0.65 5.06 0.5 .2 x 13mm h 5mm LS 1.1 x 5.44 1. OPA2277PA (low power see docs) NJM4556ADD (TLE2062CP low power substitute see docs) MC7812ACTG (higher tolerance $0. R24 R6. MMK5225K63J06L4 (105K50 .12 0.57 3. other colors available Optional soft caps for larger desktop enclosure.015 in diameter leads 2 133 Ohm >= 1/8 Watt 1% Metal Film Low Noise < 3.63 1.9mm ~1.9mm 1K Ohm >= 1/8 Watt 1% Metal Film Low Noise < 3.61 0.5mm LS 470 uF 35v 10mm dia 16mm high 5mm LS 220 uF 25v Low ESR 8mm dia x 15 mm high 3.40 0. C21 C11. FQPF15P12 IPAK or TO220F see docs Fairchild FQPF65N06.55 10.98 10.605K50 or 105K63 .30 7. R5.0 uF >= 25V MLC Capacitor 5mm x 3.9mm 274 Ohm >= 1/8 Watt 1% Metal Film Low Noise < 3.60 0. R19.11 1. 299-33K-RC Xicon 299-1. slightly more noise & distortion.60 0.15 0. R23 R19. R21 R17. (National. more distortion.5M-RC 688-RK09712200MC 450-BA461 Not Mouser 11 Triad Tenergy BoxEnclosures FP Express Ext 0. Avago HLMP-1301 see docs before using a different LED Fairchild FQU17P06TU.84 0. R18 R14.00 4. EPA160025-P5-SZ incl.55 5. R8. GD gold.56 0.20 VAC no load Mouser Part Number 625-1N4002-E3/73 511-1N5818 638-MV5764.09 0.022 uF Ceramic >= 50V <= 2.09 0.44 0.12 0. Metal Kilo OEJL-63-3-7 (DigiKey) Estimate Price With Shipping (USA) Upgrade: WAU16-400. D5.41 0. Vishay RN50C7500FB14 (upgrade) (for ~3X gain) KOA MFS1/4DCT52R1501F.61 0.5 VAC min 8.60 9.60 NA Allied Electronics Allied Electronics 590-4890-18G 577-1810-5F 578-175M 450-BA760 N57AT 1 1 1 1 1 1 w )N (c ODDS AND ENDS 1 Soft End Caps for B2-080 Enclosure 1 Soft End Caps for B3-080 Enclosure 1 60/40 Rosin Activated (RA) 0.5 ohms IPAK GDS N Ch MOSFET Vgs > 24V Vds > 25V Rds < 0.82 2.47 0. 281-270-RC (see docs) KOA MF1/4DCT52R1R00F. D4 D1.63 2.2 mm 2.18 0.5 mm 13.1 Bill of Materials (parts list) 11/30/2011 GAIN RESISTORS 1 >= 8 pin SIP Socket to accept 0. Must Measure 13.9mm 2 715 Ohm >= 1/8 Watt 1% Metal Film Low Noise < 3. Vishay RN50C1501FB14 (upgrade) (add 2 more for 2X gain) Vishay RN50C1001FRE6 (upgrade) KOA MFS1/4DCT52R1001F (1K = 2.07 2. 270-1.11 1. Epcos B41827A7477M000.60 NA 6.19 ea upgrade) (for 2X gain) OPA2277PA TLE2062CP TI/Burr Brown TI U1 U3.9mm 2 243 Ohm >= 1/8 Watt 1% Metal Film Low Noise < 3.80 0.11 0.18 0. R12. see docs BK black. etc.65 3. C19.5K Ohm >= 1/8 Watt 1% Metal Film Low Noise < 3.U4 4.47 0. Kemet C322C223M5R5CA (non critical part) AVX SR151A221JAR.27 0.c om Reference D3. RK09712200HA.78 0.5X gain) Vishay RN50C2740FRE6 (mil spec upgrade non RoHS). R11.11 0.07 11.19 each (~12X gain) Vishay Mil Spec Lower Noise Upgrade RN50C1620FB14 $1. (for 2.57 0. WAU16-1000 See Docs: 412-218054.06 0.6K-RC. C12.5 x 2.69 0.47) LM7812ACT (MC7809 optional for AC only) MC7912ACTG (slightly lower noise $0. R21 R3. R23 R17. Jaycar MP3059 MP3021 (Australia) . BT2 BT1. Xicon 21RD622-RC Wima MKS2B042201F00KSSD. shipping.18 0.47) (MC7909 optional for AC only see docs) Tyco 1825373-2 (gold upgrade) Keystone 593 should work or Keystone 237 593/594 must be used in pairs (see docs) Keystone 594 should work or Keystone 237 593/594 must be used in pairs (see docs) STX-3120-5B (black). NE5532AP (noisier).78 0.