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SPECTRUM

TECHNICAL SPECIFICATION

HOT WATER GENERATOR (10M 3)


MANUFACTURING PLANT NO.2 AT DEWAS

Client: M/s NAVIN FLUORINE INTERNATIONAL LTD

TECHNICAL SPECIFICATION
HOT WATER GENEARTOR ( 10 M3/HR)
PROJECT NO
DOCUMENT NO

21113
M - 00- D 07

REVISION NO

00

PAGE NO.

PAGE 1 OF 12

REVISION HISTORY
REVISION
00

File
Location

EFFECTIVE DATE
02-01-2014

Z:\PRJ1\API\NFIL 21113\PROCUREMENT\UTILITY\URS\Floated\Hot
Utilities system\21113 M-00-D07 URS HOT WATER GENERATOR ( 10

m3)-R0.docx

Format
No:

REASON FOR REVISION


FIRST ISSUE

SOP/ENG/005/02

Rev. 00 01/01/2013

TECHNICAL SPECIFICATION
HOT WATER GENEARTOR ( 10 M3/HR)
PROJECT NO
DOCUMENT NO

21113
M - 00- D 07

REVISION NO

00

PAGE NO.

PAGE 2 OF 12

TABLE OF CONTENTS
1.0

APPROVAL SIGNATURES

2.0

OVERVIEW

3.0

INSPECTION, TESTING AND DISPATCH

4.0

DRAWINGS & DOCUMENTS

5.0

PACKING

6.0

SPARES

7.0

DATASHEET

File
Location

Z:\PRJ1\API\NFIL 21113\PROCUREMENT\UTILITY\URS\Floated\Hot
Utilities system\21113 M-00-D07 URS HOT WATER GENERATOR ( 10

m3)-R0.docx

Format
No:

SOP/ENG/005/02

Rev. 00 01/01/2013

TECHNICAL SPECIFICATION
HOT WATER GENEARTOR ( 10 M3/HR)
PROJECT NO
DOCUMENT NO

21113
M - 00- D 07

REVISION NO

00

PAGE NO.

PAGE 3 OF 12

1.0 APPROVAL SIGNATURES


This document is prepared by the SPCPL team for the project of NAVIN FLUORINE
INTERNATIONAL LIMITED, DEWAS under the authority of their Project Manager. Hence

this document before being effective shall be approved by the QA team of NAVIN
FLUORINE INTERNATIONAL LIMITED, DEWAS, and authorized by the appropriate Project

Authority.
SPCPL
Name

Designation

Prepared By

Rajesh Yerawar

Sr. Executive Mechanical

Checked By

Akhilesh Verma

Manager - Mechanical

Approved By

Sanjay Katkade

GM-Engineering

Name

Designation

Signature

Date

Signature

Date

CLIENT

Approved By

Authorized By

File
Location

Z:\PRJ1\API\NFIL 21113\PROCUREMENT\UTILITY\URS\Floated\Hot
Utilities system\21113 M-00-D07 URS HOT WATER GENERATOR ( 10

m3)-R0.docx

Format
No:

SOP/ENG/005/02

Rev. 00 01/01/2013

TECHNICAL SPECIFICATION
HOT WATER GENEARTOR ( 10 M3/HR)
PROJECT NO
DOCUMENT NO

21113
M - 00- D 07

REVISION NO

00

PAGE NO.

PAGE 4 OF 12

2.0 OVERVIEW
2.1 PROJECT INTRODUCTION
Navin Flourine International Limited has envisioned setting up an Manufacturing plant No.2
facility at Dewas along with the necessary utilities
Nearest railway station

DEWAS

Nearest airport

INDORE

Ambient conditions:

Summer ( DB / WB / % RH)

40 C / 24.4 C / 28 %

Monsoon ( DB / WB / % RH)

28 C / 26 C / 82 %

Winter ( DB / WB / % RH)

10 C / 5.6 C / 50 %

2.2 PROJECT STANDARD


The design, manufacturing, testing at factory of Hot Water Generator shall comply with the
latest applicable standards.
3.0 INSPECTION, TESTING AND DISPATCH
The Hot water Generator will be subjected to inspection at manufacturers works in the
presence of purchaser/consultant.
During inspection following routine tests shall be carried out:

Visual inspection for workmanship and verification with respect to specifications.


Mechanical operation of valves etc.
Functional test for control circuits.
Tightness of screwed/bolted connections

The vendor shall supply to purchaser 3 sets of the certificates of Internal routine tests.

File
Location

Z:\PRJ1\API\NFIL 21113\PROCUREMENT\UTILITY\URS\Floated\Hot
Utilities system\21113 M-00-D07 URS HOT WATER GENERATOR ( 10

m3)-R0.docx

Format
No:

SOP/ENG/005/02

Rev. 00 01/01/2013

TECHNICAL SPECIFICATION
HOT WATER GENEARTOR ( 10 M3/HR)
PROJECT NO
DOCUMENT NO

21113
M - 00- D 07

REVISION NO

00

PAGE NO.

PAGE 5 OF 12

4.0 DRAWINGS & DOCUMENTS


Vendor to submit following Drawing & Documents at various stages.
4.1 Drawings (3 Sets)
-

GA Drawings, Engineering Drawings (For approval, Approved, As built, As installed)

Electrical Circuit Diagrams

System schematics

4.2 Manuals and Procedures (3 Sets)


-

Operation and Maintenance manuals

Specialized procedures, if applicable (such as Calibration, Cleaning, etc.)


Specifications and sources of some important materials, if applicable (such as lubricants,
cleaning agents, etc.)
4.3 Lists (3 Sets)
-

Equipment and Instrument list with component descriptions

Electrical component parts list with descriptions

Spare parts list with appropriate identification nos., if any

Change parts list with appropriate identification nos., if any

4.4 Factory Acceptance Test Certificates (3 Sets)


-

Detailed list of modifications after contract &/or in final approved design

Material specifications and test certificates

Instrument Calibration certificates


Functional/ Factory acceptance certificates (such as weld inspection, passivation, pressure/
vacuum holds, etc.)
Warranty certificates

Surface finish test reports

Food grade material certificate

4.5 Site Acceptance Test (3 Sets)


-

Operational Qualification Protocol

5.0 PACKING
Equipment shall be dispatched to site packed in full wooden case (Sea Worthy). It shall be
wrapped in polythene sheets before putting in cases and it shall be ensured that damage to
the equipment does not occur during handling/transportation. Lifting hooks shall be provided
for unloading at site.

File
Location

Z:\PRJ1\API\NFIL 21113\PROCUREMENT\UTILITY\URS\Floated\Hot
Utilities system\21113 M-00-D07 URS HOT WATER GENERATOR ( 10

m3)-R0.docx

Format
No:

SOP/ENG/005/02

Rev. 00 01/01/2013

TECHNICAL SPECIFICATION
HOT WATER GENEARTOR ( 10 M3/HR)
PROJECT NO
DOCUMENT NO

21113
M - 00- D 07

REVISION NO

00

PAGE NO.

PAGE 6 OF 12

6.0 SPARES
Commissioning Spares The vendors shall include in the quoted price sufficient quantities of commissioning spares
required for erection and commissioning of the equipment. These shall include such items as
Bolts and other miscellaneous parts.
Essential Spares The vendor shall supply spares required for two years trouble free operation & furnish list of
spare considered with offer.

7.0 DATASHEET

SR.
NO.
1

DESIGN PARAMETERS

REQUIRED SPECIFICATIONS

GENERAL
Tag No.

HW-101

Type

Plate type Heat Exchanger with inbuilt


condensate recovery unit

Hot Water Application

For process / in reactor jacket

Capacity

100,000 kcal/hr

Qty.

01 Nos. (1 Working )

Hot Water flow required

10 m3/hr

Cold water inlet temp.

75 deg C
(At the first startup of system, temp. would
be 30 deg C)

Hot Water outlet temp.

85 deg C

Steam pressure available

3.5 Kg/cm2

Input Water quality

Soft water

Electrical supply

230 V / 1 phase + N / 50 Hz /AC

Steam Consumption

Vendor to specify

Model No.

Vendor to specify

Design Code

Vendor to specify

File
Location

Z:\PRJ1\API\NFIL 21113\PROCUREMENT\UTILITY\URS\Floated\Hot
Utilities system\21113 M-00-D07 URS HOT WATER GENERATOR ( 10

m3)-R0.docx

Format
No:

SOP/ENG/005/02

Rev. 00 01/01/2013

TECHNICAL SPECIFICATION
HOT WATER GENEARTOR ( 10 M3/HR)
PROJECT NO
DOCUMENT NO
SR.
NO.

21113
M - 00- D 07

REVISION NO

00

PAGE NO.

PAGE 7 OF 12

DESIGN PARAMETERS

REQUIRED SPECIFICATIONS

Plate type Heat Exchanger

Make

Alfa laval / Tranter / IDMC/Spirex

Model No.

Vendor to specify

Type

Semi welded type

Utility

Type

Steam @ 3.5 kg/cm2 (g)

Flow Rate (kg/hr)

Vendor to specify

Pressure Drop (kg/cm2(g))

0.1

Process
Type

Water

Inlet Temp(C)

75C (At the first startup of system, temp.


would be 30 deg C)

Outlet Temp(C)

85C

Inlet Nozzle Size(NB)

Vendor to specify

Outlet Nozzle Size ( NB)

Vendor to specify

Pressure Drop (Kg/cm2)(g)

Vendor to specify

End Connection

ANSI B 16.5, 150#

Heat Transfer Area (m2)

Vendor to specify

No. of Plates

Vendor to specify

Plate Thickness

Vendor to specify

MOC

File
Location

Plate

SS 304

Gasket

EPDM Clip on type

End Plates

IS 2062

Studs & Bolts

IS1367

Tie Rods & Bolts

IS1367

Z:\PRJ1\API\NFIL 21113\PROCUREMENT\UTILITY\URS\Floated\Hot
Utilities system\21113 M-00-D07 URS HOT WATER GENERATOR ( 10

m3)-R0.docx

Format
No:

SOP/ENG/005/02

Rev. 00 01/01/2013

TECHNICAL SPECIFICATION
HOT WATER GENEARTOR ( 10 M3/HR)
PROJECT NO
DOCUMENT NO
SR.
NO.

21113
M - 00- D 07

REVISION NO

00

PAGE NO.

PAGE 8 OF 12

DESIGN PARAMETERS

REQUIRED SPECIFICATIONS

Upper & Lower

SS 304

Carrying Bar

SS 304

Steam Control Valve

Type

PID Based Pneumatic / Electrical actuated


globe valve with Positioner

Make

Vendor to specify

MOC
Body

CS (CARBON STEEL)

Trim

SS 410

Packing

PTFE

Size (NB)

Vendor to specify

End Connection

ANSI B 16.5, 150#

On Off Valve

Pneumatic /Electrical actuated valve with on- off


Controller

Type

Globe type

Make

Vendor to specify

MOC
Body

CS (CARBON STEEL)

Piston

SS 410

Packing

PTFE

Size (NB)

Vendor to specify

End Connection

ANSI B 16.5, 150#

Safety Valve

Type

Spring loaded type with Screwed End BSPT

Make

Vendor to specify

Model

Vendor to specify

MOC

File
Location

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Utilities system\21113 M-00-D07 URS HOT WATER GENERATOR ( 10

m3)-R0.docx

Format
No:

SOP/ENG/005/02

Rev. 00 01/01/2013

TECHNICAL SPECIFICATION
HOT WATER GENEARTOR ( 10 M3/HR)
PROJECT NO
DOCUMENT NO
SR.
NO.

21113
M - 00- D 07

REVISION NO

00

PAGE NO.

PAGE 9 OF 12

DESIGN PARAMETERS

REQUIRED SPECIFICATIONS

Body

Vendor to specify

Seat

Vendor to specify

Spring

Vendor to specify

Bonnet

closed

Cap

Screwed

Size (NB)
Inlet (mm)

Vendor to specify

Outlet (mm)

Vendor to specify

Range (Psi)

Vendor to specify

Back pressure

Atmospheric

Steam Inlet Valve

Type

Piston Valve ASTM A 105 with SS internal

Make

Vendor to specify

MOC
Body

CS (CARBON STEEL)

Piston

BS 3605 304 S18 (SS 304)

Packing

SS reinforce Graphite

Inlet valve Size (NB)

Vendor to specify

End connections

ANSI B 16.5, 150#

Strainer

Type

Y Type

Make

Vendor to specify

MOC

File
Location

Body

CS (CARBON STEEL)

Element

SS Perforated sheet & SS 304 Wire Mesh

Mesh

20 Mesh

Z:\PRJ1\API\NFIL 21113\PROCUREMENT\UTILITY\URS\Floated\Hot
Utilities system\21113 M-00-D07 URS HOT WATER GENERATOR ( 10

m3)-R0.docx

Format
No:

SOP/ENG/005/02

Rev. 00 01/01/2013

TECHNICAL SPECIFICATION
HOT WATER GENEARTOR ( 10 M3/HR)
PROJECT NO
DOCUMENT NO
SR.
NO.

21113
M - 00- D 07

REVISION NO

00

PAGE NO.

PAGE 10 OF 12

DESIGN PARAMETERS

REQUIRED SPECIFICATIONS

Size (NB)

Vendor to specify

End connections

Flange End type ANSI 16.5,150#

Moisture Separator With Steam Trap

Type

Impingement plate type

Make

Vendor to specify

Model

Vendor to specify

MOC

CS (CARBON STEEL)

Size (NB)

Vendor to specify

End connections

Flanged to BS 10 Table H (ANSI B 16.5, 150#)

Pressure Gauges

Type

Bourdon gauge

Make

Vendor to specify

Dial size (mm)

150

Range (Kg/cm2 (g))

0-6

End connections

BSPT (M)

MOC

Bourdon

SS 304

Connection & Movement

SS 304

Case

SS 304

Syphon

SS 304

Accessories
Syphon

Pig tail, BSPT (M)

Isolation valve

Piston valve, Globe type BSPT

10

Pumping Trap

Type

Float type pumping trap

Make

Vendor to specify

File
Location

Z:\PRJ1\API\NFIL 21113\PROCUREMENT\UTILITY\URS\Floated\Hot
Utilities system\21113 M-00-D07 URS HOT WATER GENERATOR ( 10

m3)-R0.docx

Format
No:

SOP/ENG/005/02

Rev. 00 01/01/2013

TECHNICAL SPECIFICATION
HOT WATER GENEARTOR ( 10 M3/HR)
PROJECT NO
DOCUMENT NO
SR.
NO.

21113
M - 00- D 07

REVISION NO

00

PAGE NO.

PAGE 11 OF 12

DESIGN PARAMETERS

REQUIRED SPECIFICATIONS

Model

Vendor to specify

Back Pressure (kg/cm2(g)

Vendor to specify

Trapping capacity (kg/hr)

Vendor to specify

MOC
Body

IS 2062

Float Assembly

SS 304

Studs & Nut

IS 1367/A193/A194

Gaskets

Asbestos free

Condensate valve

Piston Valve - (ASTM A 105) with SS internal

Strainers

Y type (ASTM A 105) with SS Perforated


sheet & wire mesh

Motive steam inlet valve

Piston Valve (ASTM A 105) with SS internal

Steam trap
Check Valve
g

Thermodynamic type - (ASTM A 105) with SS


internal
Disc check Valve- (ASTM A 105) with SS
internal

Nozzle Size (NB)


Condensate Outlet

Vendor to specify

Drain

Vendor to specify

End connections

Flanged to ANSI B 16.5, 150#

11

Piping

Make

Jindal / Tata

MOC

SA 106 Gr.B

12

Bolts & Nuts

Bolts

A 193 Gr B7

Nuts

A 194 Gr 2H

File
Location

Z:\PRJ1\API\NFIL 21113\PROCUREMENT\UTILITY\URS\Floated\Hot
Utilities system\21113 M-00-D07 URS HOT WATER GENERATOR ( 10

m3)-R0.docx

Format
No:

SOP/ENG/005/02

Rev. 00 01/01/2013

TECHNICAL SPECIFICATION
HOT WATER GENEARTOR ( 10 M3/HR)
PROJECT NO
DOCUMENT NO
SR.
NO.

21113
M - 00- D 07

REVISION NO

00

PAGE NO.

PAGE 12 OF 12

DESIGN PARAMETERS

REQUIRED SPECIFICATIONS

13

Temp Controller

Make

Radix

Range

Vendor to specify

Model

Vendor to specify

14

Overall Dimensions (L x W x H)

Vendor to specify

15

Accessories

Piping with skid

To include

Necessary Blind plugs

To include

Cabling with skid

To include

Electrical panel

To include

Insulator with Claddingwithin skid

To include

Ethernet port for communication with DCS

To include

File
Location

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Utilities system\21113 M-00-D07 URS HOT WATER GENERATOR ( 10

m3)-R0.docx

Format
No:

SOP/ENG/005/02

Rev. 00 01/01/2013