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CABLE REEL SPREADER BAR DESIGN

1.0 Input Data


1.1 Geometric Parameters
10" Sch60 Pipe
Outer Diameter OD 273.05mm
Inside Diameter ID 247.65mm
Pipe thickness tp ( OD ID) 0.5 12.70 mm
Pipe Length Considered Lp 2300mm

1.2 Material Properties


Yield strength fyp 235MPa
Young's Modulus, E 205000MPa
kg

Steel density, s 7850

m
Poisson's Ratio , 0.3

1.3 Weight
Max. Expected Weight Wmax 60.00tonne
Add 10% weight contingency
Static Hook Load SHL Wmax 0.1 Wmax 66.00 tonne
Dynamic Amplification Factor DAF 1.07 0.05

100
44

1.15

(DNV-OS-H205)

2.0 Detailed Calculation


Forces
Upper Sling angle 60deg

Lower Sling angle 90deg

5% Lower Sling angle variation .05 4.5 deg


5% Upper Sling angle variation .05 3 deg
Load in Upper Sling Fus
Load in Lower Sling Fls

0.5 DAF SHL

43.64 tonne

sin( )
0.5 DAF SHL
cos( )

37.91 tonne

2.1 Pipe Compression Check

Upper Sling Compressive Force in Pipe Fusc Fus cos( ) 23.77 tonne

Lower Sling Compressive force in pipe Flsc Fls cos( ) 0.23 tonne
Total Compressive force Fcmp Fusc Flsc 24.00 tonne
Compressive Stress cmp

Fcmp g
2
2

OD ID
4
4

22.66 MPa

Allowable Compressive Stress

OD
Inertia Ip
64

Ka 1.0

la

ID 8.822 107 mm4


64

Lp

1000

Ip
2
2

OD
ID

4
4

Ka l a
r

Fa

0.02

Cc

<

2
Ka la

r f
yp
2
2 Cc

Ka l a
3

5
r


8 Cc
3

URcmp

cmp
Fa

2
2 E 74.034
f

yp

0.16

Ka l a


r

3
8 Cc

< 1 OK

140.99 MPa

0.092 m

2.2 Pipe Bending Check


Bending Due to Upper and Lower Padeye sling position and sling angle variation.

Distance d b 232mm
Weight of Spreader Bar wsb

2
2

OD ID s g 0.8 kN
4
4
m

1.15 w L 2
sb
p
Bending Moment Mpb g d b Fusc d b Flsc
54.16 kN m
8

Bending Stress pb

Mpb 0.5 OD
Ip

pb
URpb
0.48
0.75 fyp

83.816 MPa

< 1 OK

Combined Axial and Bending Check


Bending have been considered in one direction
URcomb

cmp
Fa

pb
0.75 fyp

0.64

< 1 OK

3.0 Summary of Results


Compressive stress ratio URcmp 0.16
Bending stress ratio URpb 0.48
Combined stress ratio URcomb 0.64