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Pearl GTL

Project
Shell Project No: HP-3000-QAT
Project Document Number: T- 4.234.557

Purchase Order Number:

2MH127

Tag/Item Number(s):

N/A

Unit(s):

ASU

PCWBS:

LINDE ENGINEERING

Contractor Project No:


Project Rev.: O

Page 2 of 17

5887

QATAR SHELL GTL PROJECT (PEARL)


C2 AIR SEPARATION UNITS CONSTRUCTION

11.02.09

Company Comments Incorporated

SK

EO

AG

CCI

27.01.09

Issued for Company Comments

SK

EO

AG

IFR

27.01.09

Issued for Review

SK

EO

AG

IFR

12.01.09

Issued for Internal Review

SK

EO

AG

IIR

Date

Description

GAMA
Rev.
No.

Project
Rev
No.

Prepared Checked Approved


By
By
By
ORIGINATOR

Status

Document Title:

LINDEGINEERING AG

INSPECTION TEST PLAN FOR INSTALLATION OF


MAC/BAC/ST MACHINERY UNIT
Document No.

Contractor

Gama Qatar Co. W. L. L.

LOC470
GAM

ITP

QAC

GTL

046

Org.
Code

Doc.
Type

Disc.
Code

Geogr.
Area

Seq.
No

Rev.
No

Project Document Number: T-4.234.557

Vendor Code

Rev No: O

QSGTL PEARL PROJECT

ITP NO: GAM-ITP-QAC-GTL-046

C2 ASU Construction Works


ITP FOR INSTALLATION OF MAC/BAC/ST MACHINERY UNIT
S. GAMA QATAR

X. CONTRACTOR QC

C. COMPANY

DATE:

11.02.09-REV. D

A. VENDOR (MAN)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

1.0

Activity

Test
Frequency

Reference Document

Acceptance Criteria

Responsible
Party

Verifying Documents

DOCUMENTATION

1.1

Contractor drawings, project


specifications, manuals, codes

100%

TECHINICAL
OFFICE

1.2

Lifting studies (For Heavy


Equipments)

100%

T.4.234.084,T.4.129.859

HSSE

2.0

EQUIPMENTS

2.1

Receiving inspection (Including


nameplate verification) & Open
Box
Inspection
during
unpacking

100%

T-4.250.945;T.4.250.927

Packing list
DEP 31.29.00.10
DEP 31.10.03.10

STORE
INCHARGE

2.2

Storage, preservation and


documentation(FSI)

100%

T.13.377.360E;T.4.250.932

Approved drawing,
DEP 31.29.00.10;DEP
70.10.70.11 T.13.377.454E;
Vendor instruction,

FSI

2.3

Inspection measuring and test


equipment calibration

100%

T.4.250.915

QCI

3.0

INSTALLATION

3.1

Foundation complete and


accepted

QCI

GAM-QCR-QAC-GTL-080

Calibration certificates

Ref. ITP 023; MC


certificates

GAM-QCR-QAC-GTL-069

MC documents,

T-4.234-557 REV-O

100%

T-4.095.567, T-4.250.945

DEP 34.19.20.31;
T.13.376.358
DEP 31.29.00.10,

Page 4 of 17

QSGTL PEARL PROJECT

ITP NO: GAM-ITP-QAC-GTL-046

C2 ASU Construction Works


ITP FOR INSTALLATION OF MAC/BAC/ST MACHINERY UNIT
S. GAMA QATAR

X. CONTRACTOR QC

C. COMPANY

DATE:

11.02.09-REV. D

A. VENDOR (MAN)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

Activity

Reference Document

Acceptance Criteria

Responsible
Party

100%

T-4.095.805, T-4.250.945

Approved drawings,
T-4.260.824
DEP 31.29.00.10,

QCI

3.2

Sole
plates
spindles/wedges or
Installation

3.3

Erection of pre alignment of


coolers/wash water unit/steel
structure of skid/ oil system

100%

T-4.095.567, T-4.250.945,

3.4

Installation/levelling of
struts for base frame

100%

T-4.095.567, T-4.250.945,
T-4.233.680

3.5

Installation & alignment of skid


on steel structure

100%

T-4.095.567, T-4.250.945,
T-4.233.680

3.6

Check alignment of gear box


(soft foot, coupling, slope etc.)

100%

T-4.095.567, T-4.250.945,
T-4.233.680

3.7

Steam Turbine alignment /


coupling check

100%

T-4.095.567, T-4.250.945,
T-4.233.680

3.8

MAC Alignment
turbine

100%

T-4.095.805, T-4.250.945,
T-4.233.680

3.9

BAC Alignment to gear box

100%

T-4.095.805, T-4.250.945,
T-4.233.680

T-4.234-557 REV-O

to

and
shims

Test
Frequency

steel

steam

Approved drawings,
T-4.260.824
DEP 31.29.00.10,

QCI

Approved drawings,
T-4.260.824
DEP 31.29.00.10,

QCI

Approved drawings,
T-4.260.824
DEP 31.29.00.10,

QCI

Approved drawings,
T-4.260.824
DEP 31.29.00.10,

QCI

Verifying Documents
GAM-QCR-QAC-GTL-169
Surveyor report
GAM-QCR-QAC-GTL-169
Surveyor report
GAM-QCR-QAC-GTL-038

GAM-QCR-QAC-GTL-169

GAM-QCR-QAC-GTL-170

Approved drawings,
T-4.260.824
DEP 31.29.00.10,

QCI

Linde/MAN Report

QCI

Linde/MAN Report

QCI

Linde/MAN Report

Approved drawings,
T-4.260.824
DEP 31.29.00.10,
Approved drawings,
T-4.260.824
DEP 31.29.00.10,

Page 5 of 17

QSGTL PEARL PROJECT

ITP NO: GAM-ITP-QAC-GTL-046

C2 ASU Construction Works


ITP FOR INSTALLATION OF MAC/BAC/ST MACHINERY UNIT
S. GAMA QATAR

X. CONTRACTOR QC

C. COMPANY

DATE:

11.02.09-REV. D

A. VENDOR (MAN)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

Activity

Test
Frequency

Reference Document

3.10

Pre alignment of coolers


MAC/BAC to machine skid and
ACC Condensate Piping to
steam turbine

100%

T-4.095.805, T-4.250.945,
T-4.233.680

3.11

Oil
Unit
foundation

100%

T-4.095.451, T-4.209.390,
T-4.250.945

3.12

Alignment of Motor Pump for


oil unit

100%

T-4.250.927, T-4.209.390,
T-4.248.567

3.13

Grouting Release for all unit


contents

100%

T-4.095.567, T-4.250.945,
T-4.233.680

3.14

Recheck
grouting

100%

T-4.095.805, T-4.250.945,
T-4.233.680

3.15

All piping installation,


alignment, & connection
without any objectionable load

3.16

Verification of piping pressure


test acceptance Prior to final
alignment

3.17

Erection Damage(Equipments)

T-4.234-557 REV-O

Alignment

Alignment

on

after

Acceptance Criteria

Responsible
Party

Verifying Documents

QCI

Linde/MAN Report

Approved drawings,
T-4.260.824
DEP 31.29.00.10,
Approved drawings,
T-4.285.227
DEP 31.29.00.10,

QCI

GAM-QCR-QAC-GTL-115

Approved drawings,
T-4.285.227
DEP 31.29.00.10,

QCI

Linde/MAN Report

QCI

Ref. ITP 024

Approved drawings,
T-4.260.824
DEP 31.29.00.10,
Approved drawings,
T-4.260.824
DEP 31.29.00.10,

QCI

GAM-QCR-QAC-GTL-115

Ref. ITP 033 (T-4.250.918 Rev. A)

Ref. ITP 033 (T-4.250.918 Rev. A)


100%

T.4.251.035

QCI

GAM-QCR-QAC-GTL-127

Page 6 of 17

QSGTL PEARL PROJECT

ITP NO: GAM-ITP-QAC-GTL-046

C2 ASU Construction Works


ITP FOR INSTALLATION OF MAC/BAC/ST MACHINERY UNIT
S. GAMA QATAR

X. CONTRACTOR QC

C. COMPANY

DATE:

11.02.09-REV. D

A. VENDOR (MAN)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

Activity

Test
Frequency

Reference Document

4.0

FINAL INSPECTION

4.1

Final alignment checks

100%

T-4.095.805, T-4.250.945,
T-4.233.680

4.2

FSI
Checks
preservation)

100%

T-4.095.805, T-4.250.945,
T-4.233.680

4.3

MC Inspections

100%

T-4.095.805, T-4.250.945,
T-4.233.680

4.4

Installation Completion , signoff quality records and hand


over to Linde MC Dept

100%

T-4.250.945

T-4.234-557 REV-O

(cleaning,

Acceptance Criteria

Responsible
Party

Approved drawings,
T-4.260.824
DEP 31.29.00.10,

QCI

Approved drawings,
T-4.260.824
DEP 31.29.00.10

FSI

Verifying Documents

GAM-QCR-QAC-GTL-069

GAM-QCR-QAC-GTL-117

Approved drawings,
T-4.260.824
DEP 31.29.00.10

QCI

Linde MC Records

T.13.377.555G

QCI

All Reports

Page 7 of 17

C2 ASU PEARL GTL PROJECT


RASLAFFAN INDUSTRIAL CITY
STEEL STRUCTURES ELEVATION
REPORT

( BASED ON SURVEY REPORT)


Subcontract Ref.:

Report No.:
Inspection
Date:
Test Code
No.:

Item Description:
Item Location / Area:
Subsystem:

ITP No.:

Ref. DWG / Documents:


Used Measuring and test equipment ref. (if applicable):
INSPECTIONS
Column No

Planned Level

Actual Level

Level/Difference

Plumb
0 Degree

Accepted By

ORGANIZATIONS
THIRD PARTY REP.
GAMA REP.
LINDE REP.
QSGTL OR its PMC REP.

GAM-QCR-QAC-GTL-038 Rev. O

DATE

NAME

90 Degree

SIGNATURE

FORM NO:

STORAGE, PRESERVATION AND NITROGEN PURGING REPORT

SHT:

PROJECT: C2 ASU PEARL GTL PROJECT, RAS LAFFAN INDUSTRIAL CITY


EQUIP. TAG.NO.:

DESCRIPTION:

LOCATION:

MANUFACTURER:

DRG.NO.:

RFI NO:

MONTH
ACTIVITY

1
Month

Date Checked
Check all internal and accessories
storage is acceptable
Visual Check : Is there any damage
Check for protective covers on all the
openings
Check all warning labels,like N2
warning plate are existent
Actual Pressure level
Required Pressure Level

GAMA SIGN WITH DATE


LINDE SIGN WITH DATE
QSGTL or its PMC
NOTE:

GAM-QCR-QAC-GTL-069 Rev. O

10

11

12

C2 ASU PEARL GTL PROJECT


RAS LAFFAN INDUSTRIAL CITY

EQUIPMENT RECEIPT CHECK SHEET


ITEM No:

PO No:

UNIT No:

MANUFACTURER :

ITEMS TO BE CHECKED

REQ No:

INSPECTOR
INITIAL

REMARKS

1 Name Plate
2 Preparation and painting
3 Desiccant installed
4 Moisture present
5 Nozzle flange faces acceptable
6 Temporary nozzle protection
acceptable
7 Internals and accessories complete
and storage acceptable
8 Purge - pressure:
Purge monitoring date:
Date of initial inspection:
Name and signature of Inspector:

GAM-QCR-QAC-GTL-080 Rev. O

Pressure

EQUIPMENT LEVELLING & ALIGNMENT REPORT

Report No:
Date:

PROJECT: C2 ASU PEARL GTL PROJECT-RAS LAFFAN INDUSTRIAL CITY

Tag No:

Manufacturer:

Drg. No:

Equip. Description
No. of reading

Orientation

ORIENTATION :
LEVELLING
GRADIENT / SLOPE

Elevation

Plumpness

ACCEPTED

Tolerance

Remarks

REJECTED

REQUIRED

ACTUAL

ACC

REJECTED

REQUIRED

ACTUAL

ACC

REJECTED

GAM-QCR-QAC-GTL-115

Rev. O

PAGE 1 OF 2

REMARKS:
..

GAMA

LINDE

QSGTL or its PMC

Name
Sign
Date

GAM-QCR-QAC-GTL-115

Rev. O

PAGE 2 OF 2

Q A T A R

C2 ASU PEARL GTL PROJECT


RAS LAFFAN INDUSTRIAL CITY

TURBINE INSTALLATION PROCESS SHEET

Item No:
Item Description:

Report No:
Date:

Drawing No:

Area:

Item
No

Description

Signature & Date


Gama
Linde QSGTL

1.
2.

Foundation complete, Level & Accepted.


Sole plates level

3.

Align base

4.

Align casing

5.

Align rotor

6.
7.
8.

Anchor bolts tight


Piping complete & connected with no objectionable loads or
strains on the flanges
Verify pressure test accepted

9.

Coupling face gap checked & acceptable

10.
11.
12.

Final alignment checked


Coupling set screws tight
Accessories Installed & Ready for service
(i.e,Vents,Drains,strainers,etc)
Auxiliary System Complete(i.e. lube system, Water cooling etc)
Lubrication system flushed & recharged with appropriate lubricant
Turbine rolls freely, By hand
Governor Mechanism:

13.
14.
15.
16.

Linkages checked
Manual Trip Level Free
17.
Relief valves checked & installed
18. Expansion bellows for condensing turbines installed properly
Remarks:
The Installation of the above compressor has been satisfactorily completed in accordance with
the Drawings & Specifications
ORGANIZATIONS
GAMA QATAR REP
LINDE REP
QSGTL REP
GAM-QCR-QAC-GTL-117 Rev. O

DATE

NAME

SIGNATURE

SITE INSPECTION REPORT


PROJECT:

REPORT NO.:
DATE:

C2 ASU PEARL GTL PROJECT RAS LAFFAN INDUSTRIAL CITY

Originator

Date of observation:

Location / Area:

Unit No :

Discipline:

SYSTEM NUMBER:

Drawing / Specification Numbers

Description of Discrepancy/Observation (Be specific, events, time, date, location, etc :)

Corrective Action:

Originator: Name: _____________________________Signature: _____________________Date: ________________


NCR Required

YES

NO

(Circle one)

CTQ to Contractor Required

YES

NO

(Circle one)

Remarks if any:

Site Engineer:

Name:

_______________________ Signature: ________________ Date: ______________

QA/QC Manager: Name:

_________________________ Signature: _______________ Date: ______________

Discrepancy Corrected/Remarks:

GAMA Representative:

Name: ____________________

Close-out of Corrective Action - Remarks:


Site Engineer:

Name:

Signature:

______________ Date: ________________

NCR No.: ___________________

___________________

Signature: __________________ Date: ___________

DISTRIBUTION (Original QA/QC file)

QA/QC Manager

Site Manager

Site Engineer

Project Manager

Construction Manager

Originator

GAM-QCR-QAC-GTL-127 Rev. O

CTQ No: ______________

C2 ASU PEARL GTL PROJECT


RAS LAFFAN INDUSTRIAL CITY

Q A T A R

MAC/BAC/ST MACHINERY UNIT INSTALLATION


PROCESS SHEET

Item/Tag No:
Item Description:

Report No:
Date:

Drawing No:
System No:

Area:
Subsystem No:

Item
No
1.
2.
3.

Description

7.
8.

Foundation complete, Level & Accepted.


Sole plates and spindles/wedges or shims installation accepted
Erection of pre alignment of coolers/wash water unit/steel
structure of skid/oil system
Skid alignment accepted
Alignment of all equipment accepted
Piping complete & connected with no objectionable loads or
strains on the flanges
Verify pressure test accepted
Coupling Installation (face gap checked & acceptable)

9.

Final alignment checked

10.

13.2

Accessories Installed & Ready for service (i.e. Vents, Drains,


strainers, etc)
Auxiliary System Complete(i.e. lube oil system, Water cooling etc)
Turbine rolls freely, By hand
Governor Mechanism
Linkages checked
Manual Trip Level Free

14.

Expansion bellows for condensing turbines installed properly

4.
5.
6.

11.
12.
13.
13.1

Signature & Date


Gama
Linde QSGTL

Remarks:

The Installation of the above Machinery Unit has been satisfactorily completed in accordance
with the Drawings & Specifications
ORGANIZATIONS
DATE
NAME
SIGNATURE
GAMA QATAR REP
LINDE REP
QSGTL REP
GAM-QCR-QAC-GTL-169 Rev. O

Report No:

GEAR BOX LEVELLING & ALIGNMENT REPORT

Date:
System No:

PROJECT: C2 ASU PEARL GTL PROJECT-RAS LAFFAN INDUSTRIAL CITY

Tag No:

Manufacturer:

Drg. No:

Equip. Description:
No. of reading

Orientation

Elevation

Plumpness

Tolerance

SOFT FOOT :

ACCEPTED

REJECTED

ORIENTATION :

ACCEPTED

REJECTED

LEVELLING
GRADIENT / SLOPE

Remarks

REQUIRED

ACTUAL

ACC

REJECTED

REQUIRED

ACTUAL

ACC

REJECTED

GAM-QCR-QAC-GTL-170

Rev. O

PAGE 1 OF 2

REMARKS:
..

GAMA

LINDE

QSGTL or its PMC

Name
Sign
Date

GAM-QCR-QAC-GTL-170

Rev. O

PAGE 2 OF 2