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Pearl GTL

Project
Shell Project No: HP-3000-QAT
Project Document Number: T- 4.318.609

Purchase Order Number:

2MH127

Tag/Item Number(s):

N/A

Unit(s):

ASU

PCWBS:

LINDE ENGINEERING

Contractor Project No:


Project Rev.: O

Page 2 of 27

5887

QATAR SHELL GTL PROJECT (PEARL)


C2 AIR SEPARATION UNITS CONSTRUCTION

21.02.09

Company Comments Incorporated

AB

EO

AG

CCI

18.02.09

Company Comments Incorporated

AB

EO

AG

CCI

14.02.09

Company Comments Incorporated

AB

EO

AG

CCI

10.02.09

Issued for Company Comments

AB

EO

AG

ICC

03.02.09

Issued for Review

AB

EO

AG

IFR

03.02.09

Issued for Internal Review

AB

EO

AG

IIR

Date

Description

GAMA
Rev.

Project
Rev

No.

No.

Prepared Checked Approved


By
By
By

Status

ORIGINATOR

Document Title:

INSPECTION TEST PLAN FOR OXYGEN LINES


FABRICATION AND INSTALLATION

LINDEGINEERING AG

Document No.

Contractor

LOC470
Gama Qatar Co. W. L. L.

GAM

ITP

QAC

GTL

047

Org.

Doc.
Type

Geogr.
Area

Seq.

Code

Disc.
Code

Rev.
No

Project Document Number: T-4.318.609

No

Vendor Code

Rev No: O

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-047

C2 ASU Construction Works


ITP FOR OXYGEN LINES FABRICATION & INSTALLATION
S. GAMA QATAR

X. CONTRACTOR QC

DATE: 21.02.2009

C. COMPANY

REV. F

A. THIRD PARTY (TPI)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

Activity

Test
Frequency

Reference Document

1.0

DOCUMENTATION (FABRICATION AND INSTALLATION)

1.1

Contractor isometric drawings /


Spool drawings

1.2

Approved W.P.S.

T.4.234.542;T.4.250.935;
T.4.250.936

100%

100%

T.4.251.025; T.4.250.938
T.4.251.025; T.4.250.938

1.3

Approved PQRs

100%

1.4

Welder Performance
Qualifications

100%

1.5

Verify calibration of inspection,


measuring and test equipment

100%

2.0

MATERIALS (FABRICATION AND INSTALLATION)

2.1

Receiving inspection /
Verification of Material

100%

2.2

Storage & Segregation of


Material

100%

2.3

Welding consumable control,


verifying the tools & storage
procedure

2.4

Pipe length internal cleanliness

T-4.318.609 Rev. O

100%

100%

Acceptance Criteria

Responsible
Party

Verifying Documents

RFC

QCI

RFC

WI

GAM-QCR-QAC-GTL-106

WI

GAM-QCR-QAC-GTL-105

WI

GAM-QCR-QAC-GTL-100
WSD-QC 2, WSD-QC 3

DEP 30.10.60.18;ASME SEC


IX;ASME B31.3;
T.13.377.441;T.13.377.433E;

T.4.250.939
T.4.250.915

DEP 30.10.60.18; T.13.377.433E;


T.13.377.441; T.13.377.437E

QCI

Calibration certificate

T.4.250.927;T.4.250.928;

T.13.376.797E; T.13.377.438E
T.4.096.688

QCI

LINDE MRCR SYSTEM

T.4.250.927;T.4.250.928;
T.4.250.932

T.13.377.454E; T.13.377.438E

QCI

WPSs / PQRs; T.4.250.931

ASME SEC II PART C


DEP 30.10.60.18; T.13.377.433E;
T.13.377.437E
T.13.377.441;T.4.096.687

WI

Test certificate 3.1

T.4.096.688;DEP 61.10.08.11

QCI

GAM-QCR-QAC-GTL-177

W/R

T.4.250.930

Page 4

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-047

C2 ASU Construction Works


ITP FOR OXYGEN LINES FABRICATION & INSTALLATION
S. GAMA QATAR

X. CONTRACTOR QC

DATE: 21.02.2009

C. COMPANY

REV. F

A. THIRD PARTY (TPI)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

Activity

Test
Frequency

Reference Document

Acceptance Criteria

Responsible
Party

Verifying Documents

DEP 30.10.60.18; ASME B 31.3


T.13.377.433E; T.13.376.815E
DEP 31.38.01.11; DEP
31.38.01.31; T.13.376.796E;

QCI

WSD Isometric Supplement


Sheet

WI

WSD-QC 4

W/R

WI

WSD-QC 2

WI

GAM-QCR-QAC-GTL-060

H(*)

2.5

Cutting /Transfer of ID and heat


No.s

100%

Drawings;T.4.250.928

2.6

PMI (If applicable)

100%

T.4.250.934;T.4.250.938

3.0

WELDING (FABRICATION)

3.1

Welder identification and


performance verification

100%

T.4.250.938;T.4.250.939
DEP 30.10.60.18; T.13.377.433E
; T.13.377.441 ASME B 31.3

3.2

Issue of welding consumable to


welder

100%

3.3

Fit-up and tack welding

100%

3.4

Root pass visual inspection

3.5

100%

Root pass magnetic check

T.4.250.931: T.4.250.938
T.4.250.938;T.4.250.936
WPSs / PQRs
T.4.250.938;T.4.250.935;
T.4.250.937
T.4.250.938

100%

3.6

Inter pass temp controlling /


cleaning

100%

3.7

Arc strike control and repair

100%

T.4.250.938
T.4.250.938

DEP 30.10.60.18;ASME B 31.3


T.13.377.433E; DEP
31.38.01.31; T.13.376.796E;
T.13.377.441
DEP 30.10.60.18; ASME B31.3
T.13.377.433E; T.13.377.441

WI

WI

DEP 30.10.60.18 T.13.377.433E

WI

DEP 31.38.01.31;ASME B31.3


T.13.376.796E;

WI

DEP 30.10.60.18;ASME B 31.3


T.13.377.433E; T.13.377.441

GAM-QCR-QAC-GTL-098
T-13.377.441

WI

GAM-QCR-QAC-GTL-098

GAM-QCR-QAC-GTL-043

(*) :Linde shall inspect 100%of fit-up until a confidence maintained and COMPANY approval

T-4.318.609 Rev. O

Page 5

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-047

C2 ASU Construction Works


ITP FOR OXYGEN LINES FABRICATION & INSTALLATION
S. GAMA QATAR

X. CONTRACTOR QC

DATE: 21.02.2009

C. COMPANY

REV. F

A. THIRD PARTY (TPI)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

Activity

3.8

Weld identification and marking

3.9

Welding, purge log , process


parameter monitoring

3.10

Visual Inspection of Welds

Test
Frequency

100%

Reference Document

T.4.250.938;T.4.250.935

Verifying Documents

WI

GAM-QCR-QAC-GTL-098

T.4.250.938; T.4.250.901
WPSs / PQRs

DEP 30.10.60.18;ASME B31.3


T.13.377.433E; T.13.377.441
DEP 31.38.01.31; T.13.376.796E;

WI

GAM-QCR-QAC-GTL-090

100%

T.4.250.931

DEP 30.10.60.18; ASME B31.3


T.13.377.433E; T.13.377.441

WI

GAM-QCR-QAC-GTL-098

WI

WSD-QC 6
WSD-QC 7

W/R

W/R

WI

WSD-QC 9

W/ R

W/R

3-8 FN

WI

WSD-QC 10

W/R

W/R

DEP 30.10.60.18;ASME B31.3


T.13.377.433E;T.13.377.441

WI

GAM-QCR-QAC-GTL-097

NON DESTRUCTIVE EXAMINATION ( FABRICATION AND INSTALLATION)

4.1

Radiographic Film Interpretation/


ultrasonic examination

100%

Liquid Penetrant

100%

T.4.250.914;T.4.250.938
DEP 31.38.01.31; ASME B31.3
T.13.376.796E;
T.4.250.909;T.4.250.938
T.4.250.933; DEP
30.10.60.18; T.13.377.433E
;T.13.377.441

4.3
1.1

FERRITE CHECK

5.0

REPAIR CONTROL (FABRICATION AND INSTALLATION)

5.1

Repair welding

T-4.318.609 Rev. O

Responsible
Party

100%

4.0

4.2

Acceptance Criteria

100%

100%

T.4.250.940; T.4.250.901

Page 6

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-047

C2 ASU Construction Works


ITP FOR OXYGEN LINES FABRICATION & INSTALLATION
S. GAMA QATAR

X. CONTRACTOR QC

DATE: 21.02.2009

C. COMPANY

REV. F

A. THIRD PARTY (TPI)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

Activity

Test
Frequency

Reference Document

Acceptance Criteria

Responsible
Party

Verifying Documents

5.2

NDE of repaired weld

100%

T.4.250.940;T.4.250.938

DEP 31.38.01.31;ASME B 31.3


T.13.376.796E;

WI

SAME AS ACTIVITY 5.0

W/R

W/R

5.3

NDE (TRACERS)

100%

T.4.250.940;T.4.250.938

ASME B 31.3

WI

WSD-QC 11

6.0

FINAL INSPECTION(FABRICATION)

6.1

Marking of spool, identification


and Material traceability

100%

T.4.250.928;T.4.250.935

T.13.377.437E;T.13.376.797E

QCI

WSD-QC 12

6.2

Reinforcement pad leak test

100%

T.4.250.908

QCI

GAM-QCR-QAC-GTL-109

W/R

6.3

Orifice flange internal verification

100%

T.4.250.935

QCI

GAM-QCR-QAC-GTL-095

W/R

6.4

Closure of all openings and


protection of flanges in each
spool

QCI

GAM-QCR-QAC-GTL-086

6.5

Piping spools release for


painting and updating spool
tracking system

DEP 31.38.01.11; T.13.376.815E;


DEP 31.38.01.31; T.13.376.796E

QCI/WI

GAM-QCR-QAC-GTL-086

6.6

Flawless Start-up Initiative (FSI)


- Cleanliness

No external materials inside the


pipe & Internal Cleaning shall be
done

Site Eng

Visual

7.0

WELDING (INSTALLATION)

7.1

T.4.096.688;DEP 61.10.08.11

QCI

GAM-QCR-QAC-GTL-070

7.2

DEP 30.10.60.18; T.13.377.433E


; T.13.377.441 ASME B 31.3

WI

WSD-QC 2

100%

T.4.250.935

100%

T.4.250.938; T.4.250.935;
WSD; SPOOL DRAWINGS

Internal
Cleaning

T.13.377.360 Rev E
& T.4.096.688

Pipe internal cleanliness

100%

T.4.250.930

Welder identification and


performance verification

100%

T.4.250.938;T.4.250.939

T-4.318.609 Rev. O

DEP 31.38.01.11;ASME B 31.3


T.13.376.815E;
DEP 31.38.01.11; T.13.376.815E;
T.13.375.791E;DEP 61.38.10.10
DEP 31.38.01.11;
T.13.376.815E;ASME B 31.3

Page 7

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-047

C2 ASU Construction Works


ITP FOR OXYGEN LINES FABRICATION & INSTALLATION
S. GAMA QATAR

X. CONTRACTOR QC

DATE: 21.02.2009

C. COMPANY

REV. F

A. THIRD PARTY (TPI)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

Activity

Test
Frequency

7.3

Issue of welding consumable to


welder

100%

7.4

Fit-up and tack welding

100%

Reference Document

T.4.250.931: T.4.250.938

WI

GAM-QCR-QAC-GTL-060

DEP 30.10.60.18 T.13.377.433E

WI

T.4.250.938

DEP 31.38.01.31;ASME B31.3


T.13.376.796E;

WI

Root pass magnetic check

7.7

Inter pass temp controlling /


cleaning

100%

7.8

Arc strike control and repair

100%

7.9

Weld identification and marking

7.10

Welding, purge log , process


parameter monitoring

100%

T.4.250.938; T.4.250.901
WPSs / PQRs

7.11

Visual Inspection of Welds

100%

T.4.250.931

8.0

MECHANICAL ERECTION INSPECTION (INSTALLATION)

8.1

Flanges Alignment

100%

T.4.250.936

8.2

Torquing of bolts

100%

T.4.250.936

T-4.318.609 Rev. O

T.4.250.938

7.6

100%

Verifying Documents

T.4.250.938;T.4.250.935;
T.4.250.937

Root pass visual inspection

100%

Responsible
Party

DEP 30.10.60.18;ASME B 31.3


T.13.377.433E; DEP
31.38.01.31; T.13.376.796E;
DEP 30.10.60.18; ASME B31.3
T.13.377.433E; T.13.377.441

T.4.250.938;T.4.250.936
WPSs / PQRs

7.5

100%

Acceptance Criteria

T.4.250.938

WI

GAM-QCR-QAC-GTL-098
WI
GAM-QCR-QAC-GTL-098

WI

GAM-QCR-QAC-GTL-043

WI

GAM-QCR-QAC-GTL-098

WI

GAM-QCR-QAC-GTL-090

WI

GAM-QCR-QAC-GTL-098

T.13.376.815E; ASME B
31.3;DEP 31.38.01.31;
T.13.376.796E;DEP
61.10.08.11

QCI

GAM-QCR-QAC-GTL-142

DEP 31.38.01.11;
T.13.376.815E

QCI

GAM-QCR-QAC-GTL-041

DEP 30.10.60.18;ASME B 31.3


T.13.377.433E; T.13.377.441

T.4.250.938;T.4.250.935
DEP 30.10.60.18;ASME B31.3
T.13.377.433E; T.13.377.441
DEP 31.38.01.31; T.13.376.796E;
DEP 30.10.60.18; ASME B31.3
T.13.377.433E; T.13.377.441

Page 8

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-047

C2 ASU Construction Works


ITP FOR OXYGEN LINES FABRICATION & INSTALLATION
S. GAMA QATAR

X. CONTRACTOR QC

DATE: 21.02.2009

C. COMPANY

REV. F

A. THIRD PARTY (TPI)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

Activity

Test
Frequency

Reference Document

Acceptance Criteria

Responsible
Party

Verifying Documents

8.3

Hydraulic Tensioning of bolting


in special flanges/components

100%

T.4.250.936

DEP 31.38.01.11;
T.13.376.815E

QCI

GAM-QCR-QAC-GTL-041

T.4.250.936

DEP 31.38.01.11;ASME B 31.3


T.13.376.815E;DEP
31.38.01.29:T.13.376.807E

QCI

0100-W-DW-1102
As-Built Isometric
As-Built BOM
WSD ISO Supplement
Sheet

T.4.250.908;Test Pack

DEP 31.40.40.38;DEP
61.10.08.11

QCI

Test Package

T.4.250.908;Test Pack

DEP 31.40.40.38;DEP
61.10.08.11

QCI

DEP 31.38.01.11;
T.13.376.815E; ASME B
31.3;DEP 31.38.01.31;
T.13.376.796E

QCI

DEP 61.10.08.11

QCI

Full Tight without leak

Site Eng

I/R

I/R

8.4

As-built Check per Isometric

8.5

Test pack preparation and


submission

8.6

Mechanical Check of Test


System

8.7

Pressure test

8.8

Reinstatement Punch out

8.9

Flawless Start-up Initiative


(FSI) - Tightness

8.10

Handover of Documentation
Per Test System

T-4.318.609 Rev. O

100%

100%

100%

100%

T.4.250.908

T.4.250.908
100%

T.13.377.360 Rev E,
DEP 31.38.01.11- Gen
100%

T.4.250.908: T.4.251.035

QCI

MC Inspection And Test


Record
R1: Mechanical Check Of
Test System
MC Inspection And Test
Record
R2: Piping: Testing/
Flashing/Drying
MC Inspection And Test
Record
R3: Reinstatement Punch
List
Joint Integrity Control
Procedure T.13.377.453 ,
T.13.376.815
QC DOSSIER

Page 9

C2 ASU PEARL GTL PROJECT


RASLAFFAN INDUSTRIAL CITY
BOLT TIGHTENING INSPECTION
REPORT

Subcontract Ref.:

Report No.:

Item Description:

Inspection Date:

Item Location /
Area:

Test Code No.:

Subsystem:

ITP No.:

Ref. DWG / Docs:


Used Measuring and test equipment ref. (if applicable):
INSPECTIONS
Item No/Spool
No

Mark No./Joint No
Grade

Accepted By

ORGANIZATIONS

DATE

THIRD PARTY REP.


GAMA REP.
LINDE REP.
QSGTL OR its PMC REP.

GAM-QCR-QAC-GTL-041

Bolting

Rev. O

Size

NAME

Bolt Tightening
(Torque Value)

Inspectors
Signature

SIGNATURE

Test Report
Liquid Penetrant Examination (PT)
C2 ASU Pearl GTL PROJECT -Qatar

Date :
Report No :

Testing Contractor
Code, Standard
Testing
Data
Evaluation Standard
General

System

Line No.

1)

Sheet No.

Area
Weld
No.

NPS
Thickness

Trade Name

Testing Data

Welder 1

Piping

Welder 2

Contractor

Testing
before/
after PWHT

Penetr.
Time
[min]

Develop.
Time
[min]

Testing Results (a = accepted / na = not accepted)


Test

no

Date

Defects

Abbreviations
1)

R1 Repair
N new after Rep.
G non pressure
tested weld

Batch

Penetrant
Surface Temperature [C] Cleaner
Developer

Object Data
Test
No.

Doc No:

Testing Consumables
Ilumination [lx]

no
Defects after
grinding

Type.

Length

2)

[mm]

Defect
Location

GAMA REP
Type. Of Defect
2) G = globular
L = in Line

GAM-QCR-QAC-GTL-043 Rev. O

Location of Defect
B = Base Material
3)
T = Transition Area
W = Weld Metal

Position of Defect
4) Distance to
Reference Point in [mm]

Date

3)

Pos.

Comments

a/na

4)

Third Party

Name

Signature

Date

Name

Signature

LINDE REP

QSGTL OR its PMC REP

_______________________________________
Date
Name
Signature

_______________________________________
Date
Name
Signature

C2 ASU PEARL GTL PROJECT


RAS LAFFAN INDUSTRIAL CITY

Q A T A R

WELDING ELECTRODE ISSUE REGISTER

Subcontract Ref.:

Report No.

Item Description:

Inspection Date:

Item Location / Area:

Test Code No.:

Subsystem:

ITP No.:

Ref. DWG / Documents:


Used Measuring and test equipment ref. (if applicable):

DATE

WELDING
SIZE
ELECTRODES IN MM
AWS CLASS

Accepted By

ORGANIZATIONS
THIRD PARTY REP.
GAMA REP.
LINDE REP.
QSGTL REP.

GAM-QCR-QAC-GTL-060 Rev. O

ISSUE
QUANTITY

WELDER NO

DATE

WELDER NAME BATCH NO AREA

NAME

RETURN
SIGNATURE
ELECTRODE
OF WELDER
(WHITE PAINT)

SIGNATURE

SIGNATURE OF
CONSUMABLE
STORE MAN

System Cleanliness
Acceptance Report

Q
Q A
A T
T A
A R
R
GAMA

GAM-QCR-QAC-GTL-070

Isometric No:
(Line No)

REPORT NO:

Inspection
result

Inspection
method

Cleaning
Method

DATE:

Page 1 of 1
Prefabrication

Spool

Cleanliness Class

1110 A05M

Piping
Contractor:

Sheet

Project No:

Date

Signature GAMA

Signature Linde

Erection

Signature PMC

Date

Signature GAMA

Signature Linde

Signature PMC

Rev. 01
Status: 30.11.2006

PIPING SPOOL INSPECTION REPORT

REPORT NO :

Q A TA R

DATE :

PROJECT: C2 ASU PEARL GTL PROJECT-RAS LAFFAN INDUSTRIAL CITY


SL
NO

AREA

ISO. NO

SHEET

DWG

NO

NO

REV

MATRL

SPOOL

DIMENSION

TRACEABILITY

WELD

RF PAD

FLANGE

NO

CHECK

CHECK

SUMMARY

TESTING

PROTECTED

MARKING

PIPE ENDS
CLOSED

REMARKS

NOTE: VERIFY SPOOL INTERNAL CLEANLINESS AND ALL OPEN PIPE END & FLANGE SHALL BE COVERED. INSPECTIONS OF ABOVE MENTIONED
SPOOLS ARE FOUND SATISFACTORY AND ITEMS ARE RELEASED FOR PAINTING.
GAMA REP

LINDE REP

QSGTL or its PMC

Name

Name

Name

Sign

Sign

Sign

Date

Date

Date

GAM-QCR-QAC-GTL-086 Rev. O

C2 ASU PEARL GTL PROJECT


RAS LAFFAN INDUSTRIAL CITY

PURGE DAM TRACKING RECORD


ITP NO:

REPORT NO:

TEST CODE:

DATE:

ISO NO

WELD
NO

GAS
FLOW
RATE

OXYGEN
LEVEL

PURGE DAM INSTALLATION


DATE

GAMA

LINDE

PURGE DAM REMOVAL


DATE

GAMA

NOTES:

ORGANIZATIONS
GAMA QATAR REP
LINDE REP
QSGTL REP

GAM-QCR-QAC-GTL-090 Rev. O

DATE

NAME

SIGNATURE

LINDE

C2 ASU PEARL GTL PROJECT


RAS LAFFAN INDUSTRIAL CITY

QATAR

ORIFICE METER RUN INSTALLATION PROCESS


SHEET

Report no:
Date:
Sheet:

ORIFICE TAG NUMBER: ___________________

AREA : ________________________

ISO. NO/SHEET.: __________________

SPOOL NO. .________________________

____

DESCRIPTION
1.

i)
ii)
iii)
iv)
vi)
vii)

VALUE

ACCEPTED

NOT
ACCEPTED

REMARKS

UPSTREAM PIPE INSIDE DIAMETER MEASURED &


ACCEPTABLE
Horizontal Reading
Vertical Reading
Mean Upstream Diameter
Specified Upstream Diameter
Actual Variation
Specified Maximum Variation

DOWNSTREAM PIPE INSIDE DIAMETER


MEASURED & ACCEPTABLE
i)
ii)
iii)
iv)
vi)
vii)

Horizontal Reading
Vertical Reading
Mean Upstream Diameter
Specified Upstream Diameter
Actual Variation
Specified Maximum Variation

4.

Orifice flange Inspections

i.)
ii)

Cleanliness of inner surface(free of rust, weld spatter, burr,


debris) in the area of the inlet and outlet section.
Grinding of flange weld root, flush to the base material and
free of undercuts

N/A
N/A

*The installation of the above orifice meter run has been satisfactorily completed in accordance with the
drawings & specifications.

ORGANIZATIONS

DATE

NAME

SIGNATURE

Gama Qatar Rep


Linde Rep
QSGTL or its REP

___________________________________________________________________________________________
GAM-QCR-QAC-GTL-095 Rev. A

C2 ASU PEARL GTL PROJECT


RAS LAFFAN INDUSTRIAL CITY

WELD REPAIR AUTHORIZATION


REPORT NO:

DATE:

AREA

LINE NO

DRG NO

SHEET NO

TYPE AND AREA OF REPAIR (SIZE, DEPTH, ROOT, FILL)

Inspection Class:

Material:

Weld No.

REV

NDE REPORT NO.

SIZE:

THK.

WPS used

WELDED BY:

PROPOSED
REPAIR METHOD:

DEFECT REMOVAL METHOD:

WPS:

WELDER:

BACKING GAS:

CONSUMABLES ISSUED FOR


REPAIR:

NDE REQUIRED:

TYPE OF NDE:

_______________

PREPARED BY

APPROVED BY

______________

__________

Name

Signature

Date

______________

_____________

__________

Name

Signature

Date

INSPECTION OF REPAIR PREPARATION


SIGNATURE
WELD IDENTIFIED AND DEFECTS REMOVED
CONFINED SPACE ENTRY PERMIT
INTERNAL CLEANING SATISFACTORY
FIT UP RELEASED FOR WELDING
NDE
COMPLETED

VT

PT

MT

RT

UT

PAMI

GAMA

LINDE

SHELL

THE ABOVE MENTIONED WELD HAS BEEN SATISFACTORILY REPAIRED AND ACCEPTED
ORGANIZATIONS
GAMA QATAR REP
LINDE REP
QSGTL REP

GAM-QCR-QAC-GTL-097 Rev. O

NAME

DATE

SIGNATURE

DAILY WELDING REPORT


PROJECT : C2 ASU PEARL GTL PROJECT-- RAS LAFFAN INDUSTRIAL CITY

Report No. :

Q A T A R

Date :

SHOP
ISOMETRIC NUMBER
Area

Iso No.

ORGANIZATIONS

Sheet

Weld
Rev.

Sp'l

DATE

Gama Qatar Rep


Linde Rep
QSGTL or its PMC

GAM-QCR-QAC-GTL-098 Rev. O

Page :

FIELD
Mat'l

Item No.

Heat No.

Piping

No.

Class

NAME

Dia

Sch

Welder

Welder

WPS No.

PWHT
Req'd

NDE
Req'd

Inspection Result
%

Fit-up/Root

SIGNATURE

Final

Remarks

QUALIFIED WELDER LIST


PROJECT : C2 ASU PEARL GTL PROJECT-RAS LAFFAN INDUSTRIAL CITY
No.

WQT
No.

Name

WPS
No.

Prepared by QA/QC :

Distribute to LINDE :

GAM-QCR-QAC-GTL-100 Rev. O

Welding
Process

Position

Material

Size

Dia.

Test
Date

Result
VT

Reviewed by QA/QC Manager

RT

Bend

Page 1 of 3

PROCEDURE QUALIFICATION RECORD


Reference: ASME B31.3, ASME Sec IX,
Client :

Sub Contractor:

Contractor:

Project Name:

Subcontract No:

PQR No:
WPS No.:

Rev:
Rev:

Date:
Date:

Welding Process:
Types (Manual, Automatic, Semi-Auto):
JOINTS DESIGN:(QW-402)
37.5

2.5

1.6 0.8 mm

2
1
3

1mm

PQR Test Coupon:

BASE METAL(QW-403)

POSTWELD HEAT TREATMENT(QW-407)

Material Spec.:

Heating Method:

Type or Grade:

Heating Rate:

P.No. / Group No.:

Soaking Temp:

Thickness of Test Coupon:

Soaking Time:

Dia of Test Coupon:

Cooling Rate:
GAS: PERCENTAGE COMPOSITION (QW-408)

Heat No: Pipe Material Certificate No: Pipe -

Gas(es)

% Comp.

Shielding
FILLER METALS (QW-404)- See Table - Page 2 of 3

Trailing
Backing

POSITION (QW -405)

ELECTRICAL CHARACTERISTICS (QW-409)

Position of Groove:

Current & Polarity:

Position of Fillet:

Amps / Volts: See Page 2 of 3

Weld Progression (Uphill, Downhill):

Tungsten Electrode Class & Size:

PREHEAT (QW - 406)

TECHNIQUE (QW-410)

Preheat Temp. (Min):

Travel Speed: See Page 2 of 3

Method of Heating:

String or Weave Bead:

Temp. Monitoring Method:


Interpass Temp.(In Degree Centigrade):

Oscillation:

Minimum Recorded:

Single or Multiple Electrodes:

Maximum Recorded :

GAM-QCR-QAC-GTL-105 Rev. O

Multipass or Single Pass (Per Side):

Flow Rate

Page 2 of 3

PROCEDURE QUALIFICATION RECORD


Reference: ASME B31.3, ASME Sec IX,
Client :

Sub Contractor:

Contractor:

Project Name:

Subcontract No:

PQR No:

Rev:

Date:

FILLER METALS
Weld
AWS Class
Pass No.

Dia (mm)

SFA

F.No.

Manufacture

A.No.

Trade
Name

Lot No.

Certificate No.

TRAVEL
SPEED
mm / min

Heat Input
KJ / mm

SUMMARY OF WELDING PARAMETERS RECORDED


WELD
PROCESS
PASS NO.

S.No.

FILLER METAL
AWS
CLASS
DIA

Type of Inspection

Visual Inspection

Magnetic Particle Inspection

Radiographic Inspection

Ultrasonic Inspection

CURRENT
TYPE AND
POLARITY

Amps

VOLTS

Report No.

Date

Result

5. TENSILE TEST -(QW-150) Report No.:


Specimen
No.

Size, (mm)

GAM-QCR-QAC-GTL-105 Rev. O

Area, (mm2)

Tensile Load (N)

Tensile
Strength
(N/mm2)

Fracture Location

Page 3 of 3

PROCEDURE QUALIFICATION RECORD


Reference: ASME B31.3, ASME Sec IX,
Client :

Sub Contractor:

Contractor:

Project Name:

Subcontract No:

PQR No:

Rev:

Date:

6. GUIDED - BEND TESTS (QW-160) - Report No.:


Specimen
No.

TYPE

Mandrel Diameter

7. TOUGHNESS TESTS (QW-170) - REPORT No.:


Test
Notch
Specimen
Specimen
O
Temp.
C
No.
Size,(mm)
Location

Angel of Bend
(Degrees)

Result

Impact Values (Joules)


A

Average
(Joules)

Remarks

8. OTHER TESTS:
S.No.
1
2
3

Type of Inspection

Report No.

Date

Laboratory

Result

Macro Examination
Micro Examination
Hardness Test

OTHER DETAILS:
Weld Finishing:
Number of Welders:
Tack Welding Method:
Tack Welding Parameters:
Welder's Name(s):

Test Conducted By:

Welder ID:

Test Witnessed By:

Test Coupon Welded on:


We certify that the Statements in this record are correct and that test welds were prepared, welded and tested in
accordance with the requirments of ASME Section IX
GAMA
Name, Signature & Date

GAM-QCR-QAC-GTL-105 Rev. O

LINDE
Name, Signature & Date

QSGTL or its PMC


Name, Signature & Date

WELDING PROCEDURE SPECFICATIONS (WPS)


Reference : ASME B31.3 , ASME Sec IX, AWS D 1.1

Client :

Contractor :

Project Name:
Company Name :
WPS No:

Rev:

PQR No:

Rev:

Date:
Date:

Welding Process :

Type(s):

JOINTS ( QW - 402)
Joint Design :

Backing (Yes/ No):

Backing Material (Type ):


37.5 2.5

1.6

0.8mm

3
2
1

3 1mm

Base Metals ( QW - 403) Also as per QW 420.2


P -No.

Group No.

To

P-No

Group No.

OR
Specification Type and Grade:

To

Specification Type and Grade:


OR
Chem.Analysis and Mech. Prop:

To

Chem.Analysis and Mech. Prop:


Thickness Range :

Groove :

Fillet:

Diameter Range

Groove :

Fillet:

Others:
FILLER METALS(QW - 404)
F No:

Other:

A- No

Other:

Spec No. (SFA):


AWS No. (Class):
Size Of Filler Metals :
Deposited weld metal Thk.
Groove:
Fillet:
Electrode-Flux (Type):
Trade Name:
Consumables Insert:
POSITION(S)(QW - 405)

POST WELD HEAT TREATMENT(QW - 407)

Positions Of Groove:

Temperature Range :

Welding Progression:

Time Range:

Position(s) of fillet:

Rate of heating:
Rate of Cooling:

GAMA REP
Prepared By

Checked By

LINDE REP

QSGTL or its PMC

PAGE 1 of 2

GAM-QCR-QAC-GTL-106 Rev. O

Test coupon: 6" SCH XXS

Weld Sequence

WELDING PROCEDURE SPECIFICATIONS (WPS)


Reference : ASME B31.3 , ASME Sec IX, AWS D 1.1

WPS No:

Rev . No:

Date:

PRE- HEAT (QW - 406)

GAS (QW - 408)

Pre Heat Min:

Shielding Gas(es):
Percent Composition(Mixture):
Shielding gas flow Rate:

Interpass temp :
Method of Heating:

Backing Gas(es):
Trailing shielding gas
composition:

Temp Monitoring Method:

ELECTRICALCHARACTERISTICS(QW - 409)
Current AC or DC

Polarity

Amps Range

Voltage range

Tungsten Electrode Size and Type


Mode of Metal Transfer GMAW
Electrode Wire Feed Speed Range
TECHNIQUE(QW - 410)
String or Weave Bead :
Orifice or Gas Cup Size :
Initial and Interpass Cleaning :
Method of Back gouging:
Oscillation
Contact Tube To Work Distance
Multiple Or Single Pass (per side)
Multiple or Single Electrodes
Travel Speed(Range)
OTHERS:
Piping Class:
Service :
PQR Impact test temperature :
Filler Metal
Weld Pass

Current

Process
Class

Dia mm

Polarity

Amps
Range

Volts Range

Travel Speed
mm/min

Heat Input
KJ/mm (Max.)

Notes :-

GAMA REP
prepared By

Checked by

LINDE REP

QSGTL or its PMC

PAGE 2 of 2

GAM-QCR-QAC-GTL-106

REINFORCEMENT PAD TEST


REPORT
PROJECT : C2 ASU PEARL GTL PROJECT-RAS LAFFAN INDUSTRIAL CITY
Description
Test No

ISO No

ORGANIZATIONS

Spool
No

DATE

GAMA REP
LINDE REP
QSGTL or its PMC

GAM-QCR-QAC-GTL-109 Rev. O

Acceptance Signature
Pad
Ref

Date of
Test

NAME

Gama

Linde

QSGTL (OR)
PMC

REMARKS

SIGNATURE

Flange Alignment
Flanschausrichtung
Proj. Nr. / Proj No 1110 A05M
Kommission / Code Pearl Qatar

Dok-Nr. / Doc No:

Acceptance Sheet / Abnahmeprotokoll

TEST PACKAGE NO

0100-W-QA 1503
Seite / Page 1 von / of 1

1-21P31-003A

Report No
Bericht Nr.

Area

Equipment No

Baufeld

Equipment Nr.

Line No

Nozzle No

Leitungs Nr.

Stutzen Nr.

For alignment check flanges shall be disconnected


Ausrichtungs-Prfung bei gelsten Flanschen
I

II

III

IV

II

III

IV

Bolt hole Offset

Face Distance

Face Parallelism

Centerline Offset

Requ. Dimensions with


Tolerance

mm

mm

mm

mm

mm

mm

n/a

Actual Dimensions
Accepted

yes
no

yes
no

yes
no

mm
mm

n/a

yes
no

(*) Max. deviation in 'oclock position' (1 12), from the view towards the equipment
Max. Abweichung in 'Uhrzeiger-Position' (1 12), Blickrichtung zum Equipment

Remarks:
Bemerkungen

ORGANIZATIONS
ACCEPTED BY

GAMA.
LINDE.

QSGTL OR its PMC REP.

GAM-QCR-QAC-GTL-142 Rev. O

NAME

SIGNATURE

DATE

Q
Q

A
A

T
T A
A

R
R

Project No:

1110 A05M

Piping
Contractor:

GAMA

Isometric No

Pipe Length Internal Cleanliness Report


for Oxygen Lines

REPORT
NO:
Page 1 of 1

Sheet

Spool

GAMA

Cleanliness Class

Cleaning
Method

LINDE

Inspection
result

QSGTL or its PMC

Name

Name

Name

Sign

Sign

Sign

Date

Date

Date

GAM-QCR-QAC-GTL-177 Rev. O

DATE: