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JOB SAFETY ANALYSIS CHEMICAL CLEANING

Date:

Prepared by: Rajesh

Project :

Operation / Process :
Chemical Cleaning
S/No

OPERATION SEQUENCE

1. Ensure a valid work permit


a. Refer to Procedure

Check the drawing & test


pack / line no identified
accordance with the
requirement
To select & prepare all the
chemical cleaning equipment &
pipe fittings

POTENTIAL HAZARDS / RISKS

a. Chemical Cleaning of a
wrong test pack / line no
a. Pipe Fitting / hose burst
off, injury other

CONTROL MEASURES

ACTION BY

Client
Rep.
/Supervisor
a. Check and ensure that the chemical cleaning
Client
is carried on a correct test pack / line no
Rep.
/Supervisor
a. Select the right materials and equipment.

Supervisor

b. Unauthorized entry of
personnel

a. Barricade at least 1 meter testing area and


Supervisor
display warning sign.
b. Highlight in the VSCC
To fill the pipe line with water to a. Eyes / body injury
a. Wear PPE (Safety goggle, Safety Helmet,
Worker
check leakage( 1st inspection )
Safety Boots, Overalls)
b. Brief workers on first aid precaution as stated
in the MSDS
b. Personnel hit by flushing a. Display warning signboard/barricade at least Supervisor
medium
1 meter to keep the other personnel away.
c. Failure of pressure gauge a. Use calibrated pressure gauge.
Supervisor
b. Watchman to check and ensure not to over
pressurized

Signature:
Approved by: SH Lim
Rev 0

Signature:
Reviewed by:

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JOB SAFETY ANALYSIS CHEMICAL CLEANING


5

To fill the chemical cleaning


a. Leakage and causing
medium into the piping system flooding onto the
(full)
surrounding

Continue chemical cleaning till a. Unauthorized entry of


the pipe lines are clear from
personnel
debris
b. Eyes / body injury

Visual inspection of filter bags

a. Line check prior to commencement of


chemical cleaning.
b. Standby diaphragm pump to pump out the
chemicals.
c. Ensure containment tray and pump in good
condition.
d. Standby plain water to clean any spillage.
a. Highlight in the VSCC and display warning
signboard/barricade at least 1 meter.

a. Wear PPE (Respirator, Chemical impervious


gloves, boots, Chemical safety goggle and/ or
Full-face shield, Eyewash station and safety
shower. Acid suit, apron or overalls.
a. Personnel in contact with a. Highlight in the VSCC and display warning
chemicals
signboard/barricade at least 1 meter
b. Eyes / body injury

To remove temporary flanges


from the pipe lines after
flushing

a. Personnel contact with


chemicals
b. Eyes / body injury

To reinstate the piping system. a. Hand injury by improper


use of tools and material
handling

Signature:
Approved by: SH Lim
Rev 0

a. Wear PPE (Respirator, Chemical impervious


gloves, boots, Chemical safety goggle and/ or
Full-face shield, Eyewash station and safety
shower. Acid suit, apron or overalls.
a. Highlight in the VSCC and display warning
signboard/barricade. Wear PPE
a. Wear PPE (Respirator, Chemical impervious
gloves, boots, Chemical safety goggle and/ or
Full-face shield, Eyewash station and safety
shower. Acid suit, apron or overalls.
a. Wear hand gloves.
b. Use right tool for the work.

Signature:
Reviewed by:

Supervisor

Supervisor
Worker

Supervisor
Worker

Supervisor
Worker

Worker

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JOB SAFETY ANALYSIS CHEMICAL CLEANING


10 Review local conditions
Abbreviations: VSCC Vessel Safety Coordination Committee,
MSDS Material Safety Data Sheet

Signature:
Approved by: SH Lim
Rev 0

PPE Personal Protective Equipment ,

Signature:
Reviewed by:

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