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3.1.

1 Maintenance Catalog Catalog to be used in SAP system for maintenance notification are listed as below:
C: Symptom or damage code
5: Cause of damage
B: Parts of a standard object type

3.1.2

Maintenance Catalog Master Data Field

A) General Data

Field Name

Input

Description

Catalog

Mandatory

Main category by which code groups and codes are classified according to their contents (e.g. Damage or
symptom, causes of damage, object parts etc).

Code Group

Mandatory

A key for summarizing codes and structuring a catalog according to various criteria. In SAP system Code
Groups will follow alphanumeric codes. The first character will be similar to the name of equipment type
and next 4 characters will be running number. For example :- M0037 (for motors)
- P0025 (for pumps)
Refer to Section 3.2.3 for complete listing of Code Groups, Damage codes, Damage Causes and Object
Parts

Code

Mandatory

Represents the lowest level within the hierarchy of catalog type, code group and code. A code refers to the
actual coding for the attribute. For example, for code group Motor Damage (catalog type: C, code group:
M0037), the following code will be applied:
- 0010 (Bearing - Damage)
- 0020 (Bolts - loose, missing) etc.
Refer to Section 3.2.3 for complete listing of Codes related to various Code Groups and Catalogs

3.1.3

Maintenance Catalogs Equipment Damage and Damage Causes

The Catalog types, code groups and codes for damages and damage causes to be used in SAP system would be as follows:
Code
Group

Code Groups Description

A0001

ACU Diffuser

A0002

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Agitator

Bearing Damage

Bearing - Failure

Agitator Assembly

Agitator

Housing Damage

Bearing housing - Damaged

Drive Motor

Agitator

Impeller Damage

Deformed impeller

Electrical Controls

A0002

Agitator

Seal failure

worn out seal, gasket, o-rings

Gear box

A0002

Agitator

Shaft failure

misalign impeller, shafting

A0002

Agitator

Bearing Damage

Bearing - Failure

A0002

Agitator

Housing Damage

Bearing housing - Damaged

A0002

Agitator

Impeller Damage

Coupling / Belt - failure

A0002

Agitator

Seal failure

Coupling guard - damage

A0002

Agitator

Shaft failure

Impeller - damage

A0002

Agitator

Impeller worn

A0002

Agitator

Insufficient Oil / grease

A0002

Agitator

Mountings - Loose

A0002

Agitator

Oil / grease - degradation

A0002

Agitator

Seal - Failure

A0002

Agitator

Shaft - Bent

A0002

Agitator

Shaft - Failure

A0002

Agitator

A0003

AHU Condenser

AHU Condenser

A0004

AHU Evaporator

AHU Evaporator

A0005

Air Blower

Blower Assembly

A0005

Air Blower

Drive Motor

A0005

Air Blower

A0002
A0002

Catalog B Codes: Object Parts


ACU Diffuser

Sight Glass - Damaged / Unreadable

Electrical Controls

A0006

Air Compressor

Crankshaft - Misalignment

Driver Failure - Eletrical Motor Failure

Compressor Assembly

A0006

Air Compressor

Crankshaft - Unbalance

Coupling Failure - Wear

Intercooler/Aftercooler Assembly

Air Compressor

Drive Bearings - Damaged

Screw Damage

Drive Motor

Air Compressor

Gaskets - Leaking

Vanes - Broke

Cooling Fan Motor

A0006
A0006

Code
Group

Code Groups Description

A0006

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

Air Compressor

Catalog C Codes: Damage type


Inlet valve - Leaking

Low Oil Pressure

Electrical Controls

Air Compressor

Inlet valve - Passing

Parameter Meter Failure

Air and oil system

A0006

Air Compressor

Leakage

Broken Shaft - Fatigue

Air dryer

A0006

Air Compressor

Lubrication - Contamination

Instrumentation System Failure

Air inlet

Air Compressor

Lubrication - Incorrect Level

Electrical System Failure

Air receiver

Air Compressor

Oil Filter - Failure

Monitoring System Failure

Unloading valve

A0006

Air Compressor

Outlet Valve - Leaking

Misalignment - Improper Assembling

Bodywork

A0006

Air Compressor

Outlet valve - Passing

Misalignment - Piping Stress

Coolers

Air Compressor

Piston - Misalignment / damage

Coupling Failure - Bad Lubrication

Fan and cooling duct plates

Air Compressor

Pressure - High

Bearing Failure

Drive arrangement

A0006

Air Compressor

Pressure - Low

Air Compressor

Clogged oil filter

Bearing Failure - Bad Lubrication


Bearing Failure - Excessive Clearance

Cubicle

A0006
A0006

Air Compressor

Clogged air filter

Bearing Failure - Improper Assembling

A0006

Air Compressor

Oil leak

Bearing Failure - Improper Material

A0006

Air Compressor

Air leak

Bearing Failure - Electrical Pitting

A0006

Air Compressor

Defective thermostat

Unbalance - Bent Shaft

A0006

Air Compressor

Defective pressure sensor

Unbalance - Rotor Wear

A0006

Air Compressor

Defective temperature sensor

Mechanical Runout - Improper Burnishing

A0006

Air Compressor

Damaged slide valve

Rotor Rubbing on Labyrinth

A0006

Air Compressor

Passing valve

Foundation not rigid - Improper Assembling

A0006

Air Compressor

Stuck-up valve

Gear Failure - Wear

A0006

Air Compressor

Damaged fan blade

Screw Failure - Wear

A0006

Air Compressor

Damaged hose assembly

Internal Failure - Wear

A0006

Air Compressor

Damaged insulation

Bearing Box Sealing Failure - Seal Wear

A0006

Air Compressor

Damaged support

Bearing Box Sealing Failure - Labyrinth Wear

A0006

Air Compressor

Damaged box assembly

Bearing Box Sealing Failure - Shaft Wear

Defective liquid receiver


A0006

Air Compressor

A0006

Air Compressor

Damage sleeve

Bearing Box Sealing Failure - Improper


Assembling
Gasket Failure

A0006

Air Compressor

Defective expansion valve

Lubrication Failure

A0006

A0006
A0006

A0006
A0006

Start cubicle

Code
Group

Code Groups Description

A0006

Air Compressor

Catalog C Codes: Damage type


Clogged filter

Catalog 5 Codes: Damage Causes


Bearing Failure - Improper Assembling

A0006

Air Compressor

Defective shut-off valve

Mechanical Seal Failure

A0006

Air Compressor

Defective valve

Mechanical Seal Failure - Shaft Wear

Defective safety valve


A0006

Air Compressor

A0006

Air Compressor

Blurred sight glass

Mechanical Seal Failure - Cylinder Jacket


Wear
Packing Failure - Wear

A0006

Air Compressor

Damaged heat exchanger

Packing Failure - Cylinder Jacket Wear

A0006

Air Compressor

Damaged condenser

Case Leaking Failure - Gasket Failure

A0006

Air Compressor

Defective water separator

Case Leaking Failure - Improper Assembling

A0006

Air Compressor

Refrigerant leak

Case Leaking Failure - Corrosion

A0006

Air Compressor

Broken fan blade

Valve Clearance - Worn-out

A0006

Air Compressor

Stuck-up fan

Wear and tear

A0006

Air Compressor

Defective pressure switch

Worn-out gasket/seal

Damaged compression spring


A0006

Air Compressor

A0006

Air Compressor

Worn-out piston

Wiring problem (Cut wire/loose


termination/etc)
Vibration

A0006

Air Compressor

Damaged cover

Fan blade obstruction

A0006

Air Compressor

Defective minimum pressure valve

Mis-alignment

A0006

Air Compressor

Defective level gauge

Overloading

A0006

Air Compressor

Clogged separator element

A0006

Air Compressor

Defective bushing

A0006

Air Compressor

Clogged scanvenge line

A0006

Air Compressor

Stuck-up unloading valve

A0006

Air Compressor

Damged panel

A0006

Air Compressor

Defective door lock

A0006

Air Compressor

Damaged roof

A0006

Air Compressor

Defective oil cooler

A0006

Air Compressor

Damaged after cooler

A0006

Air Compressor

Damaged fan guard

A0006

Air Compressor

Burned motor

Catalog B Codes: Object Parts

Code
Group

Code Groups Description

A0006

Air Compressor

Catalog C Codes: Damage type


Worn-out drive shaft

A0006

Air Compressor

Damaged roller bearing

A0006

Air Compressor

Worn-out gear wheel

A0006

Air Compressor

Damaged screen

A0006

Air Compressor

Damaged bracket

A0006

Air Compressor

Damage cable box

A0006

Air Compressor

Damaged connector

A0006

Air Compressor

Burned terminal

A0006

Air Compressor

Defective circuit breaker

A0006

Air Compressor

Defective contact block

A0006

Air Compressor

A0007

Air Conditioning Unit

A0007

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

No Cooling

Gas Leakage

Blower

Air Conditioning Unit

Overheating

Controls failure

Ducts

A0007

Air Conditioning Unit

Tripping

Mechanical fault

Control panel

A0007

Air Conditioning Unit

Noise

Mechanical fault- thermal overload relay

Compressor
Cooling chamber

Defective push button

A0007

Air Conditioning Unit

Mechanical fault - fans

A0007

Air Conditioning Unit

Mechanical fault - thermostat

A0007

Air Conditioning Unit

Mechanical fault - housing

A0007

Air Conditioning Unit

Mechanical fault- evaporator

A0007

Air Conditioning Unit

Mechanical fault - condenser

A0007

Air Conditioning Unit


Air Conditioning Unit - Split
type
Air Conditioning Unit - Split
type
Air Conditioning Unit - Split
type
Air Conditioning Unit - Split
type
Air Conditioning Unit - Split
type
Air Conditioning Unit - Split
type

A0008
A0008
A0008
A0008
A0008
A0008

Mechanical fault - motor bearings


No Cooling

Gas Leakage

Blower

Overheating

Controls failure

Ducts

Tripping

Mechanical fault

Control panel

Noise

Mechanical fault-thermal overld relay

Compressor

Mechanical fault - housing

Cooling chamber

Mechanical fault- evaporator

Code
Group

Code Groups Description


Air Conditioning Unit - Split
type
Air Conditioning Unit - Split
type
Air Conditioning Unit - Split
type
Air Conditioning Unit - Split
type
Air Conditioning Unit - Split
type

Catalog C Codes: Damage type

Air Dryer

Bearing failure

Casing - Cracking

Heat exchanger

Air Dryer

Broken mountings

Casing - Corrosion

Water separator

Air Dryer

Electrical Failure

Fan bearing failure

Air Dryer

Excess Vibration

Fan foundation loose

A0009

Air Dryer

Excessive vibrations / imbalance

Coupling Fault - Breakage

A0009

Air Dryer

General Failure

Coupling Fault - Worn Out

Air Dryer

Internal wear (eg impellor)

Coupling Fault - Lubrication Fault

Air Dryer

Lagging damage

Bearing Fault - Lubrication Fault

A0009

Air Dryer

Leaks from bearing

Bearing Fault - Worn Out

A0009

Air Dryer

Loose bearings

Bearing Fault - Corrosion

Air Dryer

Misalignment

Motor Fault - Control Problems

Air Dryer

Physical damage (impellor and/or volute)

Motor Fault - Overload


Abnormal Bearing Temperature - Lubrication
Fault
Abnormal Bearing Temperature - Incorrect
Assembly

A0008
A0008
A0008
A0008
A0008
A0009
A0009
A0009
A0009

A0009
A0009

A0009
A0009

Catalog 5 Codes: Damage Causes


Mechanical fault - condenser
Mechanical fault - motor bearings
Mechanical fault - fans
Damaged drainlines
Damaged pans

Seal failure
A0009

Air Dryer

A0009

Air Dryer

A0009

Air Dryer

A0009

Air Dryer

A0009

Air Dryer

Defective compressor

Incorrect Flow - Control Faults

Air Dryer

Refrigerant leak

A0009

Air Dryer

Clogged filter drier

Foundations - Deterioration
Tubing leak

A0009

Air Dryer

Defective temperature sensor

Wear and tear

A0009

Air Dryer

Defective pressure control switch

Dirt and dust accumulation

Shaft damage

A0009

Catalog B Codes: Object Parts

Filter - Failure
Air leak

Abnormal Bearing Temperature - Worn Out


Abnormal Bearing Temperature - Cooling
Problems

Code
Group

Code Groups Description

A0009

Air Dryer

Catalog C Codes: Damage type


Damaged fan blade

Catalog 5 Codes: Damage Causes


Fan blade obstruction

A0009

Air Dryer

Burned fan motor

Vibration

A0009

Air Dryer

Clogged condenser fins

Worn-out gasket/seal

A0009

Air Dryer

Clogged air filter

A0009

Air Dryer

Defective water separator

A0009

Air Dryer

Defective heat exchanger

A0009

Air Dryer

Defective thermometer

A0009

Air Dryer

Defective cock valve

A0009

Air Dryer

Damaged insulation

A0009

Air Dryer

Defective schrader valve

A0009

Air Dryer

Damaged condenser

A0009

Air Dryer

Blurred sight glass

A0009

Air Dryer

Damaged liquid receiver

A0009

Air Dryer

Damaged liquid separator

A0009

Air Dryer

Defective expansion valve

A0009

Air Dryer

Defective pressure switch LP

A0009

Air Dryer

Defective pressure switch HP

A0009

Air Dryer

Clogged capillary connection

A0009

Air Dryer

Defective switch

A0009

Air Dryer

Defective Horbiger valve

A0009

Air Dryer

Defective non-return valve

A0009

Air Dryer

Defective thermostat

A0010

Air filter

Catalog B Codes: Object Parts

Air filter

A0011

Air Handling Unit (AHU)

Compressor - failure

A0011

Air Handling Unit (AHU)

Electrical fault

Filters - Blocked

AHU Housing Assembly

Air Handling Unit (AHU)

Filters - Blocked

Refrigeration control - failure

Drive Motor

Air Handling Unit (AHU)

Motor/Fan - failure

Motor/Fan - failure

Electrical Controls

A0011

Air Handling Unit (AHU)

Refrigerant - contamination

A0011

Air Handling Unit (AHU)

Refrigerant - loss

A0011
A0011

Compressor - failure

Blower Assembly

Code
Group

Code Groups Description

A0011

Air Handling Unit (AHU)

Catalog C Codes: Damage type


Refrigeration control - failure

A0011

Air Handling Unit (AHU)

V-Belt - failure

A0011

Air Handling Unit (AHU)

A0012

Air Jet Filter

A0012

Air Jet Filter

A0012

Air Jet Filter

A0012

Air Jet Filter

A0013

Air receiver

A0013

Air receiver

A0013

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

Low suction pressure

Blinded filter

Filter assembly

Unit not purging

Defective diapragm

Diapragm assembly

Low air pressure

Malfunctioning electronic parts

Distributor assembly

Malfunctioning purging system

Control board assembly

Air leakage

Worn-out hose fittings

Tank

Broken pressure gauge

Over pressure

Pressure gauge

Air receiver

Damaged tank

Broken relief valve

Hose fittings

A0013

Air receiver

Malfunction relief valve

A0013

Air receiver

Defective ball valve

A0014

Air Seal

Stuck-up

Defective bearing

Air Seal housing

A0014

Air Seal

Broken chain

Chocked line

Drive motor

A0014

Air Seal

Motor tripping

Defective motor

Electrical control

A0014

Air Seal

Worn-out drive sprocket

A0014

Air Seal

Unusual sound

Defective motor control


Metal to metal contact of moving & stationary
equipment parts

A0015

Airjet Filter

A0016

Airlock

Damaged bearing

Worn-out rubber seal

Drive assembly

A0016

Airlock

Damaged impeller

Motor bearing - failure

Vane assembly

A0016

Airlock

Motor - failure

Motor - burned

A0016

Airlock

Airlock vane - leaking

Bearing - Failure

A0016

Airlock

Damaged drive roller chain

Misaligned roller chain

A0016

Airlock

A0017

Ammonia Compressor

Damaged drive sprocket


Shaft - Misalignment

Driver Failure - Eletrical Motor Failure

Blower

A0017

Ammonia Compressor

Shaft - Unbalance

Coupling Failure - Wear

Compressor

A0017

Ammonia Compressor

Drive Bearings - Damaged

Screw Damage

Controls

A0017

Ammonia Compressor

Gaskets - Leaking

Vanes - Broke

Ducts

A0017

Ammonia Compressor

Inlet valve - Leaking

Low Oil Pressure

Water Supply - failure

FRL

Airjet Filter

Code
Group

Code Groups Description

A0017

Catalog 5 Codes: Damage Causes

Ammonia Compressor

Catalog C Codes: Damage type


Inlet valve - Passing

Ammonia Compressor

Leakage - NH3

Broken Shaft - Fatigue

A0017

Ammonia Compressor

Lubrication - Contamination

Instrumentation System Failure

A0017

Ammonia Compressor

Lubrication - Incorrect Level

Electrical System Failure

Ammonia Compressor

Oil Filter - Failure

Monitoring System Failure

Ammonia Compressor

Outlet Valve - Leaking

Misalignment - Improper Assembling

A0017

Ammonia Compressor

Outlet valve - Passing

Misalignment - Piping Stress

A0017

Ammonia Compressor

Screw - Misalignment / damage

Coupling Failure - Bad Lubrication

Ammonia Compressor

Pressure - High

Bearing Failure

A0017

Ammonia Compressor

Pressure - Low

Bearing Failure - Bad Lubrication

A0017

Ammonia Compressor

Bearing Failure - Excessive Clearance

A0017

Ammonia Compressor

Bearing Failure - Improper Assembling

A0017

Ammonia Compressor

Bearing Failure - Improper Material

A0017

Ammonia Compressor

Bearing Failure - Electrical Pitting

A0017

Ammonia Compressor

Unbalance - Bent Shaft

A0017

Ammonia Compressor

Unbalance - Rotor Wear

A0017

Ammonia Compressor

Mechanical Runout - Improper Burnishing

A0017

Ammonia Compressor

Rotor Rubbing on Labyrinth

A0017

Ammonia Compressor

Foundation not rigid - Improper Assembling

A0017

Ammonia Compressor

Gear Failure - Wear

A0017

Ammonia Compressor

Screw Failure - Wear

A0017

Ammonia Compressor

Internal Failure - Wear

A0017

Ammonia Compressor

Bearing Box Sealing Failure - Seal Wear

A0017

Ammonia Compressor

Bearing Box Sealing Failure - Labyrinth Wear

A0017

Ammonia Compressor

A0017

Ammonia Compressor

Bearing Box Sealing Failure - Shaft Wear


Bearing Box Sealing Failure - Improper
Assembling

A0017

Ammonia Compressor

Gasket Failure

A0017

Ammonia Compressor

Lubrication Failure

A0017

Ammonia Compressor

Bearing Failure - Improper Assembling

A0017

A0017
A0017

A0017

Parameter Meter Failure

Catalog B Codes: Object Parts

Code
Group

Code Groups Description

A0017

Ammonia Compressor

Mechanical Seal Failure

A0017

Ammonia Compressor

A0017

Ammonia Compressor

Mechanical Seal Failure - Shaft Wear


Mechanical Seal Failure - Cylinder Jacket
Wear

A0017

Ammonia Compressor

Packing Failure - Wear

A0017

Ammonia Compressor

Packing Failure - Cylinder Jacket Wear

A0017

Ammonia Compressor

Case Leaking Failure - Gasket Failure

A0017

Ammonia Compressor

Case Leaking Failure - Improper Assembling

A0017

Ammonia Compressor

A0018

Ammonia Exhaust fan

Catalog C Codes: Damage type

Clogged air filter

Catalog 5 Codes: Damage Causes

Case Leaking Failure - Corrosion


Loose installation

Catalog B Codes: Object Parts

Ammonia Exhaust fan

A0018

Ammonia Exhaust fan

Vibration

A0018

Ammonia Exhaust fan

Dirt & dust accumulation

A0019

Ammonia Leak Detector

Damaged leak detector sensor

Overloaded

A0019

Ammonia Leak Detector

Defective board

Wear and tear

A0020

Aspiration channel

A0021

Aspiration Fan

Motor overloading

Defective bearing

Transmission assembly

A0021

Aspiration Fan

Abnormal sound

Unbalance motor winding

Electrical control

A0021

Aspiration Fan

Excessive vibration

Unbalance empeller

Drive motor

A0021

Aspiration Fan

Belt failure

Defective electrical partsl

Fan assembly

A0021

Aspiration Fan

Motor overloading

Worn-out bearing housing

A0022

Auger packer

Auger packer

A0023

Auto clave

Auto clave

A0024

Auto Stomach Opener

Bearing Damage - Corrosion

Drive assembly

A0024

Auto Stomach Opener

Bearing Damage - foreign object intrusion

Cam

A0024

Auto Stomach Opener

Bearing Damage - Fatigue

Cutter assembly

A0024

Auto Stomach Opener

Damaged Rods/ guides

Electrical controls

A0025

Automatic Bird Transfer

Bearing Damage - Corrosion

Evis wheel

A0025

Automatic Bird Transfer

Bearing Damage - foreign object intrusion

Rehanging Plate

A0025

Automatic Bird Transfer

Bearing Damage - Fatigue

Receiving wheel

Ammonia Leak Detector

Aspiration channel

Derailed unit

Derailed unit

Code
Group

Code Groups Description

A0025

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

Automatic Bird Transfer

Damaged Rods/ guides

Synchronising unit

A0025

Automatic Bird Transfer

Broken Chain - conveying / timing

pneumatic controls

A0025

Automatic Bird Transfer

Electrical Trouble

A0025

Automatic Bird Transfer

Entangled shackle

A0026

Automatic Clipper

Automatic Clipper

A0027

Automatic Packers

A0028

Automatic Purger

Defective control board

Vibration

Automatic Packers
Auto-purger

A0028

Automatic Purger

Control board no display

Wear & tear

A0028

Automatic Purger

Defective power board

A0028

Automatic Purger

A0028

Automatic Purger

Defective temperature sensor

Moisture
Wiring problem (Cut wire/loose
termination/etc)
Busted power board fuse

A0028

Automatic Purger

Busted remote purge point fuse

A0028

Automatic Purger

A0028

Automatic Purger

Defective high side level sensor


Defective drainer and low side level
sensor
Defective water solenoid valve

A0028

Automatic Purger

Busted solenoid coil

Oil contamination

A0028

Automatic Purger

Damaged strainer/orifice screen

A0028

Automatic Purger

Damaged strainer screen

A0028

Automatic Purger

Leaking solenoid valve tube plunger

A0028

Automatic Purger

Passing isolation valve

A0028

Automatic Purger

Stuck-up isolation valve

A0028

Automatic Purger

A0029

Automatic Transfer switch

Damaged breaker

A0029

Automatic Transfer switch

Worn-out contact point

A0029

Automatic Transfer switch

A0030

Auto-purger

Auto-purger

B0001

Baader

Baader

B0002

Backfat Measurement

Backfat Measurement

B0003

Bacon Equipment

Bacon Equipment

Defective pressure transducer

Defective control board cable


Clogged-up

Over current

Automatic Transfer switch

Code
Group

Code Groups Description

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

B0004

Baghouse

Damaged filter bags

Worn-out diaphragm

Filter bags

B0004

Baghouse

Damaged motor

Motor-burned

Motor

B0004

Baghouse

Damaged bearing

Worn-out hose fittings

Fan assembly

B0004

Baghouse

Damaged purger

Malfunctioning of control module

B0004

Baghouse

Damaged pressure gauges

B0005

Bag Conveyor

B0006

Bag Posser

Unit won't start

Defective gear box

Drive motor

B0006

Bag Posser

Unusual sound

Defective bearing

Motor control assembly

B0006

Bag Posser

Unusual vibration

Worn-out shaft

Electronics devices

B0006

Bag Posser

Oil leak

Damage oil seal

Mechanical parts

B0006

Bag Posser

Overloading of motor

Malfunctioning motor control

B0006

Bag Posser

Defective electronic devices

B0006

Bag Posser

Unbalabance motor winding

B0006

Bag Posser

Worn-out bearing housing

B0006

Bag Posser

Worn-out belt

B0007

Bag Sealer

Damaged heating element

Busted fuse

B0007

Bag Sealer

Burned transformer

Damaged potentiometer

B0007

Bag Sealer

Worn-out clamp assembly

B0008

Bag shaker

Bag shaker

B0009

Bagging Carousel

Bagging Carousel

B0010

Bagging Cone

Chute

Damaged Fasteners

Cone

B0011

Bagging scale

Damaged load cell

Insufficient grounding

Load cell

B0011

Bagging scale

Damaged weighing indicator

Worn-out keypad of weighing indicator

Weighing indicator

B0011

Bagging scale
Bagging scale

Burned i/o card of weighing indicator


Burned power supply card of weighing
indicator

Pneumatic cylinder

B0011

Damaged UPS
Malfunctioning of solenoid valve
assembly

B0011

Bagging scale

Damaged limit switches

Burned solenoid magnetic coil

Feeder belt

B0011

Bagging scale

Damaged frequency drive

Worn-out hose fittings

B0011

Bagging scale

Burned motor

Overcurrent

Bag Conveyor

Heating assembly

Motor

Code
Group

Code Groups Description

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

B0011

Bagging scale

Damaged bearing

Overheating

B0011

Bagging scale

Damaged feeder belt

Misaligned feeder belt

B0011

Bagging scale

Damaged roller chain

Worn-out sprocket

B0011

Bagging scale

B0012

Battery Charger

Battery Charger

B0013

Beans Elevator

Beans Elevator

B0014

Beans Equipment

Misaligned roller chain

Beans Equipment

Belt Conveyor

Belt - Damage / wear

Belt Wear

Belt Conveyor

Head drum - wear

Belt Snapped- Overload

B0015

Belt Conveyor

Head drum bearing - failure

Belt Premature Failure - Snapped

B0015

Belt Conveyor

Roller - Seizure

Belt Torn - Foreign Material

Belt Conveyor

Roller Damage / wear

Belt Joint Fail

Belt Conveyor

Side roller - seize

Belt Crack

B0015

Belt Conveyor

Structure - Corrosion / Damage

Belt Fastener Failure

B0015

Belt Conveyor

Tail drum - Wear

Misalignment - Overload

Belt Conveyor

Tail Drum bearing - failure

Mislaign- Tensioning Fault

Belt Conveyor

Tensioning device - Seized

Belt Torn - Drift

B0015

Belt Conveyor

Tracking Frame - seize

Motor Overload

B0015

Belt Conveyor

Tracking Frame roller - seize

Motor Unbalance

Belt Conveyor

Adjuster - failure

Motor Bearing failure

Belt Conveyor

Adjuster - seizure

Motor Vibration - Bearing Failure

B0015

Belt Conveyor

Chain - Damage

Backstop Bearing failure

B0015

Belt Conveyor

Chain - wear/stretching/corrosion

Backstop Gear Damage

Belt Conveyor

Chain attachment - fatigue

Gearbox bearing failure

Belt Conveyor

Chain attachment - wear

Gearbox Oil leakage

B0015

Belt Conveyor

Chain splitter - wear/ damage

Gearbox Input seal failure

B0015

Belt Conveyor

Chain troughing and guide - wear

Gearbox Shaft bent

Belt Conveyor

Contamination - Material Build up

Gearbox Vibration - Coupling Misalign

Belt Conveyor

Idler sprocket bearing - failure

Head Pulley Lagging worn out

B0015
B0015

B0015
B0015

B0015
B0015

B0015
B0015

B0015
B0015

B0015
B0015

Catalog B Codes: Object Parts

Belt Conveyor

Code
Group

Code Groups Description

B0015

Catalog 5 Codes: Damage Causes

Belt Conveyor

Catalog C Codes: Damage type


Lubrication shortage

Belt Conveyor

Mountings - Loose

Head Pulley Drum Crack

B0015

Belt Conveyor

Sprocket - Loose

Head Pulley shaft Crack

B0015

Belt Conveyor

Sprocket - wear

Head Pulley Bearing Damage

B0015

Belt Conveyor

Lagging Damage

Tail Pulley Lagging worn out

B0015

Belt Conveyor

Tail Pulley Drum worn out

B0015

Belt Conveyor

Tail Pulley Drum Crack

B0015

Belt Conveyor

Tail Pulley shaft Crack

B0015

Belt Conveyor

Tail Pulley Bearing Damage

B0015

Belt Conveyor

Snub Pulley Lagging worn out

B0015

Belt Conveyor

Snub Pulley Drum worn out

B0015

Belt Conveyor

Snub Pulley Drum Crack

B0015

Belt Conveyor

Snub Pulley shaft Crack

B0015

Belt Conveyor

Snub Pulley Bearing Damage

B0015

Belt Conveyor

Counterweight Pulley Lagging worn out

B0015

Belt Conveyor

Counterweight Pulley Drum worn out

B0015

Belt Conveyor

Counterweight Pulley Drum Crack

B0015

Belt Conveyor

Counterweight Pulley shaft Crack

B0015

Belt Conveyor

Counterweight Pulley Bearing Damage

B0015

Belt Conveyor

Carrier Idlers Damage

B0015

Belt Conveyor

Return Idlers Damage

B0015

Belt Conveyor

Impact Idlers Damage

B0015

Belt Conveyor

Self align Idlers Damage

B0015

Belt Conveyor

Structure damage

B0015

Belt Conveyor

Lubrication Fault

B0015

Belt Conveyor

Bearing Fault - Incorrect Bearing

B0015

Belt Conveyor

Bearing Fault - Worn Out

B0015

Belt Conveyor

Bearing Fault - Corrosion

B0015

Belt Conveyor

Bearing Fault - Incorrect Assembly

B0015

Head Pulley Drum worn out

Catalog B Codes: Object Parts

Code
Group

Code Groups Description

B0015

Belt Conveyor

Bearing Fault - Misalignment

B0015

Belt Conveyor

Motor Fault - Control Problems

B0015

Belt Conveyor

Motor Fault - Overload

B0015

Belt Conveyor

Motor Fault - Supply Failure

B0015

Belt Conveyor

Clutch Fault - Worn Out

B0015

Belt Conveyor

Clutch Fault - Breakage

B0015

Belt Conveyor

Clutch Fault - Seizure

B0015

Belt Conveyor

Clutch Fault - Incorrect Assembly

B0015

Belt Conveyor

Control & Instrumentation Fault - Interlocks

B0015

Belt Conveyor

Control & Instrumentation Fault - Sensors

B0015

Belt Conveyor

Control & Instrumentation Fault - Detectors

B0015

Belt Conveyor

Spillage - Blockage

B0015

Belt Conveyor

Spillage - Misalignment

B0015

Belt Conveyor

B0015

Belt Conveyor

B0015

Belt Conveyor

Equipment Failure - Supply Failure


Abnormal Bearing Temperature - Lubrication
Fault
Abnormal Bearing Temperature - Incorrect
Assembly

B0015

Belt Conveyor

B0015

Belt Conveyor

Abnormal Bearing Temperature - Worn Out


Abnormal Bearing Temperature - Incorrect
Bearing

B0015

Belt Conveyor

Belt Damage- Material Cleaning Problem

B0015

Belt Conveyor

Blockage - Wet Material

B0015

Belt Conveyor

Foundations - Deterioration

B0015

Belt Conveyor

Foundations - Loose Fastenings

B0015

Belt Conveyor

Motor Contact - Incorrect Assembly

B0015

Belt Conveyor

Motor Contact - Loose Components

B0015

Belt Conveyor

Motor Contact - Component Failure

B0015

Belt Conveyor

Motor - Misalignment

B0015

Belt Conveyor

Coupling Fault - Incorrect Assembly

B0015

Belt Conveyor

Coupling Fault - Element Worn Out

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

Code
Group

Code Groups Description

B0015

Belt Conveyor

Coupling Fault - Misalignment

B0015

Belt Conveyor

B0015

Belt Conveyor

Coupling Fault - Fluid Coupling Seal Failure


Coupling Fault - Fluid Coupling Lack of
Transmission Fluid

B0015

Belt Conveyor

Bearing Fault - Lubrication Fault

B0015

Belt Conveyor

Bearing Fault - Incorrect Bearing

B0015

Belt Conveyor

Bearing Fault - Worn Out

B0015

Belt Conveyor

Bearing Fault - Corrosion

B0015

Belt Conveyor

Bearing Fault - Incorrect Assembly

B0015

Belt Conveyor

Bearing Fault - Overload

B0015

Belt Conveyor

Bearing Fault - Fatigue

B0015

Belt Conveyor

Bearing Fault - Overheat

B0015

Belt Conveyor

Bearing Fault - Vibration

B0015

Belt Conveyor

Bearing Fault - Misalignment

B0016

Bench Drill press

Bench Drill press

B0017

Bench Grinder
Bench Type Weighing
Scale
Bin Lifter (Grinder &
Cooker)
Bin Lifter (Grinder &
Cooker)
Bin Lifter (Grinder &
Cooker)
Bin Lifter (Grinder &
Cooker)
Bin Lifter (Grinder &
Cooker)
Bin Lifter (Grinder &
Cooker)
Bin Lifter (Grinder &
Cooker)
Bin Lifter (Grinder &
Cooker)
Bin Lifter (Grinder &
Cooker)

Bench Grinder

B0018
B0019
B0019
B0019
B0019
B0019
B0019
B0019
B0019
B0019

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

Bench Type Weighing Scale


Bearing Damage

Bearing - Failure / Sensor Mal-function


Bin Lifter (Grinder & Cooker)

Sprocket & Chain Damage

Shaft Worn-out / Sprocket Damage

Chain Slippage

Chain Damage& Worn-out

Bin Hopper Mis-aligned

Worn-out follower & roller

Screw Shaft Failure

Bearing Failure & damage


Insufficient grease
Bearing housing - Damaged
Shaft - Bent
Coupling / Belt - failure

Code
Group

Code Groups Description

B0020

Bins

Bins

B0021

Bio filter

Bio filter

B0022

Bird Unloader

Bird Unloader

B0023

Blade Sharpener

B0024

Blast Freezer

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

Blade Sharpener
Vibration

B0024

Blast Freezer

High Temperature
Defective Solenoid Valve

B0024

Blast Freezer

Deteriorated/Clogged fin coil

Moisture

B0024

Blast Freezer

Clogged strainer

B0024

Blast Freezer

B0024

Blast Freezer

Defective control board

Dirt & dust accumulation


Wiring problem (Cut wire/loose
termination/etc)
Thick ice formation

B0024

Blast Freezer

Defective temperature probe

NH3 line - Blockage - Operational Problem

B0024

Blast Freezer

Broken fan blades

B0024

Blast Freezer

Leakage

B0025

Bleeding Table

Bleeding Table

B0026

Blender machine

Screw auger assembly

B0026

Blender machine

Pneumatic control assembly

B0027

Blood Cooker

Temperature sensor malfunction

Fin coil assembly

Wear & tear

Blood Cooker

B0028

Blower Assembly

B0028

Blower Assembly

Damaged fan blade


Misalignment

Vibration

B0028

Blower Assembly

Coupling Failure

Misalignment - Piping Stress

B0028

Blower Assembly

Bearing Failure

Coupling Failure - Wear

B0028

Blower Assembly

Unbalance

Bearing Failure - Bad Lubrication

B0028

Blower Assembly

Bearing Failure - Excessive Clearance

B0028

Blower Assembly

Unbalance - Improper Assembling

B0028

Blower Assembly

Unbalance - Bent Shaft

B0028

Blower Assembly

Unbalance - Rotor Wear

B0028

Blower Assembly

Rotor Rubbing - Malfunction

B0028

Blower Assembly

Base Flexibility - Improper Assembling

Misalignment - Improper Assembling

Blower Assembly

Code
Group

Code Groups Description

B0028

Blower Assembly

Locked Rotor - Debris Buildup

B0028

Blower Assembly

Lobes Friction - Malfunction

B0028

Blower Assembly

Driver Failure - Eletrical Motor Failure

B0028

Blower Assembly

Low Oil Pressure - Auxiliary System Failure

B0028

Blower Assembly

Pulley Failure - Wear

B0028

Blower Assembly

Broken Shaft - Fatigue

B0028

Blower Assembly

B0028

Blower Assembly

Mechanical Seal Failure - Seal Wear


Mechanical Seal Failure - Improper
Assembling

B0028

Blower Assembly

B0028

Blower Assembly

Mechanical Seal Failure - Shaft Wear


Mechanical Seal Failure - Cylinder Jacket
Wear

B0028

Blower Assembly

Packing Failure - Wear

B0028

Blower Assembly

Packing Failure - Cylinder Jacket Wear

B0028

Blower Assembly

Case Leaking Failure - Gasket Failure

B0028

Blower Assembly

Case Leaking Failure - Improper Assembling

B0028

Blower Assembly

Case Leaking Failure - Corrosion

B0028

Blower Assembly

Motor Bad Connection - Improper Assembling

B0028

Blower Assembly

Gear Bearing Failure

B0028

Blower Assembly

Gear Failure - Shaft Wear

B0028

Blower Assembly

Rotor Wear - Erosion / Abrasion

B0029

BMS

BMS

B0030

BOD Meter

BOD Meter

B0031

Boiler

Steam leak

Damaged gasket

Burner Assembly

B0031

Boiler

Damaged ignition electrode

Misfiring

Front Cover Assembly

B0031

Boiler

Worn-out fuel nozzle

Defective pressure switch

Rear Cover Assembly

B0031

Boiler

Defective fuel heater

Defective pressure gauge

Flue Tube Assembly

B0031

Boiler

Leaking fire tubes

Main Housing

B0031

Boiler

Defective safety relief valve

Electrical Controls

B0031

Boiler

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

Smoke Stack

Code
Group

Code Groups Description

B0031

Boiler

Bunker Oil Heater

B0031

Boiler

Fuel Control Assembly

B0031

Boiler

Water Level Control Assembly

B0032
B0033

Boiler Water Softener


Boiler/Steam Generator

Damaged burner

Vibration

B0033

Boiler/Steam Generator

Damaged photo sensor

Wear & tear

B0033

Boiler/Steam Generator

High stack temperature

Clogged heating coils

B0033

Boiler/Steam Generator

Scaling

Hard water

B0033

Boiler/Steam Generator

Steam leak

Worn-out/damaged/broken gasket

B0033

Boiler/Steam Generator

Condensate leak

Pipe welding pinholes

B0033

Boiler/Steam Generator

Overflowing water

Broken pipe

B0033

Boiler/Steam Generator

Excessive steam

Corroded pipe

B0033

Boiler/Steam Generator

Defective McDonell float switch

Passing steam traps

B0033

Boiler/Steam Generator

Defective metering pump

Defective steam valve

B0033

Boiler/Steam Generator

LPG leak

Stuck-up float switch

B0033

Boiler/Steam Generator

Defective check valve

Burned metering pump motor

B0033

Boiler/Steam Generator

Back-flowing checkvalve

Worn-out gasket/seal

B0033

Boiler/Steam Generator

Damaged air compresor

Vibration

B0033

Boiler/Steam Generator

Burned solenoid valve

Wear & tear

B0033

Boiler/Steam Generator

Defective pressure switch

Pipe welding pinholes

B0033

Boiler/Steam Generator

Worn-out shaft

Water contamination

B0033

Boiler/Steam Generator

B0034

Bottle Filler

Defective level sensor


Rotary Valve Failure.

Misalignment - Improper Assembling

B0034

Bottle Filler

Dosing Failure

Worn-out & Broken Valve.

B0034

Bottle Filler

Improper Clearance.

B0034

Bottle Filler

Eratic Speed.

B0034

Bottle Filler

Inverter Problem

B0034

Bottle Filler

Excessive Backlash

B0035

Bowl Chopper

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

Boiler Water Softener


Boiler/Steam Generator

Bottle Filler

Bowl Chopper

Code
Group

Code Groups Description

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

B0036

Brake Motor

Contact - Misalignment

Brake Motor

B0036

Brake Motor

Unsmooth operation
Brake - contamination

B0036

Brake Motor

Brake coil failure

B0036

Brake Motor

B0037

Bran Finisher

Overloading of motor

Unbalance motor winding

Motor drive

B0037

Bran Finisher

Unit won't start

Motor control mulfunctioning

Motor control assembly

B0037

Bran Finisher

Excessive product overtail

Damaged electrical parts

Mechanical parts

B0037

Bran Finisher

Excessive vibration

Defective bearing

B0037

Bran Finisher

Abnormal sound

Worn-out shaft

B0037

Bran Finisher

Defective belt

Worn-out bearing housing

B0037

Bran Finisher

Worn-out screen

B0037

Bran Finisher

Worn-out paddles

B0037

Bran Finisher

Loose equipment parts

B0038

Breastbone Saw

Breastbone Saw

B0039

Brine Shower

B0040

Brine tank

Water leak

Corroded tank

Brine Shower
Brine tank

B0040

Brine tank

Defective check valve

Worn-out gasket/seal

B0041

Bucket Elevator

Damaged buckets

Misaligned belt

Elevator belt

B0041

Bucket Elevator

Damaged elevator belt

Misaligned head pulley assembly

Buckets

B0041

Bucket Elevator

Bearing damaged

Broken shaft keyway

Motor

B0041

Bucket Elevator

Motor shaft damaged

Broken tapered bushing

Head drum assembly

B0041

Bucket Elevator

Malfunctioned circuit breaker / contactor

Boot drum assembly

B0041

Bucket Elevator

Burned motor
Sprocket - Loose

B0041

Bucket Elevator

Sprocket - wear

Misaligned roller chain

B0041

Bucket Elevator

Damaged Casing

B0041

Bucket Elevator

Damaged roller chain

B0042

Buildings

Air conditioning failure

Improper operation

B0042

Buildings

Crane failure

Ageing

B0042

Buildings

Fire Protection failure

Overvoltage

Brake - Failure

Motor Fault - Overload


Motor Fault - Seizure

Worn-out relay contact point

Buildings

Code
Group

Code Groups Description

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

B0042

Buildings

Ventilation failure

Others

B0042

Buildings

Drain blockage

B0042

Buildings

Lighting failure

B0042

Buildings

Emergency Generators failure

B0042

Buildings

B0043

Bunker Oil Heater

Plumbing / Drainage failure


Casing - Damage

Breakage due to corrosion

Bunker Oil Heater

Gasket - Leakage

Blockage

B0043

Bunker Oil Heater

Inlet - Blockage

Leakage - Seal Failure

B0043

Bunker Oil Heater

Valve - Failure (Open or closed)

Leakage - Pipe Worn Out

B0043

Bunker Oil Heater

Spillage - Incorrect Operation

B0043

Bunker Oil Heater

Crack - Fatigue

B0043

Bunker Oil Heater

Leakage - Cracking

B0043

Bunker Oil Heater

Leakage - Joint Fault

B0043

Bunker Oil Heater

Leak

B0043

Bunker Oil Heater

B0043

Bunker Oil Heater

Loss of Transfer Area - Tube Plugging


Control & Instrumentation Faults ContRollers

B0043

Bunker Oil Heater

Control & Instrumentation Faults - Sensors

B0043

Bunker Oil Heater

Division Plate - Weld Defect

B0043

Bunker Oil Heater

Tube Leaks - Cracking

B0043

Bunker Oil Heater

Tube Leaks - Tube Sheet Joint

B0043

Bunker Oil Heater

Tube Leaks - Plug Defect

B0043

Bunker Oil Heater

B0043

Worn Out
Burned head damaged/wear

B0044

Burner Assembly

Flame Rod - Damage

B0044

Burner Assembly

Ignitor - Damage

burner pipe bent

B0044

Burner Assembly

Castable damaged

pipe leakage

Catalog B Codes: Object Parts

Bunker Oil Heater

Burner Assembly

Burned head damaged/wear

B0044

Burner Assembly

C0001

Calorifier tank

Defective steam trap

Clogged steam trap

C0001

Calorifier tank

Water leak

Wear and tear

C0001

Calorifier tank

Steam leak

Corroded pipe

Calorifier tank

Code
Group

Code Groups Description

C0001

Calorifier tank

Catalog C Codes: Damage type


Defective motorized valve

Catalog 5 Codes: Damage Causes


Thin pipe

Catalog B Codes: Object Parts

C0001

Calorifier tank

Defective solenoid valve

Worn-out gasket/seal

C0001

Calorifier tank

Condensate leak

Pipe welding pinholes

C0002

Can Labeler

Can Labeler

C0003

Can Washer

Can Washer

C0004

Canning Equipment

Canning Equipment
Electrical Supply - Failure

C0005

Capacitor Assembly

Ageing

Capacitor Assembly

C0005

Capacitor Assembly

Electrical Supply - Low

Overload

Electrical Controls

C0005

Capacitor Assembly

Windings - Failure

Oil deterioration

C0005

Capacitor Assembly

Insulation failure

Short-circuit

C0005

Capacitor Assembly

Overheating

C0005

Capacitor Assembly

Flashover

C0005

Capacitor Assembly

C0006

Capping Machine (Gherri)

Dielectric Breakdown
Capping Failure

C0006

Capping Machine (Gherri)

Deffective V-belt

C0006

Capping Machine (Gherri)

Belt Slipping

C0006

Capping Machine (Gherri)

Vaccum Failure

C0006

Capping Machine (Gherri)

Steam Failure

C0006

Capping Machine (Gherri)

Tensioner Damaged

C0006

Capping Machine (Gherri)

C0007

Carousel

Motor overloading

Unbalance motor winding

Electrical control

C0007

Carousel

Motor don't stop in set position

Malfunctioning electronic parts

Electronic devices

C0007

Carousel

Bag grip slippage

Motor control mulfunctioning

Mechanical parts

C0007

Carousel

Abnormal rotation

Defective bearing

Pneumatic control assembly

C0007

Carousel

Defective cylinder actuators

C0007

Carousel

Worn-out bag clamp rubber

C0007

Carousel

Low air pressure

C0007

Carousel

Motor brake mulfunctioning

C0007

Carousel

Loose equipment parts

Drive Roller Damaged

Capping Machine (Gherri)

Sensor Mal-function

Code
Group

Code Groups Description

C0008

Cattle Bleeding Hoist

Cattle Bleeding Hoist

C0009

Cattle Elevator

Cattle Elevator

C0010

Cattle Simulator

Cattle Simulator

C0011

Cattle Splitter Saw

Cattle Splitter Saw

C0012

Cattle Stunning Gun

Cattle Stunning Gun

C0013

CCTV System

CCTV System

C0014

Ceiling Fan

Ceiling Fan

C0015

Centrifugal Fan

Damaged bearing

Worn-out Shaft

Motor

C0015

Centrifugal Fan

Damaged motor bearing

Burned motor

Fan assembly

C0015

Centrifugal Fan

Broken impeller

C0015

Centrifugal Fan

C0016

Centrifugal Impactor

Excessive vibration

Unbalance impeller

Electrical control

C0016

Centrifugal Impactor

Abnormal sound

Worn-out pins

Mechanical parts

C0016

Centrifugal Impactor

Motor overloading

Electrical control mulfunctioning

C0016

Centrifugal Impactor

Defective bearing

C0016

Centrifugal Impactor

Worn-out bearing housing

C0016

Centrifugal Impactor

Unbalance motor winding

C0016

Centrifugal Impactor

C0017

Centrifuge

Slippage

Oil Leakage

Electrical controls and motors

C0017

Centrifuge

Noise

Bearing damage

Bowl and drum

C0017

Centrifuge

Belt damage

Clutch

C0017

Centrifuge

C0018

Chain Conveyor

Worn-out casing

Worn-out wearing plate

Electrical control

C0018

Chain Conveyor

Detached chain link

Broken chain link

Mechanical parts

C0018

Chain Conveyor

Excessive vibration

Detached pin

Drive motor assembly

C0018

Chain Conveyor

Abnormal sound

Worn-out circlip

Chain conveyor assembly

C0018

Chain Conveyor

Motor overloading

Slack chain

C0018

Chain Conveyor

Chain links - broken

Worn-out coupling element

C0018

Chain Conveyor

Worn-out plastic flights

Electrical control malfunctioning

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

Power fluctuation

Pipes

Code
Group

Code Groups Description

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

C0018

Chain Conveyor

Motor failure

Unbalance motor winding

C0018

Chain Conveyor

Damaged v-belt drive

Defective bearing

C0018

Chain Conveyor

Worn-out shaft

C0018

Chain Conveyor

Burn motor

C0018

Chain Conveyor

Worn-out v-belt drive

C0018

Chain Conveyor

Misaligned pulleys

C0018

Chain Conveyor

Worn-out sprocket

C0019

Check Weigher

Check Weigher

C0020

Chemical Additive Feeder

Chemical Additive Feeder

C0021

Chess type freezer

C0022

Chiller

Sealing water - Low Flow

Crack - External Influence

Chiller

Chiller

Sealing water filter - Blocked

Crack - Fatigue

Cylinder assembly

Chiller

Sealing water Hose - Damage

C0022

Chiller

Leakage

Thinning - Erosion
worn out seal, gasket, o-rings

Dasher assembly
Hot H2O Circulating assembly

C0022

Chiller

Misalignment

Bushing Damage

NH3 control assembly

C0022

Chiller

Malfunction electrical

Loose connection

C0022

Chiller

Loose connection

Burn out solenoid coil

C0022

Chiller

Malfunction mechanical

Stuck up solenoid valve

C0022

Chiller

Worn out scrapper blades

Worn out scrapper blades

C0022

Chiller

Worn our Mechanical seal

C0022

Chiller

C0023

Chlorinator

Dirt Buildup

Dirt Buildup

General Assembly

C0023

Chlorinator

Injectors - incorrect adjustment

Cavitation

Pump Assembly

C0023

Chlorinator

Lines - Plugged, collapsed or blocked

Control Cabinet Damaged

Electrical Controls

C0023

Chlorinator

Metering Device - Failure

Pump impeller crack

C0023

Chlorinator

Power Source - Insufficent

Lines clogged

C0023

Chlorinator

Reservour - Empty

C0023

Chlorinator

C0024

Chlorine solution tank

C0022
C0022

Catalog B Codes: Object Parts

Chess type freezer

Product soft Texture

Timer - Failure
Chlorine solution tank

Code
Group
C0025

Code Groups Description

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

C0026

Clamp meter
Classifier Aspirator w/
Recycle

Clamp meter

C0027

Cleaner

Damaged screen

Burn motor

Motor

C0027

Cleaner

Damaged motor bearing

Misaligned roller chain

Roller chain

C0027

Cleaner

Damaged roller chain

Misaligned v-belt

Sprocket

C0027

Cleaner

Damaged v-belt drive

Misaligned sprocket

Screen

C0027

Cleaner

Broken flange bearing

C0028

Clincher

Clincher

C0029

Cold Storage

Cold Storage

C0030

Color Sorter

Color Sorter

C0031

Cooler

Cooler

C0032

Combi-cleaner

Combi-cleaner

C0033

Communication

Communication

C0034

Comport Room Equipment

Classifier Aspirator w/ Recycle

Comport Room Equipment

Compressor

Air Intake Filter - Blocked

Monitoring System Failure

Compressor Assembly

C0035

Compressor

Air receiver - Damage / Corrosion

Misalignment - Improper Assembling

Oil Separator Tanks

C0035

Compressor

Crankshaft - Misalignment

Misalignment - Piping Stress

Oil Cooler

Compressor

Crankshaft - Unbalance

Coupling Failure - Bad Lubrication

Drive Motor

Compressor

Drive Bearings - Damaged

Bearing Failure

Electrical Controls

C0035

Compressor

Gaskets - Leaking

Bearing Failure - Bad Lubrication

C0035

Compressor

Inlet valve - Leaking

Bearing Failure - Excessive Clearance

Compressor

Inlet valve - Passing

Bearing Failure - Improper Assembling

Compressor

Leakage - Air

Bearing Failure - Improper Material

C0035

Compressor

Lubrication - Contamination

Bearing Failure - Electrical Pitting

C0035

Compressor

Lubrication - Incorrect Level

Unbalance - Bent Shaft

Compressor

Mositure trap - Failure

Unbalance - Rotor Wear

Compressor

Outlet Valve - Leaking

Mechanical Runout - Improper Burnishing

Compressor

Outlet valve - Passing

Rotor Rubbing on Labyrinth

C0035

C0035
C0035

C0035
C0035

C0035
C0035
C0035

Code
Group

Code Groups Description

C0035

Catalog 5 Codes: Damage Causes

Compressor

Catalog C Codes: Damage type


Piston - Misalignment / damage

Catalog B Codes: Object Parts

C0035

Compressor

Temperature - High

Gear Failure - Wear

C0035

Compressor

Screw Failure - Wear

C0035

Compressor

Internal Failure - Wear

C0035

Compressor

Bearing Box Sealing Failure - Seal Wear

C0035

Compressor

Bearing Box Sealing Failure - Labyrinth Wear

C0035

Compressor

C0035

Compressor

Bearing Box Sealing Failure - Shaft Wear


Bearing Box Sealing Failure - Improper
Assembling

C0035

Compressor

Gasket Failure

C0035

Compressor

Lubrication Failure

C0035

Compressor

Bearing Failure - Improper Assembling

C0035

Compressor

Mechanical Seal Failure

C0035

Compressor

C0035

Compressor

Mechanical Seal Failure - Shaft Wear


Mechanical Seal Failure - Cylinder Jacket
Wear

C0035

Compressor

Packing Failure - Wear

C0035

Compressor

Packing Failure - Cylinder Jacket Wear

C0035

Compressor

Case Leaking Failure - Gasket Failure

C0035

Compressor

Case Leaking Failure - Improper Assembling

C0035

Compressor

Case Leaking Failure - Corrosion

C0036

Compressor Motor

C0037

Conditioner

Broken paddles

Loosened paddle bolts

Motor

C0037

Conditioner

Damaged pressure regulator valve

Burn motor

Paddles

C0037

Conditioner

Damaged motorized valve

Overloading

Paddle shaft

C0037

Conditioner

Broken pressure gauge

C0037

Conditioner

Damaged bearing

C0037

Conditioner

Damaged v-belt drive

C0037

Conditioner

Broken temp. gauge

C0037

Conditioner

Damaged steam trap

Foundation not rigid - Improper Assembling

Compressor Motor

Code
Group

Code Groups Description

C0038

Control panel

Catalog C Codes: Damage type


Connections - Loose / damaged

Catalog 5 Codes: Damage Causes


Connections - Loose

C0038

Control panel

Contactor - Failure

Contactor - Failure

C0038

Label - clarity

Structure damage

Connections - Loose / damaged

Connections - Loose

Contactor - Failure

Contactor - Failure

Label - clarity

Structure damage

C0039

Control panel
Control panel ( Control
main board )
Control panel ( Control
main board )
Control panel ( Control
main board )

C0040

Control Sifter

Broken tensioning rod

Defective sieve frame

Mechanical parts

C0040

Control Sifter

Broken coupling bolt

Uneven tension of rods

Electrical control

C0040

Control Sifter

Misalignment of unit

Defective rubber coupling

Motor drive assembly

C0040

Control Sifter

Excessive overtail discharge

Defective bearing

C0040

Control Sifter

Abnormal sound

Worn-out bearing housing

C0040

Control Sifter

Overloading of motor

Unbalance motor winding

C0040

Control Sifter

Electrical control mulfunctioning

C0040

Control Sifter

Worn-out shaft

C0040

Control Sifter

Damaged sieve

C0041

Cooker/Drier

Cooker/Drier

C0042

Cooking Equipment

Cooking Equipment

C0043

Cooler - pellet

Damaged discharger

Malfunction level sensor

Pneumatic cylinder

C0043

Cooler - pellet

Motor bearing damaged

Burn motor

Motor

C0043

Cooler - pellet

Worn-out limit switches

C0043

Cooler - pellet

Damaged temperature gauge

C0044

Cooling Tower

C0045

Coupling

Crack

Crack or Damage

C0045

Coupling

Wrong installation

Incorrect Assembly

C0045

Coupling

Misalignment

Coupling key way damage

C0045

Coupling

C0045

Coupling

C0046

Crate Washing Machine

C0039
C0039

Catalog B Codes: Object Parts


Control panel

Control panel ( Control main board )

Cooling Tower

Misalignment
Element Damage
Bearing - Failure

Bearing Failure - misalignment

Drive system

Code
Group

Code Groups Description

C0046

Crate Washing Machine

Catalog C Codes: Damage type


Bearing Seal - Failure
Bearing Seal Failure - Adjustment
mechanism
Derailed chain

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

Bearing Failure - incorrect assembly

Steam lines

Bearing Fault - Worn Out

Electrical controls and motors

Bearing Fault - Corrosion

Vats
Pumps

C0046

Crate Washing Machine

C0046

Crate Washing Machine

C0046

Crate Washing Machine

Steam leaks

C0046

Crate Washing Machine

Water leaks

C0046

Crate Washing Machine

Damaged guides

C0046

Crate Washing Machine

C0047

Cropping Brush

Cropping Brush

C0048

Cropping Machine

Cropping Machine

C0049

Crumbler

Damaged bearing

Worn-out crumbler rolls

Motor

C0049

Crumbler

Broken v-belt

Burned motor

Crumbler rolls

C0049

Crumbler

Damaged sprocket

C0049

Damaged roller chain

C0050

Crumbler
Cutter Knife & Strainer
(Grinder)
Cutter Knife & Strainer
(Grinder)
Cutter Knife & Strainer
(Grinder)

C0051

Cyclone

Excessive discharge of screenings

C0050
C0050

Worn-out Shaft & Bushing


Cutter & Knife Mis-aligned

Cutter Knife & Strainer (Grinder)


Excessive Noise
Cutter & Strainer Damage
Malfunctioning air lock

Mechanical parts

Clogged system

C0051

Cyclone

C0052

Cyclone Air Seal

Stuck-up unit

Defective bearing

Motor drive assembly

C0052

Cyclone Air Seal

Abnormal sound

Worn-out shaft

Electrical control

C0052

Cyclone Air Seal

Motor overloading

Worn-out bearing housing

Mechanical parts

C0052

Cyclone Air Seal

Hard object caught in the impeller

C0052

Cyclone Air Seal

Unbalance motor winding

C0052

Cyclone Air Seal

Malfunctioning electrical control

D0001

Dampening Unit

D0002

David Machine

D0003

Deaerator tank

Dampening Unit
Defective solenoid valve

Burned coil

David Machine
Deaerator tank

Code
Group

Code Groups Description

D0003

Deaerator tank

Catalog C Codes: Damage type


Water leak

Catalog 5 Codes: Damage Causes


Stuck-up solenoid valve

Catalog B Codes: Object Parts

D0003

Deaerator tank

Steam leak

Corroded pipe

D0003

Deaerator tank

Defective PRV

Thin pipe

D0003

Deaerator tank

Defective level sensor

Worn-out gasket/seal

D0003

Deaerator tank

Burned solenoid coil

Pipe welding pinholes

D0004

Decanter

D0005

Deepwell

Low Discharge

Electridcal trouble

Pump

D0005

Deepwell

No discharge

Damaged Impeller

Electrical controls

D0005

Deepwell

D0006

Defeathering Machine

Bearing Damage

Bearing Fault - Incorrect Assembly

Electrical controls

D006

Defeathering Machine

Torn belt

Bearing Fault - Lubrication Fault

Bearing housings

D006

Defeathering Machine

Stuck-up conveyor/derailment

Bearing Fault - Overload

Picking banks

D006

Defeathering Machine

Bearing Fault - Fatigue

Adjustment units

D006

Defeathering Machine

Bearing Fault - Overheat

D006

Defeathering Machine

Bearing Fault - Misalignment

D006

Defeathering Machine

Bearing Fault - Incorrect Bearing

D006

Defeathering Machine

Bearing Fault - Worn Out

D006

Defeathering Machine

Bearing Fault - Corrosion

D006

Defeathering Machine

Belt Fault - Misalignment

D006

Defeathering Machine

Belt Fault - pulley damage

D006

Defeathering Machine

Worn-out guides

D0007

Dehairing Machine

D0008

Depalletizer

Decanter

Pipelines

Dehairing Machine

D0009

Descicant dryer

Exhausted descicant

Exceed lifespan

D0009

Descicant dryer

Air leak

Wear and tear

D0009

Descicant dryer

Defective solenoid valve

Dirt and dust accumulation

D0009

Descicant dryer

Burned solenoid coil

D0009

Descicant dryer

Defective silencer

D0009

Descicant dryer

Damaged cylinder

Depalletizer
Descicant dryer

Code
Group

Code Groups Description

D0009

Descicant dryer

Catalog C Codes: Damage type


Blurred moisture indicator

D0009

Descicant dryer

Clogged strainer

D0009

Descicant dryer

Exceed lifespan

D0010

Dial Thickness gauge

Dial Thickness gauge

D0011

Differential Dosing Scale

D0012

Differential Dosing Scale


Discharge Screw Shaft
(Grinder)
Discharge Screw Shaft
(Grinder)
Discharge Screw Shaft
(Grinder)
Discharge Screw Shaft
(Grinder)
Discharge Screw Shaft
(Grinder)
Discharge Screw Shaft
(Grinder)
Discharge Screw Shaft
(Grinder)
Discharge Screw Shaft
(Grinder)
Discharge Screw Shaft
(Grinder)
Discharge Screw Shaft
(Grinder)

D0013

Dissolved Air Flotation Unit

D0014

Distributor

D0015

Diverter

Malfunctioning cylinder

Malfunction limit switches

Pneumatic cylinder

D0015

Diverter

Bearing damaged

Malfunction solenoid valve assembly

Flap assembly

D0015

Diverter

Damaged flaps

D0016

Diverter Valve

Product leak

Damaged seal

Mechanical parts

D0016

Diverter Valve

Product not diverted in desired direction

Defective actuator

Electronic devices

D0016

Diverter Valve

Malfunctioning electronic parts

Pneumatic control

D0017

DO Meter

Damaged membrane

Electrical Controls

D0017

DO Meter

Out of calibration

Sensing unit

D0012
D0012
D0012
D0012
D0012
D0012
D0012
D0012
D0012

Screw Shaft Failure

Catalog 5 Codes: Damage Causes

Bearing Failure & damage


Set-up failure

Catalog B Codes: Object Parts

Discharge Screw Shaft (Grinder)

Flight Damage
Shaft - Bent
Shaft Crack
End bushing damage
Bearing failure
Presence of hard foreign objects like steel
Casing damage
Blockage
Flight Damage
Flight worn out
Screw shaft crack
Screw bearing seized
Dissolved Air Flotation Unit
Distributor

Erroneous Reading

Code
Group

Code Groups Description

D0018

Dock Leveler

Dock Leveler

D0019

Drag Chain Conveyor

Drag Chain Conveyor

D0020

Drake Loader

Drake Loader

D0021

Dressing Conveyor

Dressing Conveyor

D0022

Drinking Fountain

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Drinking Fountain

Drive Motor

Bearing - Damage

Motor Fault - Shortcircuit

D0023

Drive Motor

Bearing - Lubrication

Motor Fault - Control

D0023

Drive Motor

Bearing - siezure

Motor Fault - Incorrect Assembly

Drive Motor

Brake - contamination

Motor Fault - Overload

Drive Motor

Brake - Failure

Motor Fault - Seizure

D0023

Drive Motor

Breather - failure

Motor Fault - Supply Failure

D0023

Drive Motor

Cable - damaged/loose

Motor Fault - Bearing Worn Out

Drive Motor

Casing - Corrosion

Transmission Fault - Breakage

D0023

D0023
D0023

D0023
D0023

Drive Motor

D0023

Drive Motor

D0023

Drive Motor

D0023

Drive Motor

Cooling Fans - Contamination and


damage
Cooling Fins - contamination and
damage
Cooling Tubes - Contamination and
damage
Fluid - ingress

D0023

Drive Motor

Heater - failure

Bearing Fault - Incorrect Assembly

Drive Motor

Insulation - Failure

Bearing Fault - Incorrect Bearing

Drive Motor

Mounts - loose or damaged

Bearing Fault - Greasing Problem

D0023

Drive Motor

Physical Damage

Bearing Fault - Misalignment

D0023

Drive Motor

Rotor bar - Damaged, Cracked

Bearing Fault - Overload

Drive Motor

Stator damaged

Bearing Fault - Worn Out

Drive Motor

Seal - leaking

Contact - Relay Failure

D0023

Drive Motor

Shaft - Alignment

Contact - Limit Switch Failure

D0023

Drive Motor

Shaft - Corrosion/damage

Contact - Distortion

Drive Motor

Supply - Electrical

Contact - Incorrect Assembly

Drive Motor

Termination Box - Cover not sealing

Contact - Loose Component

D0023
D0023

D0023
D0023

D0023
D0023

Catalog B Codes: Object Parts

Transmission Fault - Coupling Fault


Transmission Fault - Lubrication Fault
Bearing Fault - Contamination
Bearing Fault - Corrosion

Drive Motor

Code
Group

Code Groups Description

D0023

Catalog 5 Codes: Damage Causes

Drive Motor

Catalog C Codes: Damage type


Termination Box - Terminations overheat

Drive Motor

Vibration

Overheating - Bearing Failure

D0023

Drive Motor

Winding - wear

Overheating - Lubrication Failure

D0023

Drive Motor

Unsmooth operation

D0023

Drive Motor

Stator winding break down

Overheating - Overload Incorrectly Set


Overheating - Excessive Load In Driven
Device

D0023

Drive Motor

Overheating - Insulation Failure

D0023

Drive Motor

D0023

Drive Motor

Overheating - Cooling Failure


Unsmooth Operation - Electrical Fault in
Motor

D0023

Drive Motor

Unsmooth Operation - Misalignment

D0023

Drive Motor

Unsmooth Operation - Bearing Failure

D0023

Drive Motor

Unsmooth Operation - Balance

D0023

Drive Motor

Unsmooth Operation - Resonance

D0023

Drive Motor

Unsmooth Operation - Loose Components

D0023

Drive Motor

Component Failure

D0023

Drive Motor

Insulation Failure

D0023

Drive Motor

Loose Connections

D0023

Drive Motor

Rotor Bar

D0023

Drive Motor

Foreign Intrusion

D0023

Drive Motor

Conductor failure

D0023

Drive Motor

D0024

Dry Stoner

Excessive overtail discharge

Incorrect setting of aspiration

Electrical control

D0024

Dry Stoner

Abnormal sound

Defective bearing

Motor drive assembly

D0024

Dry Stoner

Motor overloading

Loose equipment parts

Mechanical parts

D0024

Dry Stoner

Unbalance motor winding

D0024

Dry Stoner

Electrical control mulfunctioning

D0024

Dry Stoner

Power fluctuation

D0024

Dry Stoner

Blinded screen

D0025

Dryer

D0023

Catalog B Codes: Object Parts

Contact - Misalignment

Air Dryer Assembly

Code
Group

Code Groups Description

D0025

Dryer

D0026

Dryer - rotary

Damaged bracket assembly

D0026

Dryer - rotary

Damaged air seal

Air seal

D0026

Dryer - rotary

Damaged asbestos insulation

Asbestos insulation

D0026

Dryer - rotary

Damaged riding ring

Riding ring

D0027

Dryer - extrusion

Damaged heat exchanger

Malfunctioning of sensor

Heat exchanger

D0027

Dryer - extrusion

Damaged hydraulic cylinder

Burn motor

Electrical Control

D0027

Dryer - extrusion

Damaged rotary rake

Damaged heater assembly

Motorized valve

D0027

Dryer - extrusion

Damaged temp. gauge

Worn-out v-belt drive

Heater Assembly

D0027

Dryer - extrusion

Damaged motorized valve

D0027

Dryer - extrusion

Damaged bearing

D0027

Dryer - extrusion

Steam leak

D0028

Dryer - corn

Damaged heat exchanger

Burn motor

Dryer - corn

D0028

Dryer - corn

Damaged temp. gauge

Malfunctioning of sensor

D0029

Drying Oven

Drying Oven

D0030

Dump scale

Dump scale

D0031

Durometer

Durometer

E0001

E. Spray Pump 1A

Pump Assembly

E0001

E. Spray Pump 1A

Drive Motor

E0001

E. Spray Pump 1A

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts


Electrical Control

Overheating

Bracket assembly

Electrical Controls

E0002

Electrical Controls

Auxiliary contact not working

E0002

Electrical Controls

Connection - High Resistance

Current Transformer Failure

E0002

Electrical Controls

Contactor - Failure

Fuse Blown

E0002

Electrical Controls

CT - Failure

Module Isolator Handle Damage

E0002

Electrical Controls

Door seals - Damage

Overload

E0002

Electrical Controls

Fuse - Blown

Thermistor relay failure

E0002

Electrical Controls

Fuse - Damage

E0002
E0002

Electrical Controls
Electrical Controls

Isolator - Failure
Module Isolator Handle - Damage /

Auxiliary contact failure

Electrical Controls

Code
Group

Code Groups Description

Catalog C Codes: Damage type


Looseness / Missing

E0002

Electrical Controls

Overload - Failure

E0002

Electrical Controls

Stab damage

E0002

Electrical Controls

Loose connection

E0002

Electrical Controls

Terminal corrode

E0002

Electrical Controls

E0003

Electrical Panel

Electrical Panel

E0004

Electronic Bird Counter

Electronic Bird Counter

E0005

Electronic Grading System

Derailed unit

Bearing Damage - Corrosion

Computer

E0005

Electronic Grading System

Busted lines

Bearing Damage - foreign object intrusion

Amplifier

E0005

Electronic Grading System

Bearing Damage - Fatigue

Pneumatic lines

E0005

Electronic Grading System

Damaged Rods/ guides

Overhead Chain Conveyor

E0005

Electronic Grading System

Broken Chain - conveying / timing

Drop-off stations

E0005

Electronic Grading System

Electrical Trouble

Weigher

E0005

Electronic Grading System

Hose Damage - material fatigue

E0005

Electronic Grading System

Hose Damage - Incorrect assembly

E0005

Electronic Grading System

Damaged sensors

E0005

Electronic Grading System

Damaged Loadcell

E0005

Electronic Grading System

Damaged Pneumatic cylinder

E0006

Elevator - Freight

Elevator - Freight

E0007

Elevator - Passenger

Elevator - Passenger

E0008

Elisa Counter

Elisa Counter

E0009

Emergency Equipment

Emergency Equipment

E0010

Emergency Light

Emergency Light

E0011

Emulsifiers

Emulsifiers

E0012

Evapco Condenser

Water leaks

Damaged housing, pan, gasket

Evapco Cooling Assembly

E0012

Evapco Condenser

Gas leaks

Damaged mist eliminators

Evapco Main Housing

E0012

Evapco Condenser

E0012

Evapco Condenser

Evapco Fan Blade Assembly 1

E0012

Evapco Condenser

High discharge pressure

Pump damage

Electrical Controls

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

Thermistor relay - Failure

Code
Group

Code Groups Description

E0012

Evapco Condenser

Belt damage

E0012

Evapco Condenser

Bearing damage

E0012

Evapco Condenser

Scaled coils

E0012

Evapco Condenser

E0013

Evapco Cooling

Filter - Blockage

Damaged motors
Dirt Buildup

E0013

Evapco Cooling

Cavitation

Lines clogged

E0013

Evapco Cooling

Dirt Buildup

Contamination
Pressure Gauge -Faulty Reading

E0013

Evapco Cooling

E0013

Evapco Cooling

Water Lines - Plugged, collapsed or


blocked
Lubricant - contamination / degradation

E0013

Evapco Cooling

Metering Device - Failure

Gland - SPindle Damage

E0013

Evapco Cooling

Power Source - Insufficent

Gland - Adjustment

Evapco Cooling

Pressure Gauge - Out of calibration

Gland - Stuffing Box Damage

Evapco Cooling

Reservour - Empty

Gland - Packing Failure

E0013

Evapco Cooling

Timer - Failure

E0013

Evapco Cooling

E0014

Evapco Fan assembly

Fan - radial

Casing - Cracking

Evapco Fan assembly

Bearing failure

Casing - Corrosion

Evapco Fan assembly

Broken mountings

Casing - Erosion

E0014

Evapco Fan assembly

Electrical Failure

Dampers - Actuator Problems

E0014

Evapco Fan assembly

Excess Vibration

Dampers - Worn Out

Evapco Fan assembly

Excessive vibrations / imbalance

Dampers - Breakage

Evapco Fan assembly

General Failure

Dampers - Adjustment

E0014

Evapco Fan assembly

Internal wear (eg impellor)

Dampers - Bearing Failure

E0014

Evapco Fan assembly

Lagging damage

Impeller blade crack

Evapco Fan assembly

Leaks from bearing

Impeller blade worn out

Evapco Fan assembly

Loose bearings

Fan bearing failure

E0014

Evapco Fan assembly

Misalignment

Impeller shaft bent

E0014

Evapco Fan assembly

Physical damage (impellor and/or volute)

Fan foundation loose

Evapco Fan assembly

Seal failure

Coupling Fault - Breakage

E0013
E0013

E0014
E0014

E0014
E0014

E0014
E0014

E0014

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

Evapco Cooling

Gland - Incorrect Packing

Warning / safety device - fialure


Evapco Fan assembly

Code
Group

Code Groups Description

E0014

Catalog 5 Codes: Damage Causes

Evapco Fan assembly

Catalog C Codes: Damage type


Shaft damage

Evapco Fan assembly

Belt - Damage / wear

Coupling Fault - Misalignment

E0014

Evapco Fan assembly

Adjuster - failure

Coupling Fault - Lubrication Fault

E0014

Evapco Fan assembly

Mountings - Loose

Bearing Fault - Lubrication Fault

E0014

Evapco Fan assembly

Bearing Fault - Worn Out

E0014

Evapco Fan assembly

Bearing Fault - Corrosion

E0014

Evapco Fan assembly

Bearing Fault - Misalignment

E0014

Evapco Fan assembly

Motor Fault - Control Problems

E0014

Evapco Fan assembly

E0014

Evapco Fan assembly

Motor Fault - Overload


Abnormal Bearing Temperature - Lubrication
Fault

E0014

Evapco Fan assembly

Abnormal Bearing Temperature - Worn Out

E0014

Evapco Fan assembly

Incorrect Flow - Control Faults

E0014

Evapco Fan assembly

Foundations - Deterioration

E0014

Evapco Fan assembly

Belt Wear

E0014

Evapco Fan assembly

Belt Snapped- Overload

E0014

Evapco Fan assembly

Belt Premature Failure - Snapped

E0014

Evapco Fan assembly

Belt Torn - Foreign Material

E0014

Evapco Fan assembly

Belt Joint Fail

E0014

Evapco Fan assembly

Belt Crack

E0014

Evapco Fan assembly

Belt Fastener Failure

E0014

Evapco Fan assembly

Misalignment - Overload

E0014

Evapco Fan assembly

Mislaign- Tensioning Fault

E0014

Evapco Fan assembly

Belt Torn - Drift

E0015

Evapco Main Housing

Housing Crack/Leak

Crack/leak - Overstressed

E0015

Evapco Main Housing

Premature Failure

Crack/leak - Weld Fault

E0015

Evapco Main Housing

Corrosion

Thinning - Abrasion

E0015
E0016

Evapco Main Housing


Evaporative Condenser

Housing Thinning
Dettached belt

Thinning - Corrosion
Mis-aligned pulley

Evaporative Condenser

E0016

Evaporative Condenser

Worn-out belt

Entangled belt on fan blade

Fan blower

E0014

Catalog B Codes: Object Parts

Coupling Fault - Worn Out

Evapco Main Housing

Code
Group
E0016

Code Groups Description


Evaporative Condenser

Catalog C Codes: Damage type


Broken fan blades

Catalog 5 Codes: Damage Causes


Low sump water level

Catalog B Codes: Object Parts


Water pump

E0016

Evaporative Condenser

Pump cavitation

Wear & tear

Control panel

E0016

Evaporative Condenser

Damaged drift eliminators

Vibration

Float valve

E0016

Evaporative Condenser

Damaged spray nozzle

Clogged-up

E0016

Evaporative Condenser

Defective make-up valve

E0016

Evaporative Condenser

Defective float

E0016

Evaporative Condenser

Passing isolation valve

E0016

Evaporative Condenser

Stuck-up isolation valve

E0016

Evaporative Condenser

Worn-out shaft

E0017

Exhaust Blower

Blower Assembly

E0017

Exhaust Blower

Drive Motor

E0017

Exhaust Blower

Electrical Controls
Damaged bearing

Mis-alignment

E0018

Exhaust fan

E0019

Exhaust Fan Switch

E0020

Extractor

E0021

Extruder

Damaged bearings

Burned motor

Motor

E0021

Extruder

Damaged screw

Broken die

Die

E0021

Extruder

Damaged extruder main shaft

Worn-out die holder

Cutter assembly

E0021

Extruder

Broken knives

E0021

Extruder

Damaged steam valves

E0021

Extruder

Damaged pressure gauges

E0021

Extruder

F0001

Fan

Damaged temperature gauges


Fan - radial

Casing - Cracking

F0001

Fan

Bearing failure

Casing - Corrosion

F0001

Fan

Broken mountings

Casing - Erosion

Fan

Electrical Failure

Dampers - Actuator Problems

F0001

Fan

Excess Vibration

Dampers - Worn Out

F0001

Fan

Excessive vibrations / imbalance

Dampers - Incorrect Assembly

Fan

General Failure

Dampers - Breakage

F0001

F0001

Exhaust fan
Exhaust Fan Switch
Extractor

Steam valves

Fan

Code
Group

Code Groups Description

F0001

Catalog 5 Codes: Damage Causes

Fan

Catalog C Codes: Damage type


Internal wear (eg impellor)

Fan

Lagging damage

Dampers - Seizure

F0001

Fan

Leaks from bearing

Dampers - Bearing Failure

F0001

Fan

Loose bearings

Ductwork - Erosion

Fan

Misalignment

Ductwork - Cracking

Fan

Physical damage (impellor and/or volute)

Ductwork - Corrosion

F0001

Fan

Seal failure

Impeller blade crack

F0001

Fan

Shaft damage

Impeller blade worn out

F0001

Fan

Fan bearing failure

F0001

Fan

Impeller shaft bent

F0001

Fan

Fan foundation loose

F0001

Fan

Coupling Fault - Breakage

F0001

Fan

Coupling Fault - Worn Out

F0001

Fan

Coupling Fault - Misalignment

F0001

Fan

Coupling Fault - Lubrication Fault

F0001

Fan

Bearing Fault - Lubrication Fault

F0001

Fan

Bearing Fault - Incorrect Bearing

F0001

Fan

Bearing Fault - Worn Out

F0001

Fan

Bearing Fault - Corrosion

F0001

Fan

Bearing Fault - Incorrect Assembly

F0001

Fan

Bearing Fault - Misalignment

F0001

Fan

Bearing Fault - White Metal Failure

F0001

Fan

Motor Fault - Control Problems

F0001

Fan

F0001

Fan

F0001

Fan

Motor Fault - Overload


Abnormal Bearing Temperature - Lubrication
Fault
Abnormal Bearing Temperature - Incorrect
Assembly

F0001

Fan

F0001

Fan

F0001

F0001
F0001

Dampers - Adjustment

Abnormal Bearing Temperature - Worn Out


Abnormal Bearing Temperature - Cooling
Problems

Catalog B Codes: Object Parts

Code
Group

Code Groups Description

F0001

Fan

Incorrect Flow - Control Faults

F0001

Fan

Foundations - Design Fault

F0001

Fan

Foundations - Loose

F0001

Fan

Foundations - Fastening Failure

F0001

Fan

Foundations - Deterioration

F0002

Fan Coil Unit

Fan Coil Unit

F0003

Fat Analyzer

Fat Analyzer

F0004

Fat Coater

Damaged bearing

Malfunctioning of flowmeter

Load cell

F0004

Fat Coater

Damage v-belt drive

Clogged strainer

Motor

F0004

Fat Coater

Defective flow balancer

Damaged load cell

Hose fittings

F0004

Fat Coater

Damage motor

Worn-out flights

F0004

Fat Coater

Clogged nozzle

Worn-out hose fittings

F0004

Fat Coater

Damaged casing

F0005

Fat Trimmer

Fat Trimmer

F0007

Feather separator

Feather separator

F0008

Feeder

Feeder

F0009

Filler Machine
Filling machine ( Auger
assembly )
Filling machine ( Auger
assembly )
Filling machine ( Auger
assembly )
Filling machine ( Auger
assembly )
Filling machine ( Auger
assembly )
Filling machine ( Auger
assembly )
Filling machine ( Benhil 1 &
2)
Filling machine ( Benhil 1 &
2)
Filling machine ( Benhil 1 &

F0010
F0010
F0010
F0010
F0010
F0010
F0011
F0011
F0011

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

Filler Machine
Leakage

Worn out seal, gasket, o-rings, bushing

Misalignment

Bushing, bearing damage

Filling machine ( Auger assembly )


Misalignment
Casing Fault - Worn out
Unsmooth operation
Physical damage

Contact - Misalignment
Thinning - Work Damage

Gear wear
Gear Misalign
Pin hole

Rest Tube

Damage wrapper feed assembly


Dullness of cutter blades

Wrapper feed assembly


Wrapper cutter assembly

Code
Group

Code Groups Description

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

F0011

2)
Filling machine ( Benhil 1 &
2)
Filling machine ( Benhil 1 &
2)
Filling machine ( Benhil 1 &
2)
Filling machine ( Benhil 1 &
2)

F0012

Filling machine ( Benhil 3 )

Pin hole

Rest Tube

F0012

Filling machine ( Benhil 3 )

Damage wrapper feed assembly

Wrapper feed assembly

F0012

Filling machine ( Benhil 3 )

Dullness of cutter blades

Wrapper cutter assembly

F0012

Filling machine ( Benhil 3 )

Damage wrapper folder assembly

Wrapper folder assembly

F0012

Filling machine ( Benhil 3 )

Malfunction of dosing cylinder

Dosing assembly

F0012

Filling machine ( Benhil 3 )

Worn cam roller bearing

Rotating Table assembly

F0013

Filling machine ( Bock )

Pin hole

Rest Tube

F0013

Filling machine ( Bock )

Damage wrapper feed assembly

Wrapper feed assembly

F0013

Filling machine ( Bock )

Dullness of cutter blades

Wrapper cutter assembly

F0013

Filling machine ( Bock )

Damage wrapper folder assembly

Wrapper folder assembly

F0013

Malfunction of dosing cylinder


Broken Product Cutter wire

Worn out Product Cutter wire

Malfunction of Cutter wire

Loose connection

Leakage

Worn out seal, gasket, o-rings, bushing

Misalignment

Worn out folding mechanism

Off center folding

Loose Mounting of folding mechanism

F0016

Filling machine ( Bock )


Filling machine ( Cutter
assembly )
Filling machine ( Cutter
assembly )
Filling machine ( Dosing
assembly )
Filling machine ( Folding
assembly )
Filling machine ( Folding
assembly )

F0017

Filling machine ( Hunter )

Lidding dispencing assembly

F0017

Filling machine ( Hunter )

Tubs dispencing assembly

F0017

Filling machine ( Hunter )

Liner dispencing assembly

F0017

Filling machine ( Hunter )

Dosing assembly

F0011
F0011
F0011

F0014
F0014
F0015
F0016

Damage wrapper folder assembly

Wrapper folder assembly

Malfunction of dosing cylinder

Dosing assembly

Worn cam roller bearing

Rotating Table assembly

Worn out bearing

Screw auger assembly

Dosing assembly
Filling machine ( Cutter assembly )

Filling machine ( Dosing assembly )


Filling machine ( Folding assembly )

Code
Group

Code Groups Description

F0017

Filling machine ( Hunter )

F0017

F0019

Filling machine ( Hunter )


Filling machine ( Lidding
Dispencing assembly )
Filling machine ( Lidding
Dispencing assembly )
Filling machine ( Lidding
Dispencing assembly )
Filling machine ( Liner
Dispencing assembly )
Filling machine ( Liner
Dispencing assembly )
Filling machine ( Liner
Dispencing assembly )

F0020

Filling machine ( M&S )

Lidding dispencing assembly

F0020

Filling machine ( M&S )

Dosing assembly

F0021

Filling machine ( Osgood )

Lidding dispencing assembly

F0021

Filling machine ( Osgood )

Tubs dispencing assembly

F0021

Filling machine ( Osgood )

Liner dispencing assembly

F0021

Filling machine ( Osgood )

Dosing assembly

F0021

Filling machine ( Osgood )

Pneumatic control assembly

F0021

Filling machine ( Osgood )


Filling machine ( Rest Tube
)
Filling machine ( Rotating
plate assembly )
Filling machine ( Rotating
plate assembly )
Filling machine ( Rotating
plate assembly )
Filling machine ( Tubs
Dispencing assembly )
Filling machine ( Tubs
Dispencing assembly )
Filling machine ( Tubs
Dispencing assembly )
Filling machine ( Wrapper

F0018
F0018
F0018
F0019
F0019

F0022
F0023
F0023
F0023
F0024
F0024
F0024
F0025

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts


Rotating Table assembly

Misfeed of Lid

Worn out suction cup of Lid

Off center feeding of Lid

Dispencing - off timing

Vacumm lose of Lid

Clogged Vacuum line

Misfeed of Liners

Worn out suction cup of Liners

Off center feeding of Liners

Dispencing - off timing

Vacumm lose of Liners

Clogged Vacuum line

Pneumatic control assembly


Filling machine ( Lidding Dispencing
assembly )

Filling machine ( Liner Dispencing


assembly )

Centralize Lubrication system


Leakage

Pin Hole, worn out seal, gasket, o-rings

Off Timing
Worn out cam follower bearing
Worn out cam follower bearing
Damged cam follower guide

Filling machine ( Rest Tube )


Filling machine ( Rotating plate
assembly )

Damage cam follower guide

Misfeed of Tubs

Stuck up roller shafting


Worn out suction cup of Tubs

Off center feeding of Tubs

Dispencing - off timing

Vacumm lose of Tubs

Clogged Vacuum line

Misalignment

Misalign wrapper guide

Filling machine ( Tubs Dispencing


assembly )

Filling machine ( Wrapper Feed assembly

Code
Group

Code Groups Description

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

Feed assembly )

F0026

Filter Fan

Filter Fan

F0027

Final Inspection Machine

Derailed unit

Bearing Fault - Lubrication Fault

Pipes

F0027

Final Inspection Machine

Damaged sealing rings

Bearing Fault - Worn Out

Drive unit

F0027

Final Inspection Machine

Bearing Fault - Corrosion

Suction heads

F0027

Final Inspection Machine

Bearing Fault - Incorrect Assembly

Cam

F0027

Final Inspection Machine

Misaligned guide and head

F0028

Fire Alarm

Fire Alarm

F0029

Fire Alarm Control Panel

Fire Alarm Control Panel

F0030

Fire Control Equipment

Fire Control Equipment

F0031

Flatform

Flatform

F0032

Flatform Weighing Scale

Flatform Weighing Scale

F0033

Flocculating Mixer

Drive Motor

F0033

Flocculating Mixer

Electrical Controls

F0034

Flowbalancer

Flowbalancer

F0035

Flowmeter

Flowmeter

F0036

Flue Tube Assembly

Shell Crack

Premature Failure

F0036

Flue Tube Assembly

Shell Bend

Crack - Overstressed

F0036

Flue Tube Assembly

Welding Crack

Crack - Weld Fault

F0036

Flue Tube Assembly

Thinning - Abrasion

F0036

Flue Tube Assembly

Thinning - Corrosion

F0036

Flue Tube Assembly

Material Fault

F0037

Fluidizing Valve

F0037

Fluidizing valve

F0038

Fluting Machine

F0039

Forklifts

Worn-out tires

Clogged fuel filter

Engine

F0039

Forklifts

Damaged hydraulic hose

Drain battery

Brake assembly

F0039

Forklifts

Damaged hydraulic cylinder

Alternator not charging

Hydraulic assembly

F0039

Forklifts

Broken fork

Damaged engine

Flue Tube Assembly

Fluidizing Valve
Fluting Machine

Code
Group

Code Groups Description

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

F0039

Forklifts

Damaged brake

Damaged hydraulic system

F0040

Form Fill Seal

Form Fill Seal

F0041

Freezer

Freezer

F0042

Front/Rear Cover Assembly

Shell/Cover Crack

Premature Failure

F0042

Front/Rear Cover Assembly

Shell/Cover Bend

Crack - Overstressed

F0042

Front/Rear Cover Assembly

Welding Crack

Crack - Weld Fault

F0042

Front/Rear Cover Assembly

Insulation

Thinning - Abrasion

F0042

Front/Rear Cover Assembly

F0042
F0043

Front/Rear Cover Assembly


Fuel Charging station

F0043

Fuel Charging station

F0043

Fuel Charging station

Front/Rear Cover Assembly

Thinning - Corrosion
Stuck-up valve

Material Fault - Insulation


Broken pipe

Fuel Charging station

Corroded pipe

Fuel Control Assembly

Dirt Buildup

Wear and tear


Metering Device - Failure

F0044

Fuel Control Assembly

Filter - Blockage

Power Source - Insufficent

F0044

Fuel Control Assembly

Injectors - incorrect adjustment

Reservour - Empty

F0044

Fuel Control Assembly

Lines - Plugged, collapsed or blocked

Timer - Failure

F0044

Fuel Control Assembly

Metering Device - Failure

Warning / safety device - failure

F0044

Fuel Control Assembly

Power Source - Insufficent

Lines clogged

F0044

Fuel Control Assembly

Reservour - Empty

Pressure Gauge -Faulty Reading

F0044

Fuel Control Assembly

Timer - Failure

Gland - SPindle Damage

F0044

Catalog B Codes: Object Parts

Fuel Control Assembly

Warning / safety device - failure

F0044

Fuel Control Assembly

F0045

Fuel daytank

Passing valve

Pipe welding pinholes

Fuel daytank

F0046

Fuel Storage tank

Fuel leak

Worn-out/damaged/broken gasket

Fuel Storage tank

F0047

Fuel tanks

F0048

Furnace

G0001

Gambrelling Conveyor

G0002

Gambrells

Fuel tanks
Damaged castable

Excessive vibration

Castable
Gambrelling Conveyor
Gambrells

G0003

Gauges

Damaged

G0003

Gauges

Gauges Misreading

Gauge Damage
Faulty Indication

Gauges

Code
Group

Code Groups Description

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

G0003

Gauges

G0003

Gauges

Loose mountings
Damaged

Thread damage
Gauge Damage

G0003

Gauges

Gauges Misreading

Faulty Indication

G0003

Gauges
Bearing failure

G0004

Gearbox
Broken/Loose mountings

Thread damage
Abnormal Bearing Temperature - Cooling
Fault
Abnormal Bearing Temperature - Incorrect
Assembly
Abnormal Bearing Temperature - Incorrect
Bearing
Abnormal Bearing Temperature - Lubrication
Fault

G0004

Gearbox

G0004

Gearbox

G0004

Gearbox

G0004

Gearbox

Coupling guard damage

Abnormal Bearing Temperature - Worn Out

Gearbox

Excessive vibration

Input shaft Oil Leakage

Gearbox

Gear fatigue/wear

Input Shaft Worn Out

G0004

Gearbox

Gear Overload

Seal leakage

G0004

Gearbox

Gear wear

Gear Misalign

Gearbox

Insufficent Oil Sight Glass / Dipstick

Crack - Incorrect Assembly

Gearbox

Leaks from bearing

Seal leakage

G0004

Gearbox

Misalignment

Gear Misalign

G0004

Gearbox

Physical damage

Crack - Incorrect Assembly

Gearbox

Possible Shaft/Key wear

Damgage shafting

Gearbox

Seal failure

worn out seal, gasket, o-rings

Gearbox

Shaft failure

Lubriction fault

Contaminated Oil
Coupling failure - key

G0004
G0004

G0004
G0004

G0004
G0004
G0004

Worn gears

Catalog B Codes: Object Parts

Gearbox

G0004

Gearbox

G0005

Gearmotor

Gearmotor

G0006

Gel Glaze Equipment

Gel Glaze Equipment

G0007

General Engineering

General Engineering

G0008

General Lighting

G0009
G0009

Lubrication leakage

General Lighting

Generator

Fan Blower

Fan bearing failure

Radiator Assembly

Generator

Bearing failure

Fan foundation loose

Main Engine Assembly

Code
Group

Code Groups Description

G0009

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

Generator

Catalog C Codes: Damage type


Broken mountings

Bearing Fault - Lubrication Fault

Generator Assembly

Generator

Electrical Failure

Bearing Fault - Worn Out

Main Housing

G0009

Generator

Excess Vibration

Bearing Fault - Corrosion

Electrical Controls

G0009

Generator

Excessive vibrations / imbalance

Motor Fault - Control Problems

Generator

General Failure
Internal wear (eg impeller)

Motor Fault - Overload


Abnormal Bearing Temperature - Lubrication
Fault

Transfer Switch
Starter

G0009

G0009

Thermostat

G0009

Generator

G0009

Generator

Lagging damage

Abnormal Bearing Temperature - Worn Out

Fuel feed pump

G0009

Generator

Physical damage

Fuel injection pump

G0009

Generator

Defective stator

G0009

Generator

G0009

Generator

Defective starter relay

Foundations - Loose
Wear and tear
Wiring problem (Cut wire/loose
termination/etc)
Overloading

G0009

Generator

Worn-out belt

Lack of lubrication

Alternator

G0009

Generator

Fuel leak

Mis-alignment

Radiator

G0009

Generator

Oil leak

Worn-out internal parts

Charger

G0009

Generator

Coolant leak

Vibration

Battery

G0009

Generator

Defective control panel

Harmonics

G0009

Generator

Clogged oil filter

Dirt & dust accumulation

G0009

Generator

Clogged air filter

Pipe welding pinholes

G0009

Generator

Clogged fuel filter

Fan blade obstruction

G0009

Generator

Worn-out/damaged/broken seal

Worn-out gasket/seal

G0009

Generator

Worn-out/damaged/broken gasket

Water contamination

G0009

Generator

Worn-out piston/cylinder

Stuck-up

G0009

Generator

Defective alternator

G0009

Generator

Burned motor

G0009

Generator

Radiator leak

G0009

Generator

Damaged fan blade

G0009

Generator

Damaged water separator

G0009

Generator

Defective thermostat

Burned starter

Governor
Oil pump
Water pump

Code
Group

Code Groups Description

G0009

Generator

Catalog C Codes: Damage type


Burned solenoid

G0009

Generator

Defective switch

G0009

Generator

Blown fuse

G0009

Generator

Faulty battery

G0009

Generator

Worn-out belt

G0009

Generator

Defective charger

G0009

Generator

Foundations - Deterioration

G0010

Gizzard Washer

G0010

Gizzard Washer

G0010

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

Bearing Damage

Bearing Fault - Lubrication Fault

Gearbox

Derailed unit

Bearing Fault - Worn Out

Electrical control and motor

Gizzard Washer

Bearing Fault - Corrosion

Chain train

G0010

Gizzard Washer

Bearing Fault - Incorrect Assembly

G0010

Gizzard Washer

Chain misalignment

G0011

Grain Cleaner

G0012

Grain Separator

Abnormal sound

Defective bearing

Electrical control

G0012

Grain Separator

Unbalance unit

Broken suspension reed

Motor drive assembly

G0012

Grain Separator

Excessive overtail discharge

Loose sieve frame lock

Mechanical parts

G0012

Grain Separator

Motor overloading

Blinded screen

G0012

Grain Separator

Excessive vibration

Unbalance motor winding

G0012

Grain Separator

G0013

Guts & Plucks Conveyor

Guts & Plucks Conveyor

H0001

Ham Demoulder

Ham Demoulder

H0002

Hammermill

Excessive vibration

Broken beater shaft

Motor drive assembly

H0002

Hammermill

Motor overloading

Worned-out beaters

Electrical control

H0002

Hammermill

Abnormal sound

Bearing Damage

Mechanical parts

H0002

Hammermill

Insufficient grinding

Worn-out screen

Beaters

H0002

Hammermill

Broken beater shaft

Damaged main shaft

Motor

H0002

Hammermill

Worn-out beaters

Unbalance motor winding

Beater shaft

H0002

Hammermill

Damaged motor bearing

Electrical control failure

Main shaft assembly

H0002

Hammermill

Broken pillow block

Defective bearing

Grain Cleaner

Electrical control mulfunctioning

Code
Group

Code Groups Description

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

H0002

Hammermill

Damaged basket cage

Power fluctuation

H0002

Hammermill

Damaged screen holder

Burned motor

H0002

Hammermill

Damaged coupling

Damaged soft starter

H0002

Hammermill

Damaged main shaft

H0002

Hammermill

Worn-out screen

H0002

Hammermill

Malfunction of limit switches

H0003

Hand Dryer

Hand Dryer

H0004

Hand Pallet

Hand Pallet

H0005

Handling Equipment

Handling Equipment

H0006

Handwash Station

Handwash Station

H0007

Hanging conveyor

Bearing Damage

Bearing Fault - Lubrication

Gearbox

H0007

Hanging conveyor

Derailed unit

Bearing Fault - Worn Out

Electrical control and motor

H0007

Hanging conveyor

Bearing Fault - Corrosion

Chain train

H0007

Hanging conveyor

Bearing Fault - Incorrect Assembly

H0007

Hanging conveyor

H0008

Head and Windpipe Puller

H0008

Catalog B Codes: Object Parts

Chain misalignment
Derailed unit

Misaligned guide and rods

Drive unit

Head and Windpipe Puller

Bearing Fault - Worn Out

Guides

H0008

Head and Windpipe Puller

Bearing Fault - Corrosion

H0008

Head and Windpipe Puller

Bearing Fault - Incorrect Assembly

H0009

Heat Exchanger Recir.

Pump Assembly

H0009

Heat Exchanger Recir.

Drive Motor

H0009

Heat Exchanger Recir.

Electrical Controls

H0010

Heat Sealer

Heat Sealer

H0011

Henessy Grader

Henessy Grader

H0012

High-capacity Sifter

High-capacity Sifter

H0013

Hock Unloader

H0013
H0013
H0013

Derailed unit

Misaligned guide and rods

Drive unit

Hock Unloader

Bearing Fault - Worn Out

Guides

Hock Unloader

Bearing Fault - Corrosion

Ejection guides

Hock Unloader

Bearing Fault - Incorrect Assembly

Code
Group

Code Groups Description

H0014

Hog Bleeding Elevator

Hog Bleeding Elevator

H0015

Hog Splitter Saw

Hog Splitter Saw

H0016

Hoists

Hoists

H0017

Horizontal Scourer

Excessive vibration

Worn-out beater

Drive motor assembly

H0017

Horizontal Scourer

Abnormal sound

Defective bearing

Electrical control

H0017

Horizontal Scourer

No overtail discharge

Worn-out bearing housing

Mechanical parts

H0017

Horizontal Scourer

Overloading of motor

Worn-out/blinded screen

H0017

Horizontal Scourer

Electronic control mulfunction

H0017

Horizontal Scourer

Unbalance motor winding

H0017

Horizontal Scourer

Damaged belt

H0018

Horizontal Separator

Horizontal Separator

H0019

Hotdog Delinker

Hotdog Delinker

H0020

Hydraulic Lifters

Damaged Bearing

Damaged o-rings

Pump Assembly

H0020

Hydraulic Lifters

Oil leak

Bearing Fault - Overload

Fork

H0020

Hydraulic Lifters

Bearing Fault - Fatigue

H0020

Hydraulic Lifters

Bearing Fault - Incorrect Bearing

H0020

Hydraulic Lifters

Bearing Fault - Worn Out

H0020

Hydraulic Lifters

Bearing Fault - Corrosion

H0020

Hydraulic Lifters

Bearing Fault - Incorrect Assembly

H0020

Hydraulic Lifters

H0021

Hydraulic System

Drive - failure

H0021

Hydraulic System

Drive - Reduced output

H0021

Hydraulic System

Excessive noise

H0021

Hydraulic System

Gear Pump- Deffective

H0021

Hydraulic System

Hydraulic Oil - Leakage

H0021

Hydraulic System

H0022

Hydrocooler

Corrosion

Corrosion - Galvanic Corrosion

H0022

Hydrocooler

Fatigue

Corrosion - Stress Corrosion

H0022

Hydrocooler

Embrittlement

Corrosion - Atmospheric Corrosion

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

Bushing Fault - Lubrication


Hydraulic System

Oil temperature - High


Hydrocooler Assembly

Code
Group

Code Groups Description

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

H0022

Hydrocooler

Erosion

Corrosion - Deposit Attack

H0022

Hydrocooler

High Temperature

Corrosion - Corrosion / Erosion

H0022

Hydrocooler

Leakage

Corrosion - Corrosin Under Insulation

H0022

Hydrocooler

Corrosion - Fatigue Corrosion

H0022

Hydrocooler

Corrosion - Acid Corrosion

H0022

Hydrocooler

Leakage

H0022

Hydrocooler

Embrittlement - Hydrogen Embrittlement

H0022

Hydrocooler

Fatigue - High Stress

H0022

Hydrocooler

Fatigue - Improper Material

H0022

Hydrocooler

Erosion - Improper Material

H0022

Hydrocooler

Erosion - Final of Working Life

H0022

Hydrocooler

Defective Welding - Improper Material

H0022

Hydrocooler

Defective Welding - Improper Procedure

H0022

Hydrocooler

Defective Welding - Not Qualified Executor

H0022

Hydrocooler

Defective Welding - Improper Equipment

H0022

Hydrocooler

NH3 line - Blockage - Operational Problem

H0023

Hygrometer

I0001

Ice Builder

Corrosion

Corrosion - Galvanic Corrosion

Ice Builder Assembly

I0001

Ice Builder

Fatigue

Corrosion - Stress Corrosion

Instrumentation

I0001

Ice Builder

Embrittlement

Corrosion - Atmospheric Corrosion

I0001

Ice Builder

Erosion

Corrosion - Deposit Attack

I0001

Ice Builder

High Temperature

Corrosion - Corrosion / Erosion

I0001

Ice Builder

Leakage

Corrosion - Corrosin Under Insulation

I0001

Ice Builder

Corrosion - Fatigue Corrosion

I0001

Ice Builder

Corrosion - Acid Corrosion

I0001

Ice Builder

Leakage

I0001

Ice Builder

Embrittlement - Hydrogen Embrittlement

I0001

Ice Builder

Fatigue - High Stress

I0001

Ice Builder

Fatigue - Improper Material

Catalog B Codes: Object Parts

Hygrometer

Code
Group

Code Groups Description

I0001

Ice Builder

Erosion - Improper Material

I0001

Ice Builder

Erosion - Final of Working Life

I0001

Ice Builder

Defective Welding - Improper Material

I0001

Ice Builder

Defective Welding - Improper Procedure

I0001

Ice Builder

Defective Welding - Not Qualified Executor

I0001

Ice Builder

Defective Welding - Improper Equipment

I0001

Ice Builder

NH3 line - Blockage - Operational Problem

I0002

In/Out Washer

Bearing Fault - Fatigue

Water header

I0002

In/Out Washer

Bearing Fault - Worn Out

Guides

I0002

In/Out Washer

Bearing Fault - Corrosion

Cam

I0002

In/Out Washer

Bearing Fault - Incorrect Assembly

Hydraulic hose

I0002

In/Out Washer

I0003

Inclined Conveyor

Excessive vibration

Defective bearing

Motor control assembly

I0003

Inclined Conveyor

Abnormal sound

Worn-out bearing housing

Electrical control

I0003

Inclined Conveyor

Motor overloding

Defective gearbox

Mechanical parts

I0003

Inclined Conveyor

Detached chain link

Worn-out screw plight

I0003

Inclined Conveyor

Unbalance motor winding

I0003

Inclined Conveyor

Electrical control mulfunctioning

I0003

Inclined Conveyor

Lack of lubrication

I0004

Incubator

I0005

Indented separator

Catalog C Codes: Damage type

Derailed unit

Catalog 5 Codes: Damage Causes

Busted hose

Incubator
Indented separator

Induction Motor

Bearing - Lubrication

Motor Fault - Control

I0006

Induction Motor

Bearing - siezure

Motor Fault - Incorrect Assembly

I0006

Induction Motor

Casing - Corrosion

Transmission Fault - Breakage

Induction Motor

Insulation - Failure

Bearing Fault - Contamination

Induction Motor

Mounts - loose or damaged

Bearing Fault - Corrosion

I0006

Induction Motor

Physical Damage

Bearing Fault - Incorrect Assembly

I0006

Induction Motor

Rotor bar - Damaged, Cracked

Bearing Fault - Incorrect Bearing

Induction Motor

Stator damaged

Bearing Fault - Greasing Problem

I0006

I0006
I0006

I0006

Catalog B Codes: Object Parts

Induction Motor

Code
Group

Code Groups Description

I0006

Catalog 5 Codes: Damage Causes

Induction Motor

Catalog C Codes: Damage type


Seal - leaking

Induction Motor

Shaft - Alignment

Bearing Fault - Overload

I0006

Induction Motor

Shaft - Corrosion/damage

Bearing Fault - Worn Out

I0006

Induction Motor

Supply - Electrical

Contact - Relay Failure

Induction Motor

Vibration

Contact - Incorrect Assembly

I0006

I0006

Winding - wear

Catalog B Codes: Object Parts

Bearing Fault - Misalignment

I0006

Induction Motor

Contact - Loose Component

I0007

Infestation Destroyer

Excessive vibration

Worn-out bearing housing

Motor drive assembly

I0007

Infestation Destroyer

Abnormal sound

Defective bearing

Electrical control

I0007

Infestation Destroyer

Motor overloading

Mechanical parts

I0007

Infestation Destroyer

Damaged belt

Unbalance impeller
Object trapped in the impeller causing
unbalance

I0007

Infestation Destroyer

Defective vibration dumper

I0007

Infestation Destroyer

Malfunctioning electrical control

I0008

Injector

Injector

I0009

Insecutor

Insecutor

I0010

Intercooler

Intercooler

I0011

Intercooler tank

Intercooler tank

I0012

IT Equipment

IT Equipment

I0013

ITME Equipment

ITME Equipment

I0014

Jacketed Chiller

Jacketed Chiller
Label Failure

L0001

Labeller (Krones)

L0001

Labeller (Krones)

Bad Timing
Deffective label holder

Labeller (Krones)

L0001

Labeller (Krones)

Worn-out Foam & Brass

L0001

Labeller (Krones)

Empty Glue

L0001

Labeller (Krones)

Mis-aligned Glue roller

L0001

Labeller (Krones)

Excessive Clearance Of bottle holder

L0002

Laboratory Equipment

Laboratory Equipment

L0003

Lairage Pens

Lairage Pens

L0004

Lathe machine

Lathe machine

Code
Group
L0005

Code Groups Description


Lighting

Catalog C Codes: Damage type


Busted lamp

Catalog 5 Codes: Damage Causes


Wear and tear

Catalog B Codes: Object Parts


Lighting fixture

L0005

Lighting

Burned capacitor

Exceed lifespan

L0005

Lighting

Defective ballast

Moisture

L0005

Lighting

Damaged lamp holder

Short circuit

L0005

Lighting

Broken bulb socket

Brittle material

L0005

Lighting

Defective switch

L0005

Lighting

Damaged plug

L0005

Lighting

Broken housing

L0005

Lighting

Broken cover

L0006

Liquid Receiver

Liquid Receiver

L0007

Liquid receiver tank

Liquid receiver tank

L0008

Liver washer

Liver washer

L0009

Loader

Loader

L0010

Locker Cabinets

Locker Cabinets

L0011

LVSG

LVSG

M0001

Magnet

Magnet

M0002

Magnetic Separator

Magnetic Separator

M0003

Main Housing

Shell Crack

Premature Failure

M0003

Main Housing

Shell Bend

Crack - Overstressed

M0003

Main Housing

Welding Crack

Crack - Weld Fault

M0003

Main Housing

Thinning - Abrasion

M0003

Main Housing

Thinning - Corrosion

M0003

Main Housing

Material Fault

M0004

Main Power Control

Electrical Controls

M0005

Manual Clipper

Manual Clipper

M0006

Manual Hog Stunner

Manual Hog Stunner

M0007

Manual peeler

Manual peeler

M0008

Manual Singer

Manual Singer

Main Housing

Code
Group

Code Groups Description

M0009

Manual transfer switch

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Manual transfer switch

Manual Valve

Ball - Wear

Joints - Incorrect Assembly

Manual Valve

Bearing - Failure

Joints - Joint Failure

M0010

Manual Valve

Casing - Cracks / damage

Pinholes - Material Defect

M0010

Manual Valve

Casing - External corrosion

Pinholes - Weld Defect

Manual Valve

Casing - Internal corrosion

Crack - Material Defect

Manual Valve

Gasket - Leaks

Crack - Weld Defect

M0010

Manual Valve

Operating Mechanism - Failure

Crack - Incorrect Assembly

M0010

Manual Valve

Packing - Leaks

Crack - External Influence

Manual Valve

Seat - Wear

Thinning - Erosion

Manual Valve

Shaft - Broken

Thinning - Corrosion

M0010

Manual Valve

Shaft - Loose

Sealing Face Leakage - Corrosion

M0010

Manual Valve

Sealing Face Leakage - Erosion

M0010

Manual Valve

Sealing Face Leakage - Foreign Body

M0010

Manual Valve

Sealing Face Leakage - Incorrect Assembly

M0010

Manual Valve

Incorrect Adjustment - Actuator Faults

M0010

Manual Valve

Incorrect Adjustment - Incorrect Assembly

M0010

Manual Valve

Internal Damage - SPindle Breakage

M0010

Manual Valve

Internal Damage - Valve Body Defects

M0010

Manual Valve

Internal Damage - Weld Defects

M0010

Manual Valve

Internal Damage - Component Wear

M0010

Manual Valve

Valve Actuator damaged

M0010

Manual Valve

Actuator - Driver Failure

M0010

Manual Valve

Actuator - Incorrect Adjustment

M0010

Manual Valve

Actuator - Supply Failure

M0010

Manual Valve

Control - Interlocks

M0010

Manual Valve

Control - Sensors

M0010

Manual Valve

Control - Positioners

M0011

Mass flowmeter

M0010
M0010

M0010
M0010

M0010
M0010

Catalog B Codes: Object Parts


Manual Valve

Mass flowmeter

Code
Group

Code Groups Description

M0012

Meal Bin

Meal Bin

M0013

Meat Block Cutter

Meat Block Cutter

M0014

Meat Bone Saw

Meat Bone Saw

M0015

Meat Former

Meat Former

M0016

Meat Grinder

Meat Grinder

M0016

Meat Grinder

M0017

Meat Massagers

Meat Massagers

M0018

Meat Saw

Meat Saw

M0019

Meat Shredder

Meat Shredder

M0020

Meat slicer

Meat slicer

M0021

Megger

Megger

M0022

Metal Detector

Unit alarming for every product passage

Electronic control mulfunctioning

Electronic devices

M0022

Metal Detector

Excessive vibration

Sensitivity mulfunctioning

Motor drive assembly

M0022

Metal Detector

Abnormal sound

Defective bearing

Mechanical parts

M0022

Metal Detector

Worn-out belt

Misalligment of belt

Electrical control

M0023

Metering conveyor
MEYN Automatic
Evisceration System
MEYN Automatic
Evisceration System
MEYN Automatic
Evisceration System
MEYN Automatic
Evisceration System
MEYN Automatic
Evisceration System
MEYN Automatic
Evisceration System
MEYN Automatic
Evisceration System
MEYN Automatic
Evisceration System
MEYN Automatic
Evisceration System

M0024
M0024
M0024
M0024
M0024
M0024
M0024
M0024
M0024

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

Metering conveyor
Derailed unit

Damaged spoons

Transfer unit

Bearing Fault - Lubrication Fault

Evisceration unit

Bearing Fault - Overload

Drive unit

Bearing Fault - Fatigue

Gearbox

Bearing Fault - Misalignment

Belt Conveyor

Bearing Fault - Incorrect Bearing


Bearing Fault - Worn Out
Bearing Fault - Corrosion
Bearing Fault - Incorrect Assembly

Code
Group
M0024

Code Groups Description


MEYN Automatic
Evisceration System

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

M0025

Micro Plasma Box

M0026

Microfeeder

M0027

Microwave

Circulator assy

Conveyor

M0027

Microwave

Filament controller

Tunnel cooling pump

M0027

Microwave

HV diode

Transmitter cooling pump

M0027

Microwave

Magnetron

M0027

Microwave

Metal flap

M0027

Microwave

RF detector (entrance)

M0027

Microwave

RF detector (exit)

M0027

Microwave

Solenoid controller

M0027

Microwave

Solenoid protect

M0027

Microwave

Spark gap

M0027

Microwave

Transformer

M0027

Microwave

Tunnel

M0027

Microwave

Wave guide

M0028

MIDAS Stunner

MIDAS Stunner

M0029

Milling Machine

Milling Machine

M0030

Minisifter

Broken coupling bolt

Worn-out rubber coupling

Motor drive assembly

M0030

Minisifter

Unbalance unit

Uneven tension of rods

Electrical control

M0030

Minisifter

Abnormal sound

Defective bearing

Mechanical parts

M0030

Minisifter

Broken tensioning rod

Worn-out bearing housing

M0030

Minisifter

Motor overloading

Worn-out shaft

M0030

Minisifter

Excesive product overtail

Motor control mulfunctioning

M0030

Minisifter

Excesive product overtail

Unbalance motor winding

M0031

Mixer

M0032

Mixer - Batch

Damaged paddles

Burn motor

Motor

M0032

Mixer - Batch

Damaged bearings

Misaligned sprocket

Pneumatic cylinder

Damaged guide and rods


Micro Plasma Box
Microfeeder

Mixer

Code
Group

Code Groups Description

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

M0032

Mixer - Batch

Damaged air cylinder

Misaligned roller chain

M0032

Mixer - Batch

Damaged rubber seal

Overload

M0032

Mixer - Batch

Damaged roller chain

Loosen bolt of paddles

M0032

Mixer - Batch

Damaged flights

M0033

Mixer - Molasses

Damaged paddles

Burn motor

Motor

M0033

Mixer - Molasses

Damaged bearings

Misaligned sprocket

Pneumatic cylinder

M0033

Mixer - Molasses

Damaged air cylinder

Misaligned roller chain

M0033

Mixer - Molasses

Damaged rubber seal

Overload

M0033

Mixer - Molasses

Damaged roller chain

Loosen bolt of paddles

M0033

Mixer - Molasses

Damaged flights

M0033

Mixer - Molasses

Damaged v-belt drive

M0034

Modular Belt

Modular Belt

M0035

Moisture Contoller

Moisture Contoller

M0036

Molasses Blender

Molasses Blender

M0037

Motor

Misalignment

M0037

Motor

Coupling Failure

Coupling Failure - Wear

M0037

Motor

Bearing Failure

Bearing Failure - Bad Lubrication

M0037

Motor

Bearing Failure - Excessive Clearance

M0037

Motor

Unbalance
Bearing - Lubrication

M0037

Motor

Bearing - siezure

Unbalance - Bent Shaft

Motor

Casing - Corrosion

Unbalance - Rotor Wear

Motor

Insulation - Failure

Base Flexibility - Improper Assembling

M0037

Motor

Mounts - loose or damaged

Lobes Friction - Malfunction

M0037

Motor

Physical Damage

Driver Failure - Eletrical Motor Failure

Motor

Rotor bar - Damaged, Cracked

Pulley Failure - Wear

Motor

Stator damaged

Broken Shaft - Fatigue

M0037

Motor

Seal - leaking

Motor Fault - Control

M0037

Motor

Shaft - Alignment

Motor Fault - Incorrect Assembly

Motor

Shaft - Corrosion/damage

Transmission Fault - Breakage

M0037
M0037

M0037
M0037

M0037

Catalog B Codes: Object Parts

Misalignment - Improper Assembling

Unbalance - Improper Assembling

Motor

Code
Group

Code Groups Description

M0037

Catalog 5 Codes: Damage Causes

Motor

Catalog C Codes: Damage type


Supply - Electrical

Motor

Vibration

Bearing Fault - Corrosion

M0037

Motor

Winding - wear

Bearing Fault - Incorrect Assembly

M0037

Motor

Bearing Fault - Incorrect Bearing

M0037

Motor

Unsmooth operation
Brake - contamination

M0037

Motor

Brake - Failure

Bearing Fault - Misalignment

M0037

Motor

Bearing Fault - Overload

M0037

Motor

Bearing Fault - Worn Out

M0037

Motor

Contact - Relay Failure

M0037

Motor

Contact - Incorrect Assembly

M0037

Motor

Contact - Loose Component

M0037

Motor

Contact - Misalignment

M0037

Motor

Motor Fault - Overload

M0037

Motor

M0037

Bearing Fault - Contamination

Bearing Fault - Greasing Problem

Motor Control Center

Assembly/fitting - Incorrect

Motor Fault - Seizure


Cable - Damage

M0038

Motor Control Center

Cable - Damage

Connections / Terminal - Failure

M0038

Motor Control Center

Connections / Terminal - Failure

Starter Module - Contactor Failure

M0038

Motor Control Center

Door Seals and Cable - Contamination

Starter Module - Fuse Blown

M0038

Motor Control Center

Protection Mechanism - Failure

Starter Module - Loose wiring

Starter Module - Auxiliary Contact Failure

Starter Module - Isolator ON/OFF switch


failure
Switching - Failure

M0038

M0038

Motor Control Center

M0038

Motor Control Center

Starter Module - Contactor Failure

M0038

Motor Control Center

Starter Module - CT failure

M0038

Motor Control Center

Starter Module - Fuse Blown

M0038

Motor Control Center

M0038

Motor Control Center

Starter Module - Isolator ON/OFF switch


failure
Starter Module - Loose wiring

M0038

Motor Control Center

Starter Module - Overload relay failure

M0038

Motor Control Center

Starter Module - Stab Failure

M0038

Motor Control Center

Starter Module - Thermistor relay failure

Catalog B Codes: Object Parts

Electrical Controls

Code
Group

Code Groups Description

M0038

Motor Control Center

M0039

Catalog C Codes: Damage type


Switching - Failure

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

Motor Starter Module

Auxiliary contact not working

Auxiliary contact failure

Motor Starter Module

M0039

Motor Starter Module

Connection - High Resistance

Current Transformer Failure

M0039

Motor Starter Module

Contactor - Failure

Fuse Blown

M0039

Motor Starter Module

CT - Failure

Module Isolator Handle Damage

M0039

Motor Starter Module

Door seals - Damage

Overload

M0039

Motor Starter Module

Fuse - Blown

Thermistor relay failure

M0039

Motor Starter Module

Fuse - Damage

M0039

Motor Starter Module

Isolator - Failure

M0039

Motor Starter Module

M0039

Motor Starter Module

Module Isolator Handle - Damage /


Looseness / Missing
Overload - Failure

M0039

Motor Starter Module

Stab damage

M0039

Motor Starter Module

M0040

MOVA

MOVA

M0041

MTS 1

Electrical Controls

M0042

Multi tester

Multi tester

N0001

Neck slitter

Neck slitter

N0002

Nugget Equipment

Nugget Equipment

O0001

Office Equipment

O0002

Oil collector

Wear and tear

Burned motorized valve motor

O0002

Oil collector

Vibration

Malfunctioning level sensor

O0002

Oil collector

Defective level sensor

O0002

Oil collector

Defective level sensor board

O0002

Oil collector

Thermistor relay - Failure

Oil Cooler

Filter - Blockage

Defective float switch


Dirt Buildup

O0003

Oil Cooler

Cavitation

Lines clogged

O0003

Oil Cooler

Dirt Buildup

Contamination

Oil Cooler

NH3 Lines - Plugged, collapsed or


blocked

Pressure Gauge -Faulty Reading

O0003

O0003

Office Equipment
Oil collector

Oil Cooler

Code
Group

Code Groups Description

O0003

Catalog 5 Codes: Damage Causes

Oil Cooler

Catalog C Codes: Damage type


Lubricant - contamination / degradation

Oil Cooler

Metering Device - Failure

Gland - SPindle Damage

O0003

Oil Cooler

Power Source - Insufficent

Gland - Adjustment

O0003

Oil Cooler

Pressure Gauge - Out of calibration

Gland - Stuffing Box Damage

Oil Cooler

Reservour - Empty

Gland - Packing Failure

O0003

Oil Cooler

Timer - Failure

O0003

Oil Cooler

O0004

Oil Melting Room

Heating Assembly

O0004

Oil Melting Room

Fan Drive Motor

O0004

Oil Melting Room

O0003

O0003

Catalog B Codes: Object Parts

Gland - Incorrect Packing

Warning / safety device - fialure

Electrical Controls

Oil Scrapper

Bearing Damage

Bearing - Failure

Scrapper Assembly

O0005

Oil Scrapper

Housing Damage

Bearing housing - Damaged

Drive Motor

O0005

Oil Scrapper

Impeller Damage

Coupling / Belt - failure

Electrical Controls

O0005

Oil Scrapper

Seal failure

Coupling guard - damage

O0005

Oil Scrapper

Shaft failure

Impeller - damage

O0005

Oil Scrapper

Impeller - worn

O0005

Oil Scrapper

Insufficient Oil / grease

O0005

Oil Scrapper

Mountings - Loose

O0005

Oil Scrapper

Oil / grease - degradation

O0005

Oil Scrapper

Seal - Failure

O0005

Oil Scrapper

Shaft - Bent

O0005

Oil Scrapper

O0006

Oil Separator

Filter failure

Clogged filter

Oil Separator

O0007

Oil Separator Tank

Over Pressure

Damaged gaskets/ o rings

Oil Separator Tank

O0007

Oil Separator Tank

Leakage

Worn out gaskets/ O rings

O0007

Oil Separator Tank

O0008

One Tonner Bagging

O0009

Overhead chain conveyor

O0009

Overhead chain conveyor

O0005

Shaft - Failure

Stocked up valves
One Tonner Bagging
Derailed Unit

Electrical trouble

Gearbox

Bearing Fault - Lubrication Fault

Electrical controls and motor

Code
Group

Code Groups Description

O0009

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

Overhead chain conveyor

Bearing Fault - Overload

Conveying chain

O0009

Overhead chain conveyor

Bearing Fault - Fatigue

Idler wheels

O0009

Overhead chain conveyor

Bearing Fault - Misalignment

T-tracks

O0009

Overhead chain conveyor

Bearing Fault - Incorrect Bearing

O0009

Overhead chain conveyor

Bearing Fault - Worn Out

O0009

Overhead chain conveyor

Bearing Fault - Corrosion

O0009

Overhead chain conveyor

Bearing Fault - Incorrect Assembly

O0009

Overhead chain conveyor

misaligned guides and rods

O0009

Overhead chain conveyor

Damaged shackles

O0009

Overhead chain conveyor

Damaged chain links

O0009

Overhead chain conveyor

Misaligned tracks and idlers

O0010

Overhead Conveyor

Overhead Conveyor

O0011

Overhead Travelling Crane

Overhead Travelling Crane

P0001

Packing Machine

P0002

Pelletmill

Damaged v-belt drive

Broken die

Motor

P0002

Pelletmill

Damaged main shaft assembly

Burn motor

Main shaft assembly

P0002

Pelletmill

Damaged lineator assembly

Worn-out die holder bolt

Lineator assembly

P0002

Pelletmill

Damaged press rolls

P0002

Pelletmill

Broken knife

P0002

Pelletmill

Damaged roller holder

P0003

PDPC Blender

Abnormal sound

Defective bearing

Motor drive assembly

P0003

PDPC Blender

Excessive vibration

Worn-out bearing housing

Electrical control

P0003

PDPC Blender

Product leak

Worn-out shaft

Mechanical parts

P0003

PDPC Blender

Oil leak

Defective oil seal

P0003

PDPC Blender

Detached chain link

Worn-out packing seal

P0003

PDPC Blender

Motor overloading

Worn-out chain

P0003

PDPC Blender

Worn-out sprocket

P0003

PDPC Blender

Electrical control mulfunctioning

P0003

PDPC Blender

Unbalance motor winding

Packing Machine

Code
Group

Code Groups Description

P0003

PDPC Blender

P0004

PH Meter

P0005

Pig Washing Machine

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes


Loose equipment parts

Electrical Controls
Pig Washing Machine

Pipelines

Blown gaskets

Joints - Wear

P0006

Pipelines

Broken mountings

Thinning - Erosion

P0006

Pipelines

Chemical resistance outside oper limits

Thinning - Corrosion

Pipelines

External wear / corrosion

Thinning - Wear

Pipelines

Internal wear / corrosion

Thinning - Work Damage

P0006

Pipelines

Loose mountings

Crack - Material Defect

P0006

Pipelines

Physical damage

Crack - Weld Defect

P0006

Pipelines

Pipe leakage

Crack - Incorrect Assembly

P0006

Pipelines

Metal fatigue

Crack - External Influence

P0006

Pipelines

Thermal Distortion - Overheating

P0006

Pipelines

Thermal Distortion - Faulty Insulation

P0006

Pipelines

Creep - Overheating

P0006

Pipelines

Creep - Incorrect Material

P0006

Pipelines

Creep - Age

P0006

Pipelines

Creep - Overstress

P0006

Pipelines

Creep - Incorrect Support

P0006

Pipelines

External Influence - Impact

P0006

Pipelines

External Influence - Overload

P0006

Pipelines

Incorrect Support - Breakage

P0006

Pipelines

Incorrect Support - Incorrect Adjustment

P0006

Pipelines

Incorrect Support - Seizure

P0006

Pipelines

Incorrect Support - Wear

P0006

Pipelines

Incorrect Support - Lack of Maintenance

P0006

Pipelines

Incorrect Support - Incorrect Assembly

P0006

Pipelines

Incorrect Support - Lack of Support

P0006

Pipelines

Corrosion - Incorrect material

P0006

P0006
P0006

Catalog B Codes: Object Parts

Pipelines

Code
Group

Code Groups Description

P0006

Pipelines

Corrosion - Environment

P0006

Pipelines

Corrosion - Coating Failure

P0006

Pipelines

Corrosion - Operational Fault

P0006

Pipelines

Corrosion - Chemistry Fault

P0006

Pipelines

Cracking - Thermal Fatigue

P0006

Pipelines

Cracking - Overload

P0006

Pipelines

Cracking - Quenching

P0006

Pipelines

Cracking - Fatigue

P0006

Pipelines

Cracking - Corrosion

P0006

Pipelines

Cracking - Incorrect Assembly

P0006

Pipelines

Cracking - Material Fault

P0006

Pipelines

Material Fault - Laminations

P0006

Pipelines

Material Fault - Inclusions

P0006

Pipelines

Material Fault - Voids

P0006

Pipelines

Weld related fault - Incorrect Weld Procedure

P0006

Pipelines

Weld related fault - Workmanship

P0006

Pipelines

Weld related fault - Heat Treatment Fault

P0006

Pipelines

Weld related fault - Service Conditions

P0006

Pipelines

Catalog C Codes: Damage type

P0007

Pipelines ( CIP System )

P0007

Pipelines ( CIP System )

External wear / corrosion

P0007

Pipelines ( CIP System )


Pipelines ( Product
system )
Pipelines ( Product
system )
Pipelines ( Product
system )
Pipelines ( Product
system )
Pipelines ( Product
system )

P0008
P0008
P0008
P0008

Catalog B Codes: Object Parts

Coating Defects
Chemical resistance outside oper limits

P0008

Catalog 5 Codes: Damage Causes

Internal wear / corrosion

Joints - Incorrect Assembly


Thinning - Erosion

Pipelines ( CIP System )

Thinning - Corrosion

Blown gaskets
Joints - Incorrect Joint
Broken mountings
Joints - Joint Face Damage
Loose mountings
Thinning - Wear
Physical damage
Thinning - Work Damage
Pipe leakage
Crack - Material Defect

Pipelines ( Product system )

Code
Group

Code Groups Description

P0009

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

Piping System

Catalog C Codes: Damage type


Blown gaskets

Joints - Incorrect Joint

Piping System

Piping System

Broken mountings

Joints - Joint Face Damage

P0009

Piping System

Loose mountings

Thinning - Wear

P0009

Piping System

Physical damage

Thinning - Work Damage

Piping System

Pipe leakage

Crack - Material Defect

Piping System

Chemical resistance outside oper limits

Joints - Incorrect Assembly

Piping System

External wear / corrosion

Thinning - Erosion

P0009

P0009
P0009
P0009

Internal wear / corrosion

P0009

Piping System

P0010

Plansifter

Abnormal sound

Thinning - Corrosion
Defective bearing

P0010

Plansifter

Product leak

Worn-out bearing housing

P0010

Plansifter

Unbalance movement

Defective sieve locking device

P0010

Plansifter

Broken suspension reed

Worn-out shaft

P0010

Plansifter

Broken door lock

Uneven tension of bolt for door lock

P0010

Plansifter

Damage belt

Crack on frame

P0010

Plansifter

Stuck-up sieve frame lock

Damage divider

P0010

Plansifter

Motor overloading

Unbalance motor winding

P0010

Plansifter

P0010

Plansifter

Malfunctioning electrical control


Plate Heat Exchanger

Pulley misallignment
NH3 leak

Worn-out gasket/seal

PLC

P0011

Plate Heat Exchanger

P0011

Plate Heat Exchanger

P0012

PLC

Back plane - failure.

Connectors Damage
Connectors Loose

P0012

PLC

P0012

PLC

Cable / Connectors - Looseness /


Damage
Comms - failure

P0012

PLC

Fuse - Blown.

I/O card - failure.

P0012

PLC

I/O card - failure.

Power supply - failure

P0012

PLC

Power supply - failure

Processor - failure.

P0012

PLC

Back plane - failure.

Connectors Damage
Connectors Loose

PLC

Cable / Connectors - Looseness /


Damage

P0012

Plansifter

Fuse - Blown.

Code
Group

Code Groups Description

P0012

PLC

Catalog C Codes: Damage type


Comms - failure

Catalog 5 Codes: Damage Causes


Fuse - Blown.

P0012

PLC

Fuse - Blown.

I/O card - failure.

P0012

PLC

I/O card - failure.

Power supply - failure

P0012

PLC

Power supply - failure

Processor - failure.

P0012

PLC

Processor - failure.

P0012

PLC

Back plane - failure.

Connectors Damage

PLC

P0012

PLC

Cable / Connectors - Looseness /


Damage
Comms - failure

Connectors Loose

P0012
P0012

PLC

Fuse - Blown.

I/O card - failure.

P0012

PLC

I/O card - failure.

Power supply - failure

P0012

PLC
Pneumatic - Filter,
Regulator, Lubricator (FRL)
Pneumatic - Filter,
Regulator, Lubricator (FRL)
Pneumatic - Filter,
Regulator, Lubricator (FRL)
Pneumatic - Filter,
Regulator, Lubricator (FRL)
Pneumatic - Filter,
Regulator, Lubricator (FRL)
Pneumatic - Filter,
Regulator, Lubricator (FRL)
Pneumatic - Filter,
Regulator, Lubricator (FRL)
Pneumatic - Filter,
Regulator, Lubricator (FRL)
Pneumatic - Filter,
Regulator, Lubricator (FRL)
Pneumatic - Filter,
Regulator, Lubricator (FRL)
Pneumatic - Filter,
Regulator, Lubricator (FRL)
Pneumatic - Filter,
Regulator, Lubricator (FRL)
Pneumatic - Filter,

Power supply - failure

Processor - failure.

Automatic water drain valve - seized

Automatic water drain valve failure

Contamination - Dirt Build up

Contamination

Filter - Blocked

Filter blockage

Leaks

Leaking

Lubrication - low level

Faultty reading

Lubrication - low volume

Gauge failure

Automatic water drain valve - seized

Automatic water drain valve failure

Contamination - Dirt Build up

Contamination

Filter - Blocked

Filter blockage

Leaks

Leaking

Lubrication - low level

Faultty reading

Lubrication - low volume

Gauge failure

P0013
P0013
P0013
P0013
P0013
P0013
P0013
P0013
P0013
P0013
P0013
P0013
P0013

Physical Damage

Catalog B Codes: Object Parts

Fuse - Blown.

Pneumatic - Filter, Regulator, Lubricator


(FRL)

Code
Group

Code Groups Description

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

P0013

Regulator, Lubricator (FRL)


Pneumatic - Filter,
Regulator, Lubricator (FRL)
Pneumatic - Filter,
Regulator, Lubricator (FRL)
Pneumatic - Filter,
Regulator, Lubricator (FRL)
Pneumatic - Filter,
Regulator, Lubricator (FRL)
Pneumatic - Filter,
Regulator, Lubricator (FRL)
Pneumatic - Filter,
Regulator, Lubricator (FRL)
Pneumatic - Filter,
Regulator, Lubricator (FRL)
Pneumatic - Filter,
Regulator, Lubricator (FRL)

P0014

Pneumatic Actuators

P0015

Pneumatic Control Valve

Adjustment failure

Incorrect Packing

P0015

Pneumatic Control Valve

Actuator supply failure

Spindle Damage

P0015

Pneumatic Control Valve

Sensor failure

Adjustment

P0015

Pneumatic Control Valve

Internal Damage

Stuffing Box Damage

P0015

Pneumatic Control Valve

Packing Failure

P0015

Pneumatic Control Valve

Joints - Incorrect Joints

P0015

Pneumatic Control Valve

Joints - Joint Face Damage

P0015

Pneumatic Control Valve

Joints - Incorrect Assembly

P0015

Pneumatic Control Valve

Joints - Joint Failure

P0015

Pneumatic Control Valve

Weld Defect

P0015

Pneumatic Control Valve

Crack - Material Defect

P0015

Pneumatic Control Valve

Crack - Weld Defect

P0015

Pneumatic Control Valve

Crack - Incorrect Assembly

P0015

Pneumatic Control Valve

Crack - External Influence

P0015

Pneumatic Control Valve

Thinning - Erosion

P0015

Pneumatic Control Valve

Thinning - Corrosion

P0013
P0013
P0013
P0013
P0013
P0013
P0013

Catalog B Codes: Object Parts

Pressure gauge - out of calibration


Pressure setting - incorrect
Automatic water drain valve - seized

Automatic water drain valve failure

Contamination - Dirt Build up

Contamination

Filter - Blocked

Filter blockage

Leaks

Leaking

Lubrication - low level

Faultty reading

Lubrication - low volume

Gauge failure
Pneumatic Actuators
Pneumatic Control Valve

Code
Group

Code Groups Description

P0015

Pneumatic Control Valve

Sealing Face Leakage - Corrosion

P0015

Pneumatic Control Valve

Sealing Face Leakage - Erosion

P0015

Pneumatic Control Valve

Sealing Face Leakage - Incorrect Assembly

P0015

Pneumatic Control Valve

Incorrect Adjustment - Actuator Faults

P0015

Pneumatic Control Valve

Incorrect Adjustment - Incorrect Assembly

P0015

Pneumatic Control Valve

Internal Damage - SPindle Breakage

P0015

Pneumatic Control Valve

Internal Damage - Valve Body Defects

P0015

Pneumatic Control Valve

Internal Damage - Weld Defects

P0015

Pneumatic Control Valve

Internal Damage - Component Wear

P0015

Pneumatic Control Valve

Sticking - Valve Actuator

P0015

Pneumatic Control Valve

Actuator - Driver Failure

P0015

Pneumatic Control Valve

Actuator - Incorrect Adjustment

P0015

Pneumatic Control Valve

Actuator - Supply Failure

P0015

Pneumatic Control Valve

Control - Interlocks

P0015

Pneumatic Control Valve

Control - Sensors

P0015

Pneumatic Control Valve

Control - Positioners

P0016

Pneumatic Spreader

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

Pneumatic Spreader

Pneumatic System

Auto Lube - Failure

Air Leakage

Pneumatic System

Directional control valve - failure

Internal seal damage

P0017

Pneumatic System

Mositure drain - blocked or faulty

Hose crack

P0017

Pneumatic System

Pressure Regulator - Failure

Pipes leaking

P0017

Pneumatic System

P0018

Pneumatic Unloader

Abnormal sound

Defective bearing

Mechanical parts

P0018

Pneumatic Unloader

Excessive vibration

Worn-out bearing housing

Electricall control

P0018

Pneumatic Unloader

Damaged belt

Misalligned pulley

Electronic devices

P0018

Pneumatic Unloader

Pipe- in mulfunctioning

Defective motor brake mechanism

Motor drive assembly

P0018

Pneumatic Unloader

Pipe- out mulfunctioning

Worn-out cable rope

P0018

Pneumatic Unloader

Boom-down mulfunctioning

Malfunctioning electrical control

P0018

Pneumatic Unloader

Boom-up mulfunctioning

Malfunctioning limit switch

P0017
P0017

Pneumatic System

Thread damage

Code
Group

Code Groups Description

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

P0018

Pneumatic Unloader

Slewing gear mulfunctioning

Blinded filters

P0018

Pneumatic Unloader

Low suction pressure

Worn-out wearing plates

P0018

Pneumatic Unloader

Motor overloading

Worn-out pipes

P0018

Pneumatic Unloader

Stuck-up air lock

Unbalance motor winding

P0018

Air leak

Defective electronic board

P0019

Pneumatic Unloader
Positive displacement
blower

P0020

Power Distribution Control

Electrical Controls

P0021

Power Outlets & Switches

Power Outlets & Switches

P0022

Pressure Cooker

Pressure Cooker

P0023

Pressure Washer

Pressure Washer

P0024

Printer

Catalog B Codes: Object Parts

Positive displacement blower

Printer

Pump

Bearing - Failure

Gland - Incorrect Packing

Pump Assembly

Pump

Bearing Seal - Failure

Gland - Shaft / Sleeve Damage

Drive Motor

P0025

Pump

Breather - Blocked

Gland - Adjustment

P0025

Pump

Cavitation

Gland - Seal Damage

Electrical Controls
Ammonia pump

P0025

Pump

Flow meter cutout switch - Failure

Gland - Stuffing Box Damage

Feed water pump

P0025

Pump

Gasket - Leaking / Failure

Gland - Incorrect Assembly

Boiler fuel pump

Pump

Impeller - Corrosion

Joints - Incorrect Joint

Fuel transfer pump

Pump

Impeller - Damage

Joints - Joint Face Damage

Chilled water pump

P0025

Pump

Impeller - Wear

Joints - Incorrect Assembly

Circulating water pump

P0025

Pump

Lubrication - Degradation

Joints - Wear Out

Process chilled water pump

Pump

Lubrication - Leakage / Incorrect level

Crack - Material Defect

Hot water booster pump

Pump

Pump Body - Damaged

Crack - Weld Defect

Chemical dosing pump

P0025

Pump

Pump Seal - Failure

Crack - Incorrect Assembly

Deepwell pump

P0025

Pump

Sealing water - Low Flow

Crack - External Influence

Domestic Pump

Pump

Sealing water filter - Blocked

Crack - Fatigue

Softwater filtered pump

Pump

Sealing water Hose - Damage

Thinning - Erosion

Brine pump

P0025

Pump

Air hoses - leaking

Thinning - Corrosion

Chlorinator system

P0025

Pump

Bearing - Failure

Operational Faults - Not Primed

Jockey pump

P0025
P0025

P0025
P0025

P0025
P0025

P0025
P0025

Code
Group

Code Groups Description

P0025

Pump

P0025

Catalog 5 Codes: Damage Causes

Pump

Catalog C Codes: Damage type


Bearing Seal Failure - Adjustment
mechanism
Casing - Wear

Pump

Concrete base - cracked or settling

Impeller Fault - Broken

motor

P0025

Pump

Door - damage

Impeller Fault - Worn Out

controller

P0025

Pump

Gland Seal - Failure

Impeller Fault - Seizure

soft starter

Pump

Gland Seal - Incorrect adjustment

Impeller Fault - Incorrect Assembly

Pump

Hole for gear shear pin becomes oval

Casing Fault - Erosion

Pump

Internal - Restriction (Casing)

Casing Fault - Corrosion

P0025

Pump

Internal - wear

Casing Fault - Broken

P0025

Pump

Misalignment

Casing Fault - Worn out

Pump

Mountings - Broken

Blockage

Pump

Mountings - Looseness

Incorrect Rotation

P0025

Pump

Oil / grease - degradation

Seal Fault - Broken

P0025

Pump

Oil / Grease - Incorrect level

Seal Fault - Worn Out

Pump

Physical damage

Seal Fault - Incorrect Seal

Pump

Pipe - leakage

Seal Fault - Adjustment

P0025

Pump

Refiner Pressure - Incorrect

Coupling Fault - Incorrect Assembly

P0025

Pump

Shaft Sleeve - Worn

Coupling Fault - Loose Component

Pump

Shaft Stub - Wear

Coupling Fault - Component Failure

P0025

Pump

Vibration - Excessive

Coupling Fault - Misalignment

P0025

Pump

Mechanical worn out

Coupling Fault - Foundation Movement

P0025

Pump

Loose Component - Incorrect Assembly

P0025

Pump

Loose Component - Corrosion / Erosion

P0025

Pump

Loose Component - Worn Out

P0025

Pump

Loose Component - Fastener Fault

P0025

Pump

Cavitation

P0025

Pump

Bearing Fault - Lubrication Fault

P0025

Pump

Bearing Fault - Incorrect Bearing

P0025

Pump

Bearing Fault - Worn Out

P0025

P0025
P0025
P0025

P0025
P0025

P0025
P0025

P0025

Operational Faults - Incorrect Procedure


Impeller Fault - Cavitation

Catalog B Codes: Object Parts


Fire pump
Chlorinated-softwater filtered pump

Code
Group

Code Groups Description

P0025

Pump

Bearing Fault - Corrosion

P0025

Pump

Bearing Fault - White Metal Fault

P0025

Pump

Bearing Fault - Incorrect Assembly

P0025

Pump

Bearing Fault - Overload

P0025

Pump

Bearing Fault - Misalignment

P0025

Pump

Motor Fault - Control Problem

P0025

Pump

Motor Fault - Overload

P0025

Pump

Motor Fault - Cooling Fault

P0025

Pump

Control and Instrumentation - Interlocks

P0025

Pump

Control and Instrumentation - ContRollers

P0025

Pump

Control and Instrumentation - Positioners

P0025

Pump

Control and Instrumentation - Sensors

P0025

Pump

Foundations - Design Fault

P0025

Pump

Foundations - Loose

P0025

Pump

Foundations - Deterioration

P0025

Pump

Contact - Incorrect Assembly

P0025

Pump

Contact - Foundation Movement

P0025

Pump

Contact - Loose Components

P0025

Pump

Contact - Component Failure

P0025

Pump

Contact - Misalignment

P0025

Pump

Loose Components - Incorrect Assembly

P0025

Pump

Loose Components - Corrosion

P0025

Pump

Loose Components - Worn Out

P0025

Pump

Loose Components - Fastener Failure

P0025

Pump

Loose Components - Erosion

P0025

Pump

Coupling Fault - Incorrect Assembly

P0025

Pump

Coupling Fault - Component Failure

P0025

Pump

Coupling Fault - Worn Out

P0025

Pump

Coupling Fault - Misalignment

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

Code
Group

Code Groups Description

P0025

Pump

Alignment - Foundation Movement

P0025

Pump

Alignment - Incorrect Assembly

P0025

Pump

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Alignment - Loose Component


Cavitation

P0026

Pump - Ammonia

Damaged mechanical seal

P0026

Pump - Ammonia

Damaged impeller

Misalignment

P0026

Pump - Ammonia

Worn-out internal parts

Dirt and dust accumulation

P0026

Pump - Ammonia

Damage insulation/Cladding

Worn-out/damaged/broken gasket

P0026

Pump - Ammonia

Damaged coupling

Stuck-up

P0026

Pump - Ammonia

Defective pressure gauge

P0026

Pump - Ammonia

Defective pressure transducer

P0026

Pump - Ammonia

Defective pressure switch

P0026

Pump - Ammonia

Ammonia leak

P0026

Pump - Ammonia

Clogged strainer

P0026

Pump - Ammonia

Stuck-up check valve

P0026

Pump - Ammonia

Check valve back-flowing

P0026

Pump - Ammonia

Passing isolation valve

P0026

Pump - Ammonia

Stuck-up isolation valve

P0026

Pump - Ammonia

Worn-out shaft (pump)

P0026

Pump - Ammonia

Worn-out shaft (motor)

P0026

Pump - Ammonia

Damaged diaphragm

P0026

Pump - Ammonia

Defective soft starter

P0026

Pump - Ammonia

Defective controller

P0026

Pump - Ammonia

Worn-out belt

P0026

Pump - Ammonia

Worn-out pulley

P0026

Pump - Ammonia

Worn-out shaft

P0026

Pump - Ammonia

Defective heater

P0026

Pump - Ammonia

Defective limit switch

P0026

Pump - Ammonia

Pump-end bearing

P0026

Pump - Ammonia

Drive-end bearing

Catalog B Codes: Object Parts

Pump Assembly
Drive Motor
Electrical panel

Code
Group

Code Groups Description

P0026

Pump - Ammonia

P0027

Pump - Boiler Fuel

Pump - Boiler Fuel

P0028

Pump - Boiler Water

Pump - Boiler Water

P0029

Pump - Booster

Pump - Booster

P0030

Pump - Brine

Pump - Brine

P0031

Pump - Centrifugal

Pump - Centrifugal

P0032

Pump - Chemical Dosing

Catalog C Codes: Damage type


Non-drive-end bearing

Catalog 5 Codes: Damage Causes

Pump - Chemical Dosing

P0033

Pump - Chilled Water

Bearing - Failure

P0033

Pump - Chilled Water

Bearing Seal - Failure

Gland - Shaft / Sleeve Damage

P0033

Pump - Chilled Water

Breather - Blocked

Gland - Adjustment

Pump - Chilled Water

Cavitation

Gland - Seal Damage

P0033

Pump - Chilled Water

Flow meter cutout switch - Failure

Gland - Stuffing Box Damage

P0033

Pump - Chilled Water

Gasket - Leaking / Failure

Gland - Incorrect Assembly

Pump - Chilled Water

Impeller - Corrosion

Joints - Incorrect Joint

Pump - Chilled Water

Impeller - Damage

Joints - Joint Face Damage

P0033

Pump - Chilled Water

Impeller - Wear

Joints - Incorrect Assembly

P0033

Pump - Chilled Water

Lubrication - Degradation

Joints - Wear Out

Pump - Chilled Water

Lubrication - Leakage / Incorrect level

Crack - Material Defect

Pump - Chilled Water

Pump Body - Damaged

Crack - Weld Defect

P0033

Pump - Chilled Water

Pump Seal - Failure

Crack - Incorrect Assembly

P0033

Pump - Chilled Water

Sealing water - Low Flow

Crack - External Influence

Pump - Chilled Water

Sealing water filter - Blocked

Crack - Fatigue

Pump - Chilled Water

Sealing water Hose - Damage

Thinning - Erosion

P0033

Pump - Chilled Water

Air hoses - leaking

Thinning - Corrosion

P0033

Pump - Chilled Water

Bearing - Failure

Operational Faults - Not Primed

P0033

Pump - Chilled Water

Operational Faults - Incorrect Procedure

P0033

Pump - Chilled Water

Bearing Seal Failure - Adjustment


mechanism
Casing - Wear

Pump - Chilled Water

Concrete base - cracked or settling

Impeller Fault - Broken

P0033

P0033
P0033

P0033
P0033

P0033
P0033

P0033

Catalog B Codes: Object Parts

Gland - Incorrect Packing

Impeller Fault - Cavitation

Pump - Chilled Water

Code
Group

Code Groups Description

P0033

Catalog 5 Codes: Damage Causes

Pump - Chilled Water

Catalog C Codes: Damage type


Door - damage

Pump - Chilled Water

Gland Seal - Failure

Impeller Fault - Seizure

P0033

Pump - Chilled Water

Gland Seal - Incorrect adjustment

Impeller Fault - Incorrect Assembly

P0033

Pump - Chilled Water

Hole for gear shear pin becomes oval

Casing Fault - Erosion

Pump - Chilled Water

Internal - Restriction (Casing)

Casing Fault - Corrosion

Pump - Chilled Water

Internal - wear

Casing Fault - Broken

P0033

Pump - Chilled Water

Misalignment

Casing Fault - Worn out

P0033

Pump - Chilled Water

Mountings - Broken

Blockage

Pump - Chilled Water

Mountings - Looseness

Incorrect Rotation

Pump - Chilled Water

Oil / grease - degradation

Seal Fault - Broken

P0033

Pump - Chilled Water

Oil / Grease - Incorrect level

Seal Fault - Worn Out

P0033

Pump - Chilled Water

Physical damage

Seal Fault - Incorrect Seal

Pump - Chilled Water

Pipe - leakage

Seal Fault - Adjustment

Pump - Chilled Water

Refiner Pressure - Incorrect

Coupling Fault - Incorrect Assembly

P0033

Pump - Chilled Water

Shaft Sleeve - Worn

Coupling Fault - Loose Component

P0033

Pump - Chilled Water

Shaft Stub - Wear

Coupling Fault - Component Failure

P0033

Pump - Chilled Water

Vibration - Excessive

Coupling Fault - Misalignment

P0033

Pump - Chilled Water

Coupling Fault - Foundation Movement

P0033

Pump - Chilled Water

Loose Component - Incorrect Assembly

P0033

Pump - Chilled Water

Loose Component - Corrosion / Erosion

P0033

Pump - Chilled Water

Loose Component - Worn Out

P0033

Pump - Chilled Water

Loose Component - Fastener Fault

P0033

Pump - Chilled Water

Cavitation

P0033

Pump - Chilled Water

Bearing Fault - Lubrication Fault

P0033

Pump - Chilled Water

Bearing Fault - Incorrect Bearing

P0033

Pump - Chilled Water

Bearing Fault - Worn Out

P0033

Pump - Chilled Water

Bearing Fault - Corrosion

P0033

Pump - Chilled Water

Bearing Fault - White Metal Fault

P0033

Pump - Chilled Water

Bearing Fault - Incorrect Assembly

P0033

P0033
P0033

P0033
P0033

P0033
P0033

Impeller Fault - Worn Out

Catalog B Codes: Object Parts

Code
Group

Code Groups Description

P0033

Pump - Chilled Water

Bearing Fault - Overload

P0033

Pump - Chilled Water

Bearing Fault - Misalignment

P0033

Pump - Chilled Water

Motor Fault - Control Problem

P0033

Pump - Chilled Water

Motor Fault - Overload

P0033

Pump - Chilled Water

Motor Fault - Cooling Fault

P0033

Pump - Chilled Water

Control and Instrumentation - Interlocks

P0033

Pump - Chilled Water

Control and Instrumentation - ContRollers

P0033

Pump - Chilled Water

Control and Instrumentation - Positioners

P0033

Pump - Chilled Water

Control and Instrumentation - Sensors

P0033

Pump - Chilled Water

Foundations - Design Fault

P0033

Pump - Chilled Water

Foundations - Loose

P0033

Pump - Chilled Water

Foundations - Deterioration

P0033

Pump - Chilled Water

Contact - Incorrect Assembly

P0033

Pump - Chilled Water

Contact - Foundation Movement

P0033

Pump - Chilled Water

Contact - Loose Components

P0033

Pump - Chilled Water

Contact - Component Failure

P0033

Pump - Chilled Water

Contact - Misalignment

P0033

Pump - Chilled Water

Loose Components - Incorrect Assembly

P0033

Pump - Chilled Water

Loose Components - Corrosion

P0033

Pump - Chilled Water

Loose Components - Worn Out

P0033

Pump - Chilled Water

Loose Components - Fastener Failure

P0033

Pump - Chilled Water

Loose Components - Erosion

P0033

Pump - Chilled Water

Coupling Fault - Incorrect Assembly

P0033

Pump - Chilled Water

Coupling Fault - Component Failure

P0033

Pump - Chilled Water

Coupling Fault - Worn Out

P0033

Pump - Chilled Water

Coupling Fault - Misalignment

P0033

Pump - Chilled Water

Alignment - Foundation Movement

P0033

Pump - Chilled Water

Alignment - Incorrect Assembly

P0033

Pump - Chilled Water

Alignment - Loose Component

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

Code
Group
P0034

Code Groups Description


Pump - Chorinated Soft
Water

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

P0035

Pump - Circulating Water

P0036

Pump - Condensate

P0037

Pump - Condensate Return

Defective internal mechanism

Wear and tear

P0037

Pump - Condensate Return

Defective check valve

Hard water

P0037

Pump - Condensate Return

Passing steam valve

P0037

Pump - Condensate Return

Scaling

P0038

Pump - Decanter Feed

Pump Assembly

P0038

Pump - Decanter Feed

Drive Motor

P0038

Pump - Decanter Feed

Electrical Controls

P0039

Pump - Deepwell

Pump - Deepwell

P0040

Pump - Diaphragm

Pump - Diaphragm

P0041

Pump - Domestic

Pump - Domestic

P0042

Pump - Feed Water

Pump - Feed Water

P0043

Pump - Fire

Pump - Fire

P0044

Pump - Fuel

Pump - Fuel

P0045

Pump - Fuel Transfer

Pump - Fuel Transfer

P0046

Pump - Gear Type

Pump - Gear Type

P0047

Pump - High Pressure

Pump Head

P0047

Pump - High Pressure

Gear box

P0048

Pump - Hot Water Booster

Pump - Chorinated Soft Water


Pump - Circulating Water
Pump - Condensate
Condensate return pump

Pump - Hot Water Booster

Pump - HPP

Lubrication - Leakage / Incorrect level

Crack - Material Defect

Pump Assembly

Pump - HPP

Pump Body - Damaged

Crack - Weld Defect

Drive Motor

P0049

Pump - HPP

Pump Seal - Failure

Crack - Incorrect Assembly

Electrical Controls

P0049

Pump - HPP

Mountings - Looseness

Incorrect Rotation

P0049

Pump - HPP

Oil / grease - degradation

Seal Fault - Broken

Pump - HPP

Oil / Grease - Incorrect level

Seal Fault - Worn Out

Pump - HPP

Physical damage

Seal Fault - Incorrect Seal

P0049
P0049

P0049
P0049

Code
Group

Code Groups Description

P0049

Pump - HPP

P0050

Pump - Hydro

Pump - Hydro

P0051

Pump - Jockey

Pump - Jockey

P0052

Pump - Meat

Pump - Meat

P0053

Pump - Oil

Pump - Oil

P0054

Pump - Oil Cooler

Pump - Oil Cooler

P0055

Pump - Pneumatic Dosing

P0056

Pump - Pneumatic Dosing


Pump - Refrigeration
Compressor oil
Pump - Refrigeration
Compressor oil
Pump - Refrigeration
Compressor oil

P0057

Pump - Sanitary

Bearing - Failure

Gland - Incorrect Packing

Pump Assembly

P0057

Pump - Sanitary

Bearing Seal - Failure

Gland - Shaft / Sleeve Damage

Drive Motor

Pump - Sanitary

Gasket - Leaking / Failure

Gland - Incorrect Assembly

Electrical Controls

Pump - Sanitary

Impeller - Corrosion

Joints - Incorrect Joint

P0057

Pump - Sanitary

Impeller - Damage

Joints - Joint Face Damage

P0057

Pump - Sanitary

Impeller - Wear

Joints - Incorrect Assembly

P0056
P0056

P0057
P0057

P0057

Pump - Sanitary

P0058

Pump - Sauce

P0059

Pump - Softwater filtered

Catalog C Codes: Damage type


Mountings - Broken

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

Blockage

worn-out coupling

Wear & tear

Damaged gear

Vibration

Pump - Refrigeration Compressor oil

Damaged bushing

Pipe - leakage

Seal Fault - Adjustment


Pump - Sauce
Pump - Softwater filtered

Pump - Submersible

Bearing - Failure

Impeller Fault - Cavitation

Drive Motor

P0060

Pump - Submersible

Bearing Seal - Failure

Impeller Fault - Broken

Electrical Controls

P0060

Pump - Submersible

Breather - Blocked

Impeller Fault - Worn Out

P0060

Pump - Submersible

Cavitation

Impeller Fault - Seizure

Pump - Submersible

Flow meter cutout switch - Failure

Impeller Fault - Incorrect Assembly

P0060

Pump - Submersible

Gasket - Leaking / Failure

Casing Fault - Erosion

P0060

Pump - Submersible

Impeller - Corrosion

Casing Fault - Corrosion

Pump - Submersible

Impeller - Damage

Casing Fault - Broken

Pump - Submersible

Impeller - Wear

Casing Fault - Worn out

P0060

P0060

P0060
P0060

Code
Group

Code Groups Description

P0060

Catalog 5 Codes: Damage Causes

Pump - Submersible

Catalog C Codes: Damage type


Pump Body - Damaged

Pump - Submersible

Pump Seal - Failure

Incorrect Rotation

P0060

Pump - Submersible

Sealing water - Low Flow

Seal Fault - Broken

P0060

Pump - Submersible

Sealing water filter - Blocked

Seal Fault - Worn Out

Pump - Submersible

Sealing water Hose - Damage

Seal Fault - Incorrect Seal

Pump - Submersible

Shaft Sleeve - Worn

Seal Fault - Adjustment

P0060

Pump - Submersible

Shaft Stub - Wear

Coupling Fault - Incorrect Assembly

P0060

Pump - Submersible

Coupling Fault - Loose Component

P0060

Pump - Submersible

Coupling Fault - Component Failure

P0060

Pump - Submersible

Coupling Fault - Misalignment

P0060

Pump - Submersible

Coupling Fault - Foundation Movement

P0060

Pump - Submersible

Bearing Fault - Worn Out

P0060

Pump - Submersible

Bearing Fault - Corrosion

P0060

Pump - Submersible

Motor Fault - Control Problem

P0060

Pump - Submersible

P0060

P0060
P0060

Catalog B Codes: Object Parts

Blockage

Motor Fault - Overload

P0061

Pump - Vacuum

Sealing water - Low Flow

Crack - External Influence

Pump Assembly

P0061

Pump - Vacuum

Sealing water filter - Blocked

Crack - Fatigue

Drive Motor

Pump - Vacuum

Sealing water Hose - Damage

Thinning - Erosion

Electrical Controls

Pump - Vacuum

Air hoses - leaking

Thinning - Corrosion

P0061

Pump - Vacuum

Vibration - Excessive

Coupling Fault - Misalignment

P0061

Pump - Vacuum

Gland Seal - Incorrect adjustment

Impeller Fault - Incorrect Assembly

P0061
P0061

Misalignment

P0061

Pump - Vacuum

Casing Fault - Worn out

P0062

Pump - Vortex

Pump - Vortex

P0063

Pump - Wastewater

P0064

Pump - Wastewater
Pump - Wastewater
Metering

P0065

Pump - Water

Pump - Water

P0065

Pump - Water

P0065
P0066

Pump - Water
Pump-out Refrigeration

Pump - Wastewater Metering

Pump-out Refrigeration Compressor

Code
Group

Code Groups Description

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

Compressor
P0067

Purging Blower

Low pressure

Worn-out lobes

Mechanical parts

P0067

Purging Blower

Abnormal sound

Defective bearing

Electrical control

P0067

Purging Blower

Excessive vibration

Worn-out bearing housing

Motor drive assembly

P0067

Purging Blower

Motor overloading

Defective oil seal

P0067

Purging Blower

Oil leak

Unbalance motor winding

P0067

Purging Blower

P0067

Purging Blower

P0068

Purifier

Abnormal sound

Defective bearing

Motor drive assembly

P0068

Purifier

Worn-out bearing housing

Electrical control

P0068

Purifier

Excessive vibration
Uneven distribution / discharge of
product

Defective shock absorber

Mechanical parts

P0068

Purifier

Motor overloading

Blinded sieves

P0068

Purifier

Unbalance motor winding

P0068

Purifier

Electrical control mulfunctioning

Q0001

Quartering Saw

Quartering Saw

R0001

Radial Fan

Radial Fan

R0002

Rail Type Weighing Scale

Rail Type Weighing Scale

R0003

Railings

Railings

R0004

Reciprocating Pump

Reciprocating Pump

R0005

Recirculator

Recirculator

R0006

Reefer vans

Reefer vans

R0007

Refrigerated Air Dryer


Refrigerated production
room

Refrigerated Air Dryer

R0008
R0009

Refrigeration Compressor

R0009

Refrigeration Compressor

R0009

Refrigeration Compressor

R0009

Refrigeration Compressor

Malfunctioning motor control


Damage belt

Refrigerated production room


Slide valve/Capacity controller
malfunction
Defective LPI (linear position indicator)
Stuck-up directional valve
Clogged directional valve capacity
controller

Wear & tear

Screw compressor

Vibration

Oil separator

Dirt & impurities accumulation

Oil cooler

Mis-alignment

Oil pump

Code
Group
R0009

Code Groups Description


Refrigeration Compressor

Catalog C Codes: Damage type


Clogged oil filter

R0009

Refrigeration Compressor

Defective main board

R0009

Refrigeration Compressor

Defective screen panel

R0009

Refrigeration Compressor

Defective control relays

R0009

Refrigeration Compressor

Burned solenoid coil

R0009

Refrigeration Compressor

Defective pressure transducer

R0009

Refrigeration Compressor

Defective temperature sensor

R0009

Refrigeration Compressor

Defective pressure gauge

R0009

Refrigeration Compressor

Clogged oil cooler

R0009

Refrigeration Compressor

Flooded coalesces filter

R0009

Refrigeration Compressor

Clogged strainer

R0009

Refrigeration Compressor

Defective control cable

R0009

Refrigeration Compressor

Burned motor

R0009

Refrigeration Compressor

Defective drive-end bearing

R0009

Refrigeration Compressor

Defective non-drive-end bearing

R0009

Refrigeration Compressor

Oil leak

R0009

Refrigeration Compressor

Ammonia leak

R0009

Refrigeration Compressor

Defective oil PRV

R0009

Refrigeration Compressor

Stuck-up oil PRV

R0009

Refrigeration Compressor

Broken sight glass

R0009

Refrigeration Compressor

Blurred sight glass

R0009

Refrigeration Compressor

Defective check valve

R0009

Refrigeration Compressor

Passing isolation valve

R0009

Refrigeration Compressor

Stuck-up isolation valve

R0009

Refrigeration Compressor

Worn-out coupling

R0009

Refrigeration Compressor

Damaged gear

R0009

Refrigeration Compressor

Damaged bushing

R0009

Refrigeration Compressor

Clogged strainer

R0009

Refrigeration Compressor

Worn-out shaft

Catalog 5 Codes: Damage Causes


Worn-out/damaged/broken gasket

Catalog B Codes: Object Parts


Oil filter
Control panel

Code
Group
R0010
R0010
R0010
R0010
R0010
R0010
R0010
R0010
R0010
R0010
R0010
R0010
R0010
R0010
R0010
R0010
R0010
R0010
R0010
R0010
R0010

Code Groups Description


Refrigeration Compressor Pump Out
Refrigeration Compressor Pump Out
Refrigeration Compressor Pump Out
Refrigeration Compressor Pump Out
Refrigeration Compressor Pump Out
Refrigeration Compressor Pump Out
Refrigeration Compressor Pump Out
Refrigeration Compressor Pump Out
Refrigeration Compressor Pump Out
Refrigeration Compressor Pump Out
Refrigeration Compressor Pump Out
Refrigeration Compressor Pump Out
Refrigeration Compressor Pump Out
Refrigeration Compressor Pump Out
Refrigeration Compressor Pump Out
Refrigeration Compressor Pump Out
Refrigeration Compressor Pump Out
Refrigeration Compressor Pump Out
Refrigeration Compressor Pump Out
Refrigeration Compressor Pump Out
Refrigeration Compressor Pump Out

Catalog C Codes: Damage type


Slide valve/Capacity controller
malfunction

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

Wear & tear

Piston-type compressor

Defective LPI (linear position indicator)

Vibration

Water pump

Stuck-up directional valve

Dirt & impurities accumulation

Control panel

Clogged directional valve capacity


controller

Mis-alignment

Clogged oil filter

Worn-out/damaged/broken gasket

Defective main board

Overloading

Defective screen panel

Lack of lubrication

Defective control relays

Not calibrated

Burned solenoid coil

Wiring problem (Cut wire/loose


termination/etc)

Defective pressure transducer

Moisture

Defective temperature sensor

Wet insulation

Defective pressure gauge


Clogged oil cooler
Flooded coalesces filter
Clogged strainer
Defective control cable
Burned motor
Defective drive-end bearing
Defective non-drive-end bearing
Oil leak
Ammonia leak

Code
Group

Code Groups Description


Refrigeration Compressor Pump Out
Refrigeration Compressor Pump Out
Refrigeration Compressor Pump Out
Refrigeration Compressor Pump Out
Refrigeration Compressor Pump Out
Refrigeration Compressor Pump Out
Refrigeration Compressor Pump Out
Refrigeration Compressor Pump Out

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

R0011

Refrigeration System

Damaged motorized valve

Worn-out valve mechanism

R0012

Refrigeration unit cooler

Burned solenoid coil

Vibration

Refrigeration System
Refrigeration unit cooler

R0012

Refrigeration unit cooler

Ammonia leak

Corroded pipe

Unit cooler fan

R0012

Refrigeration unit cooler

Burned motor

Wear & tear

Control panel

R0012

Refrigeration unit cooler

Clogged unit cooler fins

Moisture

R0012

Refrigeration unit cooler

Clogged strainer

Dirt & dust accumulation

R0012

Refrigeration unit cooler

Temperature sensor malfunction

R0012

Refrigeration unit cooler

R0012

Refrigeration unit cooler

Defective temperature probe

Dirt & dust accumulation


Wiring problem (Cut wire/loose
termination/etc)
Thick ice formation

R0012

Refrigeration unit cooler

Broken fan blades

Fan blade obstruction

R0012

Refrigeration unit cooler

R0013

Refrigerator

Refrigerator

R0014

Resistance Decade Box

Resistance Decade Box

R0015

Retort Equipment

Retort Equipment

R0016

Retort Vessel

R0017

Ribbon Blender

Abnormal sound

Worn-out bearing housing

Motor drive assembly

R0017

Ribbon Blender

Excessive vibration

Defective bearing

Electrical control

R0010
R0010
R0010
R0010
R0010
R0010
R0010
R0010

Defective oil PRV


Stuck-up oil PRV
Broken sight glass
Blurred sight glass
Defective check valve
Passing isolation valve
Stuck-up isolation valve
Worn-out shaft

Defective board

Pipe welding pinholes

Retort Vessel

Code
Group

Code Groups Description

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

R0017

Ribbon Blender

Oil leak

Worn-out sprocket

Mechanical parts

R0017

Ribbon Blender

Detached chain link

Worn-out chain link

R0017

Ribbon Blender

Motor overloading

Defective oil seal

R0017

Ribbon Blender

Unbalance motor winding

R0017

Ribbon Blender

Malfunctioning electrical control

R0017

Ribbon Blender

Worn-out gear

R0018

Roller conveyor

R0019

Rollermill

Abnormal sound

Defective bearing

Electrical control

R0019

Rollermill

Loose equipment parts

Motor drive assembly

R0019

Rollermill

Excessive vibration
Grinding roll auto engagement
mulfunctioning

Defective pneumatic system

Pneumatic control assembly

R0019

Rollermill

Low brake release

Worn-out shaft

Mechanical parts

R0019

Rollermill

Damaged belt

Worn-out bearing housing

R0019

Rollermill

Oil leak

Defective oil seal

R0019

Rollermill

Air leak

Worn-out gears

R0019

Rollermill

Overloading of motor

Dull roll

R0019

Rollermill

Unbalance motor winding

R0019

Rollermill

Electrical control mulfunction

R0019

Rollermill

Electronic control mulfunction

R0020

Roll-up door

Roll-up door

R0021

Roots blowers

Roots blowers

R0022

Rotary Airlock

Rotary Airlock

R0023

Rotary Conveyor

Rotary Conveyor

R0024

Rotary Detacher

R0025

Rotary distributor

Damaged motor bearing

Malfunction limit switch

Motor

R0025

Rotary distributor

Damaged casing

Misaligned sprocket

Sprocket

R0025

Rotary distributor

Damaged bearing

Burned motor

Limit switches

R0026

Rotary feeder

R0027

Rotary Magnet

Roller conveyor

Rotary Detacher

Rotary feeder
Unusual sound

Defective bearing

Electrical control

Code
Group

Code Groups Description

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

R0027

Rotary Magnet

Damaged drum assembly

Normal wear & tear of parts

Motor drive assembly

R0027

Rotary Magnet

Motor overloading

Unbalance motor winding

Mechanical parts

R0027

Rotary Magnet

Broken magnet shaft

Burned motor

Motor

R0027

Rotary Magnet

Damaged bearing

Damaged key way

Magnet shaft

R0027

Rotary Magnet

Damaged drum assembly

R0028

Rotary scalper

R0029

Rotary Valve

Rotary scalper
Corroded tank

Rotary Valve
Sand filter tank

S0001

Sand filter tank

Water leak

S0001

Sand filter tank

Defective valve

Worn-out gasket/seal

S0001

Sand filter tank

Passing isolation valve

Wear and tear

S0001

Sand filter tank

Stuck-up isolation valve

Exceed lifespan

S0001

Sand filter tank

Defective check valve

S0001

Sand filter tank

S0002

Sandblasting Machine

Unbalance sandblasted surface

Worn-out nozzle

Electrical control

S0002

Sandblasting Machine

Unusual sound

Defective bearing

Motor drive assembly

S0002

Sandblasting Machine

Motor overloading

Worn-out bearing housing

Mechanical parts

S0002

Sandblasting Machine

Excessive vibration

Unbalance motor winding

S0003

Sanitary Equipment

Sanitary Equipment

S0004

Sausage Peeler

Belt press

S0004

Sausage Peeler

Drum

S0004

Sausage Peeler

Eccentric shaft

S0005

SCADA

S0005

SCADA

Defective power supply

Wiring problem (Cut wire/loose


termination/etc)
Program Bug

S0005

SCADA

Defective board

Wwear and tear

S0005

SCADA

Defective modem

Vibration

S0005

SCADA

Defective temperature sensor

Moisture

S0005

SCADA

Defective pressure transducer

S0005

SCADA

Burned control relay

No communication

SCADA/BMS

Code
Group

Code Groups Description

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

S0006

Scalder

Steam leaks

Damaged gasket

Steam Lines

S0006

Scalder

Bearing Damage

Busted pipes

Pneumatic Control

S0006

Scalder

Entanglement

Bearing Fault - Overload

Electrical Control and Motor

S0006

Scalder

Stuck up controller

Bearing Fault - Fatigue

Temperature Controller

S0006

Scalder

Bearing Fault - Overheat

Heat exchanger

S0006

Scalder

Bearing Fault - Vibration

Agitator

S0006

Scalder

Bearing Fault - Incorrect Bearing

Housing

S0006

Scalder

Bearing Fault - Worn Out

S0006

Scalder

Bearing Fault - Corrosion

S0006

Scalder

Bearing Fault - Incorrect Assembly

S0006

Scalder

Bearing Fault - Misalignment

S0006

Scalder

Bearing Fault - Hot water splash out

S0006

Scalder

Misaligned guides and cover

S0006

Scalder

Lodged dirt on the pneumatics

S0006

Scalder

Grounded lines

S0007

Scalding Machine

S0008

Scale

S0008

Scale

S0008

Scale

S0008

Scale

S0009

Scourer

S0010

Screw Chiller

Damaged bearing

Bearing Fault - Misalignment

Gearbox

S0010

Screw Chiller

Oil leak

Bearing Fault - Overload

Electrical contol and motor

S0010

Screw Chiller

Bearing Fault - Fatigue

Screw

S0010

Screw Chiller

Bearing Fault - Incorrect Bearing

S0010

Screw Chiller

Bearing Fault - Worn Out

S0010

Screw Chiller

Bearing Fault - Corrosion

S0010

Screw Chiller

Bearing Fault - Incorrect Assembly

S0010

Screw Chiller

Damaged oil seal and gasket

Scalding Machine
Damaged
Scale Misreading

Scale Damge
Faulty Indication

Damaged
Scale Misreading

Scale Damge
Faulty Indication

Scale

Scourer

Code
Group

Code Groups Description

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

S0011

Screw Conveyor

Detached chain link

Worn-out sprocket

Electrical control

S0011

Screw Conveyor

Damaged flights

Worn-out chain

Motor drive assembly

S0011

Screw Conveyor

Unusual sound

Defective bearing

Mechanical parts

S0011

Screw Conveyor

Motor overloading

Worn-out hanger support

Motor

S0011

Screw Conveyor

Damaged screw flights

Worn-out bushing

Screw assembly

S0011

Screw Conveyor

Motor failure

Unbalanced motor winding

S0011

Screw Conveyor

Damaged roller chain

Motor control mulfunctioning

S0011

Screw Conveyor

Damaged sprocket

Burn motor

S0011

Screw Conveyor

Damaged bearing

Misaligned sprocket

S0011

Screw Conveyor

Damaged hanger bushing

Broken shaft

S0011

Screw Conveyor

Damaged coupling

S0011

Screw Conveyor

Damaged shaft

S0011

Screw Conveyor

S0011

Screw Conveyor

S0012

Screw press

Damaged screen

Overloading

Motor

S0012

Screw press

Damaged bearing

Bearing - corrosion

Sprocket

S0012

Screw press

Worn-out sprocket

Sprocket - corrosion

Bearing

S0012

Screw press

Burned motor

S0013

Seamer Machine

Seamer Machine

S0014

Security Equipment

Security Equipment

S0015

Sewing Machine

Bad sewing quality

Worn-out parts

Motor drive assembly

S0015

Sewing Machine

Broken parts

Timing problem

Electrical control

S0015

Sewing Machine

Abnormal sound

Defective belt

Mechanical parts

S0015

Sewing Machine

Motor overloading

Defective oil seal

Motor

S0015

Sewing Machine

Oil leak

Unbalance motor winding

Limit switches

S0015

Sewing Machine

Broken needle

Malfunctioning electrical control

Proximity sensor

S0015

Sewing Machine

Worn-out cutter

Misaligned sack guide

S0015

Sewing Machine

Malfunction of sensor

Misaligned pulley

S0015

Sewing Machine

Malfunction of limit switches

Misalignment

Screen

Code
Group

Code Groups Description

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

S0015

Sewing Machine

Worn-out v-belt

Incorrect needle

S0015

Sewing Machine

S0016

Shackle washer

Damaged bearing

Bearing Fault - Incorrect assembly

Electrical conrol and motor

S0016

Shackle Washer

Oil leak

Bearing Fault - Coorosion due to intrsn

Brush

S0016

Shackle Washer

Water leak

Damaged oil seal , gasket

Housing

S0016

Shackle Washer

Busted hose, leaking lines

Gearbox

S0017
S0018

Shackles

S0018

Shackling Conveyor
Shackling Conveyor

Shackles
Gear box failure

Bearing failure

Gear box

Chain Belt failure

Gear fatigue/wear

chain belt
Roller

S0018

Shackling Conveyor

Roller damage

Gear Overload

S0018

Shackling Conveyor

Bearing damage

Seal failure

S0018

Shackling Conveyor

Shaft failure

S0018

Shackling Conveyor

Worn gears

S0018

Shackling Conveyor

Belt - Damage / wear

S0018

Shackling Conveyor

Roller Damage / wear

S0018

Shackling Conveyor

Chain - Damage

S0018

Shackling Conveyor

S0019

Shaking sieve
Shell and Tube
Condensers
Shell and tube heat
Exchanger
Shell and tube heat
Exchanger
Shell and tube heat
Exchanger
Shell and tube heat
Exchanger
Shell and tube heat
Exchanger
Shell and tube heat
Exchanger
Shell and tube heat
Exchanger

S0020
S0021
S0021
S0021
S0021
S0021
S0021
S0021

Catalog B Codes: Object Parts

Chain attachment - wear


Shaking sieve
Shell and Tube Condensers
Pinhole leak

Vibration

Broken pipe

Wear & tear

Damaged insulation/cladding

Pipe welding pinholes

Worn-out/damaged/broken seal

Corroded pipe

Worn-out/damaged/broken gasket
Defective valve
Passing valve

Shell and tube heat Exchanger

Code
Group

Code Groups Description

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

S0022

Shrink wrap

Damaged bearing

Bearing Fault - Overheating

Blower

S0022

Shrink Wrap

Derailed unit

Misaligned guides

Electrical Contols and motor

S0022

Shrink Wrap

Damaged controls

Heater

S0022

Shrink Wrap

Conveyor

S0022

Shrink Wrap

Housing

S0023

Sieve bend

Damaged bearing

Bearing Fault - Misalignment

gearbox

S0023

Sieve bend

Derailed unit

Misaligned Rods

Rack and pinion

S0023

Sieve bend

Damaged rods

Damaged seal and gasket

Brush

S0023

Sieve bend

Oil leak

Bearing Fault - Lubrication

Electrical control and motor

S0023

Sieve bend

Housing

S0023

Sieve bend

Rods and guides

S0023

Sieve bend

Trough

S0023

Sieve bend

Pipes

S0024

Sieving machine

Sieving machine

S0025

Signage

Signage

S0026

Sifter

Sifter

S0027

Silo

Silo

S0028

Skinning Machine

Skinning Machine

S0029

Slaughter Equipment

Slaughter Equipment

S0030

Slicer

Slicer

S0031

Slicer, Dicer

Slicer, Dicer

S0032

Sliding door

Sliding door

S0033

Slide Gate

Damaged pneumatic cylinder

Malfunction limit switch

Cylinder

S0033

Slide Gate

Damaged limit switch

Leaking pneumatic cylinder

bearing

S0033

Slide Gate

Damaged bearing

S0033

Slide Gate

Damaged solenoid valve

S0034

Slide Gate - Oscillating

Damaged pneumatic cylinder

Malfunction limit switch

Cylinder

S0034

Slide Gate - Oscillating

Damage proximity sensor

Malfunction proximity sensor

bearing

S0034

Slide Gate - Oscillating

Damaged bearing

Leaking pneumatic cylinder

Code
Group

Code Groups Description

Catalog C Codes: Damage type

S0034

Slide Gate - Oscillating

Damaged solenoid valve

S0035

Slurry Mixer

Catalog 5 Codes: Damage Causes

Slurry Mixer

Smoke Stack

External wear / corrosion

Joints - Wear

S0036

Smoke Stack

Internal wear / corrosion

Thinning - Erosion

S0036

Smoke Stack

Loose mountings

Thinning - Corrosion

Smoke Stack

Physical damage

Thinning - Wear

S0036

Smoke Stack

Pipe leakage

Crack - Material Defect

S0036

Smoke Stack

Crack - Weld Defect

S0036

Smoke Stack

Crack - External Influence

S0036

Smoke Stack

Thermal Distortion - Overheating

S0036

Smoke Stack

Thermal Distortion - Incorrect Operation

S0036

Smoke Stack

Creep - Age

S0036

Smoke Stack

Creep - Overstress

S0036

Smoke Stack

Creep - Incorrect Support

S0036

Smoke Stack

Incorrect Support - Wear

S0036

Smoke Stack

Corrosion - Environment

S0036

Smoke Stack

Corrosion - Coating Failure

S0036

Smoke Stack

Cracking - Thermal Fatigue

S0036

Smoke Stack

Cracking - Overload

S0036

Smoke Stack

Cracking - Corrosion

S0036

Smoke Stack

Weld related fault - Service Conditions

S0036

Smoke Stack

S0037

Soft starter

S0038

Softener tank

Exhausted resin beeds

Wear and tear

S0038

Softener tank

Water leak

Exceed lifespan

S0038

Softener tank

Defective check valve

Worn-out/damaged/broken gasket

S0038

Softener tank

Defective pneumatic valve

Pipe welding pinholes

S0038

Softener tank

Defective pneumatic valve controller

Broken pipe

Softener tank

Air leak

Corroded pipe

S0036

S0036

S0038

Catalog B Codes: Object Parts

Smoke Stack

Soft starter
Softener tank

Code
Group

Code Groups Description

S0038

Softener tank

S0039

Spice Blender

S0040

Splitter

S0040

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes


Loose hose

Catalog B Codes: Object Parts


Spice Blender

Worn-out bearing housing

Motor drive assembly

Splitter

Abnormal sound
Uneven distribution / discharge of
product

Defective bearing

Electrical control

S0040

Splitter

Motor overloading

Worn-out shaft

Mechanical parts

S0040

Splitter

Unbalance setting of divider

S0040

Splitter

Unbalance motor winding

S0040

Splitter

Electrical control mulfunctioning

S0041

Spray Wash Unit

Spray Wash Unit

S0042

Stainless Table

Stainless Table

S0043
S0044

Stainless Tub
Steam Condensate line

Clogged steam trap

Dirt & dust accumulation inside steam trap

S0044

Steam Condensate line

Passing steam trap

Corroded steam trap internal parts

S0044

Steam Condensate line

Leaking steam trap

Corroded pipe

S0044

Steam Condensate line

Steam leak

Thin pipe

S0045

Steam Header

Steam leak

Worn-out gasket/seal

S0045

Steam Header

Pinhole leak

Vibration

S0045

Steam Header

Broken pipe

Wear & tear

S0045

Steam Header

Damaged insulation/cladding

Pipe welding pinholes

S0045

Steam Header

Worn-out/damaged/broken seal

Corroded pipe

S0045

Steam Header

Worn-out/damaged/broken gasket

Thin pipe

S0045

Steam Header

Defective valve

S0045

Steam Header

Passing isolation valve

S0045

Steam Header

Stuck-up isolation valve

S0045

Steam Header

Damaged photo sensor

S0046

Steam trap

High stack temperature

Clogged heating coils

S0047

Steam valve station

Overflowing water

Broken pipe

S0047

Steam valve station

Excessive steam

Corroded pipe

Stainless Tub
Steam Condensate line

Steam Header/Steam pipeline

Steam trap
Steam valve station

Code
Group

Code Groups Description

S0047

Steam valve station

Catalog C Codes: Damage type


Defective PRV

Catalog 5 Codes: Damage Causes


Defective check valve

Catalog B Codes: Object Parts

S0047

Steam valve station

Passing isolation valve

Passing steam traps

S0047

Steam valve station

Stuck-up isolation valve

Wear and tear

S0047

Steam valve station

Steam leak

Thin pipe

S0047

Steam valve station

Worn-out gasket/seal

S0047

Steam valve station

Pipe welding pinholes

S0047

Steam valve station

Defective steam valve

S0048

Stop Watch

S0049

Stuffer-Linker

S0050

Stunner

Damaged control

Incorrect grounding

Variac

S0050

Stunner

Low water level at sump

Defective Float

Housing

S0050

Stunner

Oil leak

Corrosion

Voltmeter

S0050

Stunner

Ammeter

S0050

Stunner

Grounding probes

S0050

Stunner

Waterline

S0050

Stunner

Hydraulic line

S0051

Sub Station

Electrical Controls

S0052

Suction Trap

Stop Watch
Stuffer-Linker

Suction Trap

S0053

Supply fan

Damaged pulley

Wear and tear

Supply fan

S0054

Surge Drum

Corrosion

Corrosion - Galvanic Corrosion

S0054

Surge Drum

Fatigue

Corrosion - Stress Corrosion

Surge Drum

S0054

Surge Drum

Embrittlement

Corrosion - Atmospheric Corrosion

S0054

Surge Drum

Erosion

Corrosion - Deposit Attack

S0054

Surge Drum

NH3 High Level

Corrosion - Corrosion / Erosion

S0054

Surge Drum

NH3 Low Level

Corrosion - Corrosin Under Insulation

S0054

Surge Drum

Corrosion - Fatigue Corrosion

S0054

Surge Drum

Leakage
Passing motorized valve

S0054

Surge Drum

Leakage

S0054

Surge Drum

Embrittlement - Hydrogen Embrittlement

Corrosion - Acid Corrosion

Code
Group

Code Groups Description

S0054

Surge Drum

Fatigue - High Stress

S0054

Surge Drum

Fatigue - Final of Working Life

S0054

Surge Drum

Erosion - Final of Working Life

S0054

Surge Drum

Defective Welding - Improper Material

S0054

Surge Drum

Defective Welding - Improper Procedure

S0054

Surge Drum

Defective Welding - Improper Equipment

S0054

Surge Drum

Over Pressure - Operational Problem

S0054

Surge Drum

Over Pressure - Instrumentation Failure

S0054

Surge Drum

S0054

Surge Drum

Over Pressure - Defective Safety Device


Oil contaminant

S0054

Surge Drum

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

S0055

Switchgear

S0055

Switchgear

S0055

Switchgear

Busted fuse

Over Pressure - Blockage Line


Wear and tear
Wiring problem (Cut wire/loose
termination/etc)
Overloading

S0055

Switchgear

Defective mechanical interlock

Lack of lubrication

S0055

Switchgear

Defective electrical interlock

Mis-alignment

S0055

Switchgear

Damaged gear

Worn-out internal parts

S0056

Syncronizing panel

Syncronizing panel

T0001
T0002

Tachometer
Tank

Corrosion

Corrosion - Galvanic Corrosion

Tachometer
Tank

T0002

Tank

Fatigue

Corrosion - Stress Corrosion

T0002

Tank

Embrittlement

Corrosion - Atmospheric Corrosion

T0002

Tank

Erosion

Corrosion - Deposit Attack

T0002

Tank

Over Pressure

Corrosion - Corrosion / Erosion

T0002

Tank

Leakage

Corrosion - Corrosin Under Insulation

T0002

Tank

Corrosion

Corrosion - Galvanic Corrosion

T0002

Tank

Fatigue

Corrosion - Stress Corrosion

T0002

Tank

Embrittlement

Corrosion - Atmospheric Corrosion

T0002

Tank

Erosion

Corrosion - Deposit Attack

Stuck-up mechanism
Burned drive unit

Switchgear

Code
Group

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

T0002

Code Groups Description


Tank

Catalog B Codes: Object Parts

Over Pressure

Corrosion - Corrosion / Erosion

T0002

Tank

Leakage

Corrosion - Corrosin Under Insulation

T0002

Tank

Clogged

Corrosion - Fatigue Corrosion

T0002

Tank

Corrosion - Acid Corrosion

T0002

Tank

Leakage

T0002

Tank

Embrittlement - Hydrogen Embrittlement

T0002

Tank

Fatigue - High Stress

T0002

Tank

Fatigue - Improper Material

T0002

Tank

Fatigue - High Cycle

T0002

Tank

Fatigue - Final of Working Life

T0002

Tank

Erosion - High Speed

T0002

Tank

Erosion - High Solids Ratio

T0002

Tank

Erosion - Improper Material

T0002

Tank

Erosion - Final of Working Life

T0002

Tank

Defective Welding - Improper Material

T0002

Tank

Defective Welding - Improper Procedure

T0002

Tank

Defective Welding - Not Qualified Executor

T0002

Tank

Defective Welding - Improper Equipment

T0002

Tank

Over Pressure - Operational Problem

T0002

Tank

Over Pressure - Instrumentation Failure

T0002

Tank

Over Pressure - Defective Safety Device

T0002

Tank

Over Pressure - Blockage Line

T0003

Tank ( Water )

Tank Assembly

T0004

Tank (Accumulator NH3-5)

Surge Drum Assembly

T0004

Tank (Accumulator NH3-5)

Electrical Controls

T0005

Tank (Comp. Air 1)

Air Receiver Assembly

T0006

Tank (Diesel d-tank)

Tank Assembly

T0007

Tank (Liq. Receiver 1)

Surge Drum Assembly

T0007

Tank (Liq. Receiver 1)

Electrical Controls

Code
Group

Code Groups Description

T0008

Tank (Separator NH3-7)

Surge Drum Assembly

T0008

Tank (Separator NH3-7)

Electrical Controls

T0009

Tank (Water Treatment)

T0009
T0009

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

Corrosion - Galvanic Corrosion

Tank (Water Treatment)

Leakage
Flange bolts - loose

Tank (Water Treatment)

Pipe - Cracks / Damage

Corrosion - Atmospheric Corrosion

Tank (Water Treatment)

Gasket - failure

Corrosion - Acid Corrosion

Tank (Water Treatment)

Internal wear-out and corrosion

Leakage

T0009

Tank (Water Treatment)

Manhole door bolts- Loose / Missing

Defective Welding - Improper Material

T0009

Tank (Water Treatment)

Manhole Door Seals - Failure / Leaking

T0009

Tank (Water Treatment)

Screen/Filter Worn Out

T0010

Tank 51 (Bunker Fuel 1)

Tank Assembly

T0010

Tank 51 (Bunker Fuel 1)

Electrical Controls

T0011

Tank 64 (Carbon Filter 1)

Tank Assembly

T0012

Tank 66 (Softener 1)

Tank Assembly

T0013

Tank 67 (Vac. Tank 1)

Tank Assembly

T0014

Tank(Sand Filter 1)

Tank Assembly

T0015

Temperature Controller

T0015

Temperature Controller

T0015

Temperature Controller

T0015

Temperature Controller

T0016

Temperature Sensor

Damaged

T0016

Temperature Sensor

Loose wiring connection

T0017

Test Weights

T0018

Thermoform Machine

T0019

Transformer

Bushing Gasket - Failure

Ageing

Transformer

Drain Valve - Failure

Overload

Transformer

Electrical Supply - Failure

Oil deterioration

T0019

Transformer

Electrical Supply - Low

Short-circuit

T0019

Transformer

Windings - Failure

T0009
T0009

T0019
T0019

Tank (Water Treatment)

Corrosion - Stress Corrosion

Damaged
Temp. Controller Misreading

Temp. Controller Damge


Faulty Indication

Damaged
Temp. Controller Misreading

Temp. Controller Damge


Faulty Indication

Temperature Controller

Temperature Sensor
Test Weights
Thermoform Machine
Transformer Assembly

Code
Group

Code Groups Description

Catalog C Codes: Damage type

T0019

Transformer

Bush Leaking

T0019

Transformer

Insulation failure

T0019

Transformer

Overheating

T0019

Transformer

Flashover

T0019

Transformer

Electrical Supply - high

T0019

Transformer

Dielectric Breakdown

T0020

Transport Conveyor

T0021

Truckscale

Erratic weighment

Defective load cell

Electronic devices

T0021

Truckscale

Damaged weighing indicator

Damaged steel frame

Steel structure

T0021

Truckscale

Damaged load cells

Malfunctioning electronic devices

T0021

Truckscale

Damaged weighing indicator

Malfunction load cells

T0021

Truckscale

Damaged platform

T0021

Truckscale

T0022

Tubular Magnet

T0023

Tumbling Machine

Damaged bearing

Damaged oil seal and gasket

Gearbox

T0023

Tumbling Machine

Oil leak

Bearing Fault - Overload

Casing

T0023

Tumbling Machine

Broken chain

Bearing Fault - Fatigue

Elecrical contol and motor

T0023

Tumbling Machine

Bearing Fault - Overheat

T0023

Tumbling Machine

Bearing Fault - Vibration

T0023

Tumbling Machine

Bearing Fault - Incorrect Bearing

T0023

Tumbling Machine

Bearing Fault - Worn Out

T0023

Tumbling Machine

Bearing Fault - Corrosion

T0023

Tumbling Machine

Bearing Fault - Incorrect Assembly

T0023

Tumbling Machine

Bearing Fault - Misalignment

T0023

Tumbling Machine

Misallignment

T0023

Tumbling Machine

Corrosion

T0024

Turbolizer

Unusual sound

Defective bearing

Motor drive assembly

T0024

Turbolizer

Motor overloading

Unbalance motor winding

Electrical control

T0024

Turbolizer

Excessive vibration

Electrical control mulfunctioning

Mechanical parts

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

Transport Conveyor

Tubular Magnet

Code
Group

Code Groups Description

T0024

Turbolizer

Worn-out bearing housing

T0024

Turbolizer

Worn-out shaft

T0025

Turn- over Conveyor

Turn- over Conveyor

U0001

Unit Cooler 01

Air Blower Assembly

U0001

Unit Cooler 01

Drive Motor

U0001
U0002

Unit Cooler 01
Unit Cooler valve station

Burned solenoid coil

Vibration

Electrical Controls
Unit Cooler valve station

U0002

Unit Cooler valve station

Clogged strainer

Wear & tear

Control panel

U0002

Unit Cooler valve station

Passing solenoid valve

Moisture

U0002

Unit Cooler valve station

Passing isolation valve

U0002

Unit Cooler valve station

Stuck-up isolation valve

U0002

Unit Cooler valve station

Passing expansion valve

Dirt & dust accumulation


Wiring problem (Cut wire/loose
termination/etc)
Misalignment

U0002

Unit Cooler valve station

Stuck-up check valve

U0002

Unit Cooler valve station

Damaged strainer

U0002

Unit Cooler valve station

Damaged solenoid valve plunger tube

U0002

Unit Cooler valve station

Stuck-up solenoid valve

U0002

Unit Cooler valve station

Stuck-up solenoid valve plunger

U0003

Unshackling Conveyor

U0004

Utility station

Damaged valve

Wear and tear

U0004

Utility station

Air leak

Vibration

U0004

Utility station

Water leak

Worn-out/damaged/broken gasket

U0004

Utility station

Hot water leak

Pipe welding pinholes

U0004

Utility station

Worn-out/damaged/broken gasket

Broken pipe

U0004

Utility station
Vaccum Fillers ( Vemag &
Handtmann 1 & 2)
Vaccum Fillers ( Vemag &
Handtmann 1 & 2)
Vaccum Fillers ( Vemag &
Handtmann 1 & 2)

V0001
V0001
V0001

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

Unshackling Conveyor
Utility station

Corroded pipe
Discharge Screw & Vanes failure.
Misalignment - Improper Assembling
Worn-out Bushing
Encoder Mal-function/ deffective

Vaccum Fillers ( Vemag & Handtmann 1


& 2)

Code
Group
V0001

Code Groups Description


Vaccum Fillers ( Vemag &
Handtmann 1 & 2)

V0002

Vaccum Pump Unloader

Vaccum Pump Unloader

V0003

Vacuum Machine

Vacuum Machine

V0004

Vacuum Sealer

Vacuum Sealer

V0004

Vacuum Sealer

V0005

Vacuum Tumbler

Damaged bearing

Damaged oil seal and gasket

Gearbox

V0005

Vacuum Tumbler

Oil leak

Bearing Fault - Overload

Casing

V0005

Vacuum Tumbler

Low Vacuum

Bearing Fault - Fatigue

Elecrical contol and motor

V0005

Vacuum Tumbler

Bearing Fault - Overheat

Vacuum pump

V0005

Vacuum Tumbler

Bearing Fault - Vibration

V0005

Vacuum Tumbler

Bearing Fault - Incorrect Bearing

V0005

Vacuum Tumbler

Bearing Fault - Worn Out

V0005

Vacuum Tumbler

Bearing Fault - Corrosion

V0005

Vacuum Tumbler

Bearing Fault - Incorrect Assembly

V0005

Vacuum Tumbler

Bearing Fault - Misalignment

V0005

Vacuum Tumbler

Worn-out vanes

V0005

Vacuum Tumbler

Clogged filters

V0005

Vacuum Tumbler

Worn-out guides and seals

V0006

Variable frequency Device


Variable Speed Drive
(VSD)
Variable Speed Drive
(VSD)
Variable Speed Drive
(VSD)
Variable Speed Drive
(VSD)
Variable Speed Drive
(VSD)
Variable Speed Drive
(VSD)
Variable Speed Drive
(VSD)

V0007
V0007
V0007
V0007
V0007
V0007
V0007

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

Vaccum Failure

Variable frequency Device


Comms - failure

Connections Loose

Connections - Loose

Contactor Failure

Contactor - Failure

Cooling fan failure

Contamination - Dirt / Dust build up

Filter Blockage

Cooling fan - failure

Fuse Failure

Cooling Fan Filter - Blockage

Internal component failure

Drive - Overheating

Power surge

Variable Speed Drive (VSD)

Code
Group

Code Groups Description


Variable Speed Drive
(VSD)
Variable Speed Drive
(VSD)
Variable Speed Drive
(VSD)
Variable Speed Drive
(VSD)
Variable Speed Drive
(VSD)
Variable Speed Drive
(VSD)
Variable Speed Drive
(VSD)
Variable Speed Drive
(VSD)
Variable Speed Drive
(VSD)

Catalog C Codes: Damage type


Fuse - Failure

V-Belt Pulley

Crack

Over current
Premature Failure

V0008

V-Belt Pulley

Wornout

Ageing

V0008

V-Belt Pulley

V0009

V-Blender

Abnormal sound

Defective bearing

Motor drive assembly

V0009

V-Blender

Detached chain link

Worn-out shaft

Electrical control

V0009

V-Blender

Motor overloading

Worn-out bearing housing

Mechanical parts

V0009

V-Blender

Oil leak

Worn-out sprocket

V0009

V-Blender

Excessive vibration

Worn-out chain

V0009

V-Blender

Unbalanced motor winding

V0009

V-Blender

Electrical control mulfunctioning

V0009

V-Blender

Defective oil seal

V0010

Vent cutter

V0011

Vertical Mixer

V0012

Vibrating Bin Discharger

Motor overloading

Defective bearing

Electrical control

V0012

Vibrating Bin Discharger

Product leakage

Unbalance motor winding

Motor drive assembly

V0012

Vibrating Bin Discharger

Worn-out rubber seal

Mechanical parts

V0007
V0007
V0007
V0007
V0007
V0007
V0007
V0007
V0007
V0008

Catalog 5 Codes: Damage Causes

Comms - failure

Over current
Connections Loose

Connections - Loose

Contactor Failure

Contactor - Failure

Cooling fan failure

Contamination - Dirt / Dust build up

Filter Blockage

Cooling fan - failure

Fuse Failure

Cooling Fan Filter - Blockage

Internal component failure

Drive - Overheating

Power surge

Catalog B Codes: Object Parts

Fuse - Failure
V-Belt Pulley

Keyway loose

Vent cutter
Vertical Mixer

Code
Group

Code Groups Description

V0012

Vibrating Bin Discharger

Electrical control mulfunctioning

V0012

Vibrating Bin Discharger

Worn-out bearing housing

V0013

Vibro Feeder

Abnormal sound

Defective bearing

motor drive assembly

V0013

Vibro Feeder

Excessive vibration

Worn-out bearing housing

electrical control

V0013

Vibro Feeder

Motor overloading

Defective vibration dumper

mechanical parts

V0013

Vibro Feeder

Unbalance motor winding

V0013

Vibro Feeder

Malfunctioning electrical control

V0013

Vibro Feeder

V0014

Vibro Finisher

Excessive product overtail

Damaged sieve

motor drive assembly

V0014

Vibro Finisher

Abnormal sound

Defective bearing

electrical control

V0014

Vibro Finisher

Excessive vibration

Worn-out shaft

mechanical parts

V0014

Vibro Finisher

Damaged belt

Worn-out bearing housing

V0014

Vibro Finisher

Motor overloading

Defective rubber dumper

V0014

Vibro Finisher

Worn-out beater

V0014

Vibro Finisher

Unbalanced motor winding

V0014

Vibro Finisher

Malfunctioning electrical control

V0015

Video Jet Printer

V0016

Volume Measurer

Stuck-up unit

Defective bearing

Motor drive assembly

V0016

Volume Measurer

Unusual sound

Worn-out gears

Electrical control

V0016

Volume Measurer

Motor overloading

Worn-out bearing housing

Mechanical parts

V0016

Volume Measurer

Oil leak

V0016

Volume Measurer

Defective oil seal


Hard object trapped between impeller &
housing

V0016

Volume Measurer

Unbalance motor winding

V0016

Volume Measurer

Malfunctioning electrical control

W0001

Wastewater Blower

Wastewater Blower

W0002

Wastewater Control Room

Wastewater Control Room

W0003

Wastewater Rotary Screen

Wastewater Rotary Screen

W0004

Wastewater Tanks

Wastewater Tanks

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

incorrect setting of counter weight

Video Jet Printer

Code
Group

Code Groups Description

W0005

Water bath

Water bath

W0006

Water Closet

Water Closet

W0007

Water Control Panel

Water Control Panel

W0008

Water Distiller

Water Distiller

W0009

Water Filter

Water Filter

W0010

W0011

Water heater tank


Water level Control
Assembly
Water level Control
Assembly
Water level Control
Assembly
Water level Control
Assembly
Water level Control
Assembly

W0012

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

Water heater tank


Metering Device - Failure

Metering Device - Failure

Power Source - Insufficent

Power Source - Insufficent

Reservour - Empty

Reservour - Empty

Timer - Failure

Timer - Failure

Warning / safety device - failure

Warning / safety device - failure

Water storage tank

water leak

Corroded tank

W0012

Water storage tank

Passing valve

Worn-out gasket/seal

W0012

Water storage tank

stuck-up valve

W0012

Water storage tank

W0012

Water storage tank

Wear and tear


Wiring problem (Cut wire/loose
termination/etc)
Corroded pipe

W0013

Weigher

W0014

Weighing Scale

Damaged weighing indicator

Defective load cell

Electronic devices

W0014

Weighing Scale

Erratic weighment

Malfunctioning pneumatic system

Pneumatic control assembly

W0014

Weighing Scale

Air leak

Defective hose & fittings

Mechanical parts

W0014

Weighing Scale

Damaged load cell

Power fluctuation

W0014

Weighing Scale

Damaged weighing indicator

Defective cylinder actuators

W0014

Weighing Scale

Malfunction display LCD

W0014

Weighing Scale

Malfunction load cells

W0014

Weighing Scale

Calibration problem

W0015

Welding machine

W0011
W0011
W0011
W0011

Water level Control Assembly

defective level indicator


damaged level sensor

Water storage tank

Weigher

Welding machine

Code
Group

Code Groups Description

W0016

Window type ACU

W0017

Wire Clipper

W0018

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts


Window type ACU

Misalignment - Improper Assembling

Staples

Worm Conveyor

Damaged rods and guides


Abnormal sound

Defective bearing

Motor drive assembly

W0018

Worm Conveyor

Detached chain link

Worn-out shaft

Electrical control

W0018

Worm Conveyor

Oil leak

Worn-out bushing

Mechanical parts

Worm Conveyor

Broken pin

Worn-out bearing housing

Worm Conveyor

Motor overloading

Worn-out screw flights

W0018

Worm Conveyor

Under capacity

Defective oil seal

W0018

Worm Conveyor

Worn-out sprocket

W0018

Worm Conveyor

Worn-out chain

W0018

Worm Conveyor

Misallignment of sprocket

W0018

Worm Conveyor

Defective gears

W0018

Worm Conveyor

Unbalance motor winding

W0018

Worm Conveyor
Wrapping Machine
( Corazza & Kustner)
Wrapping Machine
( Corazza & Kustner)
Wrapping Machine
( Corazza & Kustner)
Wrapping Machine
( Corazza & Kustner)
Wrapping Machine
( Corazza & Kustner)
Wrapping Machine
( Corazza & Kustner)
Wrapping Machine
( Corazza & Kustner)
Wrapping Machine
( Corazza & Kustner)
Wrapping Machine
( Corazza & Kustner)
Wrapping Machine
( Corazza & Kustner)
Wrapping Machine
( Corazza & Kustner)

W0018
W0018

W0019
W0019
W0019
W0019
W0019
W0019
W0019
W0019
W0019
W0019
W0019

Malfunctioning of motor control


Foil Cutter Failure (Body & Lid Foil)
Worn-out Bushing
Dosing Piston Damage
Deffective Spring.
Cutter Broken
Shaft Guide & Linear bearing deffective.
Lack of lubrication
Misalignment - Improper Assembling
Vaccum Failure
Main shaft worn-out
Cutter Plate loosen & mis-aligned
Worn-out Bushing
Improper Clearance bet. Cylinders.

Wrapping Machine ( Corazza & Kustner)

Code
Group
W0019
GN001
GN001

Code Groups Description


Wrapping Machine
( Corazza & Kustner)
General Electrical Catalog
General Electrical Catalog

Catalog C Codes: Damage type

GN001

Burned motorized valve

GN001
GN001
GN001

General Electrical Catalog


General Electrical Catalog
General Electrical Catalog
General Electrical Catalog
General Electrical Catalog

GN001

General Electrical Catalog

GN001

General Electrical Catalog

GN001
GN001
GN001
GN001

General Electrical Catalog


General Electrical Catalog
General Electrical Catalog
General Electrical Catalog

GN001

General Electrical Catalog

GN001

General Electrical Catalog

GN001

General Electrical Catalog

GN001

General Electrical Catalog

GN001

General Electrical Catalog

GN001

General Electrical Catalog

GN001

General Electrical Catalog

GN001

General Electrical Catalog

GN001

General Electrical Catalog

GN001

General Electrical Catalog

GN001

General Electrical Catalog

GN001

General Electrical Catalog

GN001

General Electrical Catalog

Catalog B Codes: Object Parts

No seals installed
Burned motor
Defective board

GN001

Catalog 5 Codes: Damage Causes

Burned electrical components


Burned capacitor
Damaged sensor
Defective pressure transducer
Burned solenoid coil
Defective sensor probe
Burned ballast
Busted fuse
Busted control fuse
Burned solid state relay
Burned relay
Burned power supply
Defective limit switch
Damaged breaker
Damaged control breaker
Defective overload relay
Defective control relay
Defective contactor
Burned transformer
Defective power meter
Burned wire
Damage cable box
Damaged connector

Stuck-up bearing

Substation

Overloading
Wiring problem (Cut wire/loose
termination/etc)

Transformer

Moisture

Automatic Transfer switch

Wet insulation

Manual transfer switch

Vibration

Syncronizing panel

Wear & tear

Main control center

Undersized/Under capacity

Electrical panel

Wrong specs

Soft starter

Not calibrated

Variable frequency Device

Corroded
Short circuit
Grounded

Capacitor bank

Code
Group

Code Groups Description

GN001

General Electrical Catalog

GN001

General Electrical Catalog

GN001

General Electrical Catalog

GN001

General Electrical Catalog

GN001

General Electrical Catalog

GN001

General Electrical Catalog

GN001

General Electrical Catalog

GN001

General Electrical Catalog

GN001

General Electrical Catalog

GN001

General Electrical Catalog


General Mechanical
Catalog
General Mechanical
Catalog
General Mechanical
Catalog
General Mechanical
Catalog
General Mechanical
Catalog
General Mechanical
Catalog
General Mechanical
Catalog
General Mechanical
Catalog
General Mechanical
Catalog
General Mechanical
Catalog
General Mechanical
Catalog
General Mechanical
Catalog
General Mechanical
Catalog

GN002
GN002
GN002
GN002
GN002
GN002
GN002
GN002
GN002
GN002
GN002
GN002
GN002

Catalog C Codes: Damage type


Burned terminal

Catalog 5 Codes: Damage Causes

Defective circuit breaker


Defective contact block
Defective push button
Defective switch
Defective phase sequence relay
Defective interlock
Defective holder
Defective switch
Busted indicator lamp
Damaged belt
Worn-out belt
Damaged coupling
Mis-alignment
Clogged oil filter
Loose tension
Clogged strainer
Over tension
Clogged cooling fins
Vibration
Worn-out/damaged/broken seal
Wear & tear
Worn-out/damaged/broken gasket
Worn-out internal parts
Worn-out piston/cylinder
Dirt & dust accumulation
Damaged bolt/nut
Undersized/Under capacity
Damaged check valve
Wrong specs
Passing valve
Loose bolt/nut/screw
Passing solenoid valve
Corroded
Damaged internal parts
Wrong application

Catalog B Codes: Object Parts

Code
Group
GN002
GN003

Code Groups Description


General Mechanical
Catalog
General Facilities Catalog

GN003

General Facilities Catalog

GN003

General Facilities Catalog

GN003

General Facilities Catalog

GN003

General Facilities Catalog

GN003

General Facilities Catalog

GN003

General Facilities Catalog

GN003

General Facilities Catalog

GN003

General Facilities Catalog

GN004

General Ventilation Catalog

GN004
GN004
GN004
GN004
GN004

General Ventilation Catalog


General Ventilation Catalog
General Ventilation Catalog
General Ventilation Catalog
General Ventilation Catalog

GN004

General Ventilation Catalog

GN004

General Ventilation Catalog

GN004

General Ventilation Catalog

GN004

General Ventilation Catalog

GN004

General Ventilation Catalog

Catalog C Codes: Damage type

Catalog 5 Codes: Damage Causes

Catalog B Codes: Object Parts

Lack of lubrication
Facility damage
Damaged door panel
Broken door hinge

Acts of nature

Chiller room

Hit by forklift

Freezer room

Defective strainer

Blast freezer room

Worn-out plastic curtains

Refrigerated production room

Clogged drainage
Broken floor
Crack wall
Damaged ceiling
Damaged panel
Damaged pulley
Damaged bearing
Damaged fan blade
Clogged air filter
Defective fan shaft
Defective motor shaft
Worn-out shaft
Damaged blower
Damaged duct
Damaged diffuser
Burned motor

Wear and tear

Supply fan

Mis-alignment

Exhaust fan

Vibration

Blower

Loose installation

Ammonia Exhaust fan

Vibration
Dirt & dust accumulation