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Programme

Machine tools and automation systems

Gear hobbing machines

Type
LC 60
LC 80
LC 100
LC 120
LC 130
LC 150
LC 180
LC 180 CC
LCH 180 two
LC 200
LC 300
LC 380
LC 500
LC 600
LC 700

Module
mm
2.75
3
2.75
3
2.75
3
3
3
3
7/12
7/12
7/12
7/12
16/22/27
16/22/27

Workpiece-
mm

Axial distance
mm

60
80
100
125
130
150
180
180
180
200
300
380
500
600
700

200
250/400
200
250/400
200
250/400
250/400
400
200
600
600
600
600
1,000
1,000

For machining workpieces with a pitch diameter of max. 16


metres, Liebherr offers a choice of gear hobbing machines
with individual concepts for machine automation. The concepts vary depending on the size of the workpiece. In general, Liebherr gear hobbing machines can be used to manufacture the following types of cylindrical gearing:

Liebherr-Verzahntechnik GmbH

Type
LC 800
LC 1000
LC 1200
LC 1400
LC 1600
LC 2000
LC 2500
LC 3000
LC 4500
LC 6000
LC 8000
LC 10000
LC 12000
LC 16000

Module
mm

Workpiece-
mm

Axial distance
mm

16/22/27
16/22/27
16/22/27
16/22/27
16/22/27
24/30
30/40
30/40
30/40
30/40
50/60
50/60
50/60
50/60

800
1,000
1,200
1,400
1,600
2,000
2,500
3,000
4,500
6,000
8,000
10,000
12,000
16,000

1,000-1,800
1,000-1,800
1,000-1,800
1,000-1,800
1,000-1,800
1,200-1,800
1,200-1,800
1,200-2,400
1,200-2,400
1,200-2,400
1,200-2,400
1,200-2,400
1,200-2,400
1,200-2,400

Spur and helical external gears


Spur and helical internal gears with large
internal diameters

Gear shaping machines

Gear shaping machines are employed


primarily in the production of internal and external gears on workpieces
with limited tool overrun. That means
that the special workpiece geometry
or interference conditions only make
machining possible using the shaping
process. Gear shaping machines are
equipped with cutting tools from our
own production which are optimally
matched to the process and the machine.

Type
LS 80
LS 120
LS 150
LS 180
LFS/LSE 200
LFS/LSE 300
LFS/LSE 380
LFS/LSE 500
LFS/LSE 600
LFS/LSE 700
LFS/LSE 800
LFS/LSE 1000
LFS/LSE 1200
LFS/LSE 1400
LFS/LSE 1600
WSC 800
WSC 1000
WSC 1200
WSC 1400
WSC 1500
WSC 1600
WSC 1800
WSC 2000
WSC 2500
WSC 3000
WSC 4500

Module
mm

Workpiece-
mm

Stroke length
mm

Axial distance
mm

3/5
3/5
3/5
3/5
5-12
5-12
5-12
5-12
8/12
8/12
8/12
8/12
8/12
8/12
8/12
22
22
22
22
22
22
22
22
22
22
22

80
125
150
180
200
300
380
500
600
700
800
1,000
1,200
1,400
1,600
800
1,000
1,200
1,400
1,500
1,600
1,800
2,000
2,500
3,000
4,500

30/55
30/55
30/55
30/55
70-240
70-240
70-240
70-240
120-240
120-240
120-240
120-240
120-240
120-240
120-240
270/440
270/440
270/440
270/440
440/600
270/440
440/600
440/600
440/600
440/600
440/600

250-650
250-650
250-650
250-650
300 - 1,050
300 - 1,050
300 - 1,050
300 - 1,050
300 - 1,050
300 - 1,050
300 - 1,050
600-1,400
500-1,400
500-1,400
400-1,400
900-1,800
600-1,400
900-1,800
900-1,800
900-1,800
900-1,800
900-1,800

Liebherr-Verzahntechnik GmbH

Gear generating- and


profile-grinding machines

The LCS line from Liebherr is an optimal machine concept for the hardfine machining of bore- and shaft-type
gears. The gear grinding machines are
suitable for workpieces up to a diameter of 1250 mm, plus they are versatile
and extremely productive.
Liebherr machines for grinding gears
can be individually configured for every
customer.

The LFG line allows profile grinding of


external and internal gears. The basis for this is the directly driven table,
which in conjunction with the machine
bed made of mineral casting guarantees maximum precision over the entire
service life.

Liebherr-Verzahntechnik GmbH

Type
LGG 180
LGG 280
LCS 200
LCS 300
LCS 380
LCS 500
LCS 600
LCS 700
LCS 1000
LCS 1200

Typ
LFG 800
LFG 1000
LFG 1250

Module
mm

Workpiece-
mm

Axial distance
mm

6/12
6/12
8/14
8/14
8/14
8/14
10/20
10/20
10/20
10/20

180
280
200
300
380
500
600
700
1,000
1,200

660
660
600/1,000
600/1,000
600/1,000
600/1,000
1,000
1,000
1,000
1,000

Profile depth
mm

Workpiece-
mm

Axial distance
mm

75/120
75/120
75/120

800
1,000
1,250

1,000/1,400
1,000/1,400
1,000/1,400

Gear cutting tools

Liebherr is a reliable partner offering an


extensive range of gear cutting tools
which are characterised by quality
down to the finest detail and by their
long service life. Many years of experience and sound technical expertise in
the field of gear production are the basis for these innovative products.



Services
Sharpening and coating
Reconditioning of CBN tools
WinKolli

software
Used to test the suitability of gear cutting
tools on specific customer applications

Tools
Shaping cutters
Wafer cutters
Solid wafer cutters
Rolling dies
Rolling racks
Shaving cutters
Rack type cutters
Rolling deburring discs
Rolling chamfering discs
Gauges
Calibration tools
CBN grinding tools

Module range
mm











Software

XM
Calculates all values for common gear
thickness test procedures
Gauge tooth numbers or measuring ball
diameters can be replaced as desired
Makes it possible to adjust the measuring
equipment available for involute gearing

0.25 - 30
0.30 - 6
0.25 - 30
1-4
0.75 - 1.5
0.75 - 13
0.5 - 40
1 - 6.5
1 - 6.5
0.75 - 20
1-4
1-6

Tool-









max. 360 mm
max. 220 mm
max. 360 mm
max. 127 mm
12 - 48
max. 320 mm
20x48x80 - 28x148x233
max. 280 mm
max. 280 mm
max. 360 mm
30 - 200 mm
40 - 200 mm

Tooth analysis

software
Calculates the machining time and technology parameters such as undeformed
chip thickness and return stroke collision
Used for optimising the shaping process

Liebherr-Verzahntechnik GmbH

Automation systems

Robotic palletisers
Liebherr robotic palletisers can be deployed in a variety of ways: For transporting, palletising, goods handling,
loading and unloading or storing.
Linear robots in five sizes and robotic
palletisers with layer pickup in three
sizes for workpiece weights of 0.5 kg
to 1500 kg solve a wide range of automation tasks. For all sizes, Liebherr
offers a modular system with which the
automation system can be adapted to
the respective application, e.g. cylinder
head, engine block or gearbox manufacturing.

Liebherr-Verzahntechnik GmbH

Conveyor systems
Liebherr conveyor systems are adapted not only to the shape, position,
weight and size of the range of parts,
but to the material as well. Standardised assembly groups provide an ideal
enhancement to the programme.

Storage systems
Storage systems for workpieces can
be deployed in a variety of ways: for
decoupling on a production line, as a
loading and unloading system, or as a
classic logistics module with storage
functionality.

Plastic chain belt (KKB)


Pallet accumulating conveyor (PSB)
Indexing chain conveyor (TKB)
Hinged chain conveyor (SKB)
Tooth chain conveyor (ZKB)
Accumulating conveyor (SFB)
Drag frame conveyor (SRB)
Friction roller conveyor (FRB)

Palletising cell (LPC)


Shelf magazine system
Decoupling module (EKM)

HT8 Distribution Box

X150-Port1
X150-Port2
X130-Port
X127-Port
X120-Port
DP
DP/MP1

Pallet handling systems


Pallet handling systems are employed
in the automation of machining centres
for the production of individual parts
and small batch production. The basis
is a workpiece clamped on a machine
pallet. An intelligent overall concept,
which includes both adapting during
the main operation and resource and
work order scheduling, increases productivity and thereby reduces the unit
labour costs. Pallet handling systems
from Liebherr are available in two versions: as a rotation loading system
(RLS) or as a linear loading system
(PHS). Both versions are modular in
design and can therefore be adapted
to the respective requirements of the
production concept.

Robot integration
"Random bin picking" substitutes complicated sorting systems, heightens
productivity and relieves the strain on
personnel. Unloading unsorted workpieces from a transport container requires a complex interaction between
image detection system, software and
robots. Based on the range of parts,
all process-relevant steps have to be
adapted to each other in such a way
that optimum withdrawal and positioning is achieved.

Hardware and software


The modular hardware and software
system ensures continuity between
a mechanical function and the hardware and software functions needed to
achieve this. Tested software modules
with function description are configured
to form a complete solution. Even before a contract is awarded, a detailed
customer-specific process description
is created (sequence of operation
SoO).
A standardised software interface
makes it possible to incorporate a wide
range of processing machines, control
and production scheduling systems.

Liebherr-Verzahntechnik GmbH

Machine Tools and


Automation Systems from Liebherr

Liebherr-Verzahntechnik GmbH
Werk Ettlingen
Gear Cutting Tools
Hertzstrae 9-15
76275 Ettlingen, Germany
+49 (0)7243 708-0
Fax +49 (0)7243 708-685
tools.lvt@liebherr.com

Liebherr-Utensili S.r.l.
Gear Cutting Tools
Via Nazioni Unite 18
10093 Collegno TO, Italy
+39 (0)114 248711
Fax +39 (0)114 559964
info.lut@liebherr.com

Liebherr-Verzahntechnik GmbH
Werkzeugmaschinen, Automationssysteme
Kaufbeurer Strae 141, 87437 Kempten, Deutschland
+49 (0)831 786-0, Fax +49 (0)831 786-1279
www.liebherr.com, E-Mail: info.lvt@liebherr.com

Automation Systems for a Broad


Range of Applications
Liebherr has a wide range of products for linear robots,
pallet-handling systems, conveying systems and robot integration for projects in all areas of production and can
provide above-average availability of systems.

www.liebherr.com

Liebherr-Gear Technology Inc.


Machine Tools
Liebherr Automation Systems Co.
Automation Systems
1465 Woodland Drive
Saline, MI 48176-1259, USA
+1 7344 297225
Fax +1 7344 292294
info.lgt@liebherr.com

Liebherr-Machine Tools India Pvt. Ltd


Machine Tools
353/354, 4th Main, 9th Cross, 4th Phase
Peenya Industrial Area
Bangalore - 560 058, India
+91 (0)80 41 273033
Fax +91 (0)80 41 272625
info.mti@liebherr.com

nderungen vorbehalten.

High Quality Gear Cutting Tools


Liebherr manufactures high quality, precision tools for the
soft and hard machining of gears and all Liebherr gear cutting machines are fitted with Liebherr tools. The range also
includes Lorenz shaping tools and products customised for
specific customer applications.

LVT Liebherr-Verzahntechnik_1.0-08.14_enGB

System Solutions in the Area


of Machine Tools
Included in the production programme are gear hobbing
machines, gear shaping machines and generating- and
profile grinding-machines, all noted for their high degree of
stability and availability. Liebherr can supply all technologies
required for the manufacture of high quality gears and continues to develop these technologies. Particular importance
is attached to the energy efficiency of the machines.
Gear cutting machines from Liebherr are supplied to renowned manufacturers of gears and gearboxes and largescale slewing rings worldwide. They are in demand primarily
from the automotive and construction machinery industries
and also increasingly from the wind power industry for the
manufacture of gears for wind turbines.

Liebherr employs roughly 1200 staff in the area of machine


tools and automation technology and has production facilities in Kempten and Ettlingen (Germany), Collegno (Italy),
Saline (Michigan, USA) and Bangalore (India). They are supported by expert and reliable marketing and service specialists at a large number of locations worldwide.

Printed in Germany by Typodruck BK

With over sixty years of industrial experience, Liebherr is one


of the world's leading manufacturers of CNC gear cutting
machines, gear cutting tools and automation systems. The
company's innovative products are the result of pioneering
ideas, highly qualified staff and state-of-the-art manufacturing systems at each of their locations. They are characterised by economy, ease of use, quality and reliability in combination with a high degree of flexibility.