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LM2500+ G4 LSPT Pre-Commissioning

GE ENERGY

PWP01

Turbine Lube Oil System Pre-Commissioning


GENERAL GUIDELINES

Purpose/Scope
This work package encompasses all

requirements for commissioning, both


mechanically and electrically, the TLO
system which starts and ends at the TLO
sump and includes the turbine engine,
enclosure components and auxiliary skid.
Precautions
All personnel who will be working with, on, or around
synthetic lube oil associated with this system should
review the appropriate MSDS sheets.
Adequate protective clothing should always be worn
when handling wastes distributed by this system.
Synthetic lube oil is an irritant; avoid contact with eyes,
skin or clothing.
Proper care should be given to the transportation,
disposal, and handling of hazardous wastes. Refer to all
company guidelines and procedures when working with
wastes from this system.

Special Tooling - Equipment


Flushing kit with pump, hoses and fittings
Calibration equipment
Digital multimeter and signal generator
Hand held pressure pump (up to 1500 psi or above,
vacuum to 30 in-Hg required, standard oil-filled
pump OK)
All vendor-supplied interface instruments (HART,
Yokogawa, etc.)
References
Field flushing guidelines
Lube oil data sheets
System F&ID xxx244
Electrical calibration guidelines
Flushing kit Appendix
System interconnect wiring diagrams
Vendor-supplied procedures
Instrument calibration records
Control worksheets
Instrumentation checklist
Suggested Manpower and Duration
1 Millwright
1 Pipefitter
1 I&C Technician
2 Helpers
Duration Ten Days

TASK START DATE

Contractor Representative

TASK COMPLETION DATE

Customer Representative

GE Representative

Printed Name:

Printed Name:

Printed Name:

Printed Title:

Printed Title:

Printed Title:

GE Representative
Signature/Date:

Rev 0

Signature/Date:

Signature/Date:

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LM2500+ G4 LSPT Pre-Commissioning


GE ENERGY

PWP01

Turbine Lube Oil System Pre-Commissioning

TASKS

INITIALS

DATE

MECHANICAL CHECKS
1.

Check level switch for proper installation.

2.

Check instrument valves and supply shut off valves for full travel and correct
position. Secure where applicable.

3.

Inspect lube oil tank and suction strainers for cleanliness.

4.

Ensure drain valve is locked in closed position and blind flange is installed.

5.

Fill system with specified turbine lube oil. When finished, Lock fill cap, as
applicable.

6.

Energize lube oil tank heater and thermostat.

7.

Test thermostat operation.

8.

Flush system in accordance with flushing procedure (Field Flushing Turbine Lube
Oil System).

9.

Upon completion of flushing, verify system piping has been returned to normal
operation.

10.

Install clean filter elements in supply and scavenge filter assemblies.

11.

Check for oil leaks.

12.

Return thermostat to correct temperature in accordance with F&ID.


ELECTRICAL CHECKS

13.

Inspect for visible damage to any cable or termination.

14.

Check for adequate distance between power, control, and instrument cables.

15.

Check conductor connections at both ends; identification labels should be attached


to each conductor.

16.

Verify size and current capacity of conductors is suitable for application.

17.

Check means of cable protection against mechanical damage at points where cables
leave cable trays or enter package.

Rev 0

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LM2500+ G4 LSPT Pre-Commissioning


GE ENERGY

18.

PWP01

Turbine Lube Oil System Pre-Commissioning

Check grounding connections.


INSTRUMENTATION CHECKS

19.

Perform point-to-point checks using packaged supplied interconnect drawings.


Highlight drawing accordingly and insert signed copy in this section.

20.

Check and verify operation of analog and discrete readouts.

21.

Verify ranges and set points for all instrumentation listed in attachment (TLO
Instrumentation Sheet). Mark each instrument as calibrated or verified in the
appropriate column.

22.

Check functioning of control switches.

23.

Verify the following records have been updated;


Field Flushing Turbine Lube Oil System Completion
TLO Instrumentation Sheet
TLO Interconnect Wiring Diagrams

Rev 0

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