Professional Documents
Culture Documents
C7250
INSTRUCTION MANUAL
Project No.
Date: 2007-06-05
230.4107-1
Page
1(4)
TABLE OF CONTENTS
Manual No.
Certificate for
crane issued by:
GL
Certificate for
foundation issued by:
GL
IMO No.
L9102497
Name of ship
LISSY SCHULTE
Newbuilding No.
NB 170/I/3
Shipyard
Stettin
Owners
Project No.
230.4107-1
Mfg. No.
62503432 - Crane 1
Type of crane
GL 4524/4028-2S
Mech. spec
489 4113 /E
Hydr. spec
489 4112 /D
Order specification
SAFETY DOCUMENTS
Document names written with bold letters are documents with safety aspects.
INSTRUCTION NO.
GENERAL
TECHN. DESCRIP.
FUNCTION
OPERATION
MAINTENANCE
REV
NAME OF INSTRUCTION
1.005 E
PREFACE
1.009 E
1.102 E
CONVERSION FACTORS
1.518.1 SvED
230.4107
TECHNICAL DATA
2.007.16 E
TECHNICAL DESCRIPTION
3.110.34 E
HYDRAULIC FUNCTION
3.126.3 E
3.136.12 E
3.142.1 E
PM40 1830-E
PM40 1817-E
LOAD INDICATION
PM40 5500-E00
OPERATING INSTRUCTION
PM40 6050-E00
OPERATING INSTRUCTION
PM41 0011-E
4.620.1 E
388 7888
4.630 E
5.005.19 E
MAINTENANCE CHART
5.018 E
PM51 1355-E00
LUBRICATING CHART
5.301.7 E
FILTERS
5.302.12 E
5.315 E
Dept. C7250
INSTRUCTION MANUAL
Project No.
Date: 2007-06-05
230.4107-1
Page
2(4)
TABLE OF CONTENTS
MAINTENANCE
SERVICE
6
6.0
6.1
6.2
6.3
INSTRUCTION NO.
5.421.13 E
6.000 E
6.000.1 E
6.003.1 E
GLOBAL SERVICE
6.004.1 E
az
6.005.1 E
INTRODUCTION
6.100 E
6.106 E
6.117 E
6.120.15 E
SLEWING GEARSET
6.120.51 E
HYDRAULIC MOTOR
6.121 E
6.122.1 E
6.125.13 E
6.127.19 E
6.189 E
6.203.4 E
6.203.9 E
6.214 E
6.216.26 E
6.222 E
6.223 E
6.303.3 E
625/1461 E
6.305.1 E
6.307.4 E
6.311.1 E
6.320.91 E
6.321.2 E
6.990.22 E
6.990.23 E
EXTRA EQUIPMENT 7
APPENDICES
SPARE PARTS
Dept. C7250
PARTS MANUAL
Project No.
Date: 2007-06-05
230.4107-1
Page
3(4)
TABLE OF CONTENTS
GROUP DESCRIPTION
PART NUMBER
FIG
9
9.0
9.1
HOISTING WINCH, C
388 5376-801
D/
625-1096
078 0040-803
M/F
625-1200D
9.2
9.3
9.4
6.000 E
LUFFING WINCH, C
388 5377-801
D/
625-2201
178 1322-401
F/
625-1242B
SLEWING GEAR
287 9304-801
-/
625-3248D
HYDRAULIC MOTOR
388 3127-801
H/
625-1203C
BRAKE ASSEMBLY, C
178 0373-801
M/M
625-4130H
BRAKE ASSEMBLY
178 1494-802
D/D
625-4133C
BRAKE CYLINDER, C
178 1301-802
C/C
625-4348C
BRAKE CYLINDER
388 1656-801
C/
625-4492B
PARKING LOCK
187 6032-801
D/D
625-4489
PUMP UNIT
187 8020-801
C/C
625-5113A
388 0364-801
H/H
625-5176C
OIL COOLER
287 6954-801
D/D
625-5735G
388 5167-801
F/
625-4963B
OIL TANK
187 7554-801
H/
625-5850D
MECHANICAL EQUIPMENT
187 8340-801
C/C
625-5873
388 6579-801
-/
388 6579
SLEWING RIM
287 9036-801
A/
287 9036
388 5036-801
-/
388 5036
287 7355-803
D/D
625-6214C
287 8166-801
C/-
625-6213C
LIMIT SWITCH
5661 4116-512
L/-
LIMIT SWITCH
5661 4125-511
L/-
287 9959-801
A/
625-6254
INCLINOMETER, C
388 0176-801
B/B
625-6509A
CAB
287 9188-802
D/D
625-6523A
LIFTING EQUIPMENT, C
388 7686-801
-/
625-7007
389 0850-831
L/-
388 3261-824
X/
187 8366
-/B
187 8366
388 1638-818
Y/EE
388 1638
UNLOADING UNIT
388 3576-801
B/B
625-7291C
FLUSHING VALVE
388 3579-801
F/F
625-7287C
BLOCK
187 5228-801
L/L
625-7294E
MAGNETIC PLUG, C
488 7088-801
-/
625-7316A
PRESSURE SWITCH, C
387 7053-806
L/L
625-7446A
PRESSURE SWITCH, C
387 7053-801
K/K
625-7441B
PRESSURE SWITCH, C
388 0359-801
B/B
625-7447
DIRECTION VALVE
287 5950-801
L/
625-7508C
DIRECTION VALVE
287 5949-801
H/
625-7509B
FILTER ELEMENT
489 3104-001
A/
187 7343-801
D/D
625-7312
187 7344-801
D/D
625-7313
Dept. C7250
PARTS MANUAL
Project No.
Date: 2007-06-05
230.4107-1
Page
4(4)
TABLE OF CONTENTS
GROUP DESCRIPTION
PART NUMBER
9.4
388 0362-801
ACCUMULATOR
FIG
/
HYDRAULIC HOSES
9.5
9.7
625-7951F
625-7970G
314 3221
-/
314 3221
314 3222
-/
314 3222
414 5964
/-
414 5964
EL. CENTRAL
214 1615-801
-/-
214 1615
EL. INSTALLATION
114 1038-801
A/A
114 1038
314 2114-802
G/G
625-8560A
114 1030-801
C/
114 1030
CONTROL PANEL
214 1212-801
B/
214 1212
CONTROLLER, HOISTING
314 2005-802
D/
625-8591C
CONTROLLER, LUFFING/SLEWING
314 2006-802
D/
625-8592C
114 1037-802
-/
114 1037
CUBICLE B, ASSY
314 2669-813
N/N
314 2669
CUBICLE B
214 1359-802
E/E
625-8011
FRAME CUBICLE B
214 1224-803
-/B
625-8012
CUBICLE A
214 1616-801
-/-
214 1616
COMPL. CUBICLE A
314 3161-801
-/
314 3161
388 3380-801
-/-
625-7020.001
287 9783-816
P/
625-6245.026A
287 9980-802
L/
287 9980
214 1340-801
B/B
214 1340
214 1340-802
B/B
SLIPRING UNIT
314 2794-801
A/
625-8739C
EXTRA DECKLIGHT
214 1462-801
-/-
214 1462
488 8557-801
-/-
488 8557
287 7010-801
C/C
624-2510
RESCUE EQUIPMENT
388 2513-801
A/
D/J
625-7452
ASH TRAY
6931 4692-001
HANDPUMP
187 7040-801
114 1036-801
A/
114 1036-801
114 1036-802
A/
114 1036-802
114 1023-801
-/-
114 1023
214 1339-802
B/B
214 1339
114 0811-802
C/
114 0811
GENERAL
Preface
This instruction manual covers the MacGREGOR
hydraulic deck crane. We hope that it will prove a
valuable companion to everyone concerned with the
operation of the crane or otherwise in a responsible
position.
Spare parts
General advice how to order spare parts; spare parts
lists and illustrations.
1 (2)
GENERAL
2 (2)
GENERAL
General Instructions
Cleanliness in Hydraulic Systems
General
The fundamental and foremost rule in all work with
hydraulic systems and components is absolute
cleanliness.
Many components, e.g. valves and pumps, have
very narrow tolerances, therefore microscopic impurities, invisible to the human eye, may have disastrous effect on the function of a hydraulic system.
The hydraulic system installation contains a cleaner
with a cartridge designed to stop impurities produced within the hydraulic system during operation.
Every care must be taken to prevent external impurities from entering the system when servicing
or repairing it.
Use a brush for cleaning, wipe off with a nonlinting rag, repeat the cleaning if necessary. Finish by spraying the area of operations - hose connections etc. - with the solvent.
4. Mount protective covers immediately after removing a component, a pipe or a hose. Components,
shall also be fitted with covers and plugs in order to prevent ingress of dirt.
These covers must be kept in clean and closed
packages. After use, covers are to be cleaned in
the workshop.
5. Observe minute cleanliness when handling all
types of quick-release connectors. Spray both
connectors with solvent before making up a connection. Clean all covers before reinstallation.
Storing and filling up of hydraulic oil
1. Store barrels, hoses and pump as clean as possible and best of all in a warm room. The oil viscosity will then be considerably lower, which
make the filling through filter easier.
2. Barrels, hoses and pump must be carefully handled and cleaned when necessary.
3. Store barrels horizontally, so plugs (or cocks) are
below the liquid level and impurities (e.g.,
damped air) does not penetrate the barrels.
4. Observe minute cleanliness when filling up oil carelessness is one of the greatest sources when
impurities penetrates the hydraulic system.
5. Fill up hydraulic oil. See separate instruction.
6. Never use the last drop in the barrel, as it often
consists of water and other impurities dependent on how many times the barrel has been
opened.
1 (2)
GENERAL
2 (2)
GENERAL
Conversion Factors
Pressure
Length
1
1
1
1
mm
m
in
ft (fot)
=
=
=
=
0,0393701 in (tum)
3,28084 ft (fot)
25,4 mm
304,8 mm
Volume
1
1
1
1
dm 3
dm 3
gallon
gallon
= 1 litre
= 1 litre
(UK)
(US)
=
=
=
=
Mass
1
1
1
1
1
kg
lb
ton
ton
ton
= 2,20463 lb
= 0,45359 kg
(metric) = 1000 kg
(UK)
= 1 longton (US)
(UK)
= 1016,05 kg
1 atm
=
1 atm
=
1 atm
=
1 bar
=
1 at
=
1 at
=
2
10 lbf/in =
10 lbf/in2 =
1 bar
=
1 bar
=
1 kp/cm2 =
1 bar
=
1 Pa
=
1 Pa
=
1 Pa
=
1 Pa
=
1 kp/cm2 =
Power
Force
1
1
1
1
1
1
kp
kp
lbf
lbf
N
N
=
=
=
=
=
=
1
1
1
1
1
1
2,20462 lbf
9,80665 N
4,44822 N
0,453592 kp
0,101972 kp
0,224809 lbf
kW = 1,35962 hk
kW = 1,34102 hp (UK, US)
hk = 0,986320 hp (UK, US)
hp (UK, US) = 1,01387 hk
hk
= 0,735499 kW
hp (UK, US) = 0,745700 kW
Temperature
Moment of force
1 kpm=
1 kpm=
1 Nm
1 lbf ft
1 lbf ft
1 lbf ft
1 daNm
1 daNm
0C
0C
0F
0F
0K
0K
9,80665 Nm
7,23301 lbf ft
= 0,737562 lbf ft
= 0,135582 daNm
= 1,35582 Nm
= 0,13825 kpm
= 1,01972 kpm
= 7,37562 lbf ft
C =
=
=
=
=
=
=
32F
273,15 K
-17,7778C
255,3722 K
-273,15C
-459,67F
1
(F - 32)
1,8
F = 1,8 (K - 273,15) + 32
F = C 1,8 + 32
Moment of inertia
1 kg m2 = 3417,17 lb in2
1 lb in 2 = 0,00029264 kg m2
K=
1
(F - 32) + 273,15
1,8
C = K - 273,15
K = C + 273,15
1 (2)
2 (2)
GENERAL/ALLGEMEINES
3. Elektriska symboler.
Electric symbols.
Elektrische Schaltzeichen.
1 (30)
GENERAL/ALLGEMEINES
1. Hydraulsymboler
Hydraulic Symbols
Hydraulische Bildzeichen
Huvudflde.
Working oil line.
Arbeitsdruckleitung.
Styrtrycksledning.
Pilot line.
Steuerdruckleitung.
Drneringledning.
Drain line.
Lecklleitung .
Fast strypning.
Fixed restriction.
Feste Blende, feste Drosselung.
Variabel strypning.
Variable restriction.
Regelblende, regelbare Drosselung.
Viskositetsoberoende strypning.
Restriction unaffected by viscosity.
Temperaturunabhngige Drosselung.
2 (30)
GENERAL/ALLGEMEINES
Slang.
Flexible hose.
Schlauch, biegsame Leitung.
Ledningsfrbindning.
Pipe junction.
Leitungsverbindung.
Vridbar anslutning.
Rotary connection.
Dreh-Verbindung.
Tankledning, tank.
Tank line, tank.
Tankleitung, Tank.
Grns fr flerkomponentenhet.
Enclosure of component assembly.
Umri eines Mehrkomponentenblocks.
Mekanisk frbinding.
Mechanical connection.
Mechanische Verbindung.
3 (30)
GENERAL/ALLGEMEINES
Elmotor.
Electric motor
Elektromotor.
4 (30)
GENERAL/ALLGEMEINES
Filter.
Filter.
Filter.
Luftfilter.
Air breather.
Luftreiniger.
5 (30)
GENERAL/ALLGEMEINES
Backventil.
Non-return valve.
Rckschlagventil.
Mtanslutning.
Gauge connection.
Meanschlu.
Avluftningsventil.
Ventilation valve.
Entlftungsventil.
6 (30)
GENERAL/ALLGEMEINES
Vxelventil.
Shuttle valve.
Wechselventil.
Bromscylinder.
Brake cylinder.
Bremszylinder.
Manometer.
Pressure gauge.
Manometer.
Termometer.
Thermometer.
Thermometer.
Oljekylare.
Oli cooler.
lkhler.
Oljevrmare.
Oil heater.
lheizer.
Ackumulator.
Accumulator.
Druckspeicher.
Avstngningsventil.
Shut-off valve.
Absperrventil.
7 (30)
GENERAL/ALLGEMEINES
Ventil, grundsymbol.
Valve, basic symbol.
Schieber, Grundzeichen.
Tryckstyrd ventil.
Pressure controlled valve.
Schieber, druckgesteuert.
Spakstyrd ventil.
Lever controlled valve.
Schieber, knppelgesteuert.
8 (30)
GENERAL/ALLGEMEINES
4/2-riktningsventil
4/3-riktningsventil
Elstyrd fyrvgs trelgesventil med fjdercentrering i
neutrallge.
4/3 direction valve
Electrically controlled four-way, three-position valve,
spring centred.
4/3-Wegeventil
4-Wegeschieber mit 3 Arbeitsstellungen, federzentriert.
Proportionalventil.
Proportional valve.
Proportionalventil.
Servoventil.
Servo valve.
Servoventil.
9 (30)
GENERAL/ALLGEMEINES
Patronventil.
Cartridge valve.
Patronenventil.
10 (30)
GENERAL/ALLGEMEINES
Tryckreduceringsventil.
Pressure reducing valve.
Druckreduzierventil.
11 (30)
GENERAL/ALLGEMEINES
2. Ventilkombinationer
Valve Assemblies
Ventil-Baugruppen
12 (30)
GENERAL/ALLGEMEINES
13 (30)
GENERAL/ALLGEMEINES
Pump fr lastvinsch.
Pump for hoisting winch.
Pumpe fr Lastwinde.
Pump fr lastvinsch.
Pump for hoisting winch.
Pumpe fr Lastwinde.
14 (30)
GENERAL/ALLGEMEINES
Pump fr lastvinsch.
Pump for hoisting winch.
Pumpe fr Lastwinde.
Pump fr toppningsvinsch.
Pump for luffing winch.
Pumpe fr Einziehwinde.
15 (30)
GENERAL/ALLGEMEINES
Pump fr toppningsvinsch.
Pump for luffing winch.
Pumpe fr Einziehwinde.
16 (30)
GENERAL/ALLGEMEINES
Pump fr vridning.
Pump for slewing.
Pumpe fr Schwenkantrieb.
17 (30)
GENERAL/ALLGEMEINES
18 (30)
GENERAL/ALLGEMEINES
19 (30)
GENERAL/ALLGEMEINES
Spolventil.
Flushing valve.
Splventil.
20 (30)
GENERAL/ALLGEMEINES
Ventilenhet fr stabiliseringsvinsch.
Valve unit for stabilizing winch.
Ventileinheit fr Stabilisierungswinde.
Avlastningsenhet fr matarpump.
Unloading unit for feed pump.
Entlastungsventil fr Speisepumpe.
21 (30)
GENERAL/ALLGEMEINES
Ventilenhet, cylindertoppning.
Valve unit, cylinder luffing.
Ventileinheit, Zylinder-Einziehung.
Ventilenhet, cylindertoppning.
Valve unit, cylinder luffing.
Ventileinheit, Zylinder-Einziehung.
22 (30)
GENERAL/ALLGEMEINES
3. Elektriska symboler
Electric Symbols
Elektrische Schaltzeichen
Ledningsfrbindning, fast.
Conductor junction, permanent.
Leitungsverbindung, fest.
Ledningsfrbindning, lstagbar.
Conductor junction, separable.
Leitungsverbindung, trennbar.
Rel, kontaktor.
Magnetic relay, contactor.
Steuergert, elektromagnetische Erregerwicklung.
Slutkontakt.
Make contact.
Arbeitskontakt.
Brytkontakt.
Break contact.
Schaltkontakt.
23 (30)
GENERAL/ALLGEMEINES
Huvudkontakt.
Main contact.
Hauptkontakt.
Ndstopp.
Emergency stop.
Notschalter.
Grnslgesvakt.
Limit switch.
Endschalter.
24 (30)
GENERAL/ALLGEMEINES
Pressostat.
Pressostat.
Pressostat.
Nivvakt.
Level switch.
lstandswchter.
Termostat.
Temperature switch, thermostat.
Temperaturwchter, Thermostat.
Berringsfri givare.
Touch free contact.
Berhrungsfreier Geber.
Induktiv givare.
Inductive contact.
Induktiver Geber.
Amperemeter.
Ammeter.
Strommesser.
Voltmeter.
Voltmeter.
Voltmesser.
Timmtare.
Hour counter.
Stundenzhler.
25 (30)
GENERAL/ALLGEMEINES
Jordanslutning (skrov).
Earth (hull) connection.
Massenverbindung (Rumpf).
Likriktare.
Rectifier.
Gleichrichter.
26 (30)
GENERAL/ALLGEMEINES
Diod.
Diode.
Diode.
Lysdiod.
Light emitting diode.
Leuchtdiode.
!!
Signallampa.
Pilot lamp.
Meldeleuchte.
Belysning.
Light.
Beleuchtung.
Strlkastare.
Floodlight.
Scheinwerfer.
Alarmsignal.
Alarm signal.
Alarmsignal.
Alarmsirn.
Alarmsiren.
Alarmhupe.
Alarmklocka.
Alarm bell.
Alarmglocke.
27 (30)
GENERAL/ALLGEMEINES
Enfas hylsdon.
Single-phase outlet.
Steckdose, einphasig.
Lgesgivare, vinkelgivare.
Position encoder.
Drehfeldgeber.
Puls-/hastighetsgivare
Puls/speed encoder
Geschwindigkeitsgeber
Skarvkontakt.
Flexible lead connector.
Steckverbindung.
Motstnd.
Resistor.
Widerstand.
Motstnd, spnningsberoende.
Resistor, non-linear.
Widerstand, spannungsabhngig.
Variabelt motstnd.
Variable resistor.
Widerstand, regelbar.
Vrmare.
Heater.
Heizkrper.
28 (30)
GENERAL/ALLGEMEINES
Motor.
Motor.
Motor.
Kondensator.
Condenser.
Kondensator.
~
Luftkonditionering.
Air condition.
Klimaanlageapparat.
M
~
Magnetventil.
Solenoid valve.
Magnetventil.
VL . . . .
29 (30)
GENERAL/ALLGEMEINES
Krspak, lastvinch.
Controller, hoisting.
Steuerknppel, Lastwinde.
30 (30)
TECHNICAL DATA
(2.001 E)
GENERAL
TYPE OF CRANE
GL 4524/4028-2S
WO
230.4107
SERIAL NUMBER
WEIGHT
52 ton
TYPE OF CURRENT
3 ~ 60 Hz
SUPPLY VOLTAGE
440 V
CONTROL VOLTAGE
220 V
MECHANICAL DATA
JIB RADIUS
MAX
28 m
JIB RADIUS
MIN
3.6 m
LIFTING HEIGHT H
8.0 m
22.0 m
25.0 m
28.0 m
MAX
40 ton
MAX
45 ton
MAX
40 ton
MAX
40 ton
HOISTING SPEED AT
18/16 ton
38 m/min
HOISTING SPEED AT
45/40 ton
19 m/min
60 sec.
MAX
No
36 mm x 255 m
389 0850-831
No
36 mm x 260 m
389 0850-832
No
32 mm x 175 m
388 3261-824
0.7 rev/min
1 (3)
TECHNICAL DATA
(2.001 E)
ELECTRICAL DATA
MAIN MOTOR
388 6313-801
TYPE OF CURRENT
3 ~60 Hz
150 kW
225 kW
SPEED
1785 rev/min
RATED VOLTAGE
440 V
STARTING CURRENT
560 A
388 5166-801
GEAR RATIO
i = 0.692
SPEED
2580 rev/min
HYDRAULIC DATA
HOISTING WINCH CIRCUIT
PUMP TYPE
DISPLACEMENT
125 cm/rev
33800 cm/rev.
187 9405-801
DISPLACEMENT
125 cm/rev
11100 cm/rev.
SLEWING CIRCUIT
PUMP TYPE
287 9405-802
DISPLACEMENT
125 cm/rev
59.8 cm/rev.
2 (3)
TECHNICAL DATA
(2.001 E)
388 1669-801
DISPLACEMENT
49.1 cm/rev.
388 0369-801
TYPE OF CURRENT
3 ~60 Hz
20 kW
13 kW
SPEED, 2-POLE
3360 rev/min
SPEED, 4-POLE
1680 rev/min
141 A
107 A
OIL TANK
OIL VOLUME; OIL FILLING
500 litres
13.5 litres
3 (3)
TECHNICAL DESCRIPTION
Technical Description
Slack wire
switch
Pump unit
Luffing winch
Lifting block
Hoisting
winch
Jib
Slewing gear
1 (3)
TECHNICAL DESCRIPTION
Construction
All movements of MacGREGOR-HGGLUNDS
hydraulic deck cranes - hoisting, luffing, and slewing
- are driven by hydraulic motors. These are supplied
with high pressure oil by a pump unit comprising
separate pumps for each hydraulic circuit. The
high pressure pumps are mounted in the same
pump unit and are geardriven by an electric motor.
The load is handled by the hoisting winch which is
driven by a Hgglunds high torque low-speed
hydraulic motor delivering constant torque in both
directions of rotation at all speeds throughout its
entire speed range. The winch is fitted with a
mechanical band brake acting on the outer surface
of the rotating motor housing. In operation, the
brake is released, against spring action, by hydraulic pressure.
Limit switches operate if the wire slackens and to
preclude the complete unwinding of the wire from
the wire drums.
2 (3)
TECHNICAL DESCRIPTION
Jib
Twin cranes
Electric equipment
Certain electric cables outside of the cranehouse,
e.g. on the jib, are carried in steel conduit. All
cables and electric accessories are specifically
designed for marine use.
3 (3)
FUNCTION
Hydraulic Function
General
The following description refers to the standard
hydraulic system of HGGLUNDS hydraulic deck
cranes, normal version.
Minor variations in the hydraulic system may occur in
individual cranes of the same type, and the objective
of this description is only to provide a general orientation
concerning the arrangement of the hydraulic system.
Legend
MHO
MLU
MSL
PHO
PLU
PSL
PF
HOISTING
CIRCUIT
LUFFING
CIRCUIT
SLEWING
CIRCUIT
MHO
MLU
MSL
PHO
PLU
PSL
PF
Component identification
The main components are identified by four-digit
numbers in the diagram and on the actual components
in the crane. The first digit of each number signifies the
circuit to which the component belongs:
1 (9)
FUNCTION
Lubricating pressure
Control
pressure
Filter indicator
2 (9)
FUNCTION
Lowering
Pumps
Hydraulic motor
Motor valve
Brake cylinder
1111, 1112
1141
1141-1
1211, 1212
High speed
Hoisting
Control lever
Function
With the control lever in neutral, Figure 3, and the
pump running, the hoisting circuit performs no actual
work. A continuous supply of fluid from the feed circuit
makes up for loss of fluid from the hoisting circuit.
Lowering
High speed
Low speed
Control lever
Hoisting
Low speed
Control lever
High speed
Hoisting
3 (9)
FUNCTION
Control pressure
to valves and brake
cylinders
Feed
pressure
inlet
Pump
case
flushing
4 (9)
Pump case
drain
FUNCTION
Lowering
High speed
Low speed
Hoisting
Control lever
Lowering
High speed
Low speed
Hoisting
Control lever
Safety functions
The hoisting winch circuit embodies three safety
features:
- Main pressure limiting and shock absorbing valves
1141-2.1; 1141-2.2; 1111-2; 1111-3, 1112-2, 11123; 1111-10 and 1112-10
- Pressure switch 1311 (overload valve) stops the
crane in the event of overloading and running at low
speed. Shifts to low-speed when running in the highspeed mode
- Pressure switch 1381 stops the crane in the event of
insufficient feed pressure
Note! It is not allowed to adjust sealed safety valves
without contacting MacGREGOR-HGGLUNDS,
Service Department.
Lowering
Low speed
High speed
Hoisting
Control lever
5 (9)
FUNCTION
Safety functions
Introduction
Figure 11 shows a luffing winch circuit diagram, with
the following main components:
Variable displacement pump
Hydraulic motor
Motor valve
Brake cylinder
2111, 2112
2141
2131
2211
Brake release
Moving the control lever a short distance from neutral,
eg, rearward to raise the jib, causes the valve 2221 to
shift its position and control pressure is admitted to the
brake cylinder and to valve 2131-2 which shifts its
position and connects the motor ports to the hydraulic
system.
6 (9)
FUNCTION
Control pressure
to valves and brake
cylinders
Pump
case
drain
7 (9)
FUNCTION
Slewing circuit
Introduction
3111
3141, 3142
3127
3211, 3212
Slewing left
(Anti-clockwise)
Slewing right
(Clockwise)
Brake release
Moving the control lever, eg, to the left for slewing left
(anti-clockwise), will affect valve 3221. The brakes will
be released and the relief unit 3127 will be blocked.
Slewing left and right
By moving the control lever further to the side, the
crane will start to slew in the direction chosen. The
servo valve 3111-9 affects the servo and thus the
pump displacement. The pump 3111 thereby produces
a flow of fluid at a rate that is proportional to lever
deflection.
To slew to the right (clockwise), move the lever to the
right instead. The function is the same as for slewing
left, except for the direction of the fluid flow.
Safety functions
The slewing circuit embodies two safety features:
- Main pressure limiting and pressure cut-off valves
3111-2, 3111-3 and 3111-10
Note! It is not allowed to adjust sealed safety valves
without contacting MacGREGOR-HGGLUNDS,
Service Department.
8 (9)
FUNCTION
Control pressure
9 (9)
FUNCTION
Overheating protection
All components are marked by symbols in the diagram, making it easier to follow the various stages of
the starting sequence, e.g.
- Contactors: A1.K1 (N); A1.K3 (D); A1.K2 (Y)
(A01.Kl (N); A01.K3 (D); A01.K2 (Y) )
- Contactors: A21; A22; A23
- Time relays: A01.K9; A27
Siren
A pushbutton SIREN in the cab allows the operator to
warn people on deck.
Winter
Outside temperature below +5o C
- Set WINTER/SUMMER switch A34 to WINTER.
- Close main switch HA - ON.
- Feed pump motor DD starts in 4-pole configuration
via contactor A21 and runs at its lower speed of
1450 rpm (50 Hz) or 1750 rpm (60 Hz).
- Wait 24 hours.
N.B. - The hydraulic oil must be warm before the
crane may be started.
Ventilation fan
For most cranes a ventilation fan is fitted in the crane
house. This is controlled by a 10 thermostat which is
located in the oil tank and by the switch A35 on the
main electrical cabinet A. Switch A35 is used to select
the fan ON or OFF.
1 (2)
FUNCTION
Lighting and heating
Electric power is supplied by separate slip-rings for
lighting in the crane house, in the operators cab, and
on the jib and heating in the cab.
The crane house lighting is operated by switches
under the bottom plate. The cab lighting and the jib
light are operated by switches in the cab.
2 (2)
FUNCTION
Start
- Press button XA8 START
- Warning lamp XA1 START goes on
- Feed pump motor DD is started in 2-pole
configuration by contactors A22 and A23. The
motor runs at its full speed of 2900 rpm (50 Hz) or
3500 rpm (60 Hz).
The feed circuit pressure build up its operating pressure. Pressostats FH - hoisting circuit, FJ - luffing
circuit, close and start a delayed closing 8s time relay
A27.
- After 8s, Y contactor A1.K2 switches on N contactor
A1.K1; the main motor DB starts in Y connection.
- At the same time as the Y contactor was switched
on, an 8s delayed-opening double relay A1.K9 was
started.
- After 8s, the Y contactor drops, and D contactor
A1.K3 is switched on by double time relay A1.K9
closing after 0.1s.
The D contactor and self-holding N contactor switch
main motor DB to delta configuration.
- Push button START closing prepares the energizing
circuit of contactor A4 of oil COOL FAN MOTOR
DA.
Motor DA is started by thermostat FD if the
temperature of the hydrualic oil exceeds +10oC.
- Warning light XA1 goes out. The crane is operational.
Stop
- Press button XA7 STOP
- All contactors of Y/D switches and all other motor
contactors are de-energized. All motors stop.
1 (4)
FUNCTION
Example
A complete electric circuit diagram
relating specifically to your crane
will be found under section 9.5 in
the Parts Manual.
2 (4)
FUNCTION
Example
A complete electric circuit diagram
relating specifically to your crane
will be found under section 9.5 in
the Parts Manual.
3 (4)
FUNCTION
Example
A complete electric circuit diagram
relating specifically to your crane
will be found under section 9.5 in
the Parts Manual.
4 (4)
FUNCTION
Hydraulic pump
Control levers
Hydraulic motor
B-cabinet
Remote control
Control lever
Brake
B-cabinet
Hydraulic pump
Hydraulic
motor
OPERATION
CREW CHECKLIST
BEFORE TAKING CRANE INTO OPERATION
Note! When the crane is rigged ready for operation, all keys for all lockable switches must be stored in a safe
place by the officer responsible on board.
Read sections Operation and Maintenance in the instruction manual and make sure that maintenance is
performed according to Maintenance Chart.
Make sure nobody enters the crane without permission from responsible officer on board.
Make sure that there is nobody in the crane house or on the crane top who might be caught in the machinery
or strangled by the wire ropes.
The following checks and procedures must be performed before taking crane into operation:
Summer
SUMMER
IN
TE
ST
TE M P
PU
Winter
FEED PUMP MOTOR
TE
IN
W
When outside
temperature is
below +5 oC...
ST
TE M P
PU
SUMMER
Brakes
1 (2)
OPERATION
DURING OPERATION
IF CRANE STOPS
List/trim
Verify that ship does not list more than 5 degrees and does not trim more than 2 degrees.
a. Crane overheated
FEED PUMP MOTOR
IN
Max. 5
ST
TE M P
PU
SUMMER
b. Oil level
1. Check oil level in oil tank.
2. Fill oil if necessary. (See Lubricating Chart).
c. Fuses
1. Check fuses in HF cabinet.
2. Change fuses if necessary.
AFTER OPERATION
Park the crane
Park the crane according to separate instruction
in section 4 of the instruction manual.
2 (2)
OPERATION
Load Indication
The load indicator is located to the right and in front
of the operator, see Fig. 1. The indicator is connected to the hoisting circuit. The load indicator
comprises of a pressure manometer for the system, which measure the pressure in the hydraulic
system corresponding the weight of the load.
The indicator value is valid at brake opening and
full speed of the winch.
The indicator is fitted with a sign with a corresponding scale for the weight in metric tons.
Load
indicator
Fig. 1.
Valve position
Transport
Application
20
200
10
100
300
30
400
0
40
Fig. 2.
Fig. 3.
1 (1)
OPERATION
OPERATING INSTRUCTION
1 (2)
OPERATION
2 (2)
OPERATION
OPERA
TING INSTR
UCTION
OPERATING
INSTRUCTION
ST
AR
T - ST
OP
STAR
ART
STOP
MacGREGOR cranes are designed for operation in harbour or sheltered water environments where there is no
significant movement of the ship due to wave action.
WARNING!
Only ship's crew is allowed to operate key switches. Keys must be stored in a safe place by responsible officer.
Notify responsible officer onboard before taking crane into operation.
Make sure that there is nobody in the crane house who might be caught in the machinery or strangled by the
wire ropes.
When using grab or magnet, handling log or palletized cargo the lifting capacity must be reduced to 80% of
SWL if there is no "GRAB" switch in cabin.
BEFORE STARTING
START
EMERGENCY ST
OP
STOP
STOP
1 (2)
OPERATION
CRANE OPERA
TION
OPERATION
CONTROL LEVER,
HOISTING / LOWERING
CONTROL LEVER,
HOISTING / LOWERING
Lowering
Luffing out
Lowering
Neutral
Low speed
CONTROL LEVER,
SLEWING / LUFFING
High speed
Low speed
Slew
right
Slew
left
High speed
Hoisting
Lowering
Hoisting
High speed
Low speed
Luffing in
Hoisting
LIST / TRIM
DRAGGING LOADS
BREAKS IN OPERATION
1,5 m
2 (2)
OPERATION
Snap hook
Rope block
Snap hook
Latch
Eyelets
Rope guide
Safety catch
Rope stopping
device
Snap hook
Rescue
harness
Escape rope
Securing rope
Bag
Latch
Rope guide
Rope stopping
device
Escape rope
Snap hook
Securing rope
1 (1)
OPERATION
PARKING OF JIB
0
1
1 (6)
OPERATION
Important!
Make sure the hook and the crane jib are loosened
before raising the jib from the parking support.
Also ensure that the crane jib is luffed-in to its
working area (e.g. within max. outreach).
Rope
2 (6)
OPERATION
Crane No. 1
Crane No. 2
Crane No. 3
3 (6)
OPERATION
Rope connection
Stretching screw
turnbuckle
Deck
4 (6)
OPERATION
5 (6)
OPERATION
Important!
Power cable and stabilizing cable should be parked
on jib top during sea voyage. Parking on hook block
is for temporary use only.
Support
Support
SIDE VIEW
Turnbuckle
TOP VIEW
Example:
Example:
Fix block
with wire
ropes
Deck
Deck
Angle bar
6 (6)
Angle bar
OPERATION
Handling hatches
When pulling hatch covers by means of deck
cranes, it is very important that the pulley blocks
are so placed that the hoisting wire can be
maintained very nearly vertical during operation.
The crane jib should be set at an angle where it will
not require any subsequent shifting in order to
achieve the required lifting height.
Fig. 1.
Fig. 2.
1 (2)
OPERATION
2 (2)
MAINTENANCE
Maintenance Chart
Magnetic plug
- Check and clean.
Pumps
1 (4)
MAINTENANCE
Oil cooler
- Inspect oil cooler externally. Clean when required.
Wire ropes, wire rope clamps
- Inspect for wear. See instruction "Handling and
Checking Steel Wire Ropes" in section 6.2.
- Wire ropes are inspected according to stipulations
issued by classification associations and national bodies.
Pump servo
- Check plussing.
- If necessary adjust.
Slewing gear, pinion
- Check backlash.
Slewing rim
- Check seals.
Filter service indicator
- Change filter cartridge. See instruction "Filters",
section 5.
Brake equipment
- Check brake equipment.
Wire sheaves
Hydraulic system
- Measure the pressures according to the hydraulic circuit diagrams adjoining list, section 9.4.
- Reset as required.
2 (4)
MAINTENANCE
3 (4)
MAINTENANCE
4 (4)
MAINTENANCE
5.018 E rev.: b
2004-05-24
Example:
1 (2)
MAINTENANCE
5.018 E rev.: b
2 (2)
2004-05-24
LUBRICA
TING CHAR
T
LUBRICATING
CHART
KEY TO SYMBOLS
a
DAILY
2
19
19
19
CAUTION!
RENEW ALL FILTER CARTRIDGES
WHEN THIS LAMP IS LIT
Filter service
indicator
20
Oil filling
20
Filter
4136-1
4
PART OF CRANE
10 MAGNETIC PLUGS
11 OIL TANK (APPROXIMATE 500 LITRES)
12 HYDRAULIC OIL DRAIN
13 BEARING, SLEWING RIM, NIPPLES - SEE DRWG. SECTION 9.3
21
7
5
10
11
8
17
16
18
13
14
12
15
MAINTENANCE
Filters
Introduction
For cleaning hydraulic oil, the hydraulic system is
equipped with two filters. The two filters are marked
4135 and 4136.
Filter Indicators
The filter indicators function only when the crane is
started.
Filter 4135 is equipped with two filter indicators.
One indicator is electric and activates a warning
lamp placed on the control panel in the cab (see
Fig. 4).
MAINTENANCE
5
1
6
3
Fill oil to just under the MAX mark on the dipstick. Use
oil according to the Lubricating chart.
NOTE! Oil must not be filled directly into the tank.
Cleaning the oil tank
Before cleaning the oil tank, immobilise the crane jib in
a suitable manner, push the stop button and switch off
the power. Drain off the oil into clean empty barrels or
drums.
Oil filling
1 (1)
MAINTENANCE
Pump
Hose
1 (2)
MAINTENANCE
Not
OK
OK
NAS
1638
(1964)
Disavowed
"SAE" Level
(1963)
26/23 640.000
80.000
1000
25/23 320.000
80.000
23/20
80.000
10.000
21/18
20.000
2.500
20/18
10.000
2.500
20/17
10.000
1.300
20/16
10.000
640
19/16
5.000
640
10
18/15
2.500
320
17/14
1.300
160
16/13
640
80
15/12
320
40
14/12
160
40
14/11
160
20
13/10
80
10
12/9
40
11/8
20
2.5
10/8
10
2.5
10/7
10
1.3
10/6
10
.64
100
12
11
10
0.1
1
0.01
2 (2)
MAINTENANCE
Oils shall be chosen within the regions shown on the diagram below.
- 1.
- 2.
- 3.
Temperature C
For further recommendations see next page.
1 (2)
MAINTENANCE
A. OILS ( continued)
The oil shall be refined oil containing additives against
oxidation, rust and foaming, as well as wear inhibitor
and/or EP additives.
1.
B. GREASES
2.
Plain bearings
Grease containing molybdenum disulphide MoS2.
Temperature range, -25 to +110oC.
Example: SHELL RETINAX HDM/AM
Crane jib bearing
Lithium/mineral oil-based grease with base oil viscosity
95 - 195 cSt/40C.
Examples: SKF LGMT2 or SHELL ALVANIA WR 2
NOTE: MUST NOT contain molybdenum disulphide.
Roller bearings
3.
2 (2)
How to order
spare parts
6.0
Hydraulic system
6.1
Mechanical
equipment
6.2
Electrical
equipment
6.3
E 2007-05-02
SERVICE
Address:
MacGREGOR (SWE) AB
SE-891 85 RNSKLDSVIK, Sweden
Telephone: 46 - 660 - 29 40 00
Telefax:
46 - 660 - 139 77
(Spare Parts, Technical Services &
Technical Documentation Services)
www.macgregor-group.com/cranes
SERVICE
The more you can provide us with above details the faster and more reliable replies and deliveries will be made.
Address:
MacGREGOR (SWE) AB, Service Division
SE-891 85 RNSKLDSVIK, Sweden
Telephone: 46 - 660 - 29 40 00
Telefax: 46 - 660 - 139 77
1 (2)
Tel: 46 - 660 - 29 40 00
Direct: Fax: 46 - 660 - 139 77
Date: ................................................
Service request
Confirmation of
phone call/conv.
From: .. .............................................................
..............................................................
Fax no:
......................................
Tlx no:
......................................
..............................................................
Re:
M/V ........................................................
Crane type:.............................................
Our ref.:
..............................................
.......................................................
Part no.
Qty
Description
Fig./Drwg.
Item
1. ..........................................
.....
............................................
..............................
..............
2. ...........................................
.....
............................................
..............................
..............
3. ...........................................
.....
............................................
..............................
..............
4. ...........................................
.....
............................................
..............................
..............
5. ...........................................
.....
............................................
..............................
..............
6. See enclosure
Delivery/Agent's address:
............................................................................................................
............................................................................................................
............................................................................................................
...................................................................................................................
Name/
Title/
SERVICE
Section D
Section A
Gunnar Tjrnstrm
Quality Manager
Section B
Paragraph B.1.2 stipulates that every item of loose
gear, including cargo blocks, lifting beams and lifting
frames, should be tested:
(a)
(b)
1 (2)
SERVICE
2 (2)
Hamburg
Newcastle
New Orleans
New York
Norfolk
Bergen
Bombay
Copenhagen
Dubai
Gothenburg
Vancouver
RNSKLDSVIK
Shanghai
Valparaiso
Tokyo
Rio de Janeiro
Rotterdam
Sydney
Singapore
Pusan
Oslo
Global Service
MacGREGOR (SWE) AB
Service Division
SE-891 85 RNSKLDSVIK
Sweden
Phone: +46 660 29 40 00
Fax:
+46 660 139 77
BRAZIL
FRANCE
GERMANY
CROATIA
Rijeka, (P)
MacGREGOR (HRV) d.o.o.
Marseille, (P)
MacGREGOR (FRA) S.A.
CYPRUS
Hamburg LCE
MacGREGOR Logistic Centre
Limassol, (P)
MacGREGOR (CYPRUS) Ltd.
Titos Building, Office 201
58 Gladstone Street
CY 3041 LIMASSOL
GREECE
CHILE
DENMARK
Piraeus, (P)
MacGREGOR (GRC) Ltd.
Santiago, (S)
EXIMTEC Ltda.
Smedeholm 11,
DK-2730 HERLEV
Phone: (+45) 44-53 84 84
Telefax: (+45) 44-53 84 10
CANADA
Vancouver, (S)
Nagesco Ltd.
961A West 1st Street
NORTH VANCOUVER, B.C., V7P 1A5
Phone: (+1) 604-985 61 73
Telefax: (+1) 604-980 44 76
INDIA
Bombay, (S)
Renascent Enterprises
FINLAND
CHINA
Turku, (P)
MacGREGOR (FIN) OY
Hallimestarinkatu 6
FI-20780 KAARINA
Phone: (+358) 2-412 11
Telefax: (+358) 2-4121 517
MacGREGOR (SWE) AB
Service Division
www.macgregor-group.com/cranes
Address
SE-891 85 RNSKLDSVIK
Sweden
Telephone
(+46) 660-29 40 00
Telefax
(+46) 660-139 77
1 (2)
ITALY
POLAND
U. A. E.
Genoa, (P)
MacGREGOR (ITA) S.p.A.
Gdynia, (P)
MacGREGOR (POL) Sp. z. o.o.
ul. Luzycka 8
PL-81-537 GDYNIA
Phone: (+48) 58-7855 110
Telefax: (+48) 58-7855 111
JAPAN
SINGAPORE
UNITED KINGDOM
Newcastle, (P)
MacGREGOR (GBR) Ltd.
SPAIN
Bilbao, (P)
MacGREGOR (ESP) S.A.
KOREA
Pusan, (S) (P)
MacGREGOR (KOR) Ltd.
Room No 1101, Dong Ju Building
13-5 ka, Jungang-dong, Jung-ku
PUSAN
Phone: (+82) 51-441 0805
Telefax: (+82) 51-442 5777
NETHERLANDS
Rotterdam, (S) (P)
MacGREGOR (NLD) B.V.
Albert Plesmanweg 95-97
3088 GC ROTTERDAM
Phone: (+31) 10-283 2121
Telefax: (+31) 10-42 93 219
Edificio Inbisa
Amaya, 2 - 1o, Leioa
ES-48940 VIZCAYA
Phone: (+34) 94-480 7339
Telefax: (+34) 94-431 6945
Alicante, (S)
Stanley van der Pers
c/o Vanpershydro S.L.
Apartado de correos No. 7
ES-03170 ROJALES - ALICANTE
Phone/telefax: (+34) 9667 13665
Mobile: (+34) 620 953 722
USA
New York
MacGREGOR (USA) Inc.
14 Ridgedale Avenue
Suite 205
Cedar Knolls
07927-1106 NEW JERSEY
Phone: (+1) 973-285 7860
Telefax: (+1) 973-285 7861
SWEDEN
rnskldsvik, (S) (P)
MacGREGOR (SWE) AB
Service Division
Sjgatan 4 G
NORWAY
Oslo, (P)
MacGREGOR (NOR) A/S
Skur 39, Vippetangen
NOR-0150 OSLO
Phone: (+47) 23-10 34 00
Telefax: (+47) 23-10 34 01
SE-891 85 RNSKLDSVIK
Phone: (+46) 660-29 40 00
Telefax: (+46) 660-139 77
www.macgregor-group.com/cranes
Bergen, (S)
MacGREGOR (NOR) A/S
Bredalsmarken. 15-17
N-5006 BERGEN
Phone: (+47) 55-54 66 00
Telefax: (+47) 55-54 66 01
Warehouse, Atlashuset,
Banehagsliden 2
SE-414 51 GOTHENBURG
Phone: (+46) 31 850 700
Telefax: (+46) 31 424 946
MacGREGOR (SWE) AB
Service Division
www.macgregor-group.com/cranes
2 (2)
Address
SE-891 85 RNSKLDSVIK
Sweden
Telephone
(+46) 660-29 40 00
Telefax
(+46) 660-139 77
SERVICE
Introduction
Fig. 1.
Fig. 2.
1 (2)
SERVICE
2 (2)
All important pressure adjusting devices are sealed. Breaking a seal voids the guarantee unless
done with the explicit consent of MacGREGORHGGLUNDS.
SERVICE
1 (2)
SERVICE
2 (2)
SERVICE
Fault
Probable cause
Remedy
Clogged pipes.
Internal leakage.
N.B.
When the hydraulic system is overheated thermostat FB (+85oC) opens.
To cool the system set the switch "Winter-Summer-Test" in "Test" position
and press the "Start" button on driver's panel. Only cool fan and feed pump
start and oil circulates in the system.
1 (1)
SERVICE
Probable cause
Remedy
Servo error.
Pressure shocks.
1 (2)
SERVICE
2 (2)
SERVICE
Slewing Gearset
Oil filling
Plug
Air filter
Expansion tank
a
Expansion pipe
Disc brake
Screws holding
gearset to crane
house floor
Oil outlet
Maintenance
Lubrication
Fig. 1. Slewing gearset.
1 (4)
SERVICE
the
major
Overall assessment
Trouble-shooting
2 (4)
following
SERVICE
Motor side
Thrust spring
Brake piston
Brake cylinder
Pressure oil
connection
Sealing
Sealing
Total
thickness
of discs
Internal discs
Leakage oil
Disc carrier
External discs
Gear side
Checking
backlash
and
setting
slewing
rim
Checking backlash
The backlash should be checked by a dial gauge or
a feeler. When slewing the crane, the backlash may
vary from one position to another due to some slight
excentricity of the slewing rim. It is therefore
recommended to check the backlash at four positions
of the slewing rim.
Proceed as follows:
- Check the backlash at one spot.
Proceed as follows:
- Slew the crane into the position with the lowest
backlash value.
- Remove all screws holding the gearset to crane
house floor.
- Release the disc brake hydraulically by means of
a manual pump.
3 (4)
SERVICE
Upper part
Screws
Screws holding
gearset to crane
house floor
4 (4)
SERVICE
Hydraulic Motor
287 6935 Displacement: 58 cc
388 3127 Displacement: 59.8 cc
Before the first operation the hydraulic motor housing
should be pre-filled with hydraulic oil.
The type of hydraulic oil must agree with the Lubricating Chart.
Pre-filling volume: 0.5 litre.
1 (1)
SERVICE
Fault
Remedy
Probable cause
A. Distributor binds.
Impurities in oil
1 (1)
SERVICE
Hydraulic Motors
Series 63, 64, and 84
Operating principle
Hgglunds hydraulic motors are radial piston motors with a rotating housing which is supported on
the stationary cylinder block (5) by two main bearings. An even number of radially oriented pistons
(3) work in cylindrical bores in the cylinder block,
which also houses the inlet and outlet ports (A and
C). Each piston is coupled by a piston rod (2) to a
cross head pin (6) on which four cam rollers (7) are
mounted. The two inner cam rollers press against
the cam ring (8) while the two outer rollers work
within their respective guide plates (1). The cam
ring is anchored to the rotating housing. The distributor (4) directs the input oil to the pistons during their work strokes and returns the oil spent to
the return line. The distributor is coupled to the rotating housing via a safety coupling (9).
7
1. Guide plate
2. Piston rod
3. Piston
4. Distributor
5. Cylinder block
6. Cross head pin
7. Cam rollers
8. Cam ring
9. Safety coupling
A = Port "A"
C = Port "C"
D = Drain port "D"
3
5
A
9
4
C
D
2
6
8
SERVICE
Right hand
rotation
(seen from
the oil connection side
of the motor)
Max. 30
2 (10)
SERVICE
Series 63 and 64
3 (10)
SERVICE
Reversal of rotation
The direction of rotation of the motor can be
changed in two ways:
1. Oil supply is changed from "A" ("P) connection
to "C". The motor then rotates the opposite direction.
2. The position of the distributor is altered in relation to the cam ring (motor housing). The alteration is achieved by moving the position of the
safety coupling to an alternative key slot. The
key slot is on the distributor for both 63- and 64series motors. On the 84-series motors there is
a slot in the distributor for type 84-25100 and
84-38000 and a key slot for type 84-22300 and
84-33800.
Important!
When fitting and removing the distributor, take care
that no damage occurs. Check that it fits to the
same depth as before removal.
Series 64
Fig. 5.
Type 84-22300 and 84-33800
Fig. 6.
4 (10)
SERVICE
Storage
At delivery, the motor has been protected internally with an oil film and externally with an anticorrosion film which is sufficient protection for indoor storage in a temperate location for up to
approx. 12 months.
Important! The anti-corrosion protection must be
complemented after transport and handling. If the
motor is to be stored for more than 3 months in an
intemperate location and 12 months in a temperate location, it must be filled with oil and placed
with cylinder block upwards.
Fill the motor with oil in the following order (see
fig.):
- "1", "D1", "C" and "A". Take great care that impurities do not get inside the motor with the oil.
Plug the connections so that their threads are
protected and no impurities can enter the motor.
- Check that all plugs are properly tightened.
- Motors which are kept in storage must be regularly rotated (once a month) a few turns to maintain an oil film over all internal parts on the motor.
Important!
Due to oil expansion with large temperature
changes, a safety plug (VSP-8 for series 63, 64
and 84) should be fitted to the front end cover (see
Fig. 7, item 1).
Before starting up
The following points must be checked, depending
upon the motor type, before starting up:
1. Check that the motor is connected for correct
rotation.
2. Fill the motor housing wiht hydraulic fluid at least
to the level of the shaft centre line.
3. Check the drainage line for any restrictions which
might cause overpressure in the motor housing.
40
80
Volume
Imp. gallon
8.8
17.6
US gallon
10.6
21.1
5 (10)
SERVICE
End plate
Safety coupling
Distributor
6 (10)
SERVICE
In an emergency, the old holes in the safety coupling may be used for the new pins, if undamaged.
M10 - 64 and 84
series
Distributor
Series 63 and 64
Fig. 10.
Fig. 11.
7 (10)
SERVICE
Motor valves
Motor valve V46-C is designed for closed systems
together with motors of series 63 and 64, and particularly for suspended load applications. It combines the functions of a pressure-limiting relief valve
and a displacement-shifting valve.
The valve is mounted directly on the motor.
V46-C is available in two main designs: V46-C-1
and V46-C-2.
Fig. 13.
8 (10)
SERVICE
Fig. 14.
Fig. 15.
9 (10)
SERVICE
10 (10)
SERVICE
3
2
4
Introduction
The pump is a screw-type pump with fixed displacement
which supplies the feed and control circuits of the
crane. The pump is submerged in the hydraulic oil.
Thus, one pipe only connects the pump to the hydraulic
system.
The pump is separately driven by an electric motor
which is mounted in the oil tank.
7
Fig. 1. Tank with feed pump unit
Electric motor
Pump
2. Reassembling pump
- Reassemble pump unit in reverse order to
dismantling.
- Replace pump unit. Reinstall and reconnect hydraulic
pipes and components. Reconnect electric motor
power cable.
- Jog start pump unit to check rotation.
Mounting screws
1 (1)
SERVICE
Slewing machinery
Function
plussing
checking/Adjusting
- No load on hook.
- Remove the electrical connectors from the pump
(see Fig. 1).
- Start the crane.
- Move the control lever for the slewing machinery for
slewing left or right (see Fig. 4).
- Ensure that the crane does not move in any direction.
- If the crane does move, an adjustment must be
made using the zero setting screw. (see Fig. 1).
- Stop the crane.
- Reinstall the electrical connectors on the pump.
of
Hoisting winch
- No load on hook.
- Start the crane.
- Move control lever for the hoisting winch to the
brake open position (see Fig. 2).
- Check the speed of the winch. Speed according to
Table 1.
- If the speed is incorrect, an adjustment must be
made using the zero setting screw (see Fig. 1).
If there is more than one hoisting pump, the lower
pump should be adjusted.
- Stop the crane.
Luffing winch
- No load on hook.
- Remove the two electrical connectors from the
pump (see Fig. 1).
- Start the crane.
- Move the control lever for the luffing winch for
luffing-in (see Fig. 3).
- Check the speed of the winch. Speed according to
Table 1.
- If the speed is incorrect, an adjustment must be
made using the zero setting screw (see Fig. 1).
- Stop the crane.
- Reinstall the electrical connectors on the pump.
1 (5)
SERVICE
Slewing Pump
- Start the crane.
- Install a pressure gauge, 0-40 MPa, in outlet 6.1 or
6.2.
- Plug lines to the brakes or close valve 3661 (see
Fig. 6).
- Drive the crane at 25% speed in either direction.
- Read the pressure on the pressure gauge.
- Adjust the pressure cut-off valve until the same
pressure is reached as is stated in the pressure
setting list on the hydraulic diagram for the pressure
cut-off valve 3111:10.
- If two pumps are installed proceed with pump 3112
as above.
- Stop the crane.
Installation of a complete new pump
When a new pump is installed, the pressure cut-off
valve has to be adjusted (see Adjustment of the
pressure cut-off valves).
N.B. These valves are sealed and the seals must not
be broken.
Adjustment and replacement of these valves must be
done by qualified personnel only.
Contact the Service Department at MacGREGORHGGLUNDS for information about valve adjustment.
Servo valve
Electrical connector
Electrical connector
Pressure cut-off valve
2 (5)
SERVICE
Motor type
63, 64 series
84 series
90 10
120 10
210 15
315 15
Table 1.
3 (5)
SERVICE
Valve
Valve
Plug
X
Outlet 5.1
4 (5)
Plug
SERVICE
Plug
Valve
Outlet 6.2
Outlet 6.1
5 (5)
SERVICE
Function
A hydraulic accumulator functions as a source of pressurized fluid. Conversely, when the pressure falls off,
the accumulator supplies oil to the hydraulic system.
20C.
20C.
20C.
20C.
1.
New design
Valve guard
Protective cap
Gas valve
Protective cap
Gas valve
Valve guard
Open/close
hexagonal nut
Open/close
hexagonal nut
1 (4)
SERVICE
7.
Old design
Valve guard
Valve guard
Protective cap
Gas valve
Gas valve
2 (4)
Protective cap
SERVICE
Filling screw, to be
used for old design
Pressure gauge
connection
Bleed valve
Hose
3 (4)
SERVICE
4 (4)
SERVICE
Brake band
Adjusting nuts
Motor valve
Instruction
plate
Brake
cylinder
Brake band
balance
indicator
Indicator dial
Brake band
balance indicator
Indicator dial
Instruction plate
Brake cylinder
Motor valve
Adjusting nuts
Brake band
1 (3)
SERVICE
The brakes of hoisting and luffing winches are correctly set when FK = 117 mm with unloaded winches and
control levers in neutral positions. The indicator pointer should be in the green sector of the indicator dial,
Fig. 3, and the balance indicator half-way between the
two brake bands, see Fig. 5.
Figs. 1 and 5. - If FK is less than 103 mm, the pointer
will be on the red sector of the indicator dial and the
brake must be adjusted.
Setting the Brake
Brake setting requires two men, the crane operator
and a helper to make the mechanical adjustments
correctly.
- Start the crane
- Back off lockscrew and remove nut locks, Fig. 4
- Release the brake to be adjusted by moving the
control lever slightly
- Turn the adjusting nut slightly on both brake bands.
Adjust both adjusting nuts in the same way
- Engage the brake by moving the control lever to
neutral
- Inspect the brake setting. Continue adjusting until
FK = 117 mm; the setting dial pointer should be in
the green sector of the dial and the balance indicator
of hoisting and luffing winches half-way between the
two brake bands
- Install the nut locks and tighten the lockscrews.
Indicator dial
Indicator
pointer
Red sector
Green sector
White sector
Lockscrew
Brake cylinder
FK
Nut lock
Adjusting nut
2 (3)
SERVICE
FK
Min 13 mm
WITHOUT LOAD
The right position of the
pointer after adjustment
WITH LOAD
Warning! FK must always be more than 60 mm.
Min 15 mm
Fig. 6.
3 (3)
SERVICE
Instruction plate
Adjusting nut
Rubber protection
Brake band
Adjusting
nut
Indicator
dial
Brake cylinder
Indicator dial
Instruction plate
White sector
Green sector
Red sector
FK
Indicator dial
Indicator
pointer
1 (2)
SERVICE
- Inspect the brake setting. Continue adjusting until FK = 107 mm; the setting dial pointer should
be in the green sector of the dial, see Fig. 2
Adjust both adusting nuts in the same way, see
Fig. 3
- Install the nut locks and tighten the lockscrews
- Reinstall the rubber protection
Adjusting nut
Nut lock
Lockscrew
WITHOUT LOAD
With braking torque
See installation and maintenance manual
WITH LOAD
Warning! FK must always be more than 60 mm.
Min. 15 mm (0.59in)
Min. 15 mm (0.59in)
Fig. 5.
2 (2)
SERVICE
Tightening Torques
Studs/Screws and Bolts
Introduction
This instruction applies to studs, screws and bolts
generally, if separate recommendations are not given. Apply Molykote R 1000 lubrication on the threads
and under the bolt head. For stainless elements and
hydraulic pipe couplings apply Gleitmo paste.
Slewing bearing, studs/screws
Note!
Threads that have been rolled after hardening have
a lower surface notch indicating that the permitted
tension amplitude at fatigue can be about doubled
compared to threads that have been rolled before
hardening. If the screw has been loaded beyond the
yield limit, this feature will disappear.
Thread
M
UNC
4
5
6
7
8
10
12
1/2"
14
5/8"
16
3/4"
18
20
22
24
1"
27
30
1 1/4"
33
36
39
42
Tightening torque in Nm
10 Nm 1 kpm
8.8
10.9
12.9
2.5
4.9
8.4
13.8
20.6
40.4
69.7
80.8
110
159
169
280
237
331
445
572
670
826
1127
1308
1522
1961
2520
3130
3.4
7.0
12.0
19.8
28.4
55.9
98
114
156
224
238
393
332
465
626
804
942
1161
1582
1840
2133
2761
3543
4395
4.2
8.3
14.6
23.2
34.4
67.9
117
136
187
269
286
471
398
558
752
963
1131
1393
1901
2208
2563
3311
4248
5280
Thread
M
UNC
4
5
6
7
8
10
12
1/2"
14
5/8"
16
3/4"
18
20
22
24
1"
27
30
1 1/4"
33
36
39
42
Tightening torque in Nm
10 Nm 1 kpm
8.8
10.9
12.9
2.9
5.7
9.8
16.1
24.0
47.0
81.0
94.0
128
185
197
325
275
385
518
665
779
961
1310
1521
1770
2280
2930
3640
4.0
8.1
14.0
23.0
33.0
65.0
114
132
181
260
277
457
386
541
728
935
1095
1350
1840
2140
2480
3210
4120
5110
4.9
9.7
17.0
27.0
40.0
79.0
136
158
217
312
333
548
463
649
874
1120
1315
1620
2210
2567
2980
3850
4940
6140
1 (4)
SERVICE
As a rule, always change screws with specified tightening torque on cranes in operation if the joint has to
be opened for some reasons.
If any joint has been opened apply Intertuf after tightening the joint to avoid rust damage.
Screw
3/4"
1"
1 1/4"
1 1/2"
2"
M10
M12
M14
M16
UNC 3/4
2 (4)
Tightening torque in Nm
10 Nm 1 kpm
Class H 10.9 and 12.9
54
94
150
230
377
6
8
10
12
14
16
18
20
22
24
27
30
33
36
39
Tightening torque in Nm
10 Nm 1 kpm
Austenite (A)
50
70
80
3.3
7
9.3
7.8
17
22
15
33
44
27
57
76
43
91
121
65
140
187
91
195
260
127
273
364
171
367
490
220
472
629
318
682
909
434
930
1240
585
1250
1670
755
1620
2160
969
2080
2770
SERVICE
400
500
600
800
1000
1200
240
400
360
640
900
1080
(40)
(50)
(60)
(80)
(100)
(120)
Corresponding strength
class of nuts
(24)
(40)
(36)
(64)
(90)
(108)
4
5
6
8
10
12
Examples of markings:
Hexagonal screw
Allen screw
BH 12 9 M
Hexagonal nut
Strength class 8:
M-thread
UNC- and
UNF-thread
Cold forged
UNC- and
UNF-thread
Forged
M-thread
3 (4)
SERVICE
Tightening Torques
Hydraulic Couplings
The values below presume greasing of threads when
assembling.
Type of
coupling
GE 10-LM
GE 10-LR
GE 12-LM
GE 12-LR
GE 15-LM
GE 15-LR
GE 18-LM
GE 18-LR
GE 22-LM
GE 22-LR
GE 28-LM
GE 28-LR
GE 35-LM
GE 35-LR
GE 42-LM
GE 42-LR
Thread
M and R
Tightening
torque in Nm
M 14x1,5
R 1/4
M 16x1,5
R 3/8
M 18x1,5
R 1/2
M 22x1,5
R 1/2
M 26x1,5
R 3/4
M 33x2
R1
R 42x2
R 1 1/4
M 48x2
R 1 1/2
ca 39
ca 39
ca 59
ca 59
ca 69
ca 108
ca 108
ca 108
ca 128
ca 157
ca 216
ca 265
ca 353
ca 392
ca 491
ca 491
Type of
coupling
GE 10-SM
GE 10-SR
GE 12-SM
GE 12-SR
GE 14-SM
GE 14-SR
GE 16-SM
GE 16-SR
GE 20-SM
GE 20-SR
GE 25-SM
GE 25-SR
GE 30-SM
GE 30-SR
Thread
M and R
M 16x1,5
R 3/8
M 18x1,5
R 3/8
M 20x1,5
R 1/2
M 22x1,5
R 1/2
M 27x2
R 3/4
M 33x2
R1
M 42x2
R 1 1/4
Sealing
d = 10
Fitting
Sealing cone
Insert the sealing cone into the 24-degree coupling
fitting, firmly tighten the coupling by hand. Using a
wrench, tighten the coupling nut another 1/4 to 1/2
turn. The O-ring should preferably be oiled.
Hose
Coupling
Tables 1 and 2
Grease
O-ring sealed
4 (4)
ca 59
ca 69
ca 78
ca 69
ca 108
ca 128
ca 128
ca 128
ca 196
ca 206
ca 294
ca 314
ca 491
ca 491
Table 2.
Example: GE 10 - LM
Table 1.
Tiightening
torque in Nm
Sealing
SERVICE
1 (2)
SERVICE
Lock washer
Lock washer
2 (2)
SERVICE
Presentday high working speed in ports and on board ships place heavy demands on serviceability of
machinery. Like all other equipment, steel wire ropes will wear abnormally if subjected to rough handling
with neglected maintenance. This instruction describes the construction, handling, and maintenance of
steel wire ropes, possible types of damage, and how to avoid it.
1 (10)
SERVICE
Types of Lay
The hand of lay of a wire rope is the direction of
lay of its constituent wire strands, or in multistrand ropes that of the outermost layer of
strands.
Right-hand lay is standard for wire ropes, but
left-hand lay is sometimes used when the lifting
method requires the use of ropes with both hands
of lay (e.g., in cranes where the tendency of wire
ropes to untwist under load must be countered).
Right-lay and left-lay wire ropes have identical
mechanical properties.
Ordinary-lay wire ropes are laid in the opposite hand to that of the top wire layer of its outermost layer of strands.
Lang's-lay wire ropes are laid in the same hand
as the outermost strands making it up.
For a right-hand wire rope of ordinary lay, the
top-layer strands are left-handed, in a right-hand
Lang's-lay rope, they are right-handed.
Lang's lay
Ordinary lay
SERVICE
Wrong
Correct
Fig. 2. Measuring Wire Rope Diameter.
SERVICE
Wrong
Correct
Wrong
Correct
Uncoiling wire rope from a coil or reel.
Wrong
Correct
Fig. 4. Uncoiling Wire Rope
4 (10)
SERVICE
SERVICE
Tacky oil
Corrosion between
strands because of
condensation of
water
6 (10)
SERVICE
7 (10)
SERVICE
4. Severe corrosion.
SERVICE
9 (10)
SERVICE
Wear and identations of surface wires also promote fatigue and lead to premature wire rupture.
10 (10)
SERVICE
Replacement of Wires
1- or 2-Rope Cranes
General
This instruction covers almost all MacGREGORHGGLUNDS' cranes, which are equipped with
limit switch boxes containing electric limit switches.
The procedure is general and should be seen as a
guidance.
Hoisting winch
- Place the jib in the jib rest
- Disengage the slack wire switch by blocking the
spring tensioned roller, which can be done with a
piece of wood, see Fig. 1.
For a 2-rope crane proceed as follows:
- Loosen the wire rope end attached to the
cranehouse top / jib, see Fig. 5, 6 or 7.
- Lower the wire rope to the deck by means of a
rope.
1 (3)
SERVICE
Winch drum
Bracket
Coupling
Limit box
Wire
Rope
Switch
2 (3)
SERVICE
Lock washer
Limit box
Coupling
Note! Positioned
according to figure.
Bracket
Winch drum
Lock washer
Lock washer
Note! Positioned
according to figure.
3 (3)
SERVICE
DS
SS
HOISTING
Input
LSL LSH HH OL
SRL
IN
SRH
OUT B
Output
DS
LUFFING
Input
IN
Output
SRI
SRO
SLEWING
Input
LSR LSL
Output
B
SRR
SRL
= LED, lighting
= LED (small lamp)
Fig. 1. Indicating display in B-cabinet. (Fig. shows normal status on display when the power is on and the levers
are in neutral position.)
Hoisting
Luffing
SS
DS
L
H
LSL
LSH
HH
OL
B
SRL
SRH
IN
OUT
LSI
LSO
B
SRI
SRO
Luffing In
Luffing Out
Limit Switch, luffing In
Limit Switch, luffing Out
Brake
Speed Reduce, In
Speed Reduce, Out
Slewing
R
L
LSR
LSL
B
SRR
SRL
Slewing Right
Slewing Left
Limit Switch Right
Limit Switch Left
Brake
Speed Reduce Right
Speed Reduce Left
1 (7)
SERVICE
2 (7)
Consequences
Out-signal should be read for
- Single speed or double speed
- Hoisting or lowering
- Brake (open)
SERVICE
Example:
SS
DS
SS
HOISTING
Input
LSL LSH HH OL
LUFFING
Input
IN
SRL
Output
DS
SRH
IN
Output
OUT B
SRI
SRO
SLEWING
Input
LSR LSL
Output
B
SRR
SRL
= LED, lighting
Fig. 2.
Fault
Hoisting winch cannot be operated in double speed,
hoisting. (The brake is closed.)
Probable cause
The full drum limit switch is actuated.
Note! Lowering is possible.
3 (7)
SERVICE
Example:
SS
DS
SS
HOISTING
Input
LSL LSH HH OL
LUFFING
Input
IN
SRL
IN
Output
DS
SRH
OUT B
= LED, lighting
Fig. 3.
Fault
Hoisting winch cannot be operated in double speed,
hoisting.
Probable cause
The weight exceeds the crane's SWL.
Note!
The electronics has probably automatically switched
over the crane to single speed mode, but the weight
is still too heavy.
4 (7)
SRI
SRO
Output
SLEWING
Input
LSR LSL
Output
B
SRR
SRL
SERVICE
Example:
SS
DS
SS
HOISTING
Input
LSL LSH HH OL
SRL
Output
DS
LUFFING
Input
IN
SRH
IN
SRI
SRO
Output
OUT B
SLEWING
Input
LSR LSL
Output
B
SRR
SRL
= LED, lighting
Fig. 4.
Fault
The jib cannot be lowered.
Probable cause
The high hook limit switch has been actuated.
5 (7)
SERVICE
Probable cause/remedy
1. No in-signals.
Replace electronic cards, Fig. 5, in the following order and test after each replacement.
Caution!
Always switch off the crane's main power switch prior
to any measure in the electronics.
For the Hoisting Circuit
1. PC (Pump Control), the left PC-card
2. SL (Supervising Logic)
3. MDC (Motor Displacement Control)
For the Luffing Circuit
1. PC (Pump Control), the middle PC-card
2. SL (Supervising Logic)
For the Slewing Circuit
1. PC (Pump Control), the right PC-card
2. SL (Supervising Logic)
6 (7)
SERVICE
7 (7)
S E RV I C E I N F O R M AT I O N
625/1461 E rev.: f 1997-08-04
If something goes wrong with a board in the Bcabinet, an emergency operation board can be
used instead of the existing board. The emergency operation board is plugged in at the location
of the pump control board of the motion concerned.
See diagram below.
Warning!
The installation of an emergency operation board
must be regarded only as a temporary measure to
operate the crane in an emergency.
When the emergency operation board has been
installed in the hoisting or luffing circuit, bear in
mind that the high hook switch is inoperative.
MDC
SL
PC
PC
PC
B-cabinet
SERVICE
1 (2)
SERVICE
2 (2)
SERVICE
Danger!
Before opening the slip-ring unit, make sure that
power supplied by separate transformers is switched
off in the ship's engine room. Also check by means of
a voltmeter that the slip-ring unit is not alive. Make sure
that the current can not be switched on again during
the maintenance operation.
Maintenance
Always cut current before accessing the collector for
inspection or maintenance. Make sure that the current
can not be switched on again during the maintenance
operation.
At regular intervals
Removal
1. Park the jib in a suitable manner.
2. Disconnect the ship's voltage supply at all points of
feed.
3. Disconnect the shipboard electric network and the
crane's connection. See Fig. 1.
4. Disconnect the cable connection from the slip-ring
unit.
5. Remove the driver connecting the slip-ring device
and the crane.
6. Remove mounting screw holding the slip-ring unit
on foundation floor. See Fig. 1.
7. Remove the slip-ring unit.
Any extra equipment such as extra limit switches fitted
on top of the slip-ring unit are removed prior to removal
of the entire slip-ring unit.
Connection crane
Driver
Installation
Clean all contact surfaces between slip-ring unit mount
and foundation. Tighten all screws properly. See
instruction "Tightening torque".
After installation
- Check tightness of all electric and mechanical
fasteners regularly for the first working period.
- Check alignment. The slip-ring unit must not be
allowed to slope in relation to the driver.
- Rotate the crane ensure that no mechanical side
forces are transferred to the unit.
Mounting screw
Connection ship
1 (1)
SERVICE
LO
W
O
ILLEVEL
LE
V
E
L
LOW
OIL
C
H
E
C
KOIL
O
ILF
ILTE
R
CHECK
FILTER
F
LO
A
TS
W
ITC
H
FLOAT
SWITCH
B
E
LLO
FF
BELL
OFF
B
Y
-P
A
S
S
BY-PASS
TEST
T
E
S
T
1 (3)
SERVICE
2 (3)
SERVICE
Overheating Protector
The crane stops automatically when the oil temperature exceeds 85oC. The overheating protector is fitted
on the inlet line of the oil cooler (see Fig. 6).
3 (3)
SERVICE
CAUTION!
Store Keys Safely
When the crane is rigged ready for operation, all
keys for all lockable switches must be stored in a
safe place by the responsible officer on board.
1 (5)
SERVICE
Measure references
GD1
GD2
GD3
GD4
GD5
GD6
GD7
GD8
GD9
Fig. 2. Cam
H
K
H
Jib radius
Jib radius
2 (5)
SERVICE
GD5
GD4 Speed reduce, luffing in
GD3
3.6 m
Approx. 3.0 m
Approx. 1.5 m
28.0 m
= Reduced speed
GD7
Approx. 1.5 m
24.0 m
3 (5)
SERVICE
GE1
GE2
GE3
GE4
GE3
H = 8.0 m
GE2
Reduced speed
4 (5)
SERVICE
GD8
GD9 Stop
27.0 m
Full drum
500 mm
GE4
Detector switch
c/c j
ib
R = 27.0 m
GE6
Approx.
2.5 m
Stop limit
GE5
Speed reduce switch
towards jib top
Max. R
5 (5)
SERVICE
Wire rope
Arm
Switch
Wire rope
Arm
Switch
1 (1)
SERVICE
Selector switch
Introduction
TEST
PUMP
Main
power
1 (3)
SERVICE
Hoisting circuit
Preparation
- Set the feed pump motor selector switch in position
TEST PUMP. The selector switch is located on
the cubicle switch board-A in the crane house, Fig.
1.
- Close the mainpower switch. The main power
switch is located inside the crane house, below
the cubicle switch board-A, Fig. 1.
- Press START button.
- Actuate the relay A90 (A44 on older cranes)
mechanically, so that power is supplied to the
electronic control system. This relay is installed
inside the cubicle switch board A.
LOWERING
Half load
(high speed)
Max load
(low
speed)
HOISTING
Operation
- Release the brake by manoeuvering the normal
control lever for hoisting winch located in crane
cabin. Pull the control lever only in the brake open
position low speed.
Fig. 3. Hoisting winch control lever in neutral position
Caution!
Do not go further in lowering or hoisting direction. If
the speed tends to become too high, the brake is reengaged by manoeuvering the control lever to neutral
position.
2 (3)
SERVICE
Luffing circuit
Preparation
The preparation is the same as for hoisting, see page 2.
Luffing out
Operation
Luffing in
Neutral position
Slewing circuit
Preparation
The preparation is the same as for hoisting, see page 2.
Operation
- The brake will be released in the same manner as
for hoisting and luffing. Pull the control lever for
slewing machinery only in brake open position, in
desired direction left or right.
Slew left
Slew right
Caution!
If the ship lists and the speed tends to become too
high, the brake is re-engaged by manoeuvering the
control lever to neutral position.
Neutral position
3 (3)
SERVICE
CAUTION!
This instruction describes an emergency brake release of crane by using a hand pump.
Twin operation
Emergency stop
Emergency stop
PP
R
REG
1 (7)
SERVICE
1663
Preparation
2515 6203-200
1211
Operation
T
X
1212
Hand
pump
Quick coupling
489 2563-801
2515 6011-300
- Connect the hose from hand pump to brake cylinder by using the quick coupling b in brake cylinder
1211. See Fig. 4 and 6.
- Shut stop cock 1663, position c, see Fig. 6.
Operation
Twin operation
The twin beam must be as horizontal as possible
during lowering of the load winches.
CAUTION!
2515 6203-200
Preparation
- Connect a drain hose from AM-port on motor valve
1303 to tank. Use gauge connection 3.1, Fig. 6,
position a, but remove the test nipple. The drain
hose size should be at least 1/2 inch.
2 (7)
Hand
pump
1211
1663
489 2563-801
SERVICE
Quick coupling
b
Fig. 5. Part of hoisting circuit with hydraulic motor of 84-series
b
Brake supply line
3 (7)
SERVICE
Hand pump
Quick coupling
2661
2211
A
2131
CM
2515 6203-200
Motor
valve
Quick coupling
CAUTION!
2601
A 4149
2662
4 (7)
SERVICE
5 (7)
SERVICE
Quick coupling
3661
Preparation
- Shut stop cock 3661, Fig. 10 and 11.
- Connect the hand pump to the quick coupling,
Fig. 11, position a.
Operation
- Release the brake by pumping oil from the hand
pump into the disc brake so that slewing machinery
is released.
- The crane may now be slewed to the desired position by means of another crane.
Notice! The brake opens about 1.3 MPa.
Hand pump
CAUTION!
IIf the speed tends to become too high, the disc brake
is re-engaged by releasing the emergency stop.
6 (7)
SERVICE
7 (7)
Parts Manual
9.0
How to order
spare parts
9.1
Machinery
9.2
Pump unit
Oil cooler
9.3
Mechanical
equipment
9.4
Hydraulic
components
9.5
Electric
components
2007-05-02
9.6
Address:
MacGREGOR (SWE) AB
SE-891 85 RNSKLDSVIK, Sweden
Telephone: 46 - 660 - 29 40 00
Telefax:
46 - 660 - 139 77
(Spare Parts, Technical Services &
(Technical Documentation Services)
www.macgregor-group.com/cranes
9.7
Extra equipment
PARTS MANUAL
HOISTING WINCH, C
Date
Group
Fig.
Page
93-11-25
9.1
625-1096
1 (2)
PARTS MANUAL
Date
Group
Fig.
93-11-25
9.1
625-1096
HOISTING WINCH, C
Item
Qty
Article no
Description
000
388 5376-801
HOISTING WINCH, C
001
178 1678-801
. HOISTING WINCH
002
078 0040-803
003
178 1494-801
.. BRAKE ASSEMBLY, C
004
178 1301-802
.. BRAKE CYLINDER, C
005
478 3039-801
.. DIRECTION VALVE
006
378 1010-801
.. COVER
007
178 1460-801
.. BEARING BRACKET
008
178 1325-001
.. BEARING BRACKET
009
178 1677-001
010
2154 2421-164
.. SNAP RING
011
2213 2461-200
.. BEARING
012
2186 2111-245
.. SEAL RING
013
488 9974-001
.. SHAFT END
014
2121 2634-368
.. SCREW
015
287 8955-001
.. KEY
016
Supplementary data
Page
2 (2)
PARTS MANUAL
Date
Group
Fig.
Page
2000-02-18
9.1
625-1200D
1 (2)
PARTS MANUAL
Date
Group
Fig.
Page
2000-02-18
9.1
625-1200D
2 (2)
Qty
Article no
Description
000
078 0040-803
001
378 0484-801
. SAFETY COUPLING
002
378 0459-801
. SEALING
003
478 0951-001
. CIRCLIP
004
478 1408-001
. SEALING
005
378 0541-801
006
278 0417-801
. DISTRIBUTOR
Supplementary data
PARTS MANUAL
LUFFING WINCH, C
Date
Group
Fig.
Page
93-11-16
9.1
625-2201
1 (2)
PARTS MANUAL
Date
Group
Fig.
Page
93-11-16
9.1
625-2201
2 (2)
LUFFING WINCH, C
Item
Qty
Article no
Description
Supplementary data
000
388 5377-801
LUFFING WINCH, C
001
178 1675-801
. LUFFING WINCH
002
178 1322-401
003
178 0373-801
.. BRAKE ASSEMBLY, C
004
178 1301-802
.. BRAKE CYLINDER, C
005
187 5228-801
.. BLOCK
006
287 5950-801
007
178 0407-805
.. BEARING BRACKET
008
178 1324-001
.. BEARING BRACKET
009
4 8742-801
.. GREASE NIPPLE
010
2213 2461-183
.. BEARING
011
2154 2421-160
.. SNAP RING
012
178 1674-001
.. ROPE DRUM
013
2186 2111-242
.. SEAL RING
014
378 1481-001
.. SHAFT END
015
2121 2634-368
.. SCREW
016
389 0188-006
.. WIRE CLAMP
017
2121 2031-724
.. SCREW
M6S 24 x 80 -8.8
018
2151 2022-198
.. WASHER
BRB 25 x 45 G
019
MFS 6 x 16 -5.8 G
PARTS MANUAL
Date
Group
Fig.
Page
1996-04-10
9.1
625-1242B
1 (2)
PARTS MANUAL
Date
Group
Fig.
Page
1996-04-10
9.1
625-1242B
2 (2)
Qty
Article no
Description
000
178 1322-401
001
378 0183-801
. SAFETY COUPLING
002
478 1200-801
. SEALING
003
478 0951-004
. CIRCLIP
004
478 3194-001
. SEALING
Supplementary data
PARTS MANUAL
SLEWING GEAR
Date
Group
Fig.
Page
1999-02-11
9.1
625-3248H
1 (2)
PARTS MANUAL
Date
Group
Fig.
Page
1999-02-11
9.1
625-3248H
2 (2)
SLEWING GEAR
Item
Qty
000
001
Article no
Description
Supplementary data
287 9304-801
SLEWING GEAR
MODULE 16
875 13004-002
002
875 13001-001
003
875 13001-002
006
875 13003-001
.. PRESSURE UNIT
007
12
2121 2532-515
.. SCREW
008
12
2121 2532-509
.. SCREW
009
875 13007-003
.. SHAFT SEALING
010
875 13011-002
.. BEARING
011
875 13012-004
.. CIRCLIP
012
875 13012-003
.. CIRCLIP
021
875 13027-003
.. MOTOR FLANGE
022
875 13028-002
.. DISC CARRIER
023
.. BRAKE FLANGE
024
.. DRIVING SLEEVE
025
10
875 13002-001
. SPRING
026
10
875 13002-002
. SPRING
031
. SUN WHEEL
041
875 13006-001
. PLUG, MAGNETIC
M22
042
875 13006-002
. PLUG
M22
043
875 13007-001
. SEALING
044
875 13005-001
M22
045
875 13008-002
. VENTILATION FILTER
M22
046
875 13008-001
. VENTILATION FILTER
M10
047
875 13009-001
. PIPE
048
875 13010-001
. COUPLING
049
875 13008-003
. VENTILATION FILTER
M22
PARTS MANUAL
HYDRAULIC MOTOR
Date
Group
Fig.
Page
2006-09-14
9.1
625-1203C
1 (2)
PARTS MANUAL
Date
Group
Fig.
2006-09-14
9.1
625-1203C
HYDRAULIC MOTOR
Item
Qty
Article no
000
001
. O-RING
002
. SHAFT SEAL
003
. SEAL CARRIER
004
. RETAINING RING
005
489 3716-801
. GASKET SET
006
489 3716-802
. GASKET SET
388 3127-801
Description
Supplementary data
HYDRAULIC MOTOR
Page
2 (2)
PARTS MANUAL
BRAKE ASSEMBLY, C
Date
Group
Fig.
Page
1997-12-04
9.1
625-4130H
1 (4)
PARTS MANUAL
Date
Group
Fig.
Page
1997-12-04
9.1
625-4130H
2 (4)
BRAKE ASSEMBLY, C
Item
Qty
Article no
Description
Supplementary data
000
178 0373-801
BRAKE ASSEMBLY, C
001
2126 2034-832
. NUT
002
478 1113-001
. CAGE
003
2121 2034-366
. SCREW
004
378 0223-001
. NUT LOCK
005
. BRAKE BAND
006
. BRAKE BAND
007
478 1290-001
. RUBBER SPACER
008
478 2625-801
. SCREW
009
2126 2636-126
. NUT
010
2151 2022-192
. WASHER
011
378 0224-001
. POINTER
012
478 1580-001
. SCREW
013
378 0505-001
. FITTING BOLT
014
178 1558-001
. BRAKE ARM
016
4 8742-802
. GREASE NIPPLE
017
3911 2213-201
. BUSHING
20/23 x 15
018
FZ
2126 2636-128
. NUT
019
2151 2022-200
. WASHER
BRB 26 x 45 FZB
020
2211 2213-606
. BUSHING
60/65 x 60
021
478 6600-001
. KEY
T 14 x 9 x 50
022
378 0244-001
. ECCENTRIC SHAFT
023
278 1146-801
. LINK HEAD
024
2184 4247-070
.. BEARING
PARTS MANUAL
BRAKE ASSEMBLY, C
Date
Group
Fig.
Page
1997-12-04
9.1
625-4130H
3 (4)
PARTS MANUAL
Date
Group
Fig.
Page
1997-12-04
9.1
625-4130H
4 (4)
BRAKE ASSEMBLY, C
Item
Qty
025
026
Article no
Description
Supplementary data
2121 2254-453
. SCREW
478 1425-001
. SCALE
027
488 0921-001
. SUPPORT PLATE
028
487 8891-001
. DISTANCE BLOCK
029
478 1048-001
. WASHER
030
378 0227-001
. REAR SHAFT
031
2151 2112-601
. SPACER
032
2154 2421-147
. SNAP RING
033
478 1924-001
. SPRING WASHER
034
478 1582-001
. CAGE
035
478 1579-001
. NUT
036
4 5501-801
. GREASE NIPPLE
037
2121 2031-735
. SCREW
038
2126 2031-128
. NUT
M6M 24 -8
039
488 1812-001
. WASHER
040
662 0772-000
SS 60 x 75 x 3.0
PARTS MANUAL
BRAKE ASSEMBLY
Date
Group
Fig.
Page
1996-04-17
9.1
625-4133C
1 (4)
PARTS MANUAL
Date
Group
Fig.
1996-04-17
9.1
625-4133C
BRAKE ASSEMBLY
Item
Qty
Article no
Description
Supplementary data
000
178 1494-802
BRAKE ASSEMBLY
001
662 0853-000
003
2126 2034-832
. NUT
M6M 36SSt
004
478 2625-801
. SCREW
005
2126 2636-128
. NUT
NYLOC-M6M 24 -8 G
006
2151 2022-200
. WASHER
BRB 26 x 45 G
007
478 1580-001
. SCREW
009
278 1146-801
. LINK HEAD
013
2211 2213-803
. BUSHING
014
378 1549-001
. ECCENTRIC SHAFT
015
378 1548-001
. ECCENTRIC SHAFT
018
2126 2636-126
. NUT
NYLOC M6M 20 -8 G
019
2121 2032-721
. SCREW
M6S 24 x 65 -8.8
020
2211 2213-454
. BUSHING
021
378 0243-801
. BRAKE ARM
022
487 6600-001
. KEY
023
2122 2535-277
. LOCK SCREW
024
2211 2213-201
. BUSHING
025
4 8742-802
. GREASE NIPPLE
026
378 0505-001
. FITTING BOLT
027
378 1547-001
. SHAFT
028
2151 2022-216
. WASHER
BRB 46 x 80 x 6 G
029
2154 2421-139
. EXTERNAL CIRCLIP
SGA 45
030
378 1236-801
. HOLDING BOLT
Page
2 (4)
PARTS MANUAL
BRAKE ASSEMBLY
Date
Group
Fig.
Page
1996-04-17
9.1
625-4133C
3 (4)
PARTS MANUAL
Date
Group
Fig.
1996-04-17
9.1
625-4133C
BRAKE ASSEMBLY
Item
Qty
Article no
Description
Supplementary data
032
2121 2032-449
. SCREW
M6S 8 x 16 G
033
478 1425-001
. SCALE
034
478 3228-001
. SUPPORT PLATE
036
478 1048-001
. WASHER
037
2154 2103-198
. SPRING WASHER
038
478 1290-001
. RUBBER SPACER
040
378 0223-001
. NUT LOCK
041
2121 2034-366
. SCREW
042
2154 2421-156
. EXTERNAL CIRCLIP
043
. BRAKE BAND
044
. BRAKE BAND
045
20
2121 2541-721
SCREW
MC6S 24 x 65 - 12.9
046
20
487 2826-011
WASHER
047
BRAKE CYLINDER, C
Page
4 (4)
PARTS MANUAL
BRAKE CYLINDER, C
Date
Group
Fig.
Page
94-03-07
9.1
625-4348C
1 (2)
PARTS MANUAL
Date
Group
Fig.
94-03-07
9.1
625-4348C
BRAKE CYLINDER, C
Item
Qty
Article no
Description
Supplementary data
000
178 1301-802
BRAKE CYLINDER, C
001
4 8742-802
. GREASE NIPPLE
002
278 0476-001
. END COVER
003
2186 4101-115
. PISTON RING
004
2185 5026-015
005
278 0981-001
. PISTON
006
478 1338-001
. SPRING
007
2152 2118-436
. O-RING
008
378 0496-001
. STOPP COLLAR
009
178 0484-001
. CYLINDER TUBE
010
2122 2515-449
. SCREW
011
278 0982-001
. PISTON ROD
012
2152 2118-429
. O-RING
013
278 1040-001
. SEAL RETAINER
014
6534 2121-001
015
2186 2331-160
. STRIPPER
016
2522 2111-115
. PLUG
R 3/4"
017
2152 2125-822
.. O-RING
018
2121 2532-447
. SCREW
019
478 1807-803
GASKET SET
SK6SS M8 x 16
Page
2 (2)
PARTS MANUAL
Date
Group
Fig.
Page
94-09-15
9.1
625-4492B
1 (2)
BRAKE CYLINDER
PARTS MANUAL
Date
Group
Fig.
Page
94-09-15
9.1
625-4492B
2 (2)
BRAKE CYLINDER
Item
Qty
000
Article no
Description
388 1656-801
BRAKE CYLINDER
Supplementary data
001
488 9261-001
PISTON SEAL
002
488 9261-002
PISTON-ROD SEALING
003
488 9261-003
STRIPPER
004
488 9261-004
O-RING
005
488 9261-005
O-RING
006
488 9261-006
SUPPORT RING
007
488 9261-007
GUIDE BUSHING
008
488 9261-008
GUIDE BUSHING
009
488 9261-801
GASKET SET
PARTS MANUAL
PARKING LOCK
Date
Group
Fig.
Page
94-02-28
9.1
625-4489
1 (2)
PARTS MANUAL
Date
Group
Fig.
94-02-28
9.1
625-4489
PARKING LOCK
Item
Qty
Article no
Description
Supplementary data
000
187 6032-801
PARKING LOCK
001
187 6033-801
. PLATE
002
388 1656-801
. BRAKE CYLINDER
003
388 1667-001
. STOP LUG
004
488 1931-001
. PLATE
005
2121 2032-536
. SCREW
006
2121 2032-632
. SCREW
007
2126 2636-124
. LOCKING NUT
NYLOC-M6M 16 -8 FZB
008
2151 2022-185
. WASHER
BRB 17 x 30 FZB
009
4 8742-802
. GREASE NIPPLE
010
2152 2151-181
SEAL RING
011
487 7218-001
NIPPLE
Page
2 (2)
PARTS MANUAL
PUMP UNIT
Date
Group
Fig.
Page
2003-07-04
9.2
625-5113A
1 (2)
PARTS MANUAL
Date
Group
Fig.
2003-07-04
9.2
625-5113A
PUMP UNIT
Item
Qty
Article no
Description
Supplementary data
000
187 8020-801
PUMP UNIT
001
388 5166-801
. GEAR BOX
002
2152 2115-048
.. O-RING
010
287 9405-802
. PUMP
011
287 9405-801
. PUMP
012
2151 2052-192
. WASHER
TBRB 21 x 36 FZB
013
24
2121 2032-674
. SCREW
014
388 3580-801
015
388 6313-801
. ELECTRIC MOTOR
016
388 5167-801
Page
2 (2)
PARTS MANUAL
Date
Group
Fig.
Page
2002-10-21
9.2
625-5176C
1 (2)
PARTS MANUAL
Date
Group
Fig.
Page
2002-10-21
9.2
625-5176C
2 (2)
Qty
Article no
Description
Supplementary data
000
388 0364-801
001
388 1669-801
. PUMP
002
388 0369-801
. ELECTRIC MOTOR
003
2151 2052-165
. WASHER
004
2121 2532-451
. SCREW
005
2126 2636-122
. NUT
M6M 12 -8 FZB
006
2121 2032-538
. SCREW
007
2151 2058-179
. WASHER
PARTS MANUAL
OIL COOLER
Date
Group
Fig.
Page
2000-11-14
9.2
625-5735G
1 (2)
PARTS MANUAL
Date
Group
Fig.
Page
2000-11-14
9.2
625-5735G
2 (2)
OIL COOLER
Item
Qty
Article no
Description
000
287 6954-801
OIL COOLER
001
287 6977-801
. COOLER ELEMENT
002
875 18002-002
. ELEMENT COVER
003
875 18004-001
. MOTOR COVER
004
875 18005-001
. FAN WHEEL
005
875 18003-001
006
875 18001-001
. ELECTRIC MOTOR
007
490 0197-801
. MOUNTING SET
Supplementary data
PARTS MANUAL
Date
Group
Fig.
Page
2005-04-15
9.2
625-4963B
1 (2)
PARTS MANUAL
Date
Group
Fig.
2005-04-15
9.2
625-4963B
Qty
Article no
Description
000
388 5167-801
001
388 5167-006
. LOCKING RING
002
388 5167-003
. SPLINES CAGE
003
388 5167-008
. O-RING
004
388 5167-004
. SEALING RING
005
388 5167-007
. O-RING
006
388 5167-001
. PUMP FLANGE
007
388 5167-009
. O-RING
008
388 5167-005
. SCREW
009
388 5167-002
. PUMP RING
010
388 5167-010
. O-RING
011
388 5167-011
. WEAR PLATE
Supplementary data
MC6S 12 x 35 -10.9
WITH DELIVERY
Page
2 (2)
PARTS MANUAL
OIL TANK
Date
Group
Fig.
Page
1997-12-29
9.3
625-5850D
1 (2)
PARTS MANUAL
Date
Group
Fig.
Page
1997-12-29
9.3
625-5850D
2 (2)
OIL TANK
Item
Qty
Article no
Description
000
187 7554-801
OIL TANK
001
1855 2726-254
. RADIATOR HOSE
002
2515 6007-112
. HYDRAULIC HOSE
003
2541 2506-117
. VEDGE VALVE
004
489 2024-801
005
2152 2151-228
. SEAL RING
006
214 1793-802
007
388 0364-801
Supplementary data
L = 1700 mm
1 1/4"
PARTS MANUAL
MECHANICAL EQUIPMENT
Date
Group
Fig.
Page
95-05-08
9.3
625-5873
1 (4)
PARTS MANUAL
Date
Group
Fig.
95-05-08
9.3
625-5873
MECHANICAL EQUIPMENT
Item
Qty
Article no
000
001
002
387 7241-801
. COVER
003
1856 2133-201
.. RUBBER MOULDING
L = 2.4 m
004
2116 2026-520
. CYLINDRICAL PIN
CBH 12 x 50 FZB
005
2114 2012-183
. SPLIT PIN
SP 3.2 x 25 FZ
006
2151 2052-178
. WASHER
TBRB 13 x 24 FZB
007
487 1966-006
. SHAFT
008
2114 2012-214
. SPLIT PIN
SP 5 x 32 FZ
009
2151 2025-192
. WASHER
BRB 21 x 36 RF
010
4 8742-802
. GREASE NIPPLE
011
2121 2098-644
. SCREW
012
489 3850-001
. WASHER
013
2126 2634-124
. LOCKING NUT
014
2126 2034-124
. NUT
015
489 2844-001
. RUBBER MOULDING
L = 8m
016
488 9225-001
. WASHER
033
489 2876-801
034
488 8979-001
. COVER
035
489 3597-001
. COVER
036
488 8979-003
. COVER
037
2121 2032-628
. SCREW
038
2154 2122-004
. LOCK WASHER
17 RF
039
2121 2611-624
. SCREW
MF6S 10 x 30 -10.9
187 8340-801
Description
Supplementary data
MECHANICAL EQUIPMENT
Page
2 (4)
PARTS MANUAL
MECHANICAL EQUIPMENT
Date
Group
Fig.
Page
95-05-08
9.3
625-5873
3 (4)
PARTS MANUAL
Date
Group
Fig.
95-05-08
9.3
625-5873
MECHANICAL EQUIPMENT
Item
Qty
Article no
Description
Supplementary data
040
4 8742-802
. GREASE NIPPLE
KR 1/8"
041
489 2877-801
. WIRE SHEAVE, C
042
SLEWING RIM
043
WASHER
044
SCREW
045
DRIVERS CABIN, C
046
047
048
LIFTING EQUIPMENT, C
049
5915 4262-001
ARMATURE
050
6678 2021-007
HEATER
Page
4 (4)
PARTS MANUAL
Date
Group
Fig.
Page
94-05-26
9.3
625-6214C
1 (2)
PARTS MANUAL
Date
Group
Fig.
Page
94-05-26
9.3
625-6214C
2 (2)
Qty
000
001
Article no
Description
Supplementary data
287 7355-803
LUFFING
488 9194-002
. ROLLER
002
488 9193-002
. SHAFT
003
488 3003-001
. SPRING
004
2121 2611-541
. SCREW
005
2151 2022-178
. WASHER
BRB 13 x 24 FZB
006
2184 4024-546
. LINK SCREW
LS 12 x 70 FZB
007
2126 2032-122
. NUT
M6M 12 -8 FZB
008
2121 2032-540
. SCREW
009
2121 2032-631
. SCREW
010
2126 2636-124
. LOCKING NUT
NYLOC-M6M 16 -8 FZB
011
2151 2022-196
. WASHER
BRB 23 x 40 FZB
012
1865 2311-243
. BUSHING
PVSL 24/18 x 3 L = 18
013
388 1599-804
. CLAMP
014
388 3290-002
. WASHER
015
388 3290-001
. BRACKET
016
388 3290-003
. SPACER
017
2121 2532-376
. SCREW
018
2121 2532-339
. SCREW
019
LIMIT SWITCH
PARTS MANUAL
Date
Group
Fig.
Page
94-05-26
9.3
625-6213C
1 (2)
PARTS MANUAL
Date
Group
Fig.
Page
94-05-26
9.3
625-6213C
2 (2)
Qty
000
001
Article no
Description
Supplementary data
287 8166-801
HOISTING
488 9194-002
. ROLLER
002
488 9193-002
. SHAFT
003
488 3003-001
. SPRING
004
2121 2611-541
. SCREW
005
2151 2022-178
. WASHER
BRB 13 x 24 FZB
006
2184 4024-546
. LINK SCREW
LS 12 x 70 FZB
007
2126 2032-122
. NUT
M6M 12 -8 FZB
008
2121 2032-540
. SCREW
009
2121 2032-631
. SCREW
010
2126 2636-124
. LOCKING NUT
NYLOC-M6M 16 -8 FZB
011
2151 2022-196
. WASHER
BRB 23 x 40 FZB
012
1865 2311-243
. BUSHING
PVSL 24/18 x 3 L = 18
013
388 3223-801
. CLAMP
014
388 3290-002
. WASHER
015
388 3290-001
. BRACKET
016
388 3290-003
. SPACER
017
2121 2532-376
. SCREW
018
2121 2532-339
. SCREW
019
LIMIT SWITCH
PARTS MANUAL
Date
Group
Fig.
Page
95-05-11
9.3
625-6254
1 (2)
PARTS MANUAL
Date
Group
Fig.
95-05-11
9.3
625-6254
Qty
Article no
Description
000
287 9959-801
001
388 7081-002
. SHAFT
002
489 2876-801
003
4 8742-801
. GREASE NIPPLE
004
489 2877-801
. WIRE SHEAVE, C
005
24
2126 2038-124
. NUT
006
12
489 3362-001
. CLIP
007
24
2121 2037-651
. SCREW
008
2152 2115-537
. O-RING
009
388 5790-001
. RING
010
2186 2187-220
. SEAL RING
011
388 5791-001
. WASHER
012
2152 2115-549
. O-RING
013
489 3646-801
. BEARING
014
24
487 2826-002
. WASHER
Supplementary data
M6M 16 -10
259,3 x 5,7 -1
Page
2 (2)
PARTS MANUAL
INCLINOMETER, C
Date
Group
Fig.
Page
92-02-19
9.3
625-6509A
1 (2)
PARTS MANUAL
Date
Group
Fig.
Page
92-02-19
9.3
625-6509A
2 (2)
INCLINOMETER, C
Item
Qty
Article no
Description
Supplementary data
000
388 0176-801
INCLINOMETER, C
001
488 7233-001
. INCLINOMETER
002
2121 2254-378
. SCREW
MCS 6 x 40 -5.8 G
003
11
2126 2032-116
. NUT
M6M 6 -8 FZB
004
488 7511-001
. BRACKET
005
2151 2022-153
. WASHER
BRB 6.4 x 12 G
006
2121 2034-370
. SCREW
M6S 6 x 20 -A2-70
007
2151 2025-153
. WASHER
PARTS MANUAL
CAB
Date
Group
Fig.
Page
1997-04-16
9.3
625-6523A
1 (4)
PARTS MANUAL
Date
Group
Fig.
1997-04-16
9.3
625-6523A
CAB
Item
Qty
Article no
Description
Supplementary data
000
287 9188-802
CAB
001
489 2007-001
. WINDOW
002
1856 2141-006
. RUBBER MOULDING
003
488 6918-001
. SHAFT NUT
004
488 6917-001
. CAGE
005
2152 2115-406
. O-RING
006
488 6851-001
. CLEVIS PIN
007
488 3536-001
. HANDLE
008
488 3535-001
. SHAFT
009
2121 2032-493
. SCREW
010
488 3534-001
. WASHER
011
488 3531-001
. HINGE PART
012
488 6920-001
. HINGE PART
013
488 6852-001
. CLEVIS PIN
015
39
2121 2034-495
. SCREW
M6S 10 x 30 -A-70
016
39
2151 2025-173
. WASHER
017
39
2126 2634-120
. NUT
NYLOC-M6M 10 -A2-70
018
488 6922-001
. DRIVERS SEAT
019
488 3152-801
. VENTILATOR, C
020
387 6227-802
. WINDSCREEN CLEANER
021
6179 2151-280
.. WIPER MOTOR
022
6179 2152-680
.. WIPER ARM
L = 680 mm
023
6179 2153-700
.. WIPER BLADE
L = 700 mm
024
488 3099-001
. WASHER
L = 2800 mm
Page
2 (4)
PARTS MANUAL
CAB
Date
Group
Fig.
Page
1997-04-16
9.3
625-6523A
3 (4)
PARTS MANUAL
Date
Group
Fig.
1997-04-16
9.3
625-6523A
CAB
Item
Qty
Article no
Description
Supplementary data
025
488 3099-002
. RUBBER WASHER
026
488 3098-001
. WASHER
027
488 3098-002
. RUBBER WASHER
028
6179 2151-617
. NUT
M20
029
6179 2151-624
. NUT
M16
031
1856 2141-006
. RUBBER MOULDING
L = 5310
032
287 4865-806
. CAB CUPOLA
033
388 0145-002
.. GLASS
034
387 6167-803
.. SLIDE WINDOW
035
388 0145-003
.. GLASS
036
388 0145-004
.. GLASS
037
487 2152-001
.. RUBBER MOULDING
L = 18 000 mm
038
487 2153-001
.. LOCKING LIST
L = 18 000 mm
039
488 7400-001
.. HOLDER
040
488 7601-001
.. HOLDER
041
488 7451-001
.. HOLDER
042
.. NUT
043
.. SCREW
MVBF 6 x 30 -A2
044
388 0223-001
.. GLASS
045
489 2003-001
.. SUPPORT
046
2124 2126-221
.. SCREW
047
388 3233-801
. DOOR LOCK
049
EL. CONTROLLER
050
EL. CONTROLLER
RXS B4 x 65 FZB
Page
4 (4)
PARTS MANUAL
LIFTING EQUIPMENT, C
Date
Group
Fig.
Page
95-05-11
9.3
625-7007
1 (2)
PARTS MANUAL
Date
Group
Fig.
95-05-11
9.3
625-7007
LIFTING EQUIPMENT, C
Item
Qty
000
Article no
388 7686-801
Description
LIFTING EQUIPMENT, C
001
. WIRE SHEAVE, C
002
. ROLLER BEARING
003
. SHAFT
004
. GREASE NIPPLE
005
. BLOCK, C
006
. BOLT
007
. SWIVEL, C
008
. ROLLER BEARING
009
. BOLT
010
. NUT
011
. PIN
012
. LIFTING LINK, C
013
. HOOK
Supplementary data
Page
2 (2)
PARTS MANUAL
UNLOADING UNIT
Date
Group
Fig.
Page
94-09-15
9.4
625-7291C
1 (2)
PARTS MANUAL
Date
Group
Fig.
Page
94-09-15
9.4
625-7291C
2 (2)
UNLOADING UNIT
Item
Qty
000
Article no
Description
388 3576-801
UNLOADING UNIT
Supplementary data
001
388 3575-001
. SPRING SLEEVE
002
287 8772-001
. VALVE HOUSING
003
388 3574-001
. PISTON
388 3576-005
. SPRING
004
005
489 3061-001
. SPRING SEAT
006
2152 2151-215
. SEAL RING
007
2522 4502-111
. PLUG
008
2522 4502-110
. PLUG
009
2522 4502-113
. PLUG
PARTS MANUAL
FLUSHING VALVE
Date
Group
Fig.
Page
94-09-15
9.4
625-7287C
1 (2)
PARTS MANUAL
Date
Group
Fig.
Page
94-09-15
9.4
625-7287C
2 (2)
FLUSHING VALVE
Item
Qty
Article no
Description
Supplementary data
000
388 3579-801
FLUSHING VALVE
001
489 3705-802
. GASKET SET
002
2152 2151-206
.. SEAL RING
003
2152 2118-406
.. O-RING
PARTS MANUAL
BLOCK
Date
Group
Fig.
Page
92-08-04
9.4
625-7294E
1 (4)
PARTS MANUAL
Date
Group
Fig.
92-08-04
9.4
625-7294E
BLOCK
Item
Qty
000
001
Article no
Description
Supplementary data
187 5228-801
BLOCK
187 5227-801
. HOUSING
AS ONE UNIT
002
287 5950-801
. DIRECTION VALVE
003
388 0346-001
. COVER
004
2121 2032-453
. SCREW
005
16
2151 2052-165
. WASHER
006
2152 2118-418
. O-RING
007
388 0347-001
. COVER
008
488 7864-001
. SPRING
009
488 7866-001
. GUIDE
010
388 0355-801
. TWO-SPEED SPOOL
011
378 0759-001
. COVER
012
2152 2162-182
013
2121 2532-534
. SCREW
014
388 1518-001
. BRACKET
015
2151 2052-173
. WASHER
016
2121 2032-493
. SCREW
017
2522 2111-111
. PLUG
018
2522 2111-110
PLUG
019
2522 2111-116
. PLUG
020
388 1239-002
. CONNECTION PLATE
021
2121 2532-465
. SCREW
022
2121 2541-380
. SCREW
023
2126 2032-118
. NUT
M6M 8 -8 FZB
Page
2 (4)
PARTS MANUAL
BLOCK
Date
Group
Fig.
Page
92-08-04
9.4
625-7294E
3 (4)
PARTS MANUAL
Date
Group
Fig.
92-08-04
9.4
625-7294E
BLOCK
Item
Qty
Article no
Description
024
2522 2111-113
. PLUG
025
2152 2118-844
O-RING
026
2152 2115-408
O-RING
027
2152 2115-525
O-RING
Supplementary data
Page
4 (4)
PARTS MANUAL
MAGNETIC PLUG, C
Date
Group
Fig.
Page
86-10-28
9.4
625-7316A
1 (2)
PARTS MANUAL
Date
Group
Fig.
86-10-28
9.4
625-7316A
MAGNETIC PLUG, C
Item
Qty
001
002
Article no
Description
Supplementary data
488 7088-801
MAGNETIC PLUG, C
On drain tube
2152 2151-215
SEAL RING
TT 026 (R 1 1/4")
Page
2 (2)
PARTS MANUAL
PRESSURE SWITCH, C
Date
Group
Fig.
Page
94-06-16
9.4
625-7446A
1 (2)
PARTS MANUAL
Date
Group
Fig.
Page
94-06-16
9.4
625-7446A
2 (2)
PRESSURE SWITCH, C
Item
Qty
000
Article no
387 7053-806
Description
PRESSURE SWITCH, C
Supplementary data
PARTS MANUAL
PRESSURE SWITCH, C
Date
Group
Fig.
Page
94-06-16
9.4
625-7441B
1 (2)
PARTS MANUAL
Date
Group
Fig.
94-06-16
9.4
625-7441B
PRESSURE SWITCH, C
Item
Qty
000
Article no
387 7053-801
Description
PRESSURE SWITCH, C
Supplementary data
Page
2 (2)
PARTS MANUAL
PRESSURE SWITCH, C
Date
Group
Fig.
Page
88-09-26
9.4
625-7447
1 (2)
PARTS MANUAL
Date
Group
Fig.
Page
88-09-26
9.4
625-7447
2 (2)
PRESSURE SWITCH, C
Item
Qty
001
Article no
388 0359-801
Description
PRESSURE SWITCH, C
Supplementary data
PARTS MANUAL
DIRECTION VALVE
Date
Group
Fig.
Page
2000-09-04
9.4
625-7508C
1 (2)
PARTS MANUAL
Date
Group
Fig.
Page
2000-09-04
9.4
625-7508C
2 (2)
DIRECTION VALVE
Item
Qty
Article no
Description
001
287 5950-801
DIRECTION VALVE
002
489 3792-801
. GASKET SET
003
489 3795-801
. COIL
Supplementary data
PARTS MANUAL
DIRECTION VALVE
Date
Group
Fig.
Page
2000-09-04
9.4
625-7509B
1 (2)
PARTS MANUAL
Date
Group
Fig.
Page
2000-09-04
9.4
625-7509B
2 (2)
DIRECTION VALVE
Item
Qty
Article no
Description
001
287 5949-801
DIRECTION VALVE
002
489 3789-801
. GASKET SET
003
489 3795-801
. COIL
Supplementary data
PARTS MANUAL
Date
Group
Fig.
Page
94-05-12
9.4
625-7312
1 (2)
PARTS MANUAL
Date
Group
Fig.
94-05-12
9.4
625-7312
Qty
Article no
000
187 7343-801
001
489 3731-801
. VALVE UNIT
002
.. O-RING
003
.. SCREW
004
005
.. FILTER HEAD
006
.. EL. INDICATOR
007
.. O-RING
008
.. SEALING
009
010
.. FILTER CAP
011
.. O-RING
012
.. DRAIN PLUG
013
014
.. O-RING
015
.. SCREW
UC6S 1/2 x 89
016
489 3732-801
489 3104-001
489 3733-801
489 3135-801
Description
Supplementary data
. FILTER UNIT
.. FILTER ELEMENT
. BLOCK
. GASKET SET
Page
2 (2)
PARTS MANUAL
Date
Group
Fig.
Page
94-05-12
9.4
625-7313
1 (2)
PARTS MANUAL
Date
Group
Fig.
94-05-12
9.4
625-7313
Qty
Article no
000
187 7344-801
001
489 3734-801
. VALVE UNIT
002
.. O-RING
003
.. SCREW
004
005
.. FILTER HEAD
006
.. SEALING
007
008
.. FILTER CAP
009
.. O-RING
010
.. DRAIN PLUG
011
012
.. O-RING
013
.. SCREW
UC6S 1/2 x 89
014
489 3735-801
489 3104-001
489 3733-801
489 3135-801
Description
Supplementary data
. FILTER UNIT
.. FILTER ELEMENT
. BLOCK
. GASKET SET
Page
2 (2)
PARTS MANUAL
Date
Group
Fig.
Page
2007-04-12
9.4
625-7951F
1 (2)
ACCUMULATOR
1
2
3
1
2
3
9
10
5
6
7
11
12
PARTS MANUAL
Date
Group
Fig.
Page
2007-04-12
9.4
625-7951F
2 (2)
ACCUMULATOR
Item
Qty
001
002
Article no
Description
Supplementary data
388 0362-801
ACCUMULATOR
388 0362-802
ACCUMULATOR
003
388 0362-803
ACCUMULATOR
004
488 7888
GASKET SET
005
388 0362-801
ACCUMULATOR
006
388 0362-802
ACCUMULATOR
007
388 0362-803
ACCUMULATOR
008
490 3956
GASKET SET
009
488 4033-801
ACCUMULATOR
010
489 2520-801
ACCUMULATOR
011
391 0199-801
ACCUMULATOR
012
490 5998-801
GASKET SET
PARTS MANUAL
Date
Group
Fig.
Page
2003-06-10
9.4
625-7970G
1 (2)
HYDRAULIC HOSES
PARTS MANUAL
Date
Group
Fig.
Page
2003-06-10
9.4
625-7970G
2 (2)
HYDRAULIC HOSES
MacGREGOR Cranes
Quality and Manufacturing Demands - Hydraulic Hoses
MacGREGOR Cranes are certified holders according to ISO 9001, and therefore the
hydraulic hoses with couplings supplied by us must have type approval on all material.
Standard rubber hose for our 1" high pressure hoses are made for a working
pressure of 380 bar.
The hoses are pressure-proof tested according to the DIN norms.
100% of the high pressure hoses are proof tested and leakage tested at 450 bar
during minimum 30 seconds and maximum 60 seconds. This pressure corresponds
to 1.3 times the working pressure.
100% of the hoses are marked with MacGREGOR Cranes part numbers, for quick
and correct identification.
100% of all high pressure hoses are, furthermore, marked with manufacturing date.
100% of all hoses are carefully cleaned after testing. They are cleaned by means of
cavitation with a mixture of water and an anti-corrosive agent.
The cleanliness after washing is equal to, or better than, class 9 according to NAS
norm 1638.
PARTS MANUAL
Date
Group
Fig.
Page
96-03-11
9.5
625-8560A
1 (2)
PARTS MANUAL
Date
Group
Fig.
Page
96-03-11
9.5
625-8560A
2 (2)
Qty
Article no
Description
Supplementary data
000
314 2114-802
001
414 4632-801
. TRANSFORMER
002
414 4537-801
. FUSE PLINTH
003
414 4536-801
. RECTIFIER PLATE
004
2121 2032-451
. SCREW
M6S 8 x 20 -8.8 G
005
2126 2032-118
. NUT
M6M 8 -8 G
006
5239 2102-210
. GASKET
007
5237 4102-210
. FLANGE
008
2121 2032-382
. SCREW
M6S 6 x 60 -8.8 G
009
2126 2032-116
. NUT
M6M 6 -8 G
010
2121 2032-368
. SCREW
M6S 6 x 16 -8.8 G
011
2154 2033-007
. WASHER
BRIF 6.4 G
012
2154 2033-009
. WASHER
BRIF 8.4 G
013
2151 2022-164
. WASHER
BRB 8.4 x 16 G
PARTS MANUAL
CONTROLLER, HOISTING
Date
Group
Fig.
Page
91-12-10
9.5
625-8591C
1 (2)
PARTS MANUAL
Date
Group
Fig.
Page
91-12-10
9.5
625-8591C
2 (2)
CONTROLLER, HOISTING
Item
Qty
Article no
Description
000
314 2005-802
CONTROLLER, HOISTING
001
414 5396-801
002
414 2081-801
Supplementary data
PARTS MANUAL
CONTROLLER, LUFFING/SLEWING
Date
Group
Fig.
Page
91-11-14
9.5
625-8592C
1 (2)
PARTS MANUAL
Date
Group
Fig.
Page
91-11-14
9.5
625-8592C
2 (2)
CONTROLLER, LUFFING/SLEWING
Item
Qty
Article no
Description
000
314 2006-802
CONTROLLER, LUFFING/SLEWING
001
414 5396-801
002
414 2081-801
Supplementary data
PARTS MANUAL
CUBICLE B
Date
Group
Fig.
Page
95-03-24
9.5
625-8011
1 (2)
PARTS MANUAL
Date
Group
Fig.
95-03-24
9.5
625-8011
CUBICLE B
Item
Qty
Article no
Description
000
214 1359-802
CUBICLE B
001
414 4578-801
. DISPLAY CARD
002
314 2699-803
003
214 1357-801
. CARD, PC
004
214 1080-801
. CARD, MDC
005
214 1232-802
. CARD, SL
Supplementary data
Page
2 (2)
PARTS MANUAL
FRAME CUBICLE B
Date
Group
Fig.
Page
95-03-20
9.5
625-8012
1 (2)
PARTS MANUAL
Date
Group
Fig.
95-03-20
9.5
625-8012
FRAME CUBICLE B
Item
Qty
Article no
Description
000
214 1224-803
FRAME CUBICLE B
001
314 2136-801
. STABILIZER
002
214 1361-801
. TERMINAL STRIP
Supplementary data
Page
2 (2)
PARTS MANUAL
Date
Group
Fig.
Page
1997-06-06
9.3
625-7020.001
1 (2)
PARTS MANUAL
Date
Group
Fig.
1997-06-06
9.3
625-7020.001
Qty
Article no
Description
Supplementary data
000
388 3380-801
001
2151 2058-198
. WASHER
TBRSB 25 x 58 G
002
2121 2032-716
. SCREW
M6S 24 x 40 -8.8 G
003
. SCREW
004
2122 2515-287
. SCREW
SK6SS 4 x 8
005
2186 2187-025
. SEAL RING
006
2157 2112-111
. KEY
007
488 9529-801
. SHAFT COUPLING
008
2122 2515-360
.. STOP SCREW
009
488 9975-001
. LOCK RING
010
. SHAFT END
011
R 3 x 3 x 10 SL
SK6SS 6 x 6
Page
2 (2)
PARTS MANUAL
Date
Group
Fig.
Page
2000-06-07
9.3
625-6245.026A
1 (2)
PARTS MANUAL
Date
Group
Fig.
Page
2000-06-07
9.3
625-6245.026A
2 (2)
Qty
Article no
Description
Supplementary data
000
287 9783-816
001
875 15007-003
10
002
875 15007-002
40
003
875 15007-002
40
004
875 15007-003
10
005
875 15007-019
60
006
875 15007-002
40
008
875 15001-001
. MICRO SWITCH
1A
009
875 15001-002
011
875 15003-003
. COVER, COMPLETE
012
875 15003-002
.. SEALING
L = 1500 mm
013
2121 2034-457
.. SCREW
M6S 8 x 35 -A4-80
014
2126 2034-118
.. NUT
015
2151 2027-164
.. WASHER
016
2126 2432-118
.. CAP NUT
MHM 8 -6 FZB
017
875 15011-003
018
875 15002-001
PARTS MANUAL
SLIPRING UNIT
Date
Group
Fig.
Page
1999-12-15
9.5
625-8739C
1 (2)
PARTS MANUAL
Date
Group
Fig.
1999-12-15
9.5
625-8739C
SLIPRING UNIT
Item
Qty
Article no
Description
Supplementary data
000
314 2794-801
SLIPRING UNIT
001
10
875 17003-001
002
10
875 17004-001
. HOLDER
003
875 17004-002
. HOLDER
004
10
875 17005-002
. SIGNAL RING
005
11
875 17006-001
. INSULATOR RING
011
875 17001-003
013
875 17002-002
. POWER RING
021
875 17007-001
. INSULATING TUBE 8 x 15
022
875 17007-002
. INSULATING TUBE 15 x 22
031
875 17008-001
. INSULATING TUBE 8 x 10
Plastic L = 0.5 m
032
875 17008-002
. INSULATING TUBE 10 x 14
Plastic L = 1.5 m
Utilization 20 A
Utilization 350 A
Page
2 (2)
PARTS MANUAL
Date
Group
Fig.
Page
1997-11-05
9.7
624-2510
1 (2)
PARTS MANUAL
Date
Group
Fig.
Page
1997-11-05
9.7
624-2510
2 (2)
Qty
Article no
Description
Supplementary data
000
287 7010-801
001
6172 2111-001
. SUN VISOR
002
2121 2634-370
. SCREW
MFS 6 x 20 -5.8 G
003
2126 2032-116
. NUT
M6M 6 -8 G
004
489 5610-001
. MOUNTING PLATE
PARTS MANUAL
HANDPUMP
Date
Group
Fig.
Page
1996-05-28
9.4
625-7452
1 (2)
PARTS MANUAL
Date
Group
Fig.
1996-05-28
9.4
625-7452
HANDPUMP
Item
Qty
Article no
Description
000
187 7040-801
HANDPUMP
001
5693 4121-060
. MANOMETER
002
489 2561-801
003
489 2558-801
. DIRECTION VALVE
Supplementary data
Page
2 (2)