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Alto U. S.

MODEL
P/N:

41135C

40083A
TRAV SEQ.

BATTERY VOLTAGE
(B+) and (B-)
Non Switched
36.0Vdc

PIN 1
5K Pot. Low
( 0Vdc )
(Output)

PIN 2

5K Pot. Wiper.
Not Used

PIN 3

5K Pot. Wiper, break wiper for


Neutral traverse. ( 0-5Vdc )
(Output)

( B- ) ( Input )

( 0-5Vdc )
( Input )

PIN 4

PIN 5

PIN 6

5K Pot. High ( 5Vdc)


(Output)

Connect P4 to P5 for (Rev). In (Fwd) P4 is


Key Sw. 36.0Vdc
connected to (B-).
P5 is 36.0Vdc.
(Output)
(Input)

( 0-5Vdc ) Analog input


voltage to Pin2 of
)
5K 41135C.
Pot. High ( Output
( 10Vdc)

15Vdc pulled down to


(B-) in (Fwd.) (Output)

15Vdc pulled down to


(B-) in (Rev.)
(Output)

Key Sw. 36.0Vdc


(Input)

PIN 7

PIN 8

PIN 9

Not Used

Not Used

Open Collector closed when in traverse, forward or


reverse, with a 2.0 sec. delay off when going to
neutral. 36.0Vdc / 1.0Amp Cont. (Output)

(36.0Vdc) Input from


41135C Pin5. ( Input )

(36.0Vdc) Input to 41135C Pin4 in (Rev.), otherwise


( 0Vdc ). ( Output )

0Vdc to 36Vdc in forward traverse.


0Vdc in reverse traverse.
36.0Vdc / 45Amps Cont.

OUTPUT (M2)
0Vdc in forward traverse.
0Vdc to 24Vdc in reverse
traverse.
36.0Vdc / 45Amps
Cont.

Not Used

Not Used

Open Collector closed when in traverse, forward or Open Collector closed to turn on
reverse, with a 2.0 sec. delay off when going to
the (Main) solenoid. 36.0Vdc /
neutral. 36.0Vdc / 1.0Amp Cont. ( Output )
1.0Amp Cont. (Output)

0Vdc forward traverse.


0Vdc to 24Vdc in reverse
traverse.
36.0Vdc / 45Amps
Cont.

0Vdc to 36Vdc in forward traverse.


0Vdc in reverse traverse.
36.0Vdc / 45Amps Cont.

Not Used

Open Collector closed when in traverse, forward or


reverse, with a 2.0 sec. delay off when going to
neutral. 36.0Vdc / 1.0Amp Cont. ( Output )

Not Used

0Vdc to 36Vdc in forward traverse.


0Vdc in reverse traverse.
36.0Vdc / 55Amps Cont.

0Vdc in forward traverse.


0Vdc to 24Vdc in reverse
traverse.
36.0Vdc / 55Amps
Cont.

Not Used

Open Collector closed when in traverse, forward or


reverse, with a 2.0 sec. delay off when going to
neutral. 24.0Vdc / 1.0Amp Cont. ( Output )

Not Used

0Vdc to 24Vdc in forward traverse.


0Vdc in reverse traverse.
24.0Vdc / 55Amps Cont.

0Vdc in forward traverse.


0Vdc to 18Vdc in reverse
traverse.
24.0Vdc / 55Amps
Cont.

Not Used

Open Collector closed when in traverse, forward or Open Collector closed to turn on
reverse, with a 2.0 sec. delay off when going to
the (Main) solenoid. 24.0Vdc /
neutral. 24.0Vdc / 1.0Amp Cont. ( Output )
1.0Amp Cont. (Output)

0Vdc forward traverse.


0Vdc to 18Vdc in reverse
traverse.
36.0Vdc / 45Amps
Cont.

0Vdc to 24dc in forward traverse.


0Vdc in reverse
traverse.
24.0Vdc /
45Amps Cont.

(36.0Vdc) When the Sq. is selected down and


(0Vdc) in (Rev.) to raise the Sq. ( Output )

PIN 10

OUTPUT (M1)

Not Used

(36.0Vdc) When the Sq. is


selected down. ( Input )

(Output)

40089A

Switched 36.0Vdc

5K Pot. Low
( 5Vdc )
(Output)

5K Pot. Wiper

( 5-10Vdc )
(Output)

15Vdc pulled down to


15Vdc pulled down to Key Sw. 36.0Vdc
(B-) in (Fwd.) (Output) (B-) in (Rev.) (Output)
(Input)

Not Used

Open Collector closed when in (For.) and (Neut.)


traverse, open when in (Rev.) traverse. 36.0Vdc /
1.0Amp Cont. when the Sq. is selected down. (Output )

Not Used

41160A
Note 2:
41144D
Control Only.
Battery
41150A
connected,
the key
switch ON,
the machine
will40132A
freely roll
backwards,
the controller
is in
electrical
Neutral.
Battery
connected,
the key
41153A
switch OFF
PLUG (#1)
the controller
DAC
is in the
braking
mode,
41153A
the
traverse
PLUG (#2)
motor
DAC
shorted.
Battery
Note 1:
disconnecte
41154A must
41154A
d,
key
bethe
designed
ACT CONT
switch
to be ON or
See
Note
OFF
the 1
completely
traverse
compatible
motor
is in
with the
the
braking
41153A
DAC
mode,
(Digitalthe
to
traverse
Analog
41144D
motor
Conveter)
See Note 2
shorted.
module.
The
See braking
41153A
mode
must
Electrical
prevent
the
Specification
controller
sheet.
from being
destroyed
during
pushing or
pulling or
coasting of
the machine.

Switched 36.0Vdc

Not Used

5K Pot. Wiper, break wiper for


Neutral traverse. ( 5-10Vdc )
(Output)

Not Used

15Vdc pulled down to Key Sw. 36.0Vdc


(B-) in (Rev.) (Output)
(Input)

Not Used

5K Pot. High ( 10Vdc)


(Output)

Switched 24.0Vdc

5K Pot. Low
( 5Vdc )
(Output)

5K Pot. Wiper
( 5-10Vdc )

Switched 24.0Vdc

5K Pot. Low
( 5Vdc )
(Output)

5K Pot. Wiper
( 5-10Vdc )

(Output)

5K Pot. High ( 10Vdc)


(Output)

15Vdc pulled down to


15Vdc pulled down to
(B-) in (Fwd.) (Output) (B-) in (Rev.) (Output)

15Vdc pulled down to


15Vdc pulled down to
(B-) in (Fwd.) (Output) (B-) in (Rev.) (Output)

(Output)

Not Used

Key Sw. 24.0Vdc


(Input)

Not Used

Key Sw. 24.0Vdc


(Input)

(36Vdc) with the brushes


not running. (0.030.8Vdc) with the brushes
running.
( Intput )
(0Vdc) with the brushes not
running. (0.5-9.0Vdc) with the (15Vdc) for the Hall Effect Switched 36.0Vdc
brushes running.
( Output ) Sensor power. ( Output )
( Output )

Not Used

( B- ) ( Input )

Not Used

(36.0Vdc) when the brush head


is up and (0Vdc) when the brush
head is down and the spring
( B- ) ( Output ) switch is activated. (Output )

(11-13Vdc) when the


actuator is traveling up or
down providing the Hall
Effect counts.
( Input )

(15Vdc) in Actator Up (0Vdc) for Actuator


or Down travel, (0Vdc) Up and (15Vdc) for
when the Actuator
Actuator Down.
Switched 36.0Vdc
stops.
( Output )
( Input )
( Input )

( B- ) ( Output )

Not Used

(2.0-9.0Vdc) Wiper
voltage from the Brush
Pressure Module
(50170A) ( Input )

(36.0Vdc) when the brush head is lowered to the floor to Millivolt voltage drop, 0.03Vdc maximum, across
provide (B+) to the brush solenoid for turn on when the the (M1) and (M2) terminals during the on-state
traverse is selected. ( Output )
and 36Vdc during the off-state. ( Output )

Not Used

(15.0Vdc) when the Brush Up/Dn Switch is in the


Up position and (0Vdc) when in the Down position.
(Output)

( B- )

( Input )

Not Used

Not Used

( B- )

( Input )

Not Used

Not Used

Not Used

Switched 36.0Vdc

Not Used

15Vdc in Actator Up or Down


travel, 0Vdc when the Actuator
stops. (Input )

Not Used

(0Vdc) for Actuator Up


and (15Vdc) for
Actuator Down.
Switched 36.0Vdc
( Output )
( Input )

Not Used

Millivolt voltage drop, 0.03Vdc maximum, across the


(M1) and (M2) terminals during the on-state and 36Vdc
during the off-state. ( Output )

Not Used

Not Used

36Vdc in forward traverse.


0Vdc in reverse traverse.
36.0Vdc / 15Amps Cont.

0Vdc in forward traverse.


36Vdc in reverse traverse.
36.0Vdc / 15Amps Cont.

Connect P9 to P4.

Not Used

0Vdc to 24Vdc in forward traverse.


24.0Vdc / 50Amps Cont.

0Vdc in forward traverse.


24.0Vdc / 50Amps Cont.

5K Pot. High ( 10Vdc)


(Output)

24.0Vdc

5K Pot. Low
( 5Vdc )
(Output)

5K Pot. Wiper, break wiper for


Neutral traverse. ( 5-10Vdc )
(Output)

Connect P4 to P9.

Not Used

Key Sw. 24.0Vdc


(Input)

Note 3: For all above controls, except 41144D. With the batteries connected or disconnected and with the key switch ON or OFF and the controller in Neutral traverse, the machine
must be in the braking mode. The braking mode must prevent the controller from being destroyed during pushing or pulling or coasting of the machine.
Note 4: For all above controls. Input Connector = 10 Pin Molex or equiv. (0.05" Sq. Pin with 0.156" Center Spacing). All other connectors are (0.25" X 0.03" Male Tabs).

Not Used

Not Used