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MAXIMO Test

Inspector

Inspector

Aaaa Bbbb

Name:

Maintenance Concept

Subjects:
Exam #1
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Locations/Equipments
Inspections
Job Plan (inspection 1st level - in running)
Job Plan (specific inspection - at stoppage)
Routes
PM
Inspection 1st level
Specific Inspection

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Subjects:

MAXIMO
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Inspector

Aaaa Bbbb

Name:
Exam #2
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MAXIMO 4.1.1 Global Overview


Work Order
PM
Condition Monitoring
Materials Allocation
Job Plan
Failure Code

MAXIMO Test
Inspector
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MAXIMO Test
inspector
Aaaa Bbbb

Maintenance Concept

Inspector

Write T = TRUE or F = FALSE in cells marked

AaBb

1 Locations/Equipments
A

Equipment Location is defined as


1 an hierarchycal structure of equipment operating positions in the field
2 equipment operating position for an equipment in the field

The rate Location - Equipment is


1 1:2
2 2:1
3 1:1

What is the inspector role


1 to take an inspection sheet established
2 to do tasks provided in the inspection sheet
3 to notice abnormal equipment operatings during inspection
4 to create an Work Order based on notices coming from inspections
5 to establish in Work Order the solution of the problem noticed

What inspection types are applied in our plant ?


1 specifics
2 demands
3 1st level

What affirmation is true?


1 the <1st level> inspection has as result the knowledge of equipment state inspected with no any measurements
2 the specific inspection determine the state trend of equipment working in order to establish future maintenance accordingly decisions
3 the specific inspection is based on equipment operating parameters using specific tools
4 the <1st level> inspection involves four senses (look, smell,hearing) with no any measurement
5 because duration of specific inspection is short, inspection target being to know the equipment state with accuracy,
thereby such inspection has high frecquency

2 Inspections

3 Job Plan (inspection 1st level - in running)


A The building steps for Job Plan involves:
1 the action descriptions according to the type of equipment
2 operations list
3 the operations will be defined in asceding sequences with specific numbers 1,2,
4 selection regarding necessity of equipment downtime
5 selection regarding actions uninterruptings
6 resources (materials, labor, tools)
7 measurement points
8 equipment locations - work asset
9 attaching documents (scanned, drawings, flowshhets)
4 Job Plan (specific inspection - at stoppage)
A The building steps for Job Plan involves:
1 the action descriptions according to the type of equipment
2 operations list
3 the operations will be defined in asceding sequences with specific numbers 1,2,
4 selection regarding necessity of equipment downtime
5 selection regarding actions uninterruptings
6 resources (materials, labor, tools)
7 measurement points
8 equipment locations - work asset
9 attaching documents (scanned, drawings, flowshhets)
5 Routes
A

What is a route ?
1 a list of equipments/locations to be inspected
2 is a record in MAXIMO which link equipments/locations sequential
3 is an inspection of equipments/locations with different frecquency

What are criterias for building a route? Mark TRUE situations


1 the equipment risk
2 equipment grouping regardless of proces stage line in order to achieve 100% of inspection
3 equipment locations accessibility

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MAXIMO Test
inspector
6 PM
A

What represent PM (Preventive Maintenance) module


1 the possibility of attaching frecquency for an inspection route defined
2 a recording used to link the Job Plan with Route and Equipment Locations
3 the possibility of ataching frecquency for a specific inspection

When define PM for a route, the location is choose


1 at the level of equipment locations from the route
2 at the higher level of equipment locations from the route composition
3 at the level of process stages (Quarry, Raw Materials,)

For a PM defined, the Job Plan will be attached in case of


1 1st level inspection
2 specific inspection
3 routes

The reason for defining sequences for PM is


1 establish frecquences for Job Plans
2 avoid inspections inflation
3 define date for start and finish for inspection

In order to generate WOs , what are cases whenyou will choose <Use Target Start = Y> ?
1 in case of 1st level inspection
2 in case of specific inspection

Choose the right order of operations in MAXIMO


in case of 1st level inspection (routes)
select WO with action code INF (first level inspection)
select Labour Group and Area of the plant according to WO (equipment,..)
operate with report colled "Route sheet (LAFWO012)" defining the week number
print the report
do inspection according to document printed and note technical incidents for equipments
generate a <follow-up WO> for problem detected
write inspection report choosing the proper <post PM code>
after inspection write comments
define failure class and problem

Choose the right order of operations in MAXIMO


in case of specific inspection
select WO with action code INS (specific inspection)
select status 50-APR with the Target Date according with the week
select 60-SCH status with Scheduled Date according to the week
select Labour Group
generate raport WO List / Responsibility and Status (LAFWO003) to have the schedule for inspection, print it
access, daily, WOs according to inspection to be done
change WO status in 70-INP (in progress)
for each WO done according to document printed , the inspector will write (record) , if is the case :
values for measurement points limit exceeded in <Condition Monitoring>
post PM code
remarks
the inspector will write in WO all remarks noticed durring inspection (feedback)
if a problem for an inspected equipment is detected., the inspector will generate a <follow-up WO>
change WO status in 80-COM (completed)

7 Inspection 1st level

8 Specific Inspection

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AaBb

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Test MAXIMO
inspectori

Aaaa Bbbb
Inspector
MAXIMO 4.1.1 Global Overview

Work Order

Page 5 of 14

DaAu

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Test MAXIMO
inspectori

PM

Condition Monitoring

Materials Allocation

Page 6 of 14

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inspectori

Job Plan

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inspectori

Failure Code

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Test MAXIMO
inspectori

MAXIMO 4.1.1 Global Overview

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DaAu

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Operare MAXIMO

Test MAXIMO
inspectori

Condition Monitoring

Materials Allocation

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DaAu

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Operare MAXIMO

Test MAXIMO
inspectori

Page 11 of 14

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Operare MAXIMO

Test MAXIMO
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MAXIMO Test
foreman

XxYy

Aaaa Bbbb
Inspector

Maintenance Concept
1 Locations/Equipments
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T
T

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0%

F
F
T

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T
T
T
T
F

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T
T
T

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0%

T
T
T
F
F

Equipment Location is defined as


1 an hierarchycal structure of equipment operating positions in the field
2 equipment operating position for an equipment in the field

The rate Location - Equipment is


1 1:2
2 2:1
3 1:1

What is the inspector role


1 to take an inspection sheet established
2 to do tasks provided in the inspection sheet
3 to notice abnormal equipment operatings during inspection
4 to create an Work Order based on notices coming from inspections
5 to establish in Work Order the solution of the problem noticed

What inspection types are applied in our plant ?


1 specifics
2 demands
3 1st level

What affirmation is true?


1 the <1st level> inspection has as result the knowledge of equipment state inspected with no any measurements
2 the specific inspection determine the state trend of equipment working in order to establish future maintenance accordingly decisions
3 the specific inspection is based on equipment operating parameters using specific tools
4 the <1st level> inspection involves four senses (look, smell,hearing) with no any measurement
5 because duration of specific inspection is short, inspection target being to know the equipment state with accuracy,
thereby such inspection has high frecquency

2 Inspections

0%
3 Job Plan (inspection 1st level - in running)
A The building steps for Job Plan involves:
0%
T
1 the action descriptions according to the type of equipment
0%
T
2 operations list
0%
F
3 the operations will be defined in asceding sequences with specific numbers 1,2,
0%
F
4 selection regarding necessity of equipment downtime
0%
F
5 selection regarding actions uninterruptings
0%
T
6 resources (materials, labor, tools)
0%
F
7 measurement points
0%
T
8 equipment locations - work asset
0%
T
9 attaching documents (scanned, drawings, flowshhets)
0%
4 Job Plan (specific inspection - at stoppage)
A The building steps for Job Plan involves:
0%
T
1 the action descriptions according to the type of equipment
0%
T
2 operations list
0%
F
3 the operations will be defined in asceding sequences with specific numbers 1,2,
0%
T
4 selection regarding necessity of equipment downtime
0%
F
5 selection regarding actions uninterruptings
0%
T
6 resources (materials, labor, tools)
0%
T
7 measurement points
0%
T
8 equipment locations - work asset
0%
T
9 attaching documents (scanned, drawings, flowshhets)
0%
5 Routes
A What is a route ?
0%
T
1 a list of equipments/locations to be inspected
0%
T
2 is a record in MAXIMO which link equipments/locations sequential
0%
F
3 is an inspection of equipments/locations with different frecquency
B
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0%

T
F
T

What are criterias for building a route? Mark TRUE situations


1 the equipment risk
2 equipment grouping regarless of proces stage line in order to achieve 100% of inspection
3 equipment locations accessibility

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MAXIMO Test
foreman
6 PM
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T
T
T

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F
T
F

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F
T
F

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F
T
F

What represent PM (Preventive Maintenance) module


1 the possibility of attaching frecquency for an inspection route defined
2 a recording used to link the Job Plan with Route and Equipment Locations
3 the possibility of ataching frecquency for a specific inspection

When define PM for a route, the location is choose


1 at the level of equipment locations from the route
2 at the higher level of equipment locations from the route composition
3 at the level of process stages (Quarry, Raw Materials,)

For a PM defined, the Job Plan will be attached in case of


1 1st level inspection
2 specific inspection
3 routes

The reason for defining sequences for PM is


1 establish frecquences for Job Plans
2 avoid inspections inflation
3 define date for start and finish for inspection

In order to generate WOs , what are cases whenyou will choose <Use Target Start = Y> ?
1 in case of 1st level inspection
2 in case of specific inspection

Choose the right order of operations in MAXIMO


in case of 1st level inspection (routes)
select WO with action code INF (first level inspection)
select Labour Group and Area of the plant according to WO (equipment,..)
operate with report colled "Route sheet (LAFWO012)" defining the week number
print the report
do inspection according to document printed and note technical incidents for equipments
generate a <follow-up WO> for problem detected
write inspection report choosing the proper <post PM code>
after inspection write comments
define failure class and problem

Choose the right order of operations in MAXIMO


in case of specific inspection
select WO with action code INS (specific inspection)
select status 50-APR with the Target Date according with the week
select 60-SCH status with Scheduled Date according to the week
select Labour Group
generate raport WO List / Responsibility and Status (LAFWO003) to have the schedule for inspection, print it
access, daily, WOs according to inspection to be done
change WO status in 70-INP (in progress)
for each WO done according to document printed , the inspector will write (record) , if is the case :
values for measurement points limit exceeded in <Condition Monitoring>
post PM code
remarks
the inspector will write in WO all remarks noticed durring inspection (feedback)
if a problem for an inspected equipment is detected., the inspector will generate a <follow-up WO>
change WO status in 80-COM (completed)

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F
0%
7 Inspection 1st level

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2
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8 Specific Inspection

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