You are on page 1of 32

EXTERIOR & INTERIOR

I BODY
A

SECTION

EXTERIOR & INTERIOR

CONTENTS
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" .................................................................. 2
Precautions .............................................................. 2
CLIP AND FASTENER ............................................... 3
Description ............................................................... 3
FRONT BUMPER ....................................................... 7
Removal and Installation .......................................... 7
REMOVAL ............................................................. 9
INSTALLATION ..................................................... 9
REAR BUMPER ....................................................... 10
Removal and Installation ........................................ 10
REMOVAL ........................................................... 10
INSTALLATION ....................................................11
FRONT GRILLE ........................................................ 12
Removal and Installation ........................................ 12
REMOVAL ........................................................... 12
INSTALLATION ................................................... 12
COWL TOP ............................................................... 13
Removal and Installation ........................................ 13
REMOVAL ........................................................... 13
INSTALLATION ................................................... 13
FRONT STEP FINISHER .......................................... 14
Removal and Installation ........................................ 14
REMOVAL ........................................................... 14
INSTALLATION ................................................... 14
DRIP MOLDING ........................................................ 15
Removal and Installation ........................................ 15
REMOVAL ........................................................... 15
INSTALLATION ................................................... 15

DOOR OUTSIDE MOLDING ..................................... 16


Removal and Installation ........................................ 16
REMOVAL ........................................................... 16
INSTALLATION ................................................... 16
DOOR OUT SIDE FINISHER .................................... 17
Removal and installation ........................................ 17
REMOVAL ........................................................... 17
INSTALLATION ................................................... 17
BACK DOOR OUTER FINISHER ............................. 18
Removal and Installation ........................................ 18
REMOVAL ........................................................... 18
INSTALLATION ................................................... 18
DOOR FINISHER ...................................................... 19
Removal and Installation ........................................ 19
REMOVAL ........................................................... 19
INSTALLATION ................................................... 20
BACK DOOR TRIM ................................................... 21
Removal and Installation ........................................ 21
REMOVAL ........................................................... 21
INSTALLATION ................................................... 21
BODY SIDE TRIM ..................................................... 22
Removal and Installation ........................................ 22
REMOVAL ........................................................... 23
INSTALLATION ................................................... 24
Disassembly and Assembly .................................... 25
REAR SIDE FRONT FINISHER .......................... 25
FLOOR TRIM ............................................................ 26
Removal and Installation ........................................ 26
REMOVAL ........................................................... 26
INSTALLATION ................................................... 26
HEADLINING ............................................................ 27
Removal and Installation ........................................ 27
REMOVAL ........................................................... 30
INSTALLATION ................................................... 31

EI-1

EI

PRECAUTIONS
PFP:00001
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER"

EIS001JC

The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.

Precautions

EIS001JD

When removing or disassembling any part, be careful not to damage or deform it. Protect parts, which
may get in the way with cloth.

When removing parts with a screwdriver or other tool, protect parts by wrapping them with vinyl or tape.

Keep removed parts protected with cloth.

If a clip is deformed or damaged, replace it.

If an unreusable part is removed, replace it with a new one.

Tighten bolts and nuts firmly to the specified torque.

After re-assembly has been completed, make sure each part functions correctly.

Remove stains in the following way.


Water-soluble stains:
Dip a soft cloth in warm water, and then squeeze it tightly. After wiping the stain, wipe with a soft dry cloth.
Oil stain:
Dissolve a synthetic detergent in warm water (density of 2 to 3% or less), dip the cloth, then clean off the stain
with the cloth. Next, dip the cloth in fresh water and squeeze it tightly. Then clean off the detergent completely.
Then wipe the area with a soft dry cloth.

Do not use any organic solvent, such as thinner or benzine.

EI-2

CLIP AND FASTENER


CLIP AND FASTENER
Description

PFP:76906

A
EIS001JM

Clips and fasteners in EI section correspond to the following numbers and symbols.
B

EI

EI-3

CLIP AND FASTENER

Replacce any clips and/or fasteners which are damaged during removal or installation.

SIIA0315E

EI-4

CLIP AND FASTENER


A

EI

SIIA0316E

EI-5

CLIP AND FASTENER

SIIA0317E

EI-6

FRONT BUMPER
FRONT BUMPER
Removal and Installation

PFP:F2022

A
EIS00199

EI

EI-7

FRONT BUMPER

Bumper fascia is made of plastic. Do not use excessive force and be sure to keep oil away from it.

PIIA0428E

EI-8

FRONT BUMPER
REMOVAL
1.
2.
3.
4.
5.
6.
7.
8.

Remove
Remove
Remove
Remove
Remove
Remove
Remove
Remove

front grille. Refer to EI-12, "FRONT GRILLE" .


bumper fascia installation nuts at front bumper stay assembly. A
installation bolt of bumper fascia center. B
bumper fascia installation clip at front side member. C
installation nut on the lower LH/RH of bumper fascia. D
side combination lamp. Refer to LT-23, "Removal and Installation for Front Turn Signal Lamp" .
bumper fascia installation bolt and nut from right and left front fender. E
bumper fascia assembly.

INSTALLATION

To install, reverse the removal procedure sequence.


After installation, adjust the clearance.

EI

EI-9

REAR BUMPER
REAR BUMPER
Removal and Installation

PFP:H5022
EIS0019A

Bumper fascia is made of plastic. Do not use excessive force and be sure to keep oil away from it.

PIIA0429E

REMOVAL
1.
2.
3.
4.

Remove bumper fascia installation clip. A


Remove dove tail and bumper fascia installation clip. B
Remove rear center clips of rear bumper step. C
Remove installation bolt at the bottom of bumper fascia. D, E

EI-10

REAR BUMPER
5.
6.

Pull bumper fascia side area toward outside, and remove it from
side clips. F
Remove bumper fascia.

C
PIIA0430E

INSTALLATION

To install, reverse the removal procedure sequence.


After installation, adjust clearance.

EI

EI-11

FRONT GRILLE
FRONT GRILLE
Removal and Installation

PFP:62310
EIS0019B

PIIA0431E

REMOVAL
1.
2.

Remove grille mounting screw.


Using a flat-bladed screwdriver, disengage turn fastener from
grille, and remove grille.
NOTE:
Remove turn fastener remaining on vehicle using long-nose pliers or the like.

PIIA0432E

INSTALLATION
1.
2.

Install turn fastener to grille.


Install grille to vehicle, and install screws.

EI-12

COWL TOP
COWL TOP
Removal and Installation

PFP:66100

A
EIS0019C

REMOVAL
B

G
PIIA0433E

1.
2.
3.

Remove wiper arms (LH/RH) from the vehicle. Refer to WW-6, "Removal and Installation for Front Wiper
Arms, Adjustment for Wiper Arms Stop Location" .
Remove cowl top cover mounting clips and hooks.
Disconnect washer hose from the connector, and remove cowl top cover.

INSTALLATION

EI

To install, reverse the removal procedure sequence.


J

EI-13

FRONT STEP FINISHER


FRONT STEP FINISHER
Removal and Installation

PFP:96150
EIS0019D

PIIA0436E

REMOVAL
1.
2.
3.

Remove front bumper fascia. Refer to EI-7, "FRONT BUMPER" .


Remove step finisher mounting clips (upper 2, side 1).
Remove step finisher mounting clips (blind clip: 2), and remove step finisher.

INSTALLATION
To install, reverse the removal procedure sequence.

EI-14

DRIP MOLDING
DRIP MOLDING
Removal and Installation

PFP:76810

A
EIS0019E

PIIA0434E

REMOVAL
1.
2.

Using a clip clamp tool, disconnect drip molding connector.


Insert clip clamp tool into drip molding lower joint, and remove drip molding.
(Remove front drip molding from the rear end, and remove rear drip molding from the front end.)

EI

INSTALLATION

To install, reverse the removal procedure sequence.


After installation, make sure there is no poor mating or looseness with drip molding.

EI-15

DOOR OUTSIDE MOLDING


DOOR OUTSIDE MOLDING
Removal and Installation

PFP:82820
EIS001J8

PIIA0435E

REMOVAL
1.
2.
3.
4.

Fully open front door window.


Remove front door finisher. Refer to EI-19, "DOOR FINISHER" .
Remove corner cover and door mirror. Refer to GW-21, "DOOR MIRROR" .
Lift up the front end of door outside molding, and lightly twist it toward the outside to engage clips. Then
remove door outside molding.

INSTALLATION
To install, press door outside molding into the door outer panel flange and engage the clips.

EI-16

DOOR OUT SIDE FINISHER


DOOR OUT SIDE FINISHER
Removal and installation

PFP:82290

A
EIS0019G

REMOVAL
1.
2.
3.

Remove front door trim. Refer to EI-19, "DOOR FINISHER" .


Remove corner cover inner (Clip: 3).
Remove mounting bolts, and remove door outside finisher.

PIIA0497E

INSTALLATION
To install, reverse the removal procedure sequence.
F

EI

EI-17

BACK DOOR OUTER FINISHER


BACK DOOR OUTER FINISHER
Removal and Installation

PFP:90810
EIS0019H

PIIA0437E

REMOVAL
1.
2.
3.

Remove back door trim. Refer to EI-21, "BACK DOOR TRIM" .


Disconnect license lamp harness connector.
Remove back door outer finisher mounting nuts and clips, and remove back door outer finisher.

INSTALLATION
To install, reverse the removal procedure sequence.

EI-18

DOOR FINISHER
DOOR FINISHER
Removal and Installation

PFP:80900

A
EIS0019I

EI

J
SIIA1012E

K
1

Sliding door upper garnish

Sliding door inside handle

Sliding door finisher

Stopper

Armrest

Power window switch finisher

Inside handle escutcheon

Front door finisher

REMOVAL
Front Door Finisher
1.

Remove inside handle escutcheon.


NOTE:
1. Using a clip clamp remover, disengage hooks at front, top,
and bottom of escutcheon.
2. Slide toward rear of the vehicle, and disengage the hook at
rear end for removal.

SIIA1070E

2.

Remove mounting clips from the surface of font door finisher.

EI-19

DOOR FINISHER
3.
4.

Remove armrest mounting screws, and remove armrest.


Remove power window switch finisher. (Only for vehicle with
power windows.)

SIIA0981E

5.

Remove regulator handle. (Only for vehicles without power windows.)


NOTE:
Insert a shop cloth into backside of handle, and pull it in the
direction shown by the arrow. While lowering snap pin, remove
regulator handle.

PIIA0526E

6.
7.

Remove front door finisher mounting screws.


Remove clips from the back of front door finisher. Then pull front door finisher upward to remove.

Sliding Door Finisher


1.
2.
3.

Remove sliding door inside handle and stopper.


Remove sliding door upper garnish.
Remove sliding door finisher clips, and remove sliding door finisher.

NOTE:
Insert a clip remover or clip clamp remover between body-side panel and clip, and remove finisher.

INSTALLATION
Install in the reverse order of removal.
NOTE:
To install the finisher, confirm clips are accurately aligned with the holes on the body side panel, then press in.

EI-20

BACK DOOR TRIM


BACK DOOR TRIM
Removal and Installation

PFP:90900

A
EIS0019J

EI
SIIA1013E

Back door finisher

Back door upper finisher

REMOVAL
1. Remove back door inside handle (screw: 1).
2. Remove back door inside handle escutcheon (screw: 2).
3. Remove pull handle (bolt: 1).
4. Remove back door finisher mounting clips, and remove back door finisher.
5. Remove back door upper finisher mounting clips, and remove back door upper finisher.
NOTE:
Insert a clip driver or clip clamp remover into the part shown by the
arrow (between the clips and the body side panel). Remove clips.

PIIA0527E

INSTALLATION
Install in the reverse order of removal.
NOTE:
When installing, confirm clips are accurately aligned with the holes on the body side panel, then press in.

EI-21

BODY SIDE TRIM


BODY SIDE TRIM
Removal and Installation

PFP:76913
EIS0019K

SIIA1014E

EI-22

BODY SIDE TRIM


1

Front pillar garnish

Assist grip

Roof side center garnish

Front body side welt

Kick plate

Center pillar upper garnish

Center pillar lower garnish

Partition pipe bracket

Step trim

10 Tool box cover

11 Jack box cover

12 Ashtray

13 Center body side welt

14 Rear side upper finisher (front)

15 Rear heater controller

16 Rear side front finisher

17 Rear ventilator grille

18 Rear heater cover

19 Rear pillar upper garnishes

20 Rear pillar center garnish

21 Rear body side welt

22 Rear side upper finisher (rear)

23 Rear side rear finisher

24 Rope hook

25 Back pillar upper garnish

*26 Back pillar lower garnish

27

Rear wheel finisher (only for floor carpet specification)

28 Rear pillar lower garnish

REMOVAL
Front Pillar Garnish
1.
2.

Remove assist grip.


Pull front pillar garnish toward the inside and disengage metal clips on the back. Then remove it.

Roof Side Center Garnish

Disengage metal clips on the back and remove it.


G

Kick Plate
1.
2.

Remove mounting screws.


Pull up kick plate, and remove resin clips on the back. Then remove it.

Center Pillar Lower Garnish


1.

Remove seat belt floor anchor bolt. Refer to SB-5, "Second Seat Belt" and SB-7, "Third Seat Belt, Fourth
Seat Belt and Fifth Seat Belt" in H Passenger Protective System.
EI
2. Remove partition pipe and partition bracket.
3. Remove engine cover stay mounting bolts (LH) and strap from left side.
4. Pull center pillar lower garnish straight toward the inside and disengage metal clips on the back. Then J
remove it.
NOTE:
When removing left side of center pillar lower garnish, wrap a cloth around engine cover stay to protect it from K
scratches and damages.

Center Pillar Upper Garnish


1.
2.

Remove seat belt shoulder anchor bolts. Refer to SB-5, "Second Seat Belt" and SB-7, "Third Seat Belt,
Fourth Seat Belt and Fifth Seat Belt" in H Passenger Protective System.
Pull center pillar upper garnish straight toward the inside and disengage metal clips on the back. Then
remove it.

Rear Pillar Center Garnish (Four-Door Model)


Disengage clips engaging with rear pillar upper garnish, and pull rear
pillar center garnish toward the inside to remove it.

SIIA1015E

Rear Pillar Lower Garnish (Sliding Door Side)


1.
2.

Remove rope hook.


Disengage resin clips and metal clips on the back and remove it.

EI-23

BODY SIDE TRIM


Rear Side Upper Finisher (Front and Rear).
Disengage metal clips on the back and remove it.

Rear Pillar Upper Garnishes


1.
2.
3.

Remove seat belt shoulder anchor bolts. Refer to SB-7, "Third Seat Belt, Fourth Seat Belt and Fifth Seat
Belt" in H Passenger Protective System.
Remove second partition pipe and bracket.
Disengage metal clips on the back of rear pillar upper garnish, and remove it.

Back Pillar Lower Garnish


1.
2.

Remove clips.
Disengage resin clips and metal clips on the back and remove it.

Rear Side Upper Finishers (LH/RH) (Only for Super Long Body)
Disengage metal clips on the back and remove it.

Back Pillar Upper Garnish


Disengage resin clips and metal clips on the back and remove it.

Rear Side Front Finisher and Rear Heater Cover (Only for Vehicle With Rear Heater)
1.
2.
3.
4.
5.
6.
7.
8.

Remove rear seat. Refer to SE-12, "Removal and Installation" in SE Seat.


Remove kick plate.
Remove center pillar lower garnish.
Remove rear pillar center garnish.
Remove rear side upper finisher (front).
Remove ventilator grille. (only for vehicle with rear heater)
Disengage rear side front finisher resin clips. Then separate harness connector of rear heater controller
(only for vehicle with rear heater), and remove it.
Disengage rear heater cover mounting screws and resin clips, and remove rear heater cover.

Rear Side Rear Finisher


1.
2.
3.
4.
5.
6.

Remove rear seat. Refer to SE-12, "Removal and Installation" in SE Seat.


Remove rope hook.
Remove rear pillar center garnish.
Remove back pillar lower garnishes (LH/RH).
Remove rear side upper finisher (rear) and rear side upper finishers (LH/RH).
Disengage rear side rear finisher resin clips, and remove it.

Front Body Side Welt


1.
2.

Remove kick plate.


Remove body side welt.

INSTALLATION
Install in the reverse order of removal.
NOTE:
When installing center pillar lower garnish, wrap a cloth around engine cover stay to protect it from scratches
and damages.

EI-24

BODY SIDE TRIM


Disassembly and Assembly

EIS0019L

REAR SIDE FRONT FINISHER


1.
2.

3.

Remove screws from the surface, and remove ashtray.


Disengage resin tabs on left side of rear heater controller, and
remove metal clips on right side. Then remove rear heater controller.
Remove screws from the back and remove rear side box.

D
SIIA1016E

EI

EI-25

FLOOR TRIM
FLOOR TRIM
Removal and Installation

PFP:74902
EIS0019M

SIIA1017E

Footrest bracket

Footrest pad

Carpet hook

Front floor carpet (mat)

Engine cover carpet (mat)

Bulkhead carpet (mat)

Rear floor carpet (mat)

Rear end kick plate

REMOVAL
1.

Remove front seat and rear seat. Refer to SE-5, "Removal and Installation" and SE-12, "Removal and
Installation" in SE Seat.
2. Remove carpet hook.
3. Remove footrest.
4. Remove selector lever knob and console boot (screw: 2, clip: 1). (only for M/T vehicle)
5. Remove kick plates (LH/RH).
6. Remove center pillar lower garnishes (LH/RH).
7. Remove rear side front finishers (LH/RH) and rear side rear finishers (LH/RH).
8. Remove back pillar lower garnishes (LH/RH).
9. Remove step trim.
10. Remove front floor carpet (fixing hook: 6).
11. Remove engine cover carpet.
12. Remove bulkhead carpet (fixing hook: 9).
13. Remove rear end kick plate.
14. Remove rear floor carpet (fixing hook: 3).
NOTE:
For steps 5 to 9, refer to EI-22, "Removal and Installation" in EI Exterior/Interior.

INSTALLATION
Install in the reverse order of removal.

EI-26

HEADLINING
HEADLINING
Removal and Installation

PFP:73910

A
EIS0019N

Molded ceiling (standard roof)


B

EI

SIIA1019E

Headlining (front)

Rear ventilator grilles (LH/RH)

Headlining (rear)

Rear air conditioner switch

Assist grip

Rear intake grille (RHcenter LH)

Headlining (center)

Map lamp housing

Lens (map lamp)

10 Interior lamp housing

11 Lens (interior lamp)

12 Luggage compartment lamp housing

13 Lens (luggage compartment lamp)

14 Partition pipe bracket

15 Sunroof welt A

EI-27

HEADLINING
Built-in ceiling (standard roof)

SIIA1025E

Headlining (front)

Headlining (center)

Headlining (rear)

Roof bow (long body: 5, super long


body: 6)

Map lamp housing

Lens (map lamp)

Interior lamp housing

Lens (interior lamp)

Molded + built-in ceiling (standard roof)

SIIA1058E

Headlining (front: molded)

Rear ventilator grilles (LH/RH)

Assist grip

Rear intake grille (RH/center/LH)

Headlining (center: built-in)

Headlining (rear: built-in)

Roof bow

Interior lamp

EI-28

Rear air conditioner switch

HEADLINING
Built-in ceiling (high-roof)
A

SIIA1057E

Headlining 1st

Headlining 2nd

Headlining 3rd

Headlining 4th

Headlining 5th

Assist grip

Roof bow bracket (RH)

Roof bow bracket (LH)

Roof bow

EI

EI-29

HEADLINING
Suspended ceiling (high-roof)

SIIA1026E

Windshield upper welt

Windshield upper bracket

Headlining

Headlining listing wire

Rear intake grille (center)


Wire holder

Assist grip

Rear air conditioner cover

Rear air conditioner cover bracket


(front)

10 Rear intake grille (LH/RH)

11 Rear ventilator grilles (LH/RH)

12 Rear air conditioner cover bracket


(rear)

13 Interior lamp housing

14 Lens (interior lamp)

15 Luggage compartment lamp housing

16 Lens (luggage compartment lamp)

REMOVAL
1.
2.
3.
4.

Remove partition pipe and partition bracket. (Only for van)


Remove front pillar and center pillar garnish. (Only for vehicle with rear air conditioner)
Remove roof side center garnish. (Only for built-in ceiling model)
Remove front body side welt and sliding door weatherstrip. Only for molded ceiling model and suspended ceiling model (except van)
5. Remove rear pillar upper garnish and back pillar upper garnish. Only for molded ceiling model and suspended ceiling model (except van)
6. Remove center body side welt and rear body side welt. Only for molded ceiling model and suspended
ceiling model (except van)
NOTE:
For steps 2 to 6 shown above, refer to EI-22, "Removal and Installation" in EI Exterior/Interior.
7. Remove assist grip.

EI-30

HEADLINING
8.

Remove sun visors (driver side and passenger side).


A

C
SIIA1023E

9.

Remove inside mirror.


E

G
SIIA1024E

10. Remove map lamp, interior lamp, and luggage compartment lamp. Refer to LT-40, "Removal and Installa- H
tion" (interior room lamp, spot lump and luggage room lamp) in LT Lighting System.
11. Remove rear air conditioner cover and rear air conditioner cover brackets (front and rear). (Only for susEI
pended ceiling model)
12. Remove roof bow. (Only for built-in ceiling model)
13. Remove headlining mounting clips, and remove headlining from the back door opening.
J
NOTE:
Removal and installation must be performed by two persons.
Do not strongly bend the headlining.

INSTALLATION
Install in the reverse order of removal.

EI-31

HEADLINING

EI-32