You are on page 1of 8

CAR TOP INTERFACE

FOR PRE-WIRED DMG PUSHBUTTON PANEL


cod. Q00ITCP.U

DMG SpA
Via Quarto Negroni, 10
00040 CECCHINA (ROMA) ITALIA
Tel. +39 06930251 Fax +39 0693025240
info@dmg.it www.dmg.it

Use and installation manual


ENGLISH

16

93010052.EN__Q_toc-universale_091117-0_EN_ed.4.cdr

CAR TOP INTERFACE

CAR TOP INTERFACE


Emergency light (terminals LE+ and LE-)

L0

L1

P0

L2

P1

L3

P2

L4

P3

L5

P4

L6

P5

EMERGENCY LIGHT +

EMERGENCY LIGHT -

Input for 12V emergency light power independent from all other terminals.
The led emergency light (12V 40mA) is powered directly via this input.

L7 LCOM ENC0 ENC1 ENC2 ENC3 ENC4 ENC5 ENC6 ENC7 COM-E 12V- 12V+ OUT-C NC NA LE- LE+ GS

P6

P7 PCOM FS

FD COM-F TR1 TR2 GND +24V L-

GD COM-G

L+ OL2 OL1 KEY2 KEY1 CP2 CP1 AP2 AP1 ALI2 ALI1

INSTALLATION TIPS
Position the device so that it is protected from grease and dust. After
installation cover the circuit board with its cover.
Position the device so that it is not possible to step on it during normal lift
maintenance operations.
Be very careful not to let electrical wire scrap fall on the circuit board
during wiring operations.
Disconnect all the circuits to connect to the circuit board before starting
the wiring operation.
Avoid connecting and disconnecting the 37 pole connector of the
pushbutton panel when the circuits are powered.

15

Overload signal (terminals OL1 and OL2)

L1

P0

L2

P1

L3

P2

L4

P3

L5

P4

L6

P5

DISPLAY 7
OUT FLOOR DISPLAY (LINE+)
BUTTON COMMON
OUT FLOOR DISPLAY (LINE-)
POWER SUPPLY ALARM (12V-)
OVERLOAD
POWER SUPPLY ALARM (12V+)
OVERLOAD
ALARM CONTACT (C)
CONTACT 2 PRIORITY KEY
ALARM CONTACT (NC)
CONTACT 1 PRIORITY KEY
ALARM CONTACT (NO)
CONTACT 2 DOOR CLOSING
EMERGENCY LIGHTS CONTACT 1 DOOR CLOSING
EMERGENCY LIGHTS +
CONTACT 2 DOOR OPENING
UP GONG
CONTACT 1 DOOR OPENING
DOWN GONG
24V AC/DC POWER SUPPLY BOARD
GONG COMMON
24V AC/DC POWER SUPPLY BOARD

DISPLAY 6

FLOOR DISPLAY POWER (+)

DISPLAY 5

FLOOR DISPLAY POWER (-)

DISPLAY 4

SYNTHESISER TRIGGER

DISPLAY 3

DISPLAY 2

DISPLAY 1

DISPLAY 0

LIGHT COMMON

BUTTON 7 LIGHT

BUTTON 6 LIGHT

BUTTON 5 LIGHT

BUTTON 4 LIGHT

BUTTON 3 LIGHT

BUTTON 2 LIGHT

BUTTON 1 LIGHT

L0

Opto-insulated input independent from all other terminals (12/24V AC/DC)


The input circuit impedance is 4 K ohms.

SYNTHESISER TRIGGER

L+ OL2 OL1 KEY2 KEY1 CP2 CP1 AP2 AP1 ALI2 ALI1

ARROW COMMON

FD COM-F TR1 TR2 GND +24V L-

DOWN ARROW

P7 PCOM FS

UP ARROW

P6

GD COM-G

BUTTON COMMON

P5

P4

L7 LCOM ENC0 ENC1 ENC2 ENC3 ENC4 ENC5 ENC6 ENC7 COM-E 12V- 12V+ OUT-C NC NA LE- LE+ GS

BUTTON 7

L6

BUTTON 6

P3

P2

L5

BUTTON 5

L4

BUTTON 4

P1

L3

BUTTON 3

P0

L2

The dimensions of the device are:


195 x 110 x 80

BUTTON 2

L1

The TOC Q00ITCP.U circuit board is used to interface the cabin pre-wired DMG
pushbutton panel with most of the control panels on the market. The connections
are made via terminals with extractable screws to the control panel and via a 37
pole flat cable to the pushbutton panel.

BUTTON 0

L0

DOWN GONG

UP GONG

GONG POWER SUPPLY

Inputs for acoustic signals for floor arrival 1 tone for up and 2 tones for down.
The inputs are opto-insulated, non-polarised with common independent from all the
other terminals (12/24V AC/DC)
The input circuit impedance is 4 K ohms.

BUTTON 1

Up/Down Gong (terminals GS/GD and COMG)

CAR TOP INTERFACE

BUTTON 0 LIGHT

CAR TOP INTERFACE

L7 LCOM ENC0 ENC1 ENC2 ENC3 ENC4 ENC5 ENC6 ENC7 COM-E 12V- 12V+ OUT-C NC NA LE- LE+ GS

P6

P7 PCOM FS

FD COM-F TR1 TR2 GND +24V L-

L+ OL2 OL1 KEY2 KEY1 CP2 CP1 AP2 AP1 ALI2 ALI1

MODE SELECTION
ALARM FUNCTION

POWER SUPPLY
FUSE

J7

Q00ITCP.U

F1

DIP-SWITCH FOR SELECTING


ENCODER OPERATING MODE

OVERLOAD SIGNAL

DL1

1 2 3 4

BUTTONS FOR PROGRAMMING


CHARACTERS TO VIEW ON
THE DISPLAY

ADV

ON

FAULT
CONNECTOR FOR
LED
PRE-WIRED FLOOR
DISPLAY
CONNECTOR FOR
CABIN PUSHBUTTON PANEL
POSITION
SENSOR
CONNECTOR FOR
CONNECTOR
EXPANSION CIRCUIT BOARD
UP TO 14 FLOORS

GD COM-G

S1

PRG

JTOC1
L0

L1

P0

L2

P1

L3

P2

L4

P3

L5

P4

L6

P5

L7 LCOM ENC0 ENC1 ENC2 ENC3 ENC4 ENC5 ENC6 ENC7 COM-E 12V- 12V+ OUT-C NC NA LE- LE+ GS

P6

P7 PCOM FS

FD COM-F TR1 TR2 GND +24V L-

GD COM-G

L+ OL2 OL1 KEY2 KEY1 CP2 CP1 AP2 AP1 ALI2 ALI1

37 POLE FLAT CABLE FOR CONNECTING


PRE-WIRED CABIN PUSHBUTTON PANEL

14

CAR TOP INTERFACE

Voice synthesiser (terminals TR1 and TR2)

SYNTHESISER TRIGGER

It is possible to command a DMG serial voice synthesiser.


For the selection of floor announcement what was described above for position
indicators is valid.
Start-up of the announcements is obtained by powering up the TRIGGER (terminals
TR1 and TR2) input with 12/24V AC/DC.
The input is opto-insulated and electrically independent from all other terminals.
The input circuit impedance is 4 K ohms

INPUT DISPLAY COMMON

INPUT DISPLAY 13

INPUT DISPLAY 12

INPUT DISPLAY 11

INPUT DISPLAY 10

INPUT DISPLAY 9

INPUT DISPLAY 8

LIGHT COMMON
BUTTON COMMON

BUTTON 13 LIGHT

BUTTON 13

BUTTON 12 LIGHT

BUTTON 12

BUTTON 11 LIGHT

BUTTON 11

BUTTON 10 LIGHT

BUTTON 10

BUTTON 9 LIGHT

BUTTON 9

BUTTON 8

BUTTON 8 LIGHT

A Q00ITCPE.U expansion circuit board for systems up to 14 floors can be added to


the TOC Q00ITCP.U circuit board used for connections for systems up to 8 floors.

CAR TOP INTERFACE

L0

L1

P0

Q00ITCP.U
L8

L9 L10 L11 L12 L13 LCOM

ENC9

ENC10

ENC11

EXPANSION

Q00ITCPE.U

P2

L4

P3

L5

P4

L6

P5

L7 LCOM ENC0 ENC1 ENC2 ENC3 ENC4 ENC5 ENC6 ENC7 COM-E 12V- 12V+ OUT-C NC NA LE- LE+ GS

P6

P7 PCOM FS

FD COM-F TR1 TR2 GND +24V L-

GD COM-G

L+ OL2 OL1 KEY2 KEY1 CP2 CP1 AP2 AP1 ALI2 ALI1

F1

ENC12
COM-E
ENC13

1 2 3 4

P9 P10 P1 P12 P13 PCOM

P1

L3

ON

P8

ENC8

L2

If, as for the position indicators, the independent position sensor is used, it is
possible to start the floor announcement without the TRIGGER command (timed
command). This function can be selected with the
DIP-SWITCH:
Floor message start-up

DIP SWITCH
SW4=0
SW4=1

1 2 3 4

INPUT FROM TERMINALS


INPUT FROM INDEPENDENT POSITION SENSOR

ON

J10

13

CAR TOP INTERFACE


Direction indicator

All the planned functions and related connections are described below:

If the independent position sensor is used, it is possible to activate the direction


arrows from the specific terminals or via the sensor itself.

Circuit board power supply (terminals ALI1 and ALI2)


Input 24VAC/DC max 2 A for power supply of the circuit board, cabin pushbutton
panel and any floor displays.
This power supply circuit is independent from all the remaining inputs and outputs
(except for the connections to any floor displays).
24V AC/DC POWER SUPPLY BOARD

1 2 3 4

DIP SWITCH
SW3=0
SW3=1

ON

INPUT FROM TERMINALS


INPUT FROM INDEPENDENT POSITION SENSOR

CAR TOP INTERFACE

ENCODER PROGRAMMING PROCEDURE


Factory settings
The characters to display for each input can be programmed and the encoder is
already set up for displaying numeric characters (0, 1, 2, 3 etc.).
If necessary, it is possible to cancel all the data saved in the permanent memory and it
is possible to set the desired offset value (e.g. Input 0 = display 1)
The function is executed by pressing the PROG and ADVANCE keys together for
more than 3 seconds.
When finished the display shows the letters PD (Default Programming) when the
keys are released -0 (offset 0) is shown on the display, press the ADVANCE button
to set the desired offset value.

L0

L1

P0

L2

P1

L3

L4

P3

P2

L5

L6

P5

P4

L7 LCOM ENC0 ENC1 ENC2 ENC3 ENC4 ENC5 ENC6 ENC7 COM-E 12V- 12V+ OUT-C NC NA LE- LE+ GS

P7 PCOM FS

P6

FD COM-F TR1 TR2 GND +24V L-

GD COM-G

L+ OL2 OL1 KEY2 KEY1 CP2 CP1 AP2 AP1 ALI2 ALI1

Programming characters to display


Used by the user to set the characters displayed at the selected floor.
For example it is possible to substitute the 0 signal with P or something else.

Call buttons (terminals P0/P7 and COMP)

If you want to return to the default programming it is necessary to carry out the
procedure described in the previous paragraph.

L0

L1

P0

L2

P1

L3

P2

L4

P3

L5

P4

L6

P5

BUTTON COMMON

BUTTON 7

BUTTON 6

BUTTON 5

BUTTON 4

BUTTON 3

BUTTON 2

BUTTON 1

8 outputs with relay (1 A 48V AC/DC) with common independent compared to the other
terminals.
The relays are activated by the call buttons on the pushbutton panel.

BUTTON 0

The procedure to follow is below:


- display the signal to change (for example in the case of 1 wire per floor, activate
the corresponding input).
- press the PRG key for more than 3 seconds (when finished the letters PU: User
Programming) will appear on the display.
- Press the ADV button to replace the display of the tens
- Press the PRG button to confirm
- Press the ADV button to replace the display of the units
- Press the PRG button to confirm (the display will go off for a short time and the
new display will be saved and shown).

L7 LCOM ENC0 ENC1 ENC2 ENC3 ENC4 ENC5 ENC6 ENC7 COM-E 12V- 12V+ OUT-C NC NA LE- LE+ GS

P6

P7 PCOM FS

FD COM-F TR1 TR2 GND +24V L-

GD COM-G

L+ OL2 OL1 KEY2 KEY1 CP2 CP1 AP2 AP1 ALI2 ALI1

NOTE: if the programming is carried out on the cabin roof and it is not possible to see
the cabin display, it is advisable to connect a DMG serial display to the terminals for
the floor display (GND/+24V/L+/L-)

12

CAR TOP INTERFACE

CAR TOP INTERFACE

BUTTON 3 LIGHT

BUTTON 4 LIGHT

BUTTON 5 LIGHT

BUTTON 6 LIGHT

BUTTON 7 LIGHT

L1

L2

L3

L4

L5

L6

L7 LCOM ENC0 ENC1 ENC2 ENC3 ENC4 ENC5 ENC6 ENC7 COM-E 12V- 12V+ OUT-C NC NA LE- LE+ GS

MAGNET

BUTTON 2 LIGHT

L0

LIGHT COMMON

BUTTON 0 LIGHT

For operation of the independent sensor, it is necessary to connect 2 NC magnetic sensors to the
TOC board and position 2 magnets for each floor (both the free sensors with lift at floor level).
A third magnet only needs to be positioned at the main floor which engages both sensors when the
lift is at the floor.
This magnet is used to reset the circuit after a power failure or any counting errors

BUTTON 1 LIGHT

LIGHT POWER SUPPLY

1 2 3 4

DIP SWITCH
SW1=0 SW2=1

8 opto-insulated, non-polarised inputs with common independent (12/24V AC/DC)


compared to the other terminals. The inputs have an impedance of 4 K ohms.

UPPER IMPULS.

GD COM-G

FLOOR
LEVEL

CONTACT NC
P1

P3

P2

P5

P4

P6

P7 PCOM FS

FD COM-F TR1 TR2 GND +24V L-

LOWER IMPULS.

L+ OL2 OL1 KEY2 KEY1 CP2 CP1 AP2 AP1 ALI2 ALI1

FLOOR DISPLAY
CONTACT NC

L+
L+
-

DOOR OPEN, DOOR CLOSE AND CABIN PRIORITY KEY


buttons (terminals AP1-2/CP1-2/KEY1-2)

L0

3 outputs with relay (1 A 48V AC/DC) with common independent compared to the other terminals.
The relays are activated by the corresponding buttons/key on the pushbutton panel.

L1

P0

L2

P1

L3

P2

L4

P3

L5

P4

L6

P5

BRACKET
ATTACHED TO
CABIN ROOF

L7 LCOM ENC0 ENC1 ENC2 ENC3 ENC4 ENC5 ENC6 ENC7 COM-E 12V- 12V+ OUT-C NC NA LE- LE+ GS

P6

P7 PCOM FS

FD COM-F TR1 TR2 GND +24V L-

MAGNET

P0

ON

INPUT INDEPENDENT POSITION SENSOR

Call button lighting (terminals L0/L7 and COML)

GD COM-G

L+ OL2 OL1 KEY2 KEY1 CP2 CP1 AP2 AP1 ALI2 ALI1

CONTACT DOOR OPENING


S1

CONTACT PRIORITY KEY


ADV
L1

L2

L3

L4

L5

L6

L7 LCOM ENC0 ENC1 ENC2 ENC3 ENC4 ENC5 ENC6 ENC7 COM-E 12V- 12V+ OUT-C NC NA LE- LE+ GS

GD COM-G
JTOC1

P1

P2

P3

P4

P6

P7 PCOM FS

FD COM-F TR1 TR2 GND +24V L-

L+ OL2 OL1 KEY2 KEY1 CP2 CP1 AP2 AP1 ALI2 ALI1
37 POLE FLAT CABLE FOR CONNECTING
PRE-WIRED CABIN PUSHBUTTON PANEL

Supplied 3 pole
cable

NA
C
NC

NA

NC

Jumper selection
NC/NO contact

P5

Button
<|> o >|<
(rear view)

SELECTION OF THE NO/NC CONTACT


It is possible to select the NO/NC contact for the door opening
and closing buttons by moving the jumper on the button.

ARROW display
ON
1 2 3 4

2nd DOOR OPEN AND DOOR CLOSED BUTTON CONTACT


Door opening and closing button can be supplied with a second
contact (C/NC/NO) upon request.
The connection is made with the supplied cable.

MAIN
FLOOR
LEVEL

MAGNET

P0

MAGNET

L0

PRG

MAGNET

1 2 3 4

ON

ENCODER
CONTACT DOOR CLOSING

ON
1 2 3 4

By positioning switch 3 on ON, the direction


arrows are displayed.
By positioning switch 3 on OFF, the direction
arrows are NOT displayed.

PRE-WIRED CABIN
DISPLAY

LIFT GUIDE
IN COMPARTMENT

Pre-wired sensor kit + magnet and bracket available on request

11

CAR TOP INTERFACE

Alarm button

TENS

It is possible to select two different types of alarm circuit


operation:
1) PASSING CIRCUIT (1 NO contact)
2) CIRCUIT WITH RELAY (1 exchange contact C/NC/NO)

UNIT

A
B

B
C

POWER SUPPLY ALARM (12V+)


ALARM CONTACT (C)

INPUT DISPLAY COMMON

INPUT DISPLAY POWER SUPPLY

SEGMENT TENS G (-)

SEGMENT UNIT G

SEGMENT UNIT F

SEGMENT UNIT E

SEGMENT UNIT D

SEGMENT UNIT C

SEGMENT UNIT B

ARROW COMMON

SEGMENT UNIT A

ARROW POWER SUPPLY

DOWN ARROW

UP ARROW

1 2 3 4

DIP SWITCH
SW1=1 SW2=1

ON

INPUT 1 WIRE PER SEGMENT

CAR TOP INTERFACE

PASSING CIRCUIT (J7 in position A)


The power supply of the alarm circuit is input by a 12V+
terminal and when the alarm button (NO) is pressed it is
output by the OUT-C button. The terminals in question are
independent from all the other terminals.
Maximum applicable load 0.5A 12/24V

FLOOR DISPLAY
+
LL+

L0

L1

P0

L2

P1

L3

L4

P3

P2

L5

L6

P5

P4

L7 LCOM ENC0 ENC1 ENC2 ENC3 ENC4 ENC5 ENC6 ENC7 COM-E 12V- 12V+ OUT-C NC NA LE- LE+ GS

P6

P7 PCOM FS

FD COM-F TR1 TR2 GND +24V L-

GD COM-G

L+ OL2 OL1 KEY2 KEY1 CP2 CP1 AP2 AP1 ALI2 ALI1

J7

P2

L4

P3

L5

P4

L6

P5

L7 LCOM ENC0 ENC1 ENC2 ENC3 ENC4 ENC5 ENC6 ENC7 COM-E 12V- 12V+ OUT-C NC NA LE- LE+ GS

P6

P7 PCOM FS

P8

INPUT DISPLAY COMMON

SEGMENT TENS F

SEGMENT TENS E

SEGMENT TENS D

SEGMENT TENS C

SEGMENT TENS B

SEGMENT TENS A
L9 L10 L11 L12 L13 LCOM

ENCODER

1 2 3 4

Q00ITCP.U
L8

L+ OL2 OL1 KEY2 KEY1 CP2 CP1 AP2 AP1 ALI2 ALI1

ADV

ON

If tens segments are present, the


related connections need to be made
on the expansion circuit board.

FD COM-F TR1 TR2 GND +24V L-

PRG

S1

CIRCUIT WITH RELAY (J7 in position B)


A relay on the circuit board is activated via the alarm
button. This makes it possible to use the NC/NO exchange
contact.
Maximum applicable load 1A 12/24V.

JTOC1

L0

37 POLE FLAT CABLE FOR CONNECTING


PRE-WIRED CABIN PUSHBUTTON PANEL

P0

L2

P1

L3

P2

L4

P3

L5

P4

L6

P5

L7 LCOM ENC0 ENC1 ENC2 ENC3 ENC4 ENC5 ENC6 ENC7 COM-E 12V- 12V+ OUT-C NC NA LE- LE+ GS

P6

P7 PCOM FS

FD COM-F TR1 TR2 GND +24V L-

ENC9

ENC10

ENC11

P9 P10 P1 P12 P13 PCOM

ENC12
COM-E
ENC13

GD COM-G

L+ OL2 OL1 KEY2 KEY1 CP2 CP1 AP2 AP1 ALI2 ALI1

J7

PRE-WIRED CABIN
DISPLAY
NO

NC

2nd ALARM BUTTON CONTACT

EXPANSION

Alarm
button
(rear view)

Q00ITCPE.U
J10

10

L1

Supplied 3 pole
cable
ENC8

GD COM-G

ALARM CONTACT (NO)

P1

L3

ALARM CONTACT (NC)

P0

L2

POWER SUPPLY ALARM (12V+)


ALARM CONTACT (C)

L1

POWER SUPPLY ALARM (12V-)

L0

A second contact (C/NC/NO) is available on the alarm button which is


independent from all the other contacts.
The connection is made with the supplied cable.

INPUT DISPLAY
COMMON

INPUT DISPLAY COMMON

INPUT DISPLAY POWER SUPPLY

GRAY 4

GRAY 3

GRAY 2

GRAY 1

ARROW COMMON

GRAY 0

ARROW POWER SUPPLY

DOWN ARROW

INPUT DISPLAY POWER SUPPLY

POSITION 7

POSITION 6

POSITION 5

POSITION 4

POSITION 3

POSITION 2

POSITION 1

ARROW COMMON

POSITION 0

ARROW POWER SUPPLY

DOWN ARROW

UP ARROW

1 2 3 4

DIP SWITCH
SW1=0 SW2=0

The default programming of the encoder includes the Gray code.


However, it is possible to use any binary code, by opportunately reprogramming the encoder
using the ADV/PRG keys it is possible to associate the displaying of the desired characters
with each combination of inputs.

ON

Position indicator
INPUT 1 WIRE PER FLOOR

DIP SWITCH
SW1=1 SW2=0

1 2 3 4

An encoder is present on the circuit board for connection to the DMG serial display.
The displayed characters can be programmed with the ADV and PRG buttons.
A serial output is present for connection to any floor displays.
The inputs for the display and arrows have separated commons, they are opto-insulated, nonpolarised and with common independent (12/24V AC/DC). The opto-insulated inputs have an
impedance of 4 K ohms.
For systems which do not have a position indicator command, it is possible to connect two NC
magnetic impulsors (with 2 magnets per floor) through which the circuit board calculates the
position and direction of the cabin and can be used to display it.
It is possible to select the encoder operation mode via DIP-SWITCH.

GRAY INPUT (5 inputs max.)

DISPLAY DI PIANO
+
LL+

FLOOR DISPLAY
+
LL+

L0

L1

P0

L2

P1

L3

P2

L4

P3

L5

P4

L6

P5

L7 LCOM ENC0 ENC1 ENC2 ENC3 ENC4 ENC5 ENC6 ENC7 COM-E 12V- 12V+ OUT-C NC NA LE- LE+ GS

P6

P7 PCOM FS

FD COM-F TR1 TR2 GND +24V L-

P1

L3

P2

L4

P3

L5

P4

L6

P5

L7 LCOM ENC0 ENC1 ENC2 ENC3 ENC4 ENC5 ENC6 ENC7 COM-E 12V- 12V+ OUT-C NC NA LE- LE+ GS

P6

P7 PCOM FS

FD COM-F TR1 TR2 GND +24V L-

GD COM-G

1 2 3 4

P0

L2

S1

L+ OL2 OL1 KEY2 KEY1 CP2 CP1 AP2 AP1 ALI2 ALI1
ADV

1 2 3 4

ADV

PRG

ON

ENCODER

For systems from 9 to 14 floors the


remaining connections need to be
made on the expansion circuit board.

ON

L1

GD COM-G

L+ OL2 OL1 KEY2 KEY1 CP2 CP1 AP2 AP1 ALI2 ALI1

ENCODER
L0

ON

Position indicator (terminals ENC0/ENC7 and COME + FS/FD and


COMF + SUP/SDW and COMS)

CAR TOP INTERFACE

UP ARROW

CAR TOP INTERFACE

PRG

S1
JTOC1

37 POLE FLAT CABLE FOR CONNECTING


PRE-WIRED CABIN PUSHBUTTON PANEL

JTOC1

37 POLE FLAT CABLE FOR CONNECTING


PRE-WIRED CABIN PUSHBUTTON PANEL

PRE-WIRED CABIN
DISPLAY

PRE-WIRED CABIN
DISPLAY