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1

19-Apr-15

YanWeiLi

Liu Liang

Cheng Yuguang

Wu Yong Jun

DH1/A3-C2/DE/M/2728

15-Mar-14

YanWeili

Xie Ruzhi

Cheng Yuguang

Wu Yongjun

DH1/A3-C2/DE/M/2617

26-Feb-14

YanWeili

Xie Ruzhi

Cheng Yuguang

Wu Yongjun

DH1/A3-C2/DE/M/2208

6-DEC-13

YanWeili

Xie Ruzhi

Cheng Yuguang

Wu Yongjun

FIRST ISSUE

RE

DATE

PREPARED BY

CHECKED BY

REVIEWED BY

APPROVED BY

DESCRIPTION

V.
OWNER

POWER GENERATION CORPORATION 1


THERMAL POWER PROJECT MANAGEMENT BOARD 3
CONSULTANT

POWER ENGINEERING
COMPANY 2

CONSULTING

JOINT

STOCK

CONTRACTOR

DONGFANG ELECTRIC CORPORATION LIMITED


SUBCONTRACTOR

GUANG DONG ELECTRIC POWER DESIGN INSTITUTE


HUNAN PROVINCIAL THERMAL POWER CONSTRUCTION
COMPANY
EVN

Ref.

DH1/TD640/045/001/00

No.:
DEC

Ref.

DH1-DE-A3-M-14-5121

No.:
PROJECT:

CONTRACT No.

DUYEN HAI 1 THERMAL POWER PLANT PROJECT


DH1-30032010

Document
Status:

FOR APPROVAL

Document Title:

ITP for installation of equipment


and pipe in Compressed Air System

Document No.:

Rev.:

F4281-GEDI-M-SS-ITP-1039-3

DUYEN HAI 1 THERMAL POWER PLANT PROJECT


OWNER

CONSULTANT

EPC CONTRACTOR

DH1-M-ITP-3-J/G-

ITP for installation of equipment and pipe in Compressed Air System

Date: 2015-04-18
Rev.: 1

Inspection/Test

NO

Welder qualification

Applicable
specification or rules

PARTICIPATION BY
Record format

check WPS/PQR
welder test in site
Compressed air tank,
buffer tank
Water-cooled air
compressor

Inspection
criteria

SUBCON

DEC

A3-C2

During and after


installation

Comply with
requirements

ASME B31

Frequency

Comply with
requirements
Comply with
Before installation
requirements
Before installation

DH1-M-ITP-3-J/G-0005-01-01
Design drawing
DH1-M-ITP-3-J/G-0005-01-02

dryer
2

Equipment installation
Installation of sewage
pump

Design drawing

DH1-M-ITP-3-J/G-0005-02

After installation

Comply with
requirements

Visual inspection of
equipment grouting

DL/T5047-95

DH1-M-ITP-3-J/G-0005-01-01

Before secondary
grouting

Comply with
requirements

DH1-M-ITP-3-J/G-0006-01

Before installation

Comply with
requirements

DH1-M-ITP-3-J/G-0006-02

After installation

Comply with
requirements

Pipe installation

Check according to
3.1 Inspection of take- material list
in materials
Appearance inspection
position check

Design drawing

DL5190.4-2004

DL5190.4-2004

DH1-M-ITP-3-J/G-0006-02

After installation

Pipe fit-up check

Design drawing

DH1-M-ITP-3-J/G-0006-05

After installation

Welding apperance check Design drawing

DH1-M-ITP-3-J/G-0006-06

After installation

NDT for pipe welded


junction

DL869-2004

DH1-M-ITP-3-J/G-0006-07

After installation

DL5190.4-2004

DH1-M-ITP-3-J/G-0006-03

After installation

position check

DL5190.4-2004

DH1-M-ITP-3-J/G-0006-04

After installation

size check

DL5190.4-2004

DH1-M-ITP-3-J/G-0006-04

After installation

Welding apperance check Design drawing

DH1-M-ITP-3-J/G-0006-06

After installation

Design drawing

DH1-M-ITP-3-J/G-0006-08

After installation

Comply with
requirements

Design drawing

DH1-M-ITP-3-J/G-0006-08

After installation

Comply with
requirements

3.2Pipe installation

3.3Pipe valve installation

3.4 Installation of
supports and hangers

Comply with
requirements
Comply with
requirements
Comply with
requirements
Comply with
requirements
Comply with
requirements
Comply with
requirements
Comply with
requirements
Comply with
requirements

size check

test range
NDT record of checking
pipe welded junction
system line inspection
4

Leak test and flushing of check remaining work


system

check test gage


watering leak test
pressurize to test pressure
check
test pressure falls to
working pressure check
4

Leak test and flushing of


flushing
system

compressed air blowing

Paint&anticorrosion for equipment and pipe

6
Legend

Hand over to
commission team

HHold

WPP

DH1-M-ITP-3-J/G-0006-09

punch list

DH1-M-ITP-3-J/G-0007-

Review all inspection


documents
WWitness

RRecord

PPerform

Before and after


anticorrosion
After installation

Comply with
requirements

DUYEN HAI 1 THERMAL POWER PLANT PROJECT


OWNER

CONSULTANT

EPC CONTRACTOR

ID No.:DH1-M-ITP-3-J/G-0005--01-01(

INSPECTION REPORT

Date :

Sub. Contractor: GEDI/HTPC

Start Time:

Work title: Installation of equipment and pipe in Compressed Air System

Finish Time:

Inspected work: Tank installation


Structure/Location: Air compressed house

Method of Inspection
Visual
No.

Laboratory Test

Working procedure

Measurement

Survey

Inspection item

Inspection criteria

Centerline deviation

10mm

Elevtion deviation

10mm

Spacing check of anchor bolt

10mm

Horizontal deviation

5mm

Centerline deviation

5mm

Elevation deviation

10mm

1
2

Foundation check

Equipment locating

Orientation of inlet and outlet


nozzle
Visual inspection of equipment
grouting

7
8
9
10

Others:
Assessment
DEC

PECC2

TPMB3

Comply with design requirements


clean, without debris

Equipment name
Visual check of
equipment

11

KKS number
Manufacturer

Comments from DEC:


Comments from PECC2:
Comments from TPMB3:
Conclusion: Accepted the above inspected work and agreed to carry out the next works.

Sub-Contractor
GEDI/HTPC

EPC Contractor
DEC

Consultant
PECC2

Owner
TPMB3

Position
Signature
Full
Name
Note: = Accept, x = Reject.

Form:M-ITP-3-J/G-0005--01-01

DUYEN HAI 1 THERMAL POWER PLANT PROJECT


OWNER

CONSULTANT

EPC CONTRACTOR

ID No.:DH1-M-ITP-3-J/G-0005--01-02(

INSPECTION REPORT

Date :

Sub. Contractor: GEDI/HTPC

Start Time:

Work title: Installation of equipment and pipe in Compressed Air System

Finish Time:

Inspected work: Dryer and Water-cooled air compressor installation


Structure/Location: Air compressed house

Outlet Elevation

Method of Inspection
Visual
No.

Laboratory Test

Survey

Others:
Assessment

Inspection item

Inspection criteria

Centerline deviation

10mm

Elevtion deviation

10mm

Horizontal deviation

5mm

Centerline deviation

5mm

Elevation deviation

10mm

Orientation of inlet and outlet


nozzle

Comply with design requirements

Visual inspection of equipment


grouting

clean, without debris

1
2

Working procedure

Measurement

Foundation check

Equipment locating

8
9

DEC

PECC2

TPMB3

Equipment name
Visual check of
equipment

10

KKS number
Manufacturer

Comments from DEC:


Comments from PECC2:
Comments from TPMB3:
Conclusion: Accepted the above inspected work and agreed to carry out the next works.

Sub-Contractor
GEDI/HTPC

EPC Contractor
DEC

Consultant
PECC2

Owner
TPMB3

Position
Signature
Full
Name
Note: = Accept, x = Reject.

Form:M-ITP-3-J/G-0005--01-02

DUYEN HAI 1 THERMAL POWER PLANT PROJECT


OWNER

CONSULTANT

EPC CONTRACTOR

ID No.:DH1-M-ITP-3-J/G-0005-02( )

INSPECTION REPORT

Date :

Sub. Contractor: GEDI/HTPC

Start Time:

Work title: Installation of equipment and pipe in Compressed Air System

Finish Time:

Inspected work: Installation of sewage pump


Structure/Location: Air compressed house
Centerline deviation

Steel beam upper surface


elevation
Reference line

Method of Inspection
Visual

Laboratory Test

Measurement

Survey

Assessment

Working
procedure

Iinspection item

Inspection criteria

Equipment
check

Visual inspection of shell


and component parts

No damage,crack,deformation,and layering

Elevation deviation
Centerline deviation
Installation of
equipment Steel beam levelness
deviation
Connection of equipment
and pipe

Others:
DEC

PECC2

TPMB3

10mm
5mm
2mm
No stress connection

Comments from DEC:


Comments from PECC2:
Comments from TPMB3:
Conclusion: Accepted the above inspected work and agreed to carry out the next works.

Sub-Contractor
GEDI/HTPC

EPC Contractor
DEC

Consultant
PECC2

Owner
TPMB3

Position
Signature
Full Name
Note: = Accept, x = Reject.

M-ITP-3-J/G-0005-02

DUYEN HAI 1 THERMAL POWER PLANT PROJECT


OWNER

CONSULTANT

EPC CONTRACTOR

ID No.:DH1-M-ITP-3-J/G-0006-01-(

INSPECTION REPORT

Date :

Sub. Contractor: GEDI/HTPC

Start Time:

Work title: Installation of equipment and pipe in Compressed Air System

Finish Time:

Inspected work: Material inspection


Based documentation for acceptance:
1. Request for inspection:
2. Approved drawings:
3. Inspection and Test Plan or related standards(if any)
4. Measurement and Test Result report:
5. Site Diary
6. Other relative documents (if any):

Method of Inspection
Visual
No.

Laboratory Test
Type of material

Pipe

Pipi fitting

Valve

Paint

Measurement
Specification

Material

Survey

Others:

Quantity

Visual
inspection

Assessment
ACC.

REJ.

5
6
7
8
9
10
11
12
13
14
15
16

Sub-Contractor
GEDI/HTPC

EPC Contractor
DEC

Consultant
PECC2

Owner
TPMB3

Position
Signature
Full Name
Note: = Accept, x = Reject.

Form: M-ITP-3-J/G-0006-01

DUYEN HAI 1 THERMAL POWER PLANT PROJECT


OWNER

CONSULTANT

EPC CONTRACTOR

ID No.:DH1-M-ITP-3-J/G-0006-02-(

INSPECTION REPORT

Date :

Sub. Contractor: GEDI/HTPC

Start Time:

Work title: Installation of equipment and pipe in Compressed Air System

Finish Time:

Inspected work: Pipe installation


Structure/Location: Air compressed house
Based documentation for acceptance:
1. Request for inspection:
2. Internal inspection report, attached:
3. Approved drawings:
4. Inspection and Test Plan or related standards(if any)
5. Measurement and Test Result report:
6. Site Diary
7. Other relative documents (if any):

Method of Inspection
Visual

Laboratory Test

Working procedure

Measurement

Survey

Inspection item

DEC

PECC2

2mm
Overhead:10m Trench:15mm
underfround:20mm

Coordinate deviation
Verticality deviation of stand pipe

2L/1000 and 15mm

Material of spacer for supports and hangers

Rubber,teflon or equivalent material as pipe

Type and size of


groove
Fit-up check

Assessment

Inspection criteria

Verticality deviation of flange

Pipe installation

Others:

Straightness of
butt-joint pipe
Visual
inspection of
welding

Comply with design requirements


Dn100mm

1mm

Dn100mm

2mm

No slag inclusion,porosity and crack

Comments from DEC:


Comments from PECC2:
Comments from TPMB3:
Conclusion: Accepted the above inspected work and agreed to carry out the next works.

Sub-Contractor
GEDI/HTPC

EPC Contractor
DEC

Consultant
PECC2

Owner
TPMB3

Position
Signature
Full Name
Note: = Accept, x = Reject.

Form: M-ITP-3-J/G-0006-02

HAI 1 THERMAL POWER PLANT PROJECT


EPC CONTRACTOR

ID No.:DH1-M-ITP-3-J/G-0006-02-(

Date :
Start Time:
Finish Time:

Assessment
TPMB3

eed to carry out the next works.

Owner
TPMB3

Form: M-ITP-3-J/G-0006-02

DUYEN HAI 1 THERMAL POWER PLANT PROJECT


OWNER

CONSULTANT

EPC CONTRACTOR

ID No.:DH1-M-ITP-3-JG-0006-03-(

INSPECTION REPORT

Date :

Sub. Contractor: GEDI/HTPC

Start Time:

Work title: Installation of equipment and pipe in Compressed Air System

Finish Time:

Inspected work: Valve installation for pipe


Structure/Location: Air compressed house
Based documentation for acceptance:
1. Request for inspection:
2. Internal inspection report, attached
3. Approved drawings:
4. Inspection and Test Plan or related standards(if any)
5. Measurement and Test Result report:
6. Site Diary
7. Other relative documents (if any):

Drg.No.

Valve name

Valve type

KKS number

Installation
orientationas
per drawing

Bolt
tightening

Assessment
DEC

PECC2

TPMB3

Comments from DEC:


Comments from PECC2:
Comments from TPMB3:
Conclusion: Accepted the above inspected work and agreed to carry out the next works.

Sub-Contractor
GEDI/HTPC

EPC Contractor
DEC

Consultant
PECC2

Owner
TPMB3

Position
Signature
Full Name
Note: = Accept, x = Reject.

Form: M-ITP-3-JG-0006-03

DUYEN HAI 1 THERMAL POWER PLANT PROJECT


OWNER

CONSULTANT

EPC CONTRACTOR

ID No.:DH1-M-ITP-3-J/G-0006-04-(

INSPECTION REPORT

Date :

Sub. Contractor: GEDI/HTPC

Start Time:

Work title:Installation of equipment and pipe in Compressed Air


System

Finish Time:

Inspected work: Installation of supports and hangers for pipe


Structure/Location: Air compressed house
Based documentation for acceptance:
1. Request for inspection:
2. Internal inspection report, attached:
3. Approved drawings:
4. Inspection and Test Plan or related standards(if any)
5. Measurement and Test Result report:
6. Site Diary
7. Other relative documents (if any):

Method of Inspection
Visual

Laboratory Test

Measurement

Survey

Others:
Assessment

Working
procedure

Inspection item

Inspection criteria
DEC

Layout and process size

TPMB3

Comply with design requirements

Configuration Threaded suspender


of supports
and hangers Clampholder base plate

Not bent,burr-free thread,fit up with nut


Smooth,planeness,fit well

Root layout and process size

Comply with design requirements

Spacer of supports and hangers for


Installation of stainless steel pipe
supports and Span of supports and hangers
hangers
Welding inpsection
Comments from DEC:

PECC2

teflon spacer or same material as pipe


Comply with design requirements
Comply with stipulation of DL/T869

Comments from PECC2:


Comments from TPMB3:
Conclusion: Accepted the above inspected work and agreed to carry out the next works.

Sub-Contractor
GEDI/HTPC

EPC Contractor
DEC

Consultant
PECC2

Owner
TPMB3

Position
Signature
Full Name
Note: = Accept, x = Reject.

Form: M-ITP-3-J/G-0006-04

DUYEN HAI 1 THERMAL POWER PLANT PROJECT


OWNER

CONSULTANT

EPC CONTRACTOR

ID No.:DH1-M-ITP-3-JG-0006-05-(

INSPECTION REPORT

Date :

Sub. Contractor: GEDI/HTPC


Start Time:
Work title: Installation of equipment and pipe in Compressed Air
Finish Time:
System
Inspected work: Pipe fit-up inspection report
Structure/Location: Air compressed house
Drawing No.

Line No./Part No.

Joint No.

Material

Pipe size(mm)
Diameter/Thickness

Root
Gap(mm)

Status
ACC

REJ

Comments from DEC:


Comments from PECC2:
Comments from TPMB3:
Conclusion:

Sub-Contractor
GEDI/HTPC

EPC Contractor
DEC

Consultant
PECC2

Owner
TPMB3

Position
Signature
Full Name
Note: = Accept, x = Reject.

Form: M-ITP-3-JG-0006-05

DUYEN HAI 1 THERMAL POWER PLANT PROJECT


OWNER

CONSULTANT

EPC CONTRACTOR

ID No.:DH1-M-ITP-3-J/G-0006-06-(

INSPECTION REPORT

Date :

Sub. Contractor: GEDI/HTPC

Start Time:

Work title: Installation of equipment and pipe in


Compressed Air System

Finish Time:

Inspected work: Welding check for supports and hangers


Structure/Location: Air compressed house
Drawing No.

Joint No.

Welder ID

Material

Size

Thickness

NDT
RT

UT

Status

MT

PT

ACC

REJ

Comments from DEC:


Comments from PECC2:
Comments from TPMB3:
Conclusion:

Sub-Contractor
GEDI/HTPC

EPC Contractor
DEC

Consultant
PECC2

Owner
TPMB3

Position
Signature
Full Name
Note: = Accept, x = Reject.

Form: M-ITP-3-J/G-0006-06

DUYEN HAI 1 THERMAL POWER PLANT PROJECT


OWNER

CONSULTANT

EPC CONTRACTOR
ID No.: DH1-M-ITP-3-J/G-0006-07--(

RADIOGRAPHIC EXAMINATION REPORT

Page

Client Name:

of

Request No.:

Acceptance criteria:

Procedure No.:

Item:

Date of shooting:

Welding process:

Installation of equipment and pipe in Compressed Air


System
MATERIAL INFORMATION

Drawing No.:

Line No.:

Material:

EQUIPMENT

X-RAY
Test Voltage

Focal Spot Size

GAMMA RAY

KV

mA

mm x mm

Source Size

SFD

Serial No.:
mm

Film type

IQI

Film size

Location

:
Source side

Film side

Development

Manual

Automatic

SWSI

DWSI

Intensifying Screen Type


Front:

mm

: Lead
Rear:

Density Required

Sensitivity Required

TECHNIQUE

MATERIAL

FFD

Isotope / Activity

mm

Shooting
Technique

DWDI

Super imposed
Panoramic

EVALUATION
Joint No.

Film
Location

Welder ID.

OD/
Length
(mm)

Thk/
SCH
(mm)

(QUANTITY OF FILMS:
ABBREVIATION :

DEFECT (mm)

Film
Density

RESULT

Type

Length

Location

Remarks

00 )

ACC-ACCEPTABLE

REJ-REJECT

RS-RESHOOT

IP-INCOMPLETE PENETRANT

P-POROSITY

S-SLAG INCLUSION

LF-LACK OF FUSION

CV-CONCAVITY

C-CRACK

UC-UNDERCUT

TI-TUNGSTEN INCLUSION

BT-BURN THROUGH

FM-FILM MARK

CP-CLUSTER POROSITY

RW-REWELD

ER-EXCESSIVE ROOT

APAVE ASIA PACIFIC CO., LTD

DEC/EPC CONTRACTOR

EVNPECC2

EVNTPMB3

Evaluated by:

Name:

Name:

Review by:

Signature:

Signature:

Signature:

Signature:

Date:

Date:

Date:

Date:
Form:M-ITP-3-J/G-0006-07

DUYEN HAI 1 THERMAL POWER PLANT PROJECT


OWNER

CONSULTANT

EPC CONTRACTOR

ID No.:DH1-M-ITP-3-J/G-0006-08(

INSPECTION REPORT

Date :

Sub. Contractor: GEDI/HTPC

Start Time:

Work title:Installation of equipment and pipe in Compressed Air


System

Finish Time:

Inspected work: Leak test


Structure/Location: Air compressed house

Method of Inspection
Visual
Working
procedure

Laboratory Test
Inspection item

Measurement

Survey

Others:
Assessment

Inspection criteria

DEC

PECC2

TPMB3

Drawing No.
Check
before leak
test

Hydro test

System
flushing

Test boundary

Refer to attachement

NDT record of checking pipe


welded junction

Comply with ASME B31 requirements

System line check

Comply with design requirements

Remaining work check

Comply with design requirements

Pressure gauge check

Attach the qualified calibration report

Test pressure

150% of design pressure

water filling check

No leakage

Pressurized to test pressure

No leakage

Reduce to working pressure

No leakage

Water flushing

Outlet water and inlet water with same transparency

Compressed air purging


Comments from DEC:

Exhaust without smoke by visual inspection

Comments from PECC2:


Comments from TPMB3:
Conclusion: Accepted the above inspected work and agreed to carry out the next works.

Sub-Contractor
GEDI/HTPC

EPC Contractor
DEC

Consultant
PECC2

Owner
TPMB3

Position
Signature
Full Name
Note: = Accept, x = Reject.

Form: M-ITP-3-J/G-0006-08

DUYEN HAI 1 THERMAL POWER PLANT PROJECT


OWNER

CONSULTANT

EPC CONTRACTOR

ID No.:DH1-M-ITP-3-J/G-0006-09(

INSPECTION REPORT

Date :

Sub. Contractor: GEDI/HTPC

Start Time:

Work title: Installation of equipment and pipe in Compressed Air System

Finish Time:

Inspected work:Painting and anticorrosion for equipment and pipe


Structure/Location: Air compressed house

Method of Inspection
Visual

Laboratory Test

Check before
painting

Measurement

Survey

Primer Type

Lowest Derusting Grade

Asphalt primer

St3 or Sa2

Alkyd resin primer and epoxy aspalt primer

St3 or Sa2

Other type resin

Sa2

Zinc-rich primer of all kinds

Sa2.5

Installation location

Primer

Intermediate

Others:
Assessment
DEC

PECC2

TPMB3

Finish

Epoxy
Epoxy anti-corrosive
micaceous 1 paint 1 layer 40
layer 100 m
m
Epoxy
Painting of outdoor equipment,pipe,supports Epoxy xinc-rich 1 micaceous 1 Polyurethane finish
and hangers
layer 80m layer 100 1 layer 50m
m
Epoxy
Epoxy anti-corrosive
Epoxy xinc-rich 1 micaceous 1
Indoor platform & ladder,and lifting facilities
paint 1 layer 40
layer 50m layer 100
m
m
Epoxy
Epoxy xinc-rich 1
Outdoor platform & ladder,and lifting
micaceous 1 Polyurethane finish
layer 80m
facilities
layer 100 1 layer 50m
m
Modified epoxy anti-corrosive
Coal tar epoxy
Underground embedded pipe
anti-corrosive paint asphalt paint3 layers of glass
1 layer 200um cloth in 4 layers of paint 150
Epoxy asphalt
m
Epoxy asphalt
finish 1 layer
primer 1 layer 200
Trench pipe
100m
um
Comments from DEC:
Painting of indoor equipment,pipe,supports Epoxy zinc-rich 1
and hangers
layer 50m

Comments from PECC2:


Comments from TPMB3:
Conclusion: Accepted the above inspected work and agreed to carry out the next works.

Sub-Contractor
GEDI/HTPC

EPC Contractor
DEC

Consultant
PECC2

Owner
TPMB3

Position
Signature
Full Name
Note: = Accept, x = Reject.

Form: M-ITP-3-J/G-0006-09

DUYEN HAI 1 THERMAL POWER PLANT PROJECT


OWNER

CONSULTANT

EPC CONTRACTOR

INSPECTION REPORT

ID No.:DH1-M-ITP-3-J/G-0007-(

Date :

Sub. Contractor: GEDI/HTPC

Start Time:

Work title: Installation of equipment and pipe in Compressed


Air System

Finish Time:

Inspected work: Punch list


Structure/Location: Air compressed house
Item No.

Description of defect

Originator

Responsible party

COMPLETION
DEC

PECC2

TPMB3

1
2
3
4
5
6
7
8
9
10

Comments from DEC:


Comments from PECC2:
Comments from TPMB3:
Conclusion:

Sub-Contractor
GEDI/HTPC

EPC Contractor
DEC

Consultant
PECC2

Owner
TPMB3

Position
Signature
Full Name
Note: = Accept, x = Reject.

Form: M-ITP-3-J/G-0007