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Newcross Petroleum Limited

Efe Early Production Facility Front End


Engineering Design
Contract N: OPL283.PR140001

PIPE MATERIAL CLASS SUMMARY


Document Number: NPL-NG-P140001-BM-752

Originator:

Obasipe Gbenga

Piping Engineer

Checker:

Kehinde Adebayo

Piping Engineer

Approver:

Augustine Obi

Project Manager

2.0

Issued for Approval

16.DEC.14

OGT

KAD

AOB

Rev.

Reason for Issue

Issue Date

Prepared by

Checked by

Approved by

Client Approval

Newcross Petroleum Limited Efe Early Production Facility


Front End Engineering Design

Pipe Material Class Summary

NPL-NG-P140001-BM-752
Rev 2.0

16.DEC.14

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This document is the property of NPL and its affiliates and subsidiaries and copying and/or disclosure of
the information it contains is prohibited without the permission of NPL. It has been reviewed and
approved in accordance with Management System requirements and where applicable an audit trail is
available within the relevant document management system. The most recently approved version is
regarded as the controlled copy with all other copies being for information only. It is the holders
responsibility to ensure that they hold the latest approved version .

REVISION RECORD SHEET


Revision

Issue
Date

Section

Description of Update

P1

23.09.14

Issued for Inter-Discipline Check

30.09.14

Issued for Review

1.0

27.10.14

Issued for Approval

2.0

16.12.14

Re-Issued for Approval

DISTRIBUTION
Recipient

Company

E-Mail Address

Qty

TABLE OF CONTENTS
1.

INTRODUCTION...................................................................................4

Newcross Petroleum Limited Efe Early Production Facility


Front End Engineering Design

NPL-NG-P140001-BM-752
Rev 2.0

1.1
1.2
1.3
1.4
1.5
1.6
1.7

Pipe Material Class Summary

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PROJECT DESCRIPTION...................................................................4
DOCUMENT OBJECTIVES.................................................................4
CONFLICT......................................................................................5
DEFINITIONS.................................................................................5
PROJECT DESIGN OVERVIEW...........................................................5
APPLICABLE CODES AND STANDARDS..............................................6
ABBREVIATIONS/DEFINITIONS........................................................7

2.

REFERENCES........................................................................................8

3.

GENERAL NOTES................................................................................12
3.1 UNITS.........................................................................................12
3.2 DESIGN LIMITS AND PIPING WALL THICKNESS................................12
3.3 PIPE DIAMETERS..........................................................................13
3.4 THREADED JOINTS.......................................................................13
3.5 JOINTING OF SMALL BORE PIPES...................................................14
3.6 BENDS AND ELBOWS IN SMALL BORE PIPING..................................14
3.7 UNIONS.......................................................................................14
3.8 BOLT TENSIONERS.......................................................................14
3.9 VALVES.......................................................................................14
3.10 PIPES..........................................................................................15
3.11 FITTINGS.....................................................................................17
3.12 FLANGES, BLINDS AND SPACERS...................................................17

4.

APPENDIX A......................................................................................19
4.1 CLASS 150: CARBON STEEL (SWEET SERVICE) A1..........................19
4.2 CLASS 300: CARBON STEEL (SWEET SERVICE) B1..........................25
4.3 CLASS 600: CARBON STEEL (SWEET SERVICE) D1..........................31

1.

INTRODUCTION

Newcross Petroleum Limited Efe Early Production Facility


Front End Engineering Design

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Rev 2.0

1.1

Pipe Material Class Summary

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PROJECT DESCRIPTION
OPL 283 is an onshore lease formerly operated by Elf Petroleum Nigeria
Limited as OML 56 until 2005 when operatorship was transferred to
Centrica Resources Nigeria Ltd. Centrica and CCC in February, 2010
divested their respective participating interests in the block to Newcross
Petroleum Limited. The block is bounded in the West by Seplats OML 38,
in the East by AGIPs OML 60 OPL 280 and in the North by Pan Oceans
OPL 275 and in the South by OML 30.
Based on current exploratory activities, Newcross has so far, identified
Efe-Main as one of the prospects located within OPL 283 block. The
structure was proved to be hydrocarbon bearing from the Efe-1 discovery
well and subsequently appraised with Efe-2 while Efe-3 has just been
drilled.
Initial DST results indicated flow rates range of 350-1750 bopd per well,
42-48Deg API light crude and 1.5-18MMsc/D gas per well with 18003850psig on tubing. As part of plans to fast track development in the field
to first oil, we desire to carry out a Front End Engineering Design for the
Construction of an Early Production Facility (EPF) within OPL 283 Field.
In consideration of the field size/number of wells, terrain, date to first oil,
export strategy, health safety and environment, and abandonment, the
following development concept is proposed:
1.

Wells are predrilled using a minimum of 2000 horsepower land rig on a


predetermined cellar slots

2.

Well effluents flow through a multiphase flowline to a 15,000BOPD,


100MMSCFD modularized early production facility (EPF) for processing

3.

Oil will be evacuated via a 42km ROW to LACT unit at Ovade / Ogharefe
Flowstation facilities for metering and onward transmission to AmukpeEscravos export line.

4.

Rich gas will be evacuated via a 42km ROW for onward transmission to
Ovade / Ogharefe Gas Plant for processing.

1.2

DOCUMENT OBJECTIVES
The objective of the project is to carry out FEED aimed at achieving the
following:
1. 15,000 BOPD and 100 MMSCFD modularized land-based oil and
gas production facility with provision for future expansion.
2.

Oil separation, stabilization, storage and metering before being


exported via an export pipeline.

Newcross Petroleum Limited Efe Early Production Facility


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3. Compression of gas to the required specification and metering before


transfer to the existing Pan Ocean gas plant facility at OvadeOgharefe, Delta State for processing.
4. Produced water treatment to the standard specification for disposal or
possible re-injection.

1.3

CONFLICT
Wherever a difference exists between this specification and the drawings,
the drawings shall govern. No deviation shall be made from this
specification without written authorization from New Cross Petroleum
Nigeria Limited.

1.4

DEFINITIONS
The following definitions shall apply:
Must/Shall Indicates a mandatory requirement.
Should
Indicates a preferred course of action or strongly
recommended to comply with the requirements of this specification
May Indicates an acceptable course of action.
Company The party who initiates the project and ultimately specifies
the technical requirements, which is NEWCROSS PETROLEUM LIMITED.
Contractor The party who carries out all or part of the engineering of
the project; which is GLOBAL OCEON ENGINEERS NIGERIA LIMITED.

1.5

PROJECT DESIGN OVERVIEW


The OPL 283 Early Production Facility shall be modularized designed with
an allowance for future expansion. It is expected to gather fluids form all
the wells in Efe field, some other fields within OPL 283 and other
contiguous fields. It is also required to receive fluids via a four header
production manifold, comprising of HP, MP, LP and test headers in order to
accommodate life cycle wellhead pressures.
The fluid from the wells would flow to the inlet test / production manifold
via a 4 flow lines which shall be installed during the construction and
commissioning phase. Inlet manifold design would allow independent well
testing through the test separator to ensure proper production allocation
to the various wells. The fluids would flow from the manifold to the
production processing facilities to enable it separate, stabilize, stored and
metered before being exported via an export pipeline. The separators
shall separate free water from the oil and remove the gas from the
liquids.
The facility shall have HP, MP, LP and Test separators, inlet and outlet
shutdown systems to allow EPF isolation in case of emergency or for

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maintenance purposes. Flexibility not to flare produced natural gas shall


be incorporated in to the design; hence, there shall be connections on gas
outlet piping of HP, MP, LP and Test Separator. All fluids processed shall
pass through a well designed LACT unit at the battery limit to account for
volumes delivered to Ovade / Ogharefe flowstation.
100 MMSCFD or more of associated gas from OPL 283 and other adjoining
fields shall be compressed and sent to the existing Pan Ocean gas plant
facility at Ovade-Ogharefe, Delta State for processing. The gas flow shall
also be measured at the battery limit using a 10 installed Daniel Orifice
Gas Meter or similar DPR accepted gas measuring device.
It is expected that the wells will produce dry for the initial 1 year,
however, provision shall be made to hold up to 2% produced water in a
storage tank which shall be treated to be virtually free of oil (<10 ppm)
before being discharge or pumped away to a disposal well.

1.6

APPLICABLE CODES AND STANDARDS


The under listed International Standards and Codes shall be applied on
this project but not limited. Where there is conflict between requirements
of these documents, it shall be addressed to the COMPANY for clarification
and approval for an alternative. Unless the edition of any code, standard
or document is specifically mentioned, the latest editions will apply.
However the following order of precedence applies in a general sense.
Order of precedence
In case of conflict in the requirements of any of the documents referenced
herein, the following order of precedence shall be applied in decreasing
order of priority:

Local regulations governing health and safety.

National and International Codes and Standards.

Relevant Industry Codes.

COMPANY Design Practise and Working Practise.

CONTRACTOR Coded and Working Standard.

Any discrepancy between the documents shall be brought to COMPANYs


attention. The CONTRACTOR shall not proceed with any such aspect of
the work until necessary confirmation is provided, in writing (or
otherwise), by COMPANY.

Newcross Petroleum Limited Efe Early Production Facility


Front End Engineering Design

NPL-NG-P140001-BM-752
Rev 2.0

1.7

Pipe Material Class Summary

ABBREVIATIONS/DEFINITIONS

ABBREVIATION

MEANING

API

American petroleum Institute's

ASME

American Society of Mechanical Engineers

ASTM

American Society for Testing and Materials

BB

Bolted Bonnet

COMPANY

Newcross Petroleum Limited

CS

Carbon Steel

DSAW

Double Submerged Arc Weld

ERW

Electric Resistance Welded

MSS

Manufacturers Standardizalier Society

RF

Raised Faced

SAW

Submerged Arc Weld

sow

Scope of Work

SS

Stainless Steel

SW

Socket Weld

PWHT

post weld heat treatment

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Pipe Material Class Summary

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REFERENCES
API 5L

SPECIFICATION FOR LINE PIPE

API 594

Check Valves, Flanged, Lug, Wafer and


Butt-welding

API 599

Steel and Ductile Iron Plug Valves

API 600

Bolted Bonnet Steel Gate Valve


Petroleum and Natural Gas Industries

API 602

Steel Gate, Globe and Check Valves for


Sizes NPS 4 and Smaller for Petroleum and
Natural Gas Industries

API 603

Corrosion Resistant Bolted Bonnet Gate


Valves

API 608

Metal Ball Valves - Flanged, Threaded, and


Welding End

API 609

Double Flanged Lug And Wafer Type

ASMEB1.20.1

Pipe Thread, General Purpose (Inch)

ASME B16.5

Pipe Flanges and Flanged Fittings, NPS 1/2


TO NPS 18

ASME B16.9

Factory-Made Wrought Butt-Welding Fittings

ASME B16.11

Forged
Fittings,
Threaded

ASME B16.10

Face-to-Face and End-to-End Dimension of


Ferrous Valves

ASME B16.20

Metallic

Gaskets

Socket-Welding

for

Pipe

for

and

Flanged-Ring

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Joint, Spiral Wound, and Jacketed


ASME B16.21

Nonmetallic Flat Gaskets for Pipe Flanges

ASME B16.25

Butt Welding Ends

ASME B16.34

Valves-Flanged, Threaded, and Welding End

ASME B16.36

Orifice Flanges

ASME B16.48

Steel Line Blanks

ASME B31.3

Process Piping

ASME B36.10M

Welded and Seamless Wrought Steel Pipe

ASME B36.19M

Stainless Steel Piping American for Testing


and Materials

ASTM A53

Pipe, Steel, Black and Hot-Dipped, ZincCoated Welded and Seamless

ASTM A105

Seamless Carbon Steel


Temperature Service

Pipe

for

High-

ASTM A123

Standard Specification for Zinc (Hot-Dip


Galvanized) Coatings on Iron and Steel
Products

ASTM A182

Forged or Rolled Alloy and Stainless Steel


Pipe Flanges, Forged Fittings, and Valves
and Parts for High Temperature Service

ASTM A193

Alloy-Steel and Stainless Steel Bolting


Materials for High Temperature Service

ASTM A194

Carbon and Alloy Steel nuts for Bolts for


High Pressure and/or High Temperature
Service

ASTM A240

Chromium and Chromium-Nickel Stainless


Steel Plates, Sheets and Strips for Pressure
Vessel and General Applications Seamless,
Welded, and Heavily Cold Worked Austenitic
Stainless Steel Pipes.

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Pipe Material Class Summary

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ASTM A320

Alloy-Steel and Stainless Steel Bolting


Materials for Low Temperature Service

ASTM A335

Seamless Ferritic Alloy-Steel Pipe for High


Temperature Service.

ASTM A350

Carbon and Low-Alloy Steel Forgings,


Requiring Notch Toughness Testing for
Piping Components.

ASTM A351

Castings,
Austenitic,
Containing Parts.

ASTM A352

Standard Specification for Steel Castings,


Ferritic and Martensitic, for Pressure
Containing
Parts,
Suitable
for
LowTemperature Service

ASTM A358

Electric-Fusion-Welded
Austenitic
Chromium-Nickel Stainless Steel Pipe for
High-Temperature Service and General
Applications.

ASTM A403

Wrought Austenitic Stainless Steel Piping


Fittings

ASTM A420

Piping Fittings of Wrought Carbon Steel and


Alloy Steel for Low-Temperature Service

ASTM A516

Pressure Vessel, Carbon Steel, for Moderate


and Lower-Temperature Service.

ASTM A671

Electric Fusion Welded Steel Pipe


Atmospheric and Lower Temperatures.

ASTM A672

Electric -Fusion -Welded Steel Pipe for High


Pressure at Moderate Temperatures.

ASTM A691

Carbon and Alloy Steel Pipe, Electric Fusion


Welded
for High Pressure
Temperatures.

ASTM A990

for

Service

Pressure

at

for

High

Iron-Nickel-Chromium and Nickel Alloy


Castings Specially Controlled for Pressure

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Retaining Parts for Corrosive Service


MSS SP-95

Swage Nipples and Bull Plugs.

MSS SP-97

Integrally Reinforced Forged Branch outlet


Fittings - Socket Welding, Threaded and
Butt Welding Ends.

NACE MR0175

Sulfide Stress Corrosion Cracking Resistant


Metallic Materials for Oilfield Equipment.

NFPA 59A

Standard for the Production, Storage, and


Handling of Liquefied Natural Gas (LNG).

Newcross Petroleum Limited Efe Early Production Facility


Front End Engineering Design

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3.

GENERAL NOTES

3.1

UNITS

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All units are expressed in the international SI system, except for nominal
bore sizes of pipes, which are in inches. Pressures are gauge pressures
measured in bars, unless otherwise stated. Temperatures are in degrees
Celsius. Pressure/Temperature ratings of flanges are based on the latest
version of the ASME B 16.5.

3.2

DESIGN LIMITS AND PIPING WALL THICKNESS

3.2.1

Design Limits
Pipe wall thickness values that are specified in the Piping Material
Specifications are adequate for the full range of pressure/temperature
combinations tabulated.

3.2.2

Pipe wall thickness calculation principle


The calculation of pipe wall thickness values shall be in accordance with
the ASME B 31.3 design code, and shall include a corrosion allowance as
well as mill tolerances as applicable.
The weld efficiency coefficient of welded pipes shall be equal to 1 (i.e. full
radiography).
If vacuum drying of lines is required or on certain specific design
conditions involving risk of full or partial pressure conditions (e.g., vapour
lines, etc.), pipes wall thickness shall be verified and eventually modified
in order to withstand full vacuum conditions; such verification shall be
made by the Engineering Company and shall be submitted to the
COMPANY for approval.
a) Corrosion Allowance
All carbon steel and low alloy steel materials shall incorporate a minimum
corrosion allowance of 1.27mm. Stainless steels, copper nickels,
galvanised carbon steels, glass reinforced materials, and other corrosion
resistant materials shall be used without extra-thickness for corrosion
allowance.
b) Mill tolerance
The mill tolerance on wall thickness shall be as follows:

Minus 8% for diameters 18

Minus 12% for diameters up to 16"

c) Retirement thickness
The minimum wall thickness after reduction by:

Corrosion Allowance

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Mill Tolerance

Threading Allowance, where applicable, in accordance with ASME B


1.20.1 shall not be less than the following:
Nominal Pipe Size (NPS)
Minimum corroded thickness (retirement thickness)
" to "

1.0 mm

1" to 8"

1.5 mm

10"

2.3 mm

12" to 14"

2.8 mm

16" to 18"

3.1 mm

Additionally, schedules "5S" shall not be used for stainless steels, and
schedule 80 shall be selected as a minimum for pipes 1 in diameter
and below.
If the wall thickness required to contain the pressure is less than the
"Minimum Corroded Thickness", the "Minimum Corroded Thickness" shall
be used for pipe wall thickness selection purpose.

3.3

PIPE DIAMETERS
No pipe diameter smaller than " shall be used, except for instruments.
Pipe diameters of 1, 2, 3, 5", 7" and 9" shall not be used.
Equipment supplied with connections of these sizes shall be adjusted to a
standard size immediately adjacent to the equipment by means of a
suitable reducing fitting. Bushings shall not be used.

3.4

THREADED JOINTS

3.4.1

Threads standards
All threaded connections shall have taper threads in accordance with
ASME B 1.20.1 (NPT) (formerly ASME B 2.1).

3.4.2

Threaded connections limitations


Threaded joints are only authorised on utility lines if and were listed on
the relevant piping material class. Threaded joints shall not be used on

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process service, with the exception of instrument connections which are


located downstream a block valve; in such a case, the upstream side of
this block valve shall be flanged or may be socket welded on a nipple with
a flanged joint immediately upstream to ensure further possible
maintenance. Threaded connections are absolutely not authorised in the
following cases (related to particular fluids or services):

3.5

JOINTING OF SMALL BORE PIPES


With the exception of galvanised systems which shall be joined together
only by threaded connections, small bore piping (1 and smaller) shall
be joined together by socket welding.

3.6

BENDS AND ELBOWS IN SMALL BORE PIPING


In small bore welded piping (1 and smaller), hot or cold-formed bends
with a radius of 5D min. may be used in lieu of elbows if and where
authorised in the relevant piping material class.

3.7

UNIONS
Unions may only be used where threaded connections are authorised by
this specification; in general, their use shall be avoided wherever possible.
They shall not be used in the following circumstances:

Systems ratings #600 and above

Where design temperature is above 250C

Corrosive and Toxic Service

Fuel Gas Service.

3.8

BOLT TENSIONERS
Hydraulic bolt tensioners on flange stud bolts 50 mm in diameter and
larger.
Bolting for use with bolt tensioners shall have the normal length increased
by one bolt diameter. Bolt extensions beyond the nut shall be protected
from corrosion by caps.

3.9

VALVES

3.9.1

Ball Valves
All Ball Valves are meant to be reduced bore, except otherwise indicated
on the PID for each individual Ball Valve. Valves of diameter 1 shall
have a port size at least equal to the internal bore of the matching pipe.
When Ball Valves are installed in lines that are insulated for any purpose,
they shall be provided with extended spindle assembly suitable for
making an insulation seal. Extended spindles shall be:

For Valves diameter 2 inches and smaller: 100 mm, plus or minus 10

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mm

For Valves diameter 3 inches and larger: 150 mm, plus or minus 10
mm

For flanged valves, the extended spindle length is measured from the top
of an end flange; for screwed or socket weld valves, it is measured from
the top of the valve body.
3.9.2

Gate, globe, butterfly and check valves


Gate and globe valves located below ground level shall be installed in
valve pits, unless otherwise specified. Butterfly valves may be buried, but
they shall be provided with an extended spindle with oil-filled outer casing
and an aboveground weatherproof gearbox.
Forged materials are acceptable in lieu of cast materials.
Dual plate check valves are acceptable in lieu of swing check valves.
Wafer-Lug type check valves are acceptable in lieu of flanged check
valves.

3.9.3

Block and bleed valves


Use of block and bleed valves shall be limited to instrument connections.
Instrument connections on either piping or pressure vessels requiring
either single or double block and bleed facilities shall be made of an
integrated manifold.
Manifold shall be ball type two or three pieces bolted.
The bleed valve shall be needle type with a bolted bonnet.
The side of this integrated manifold, which connects to the piping or the
pressure vessel, must be flanged, whilst the instrument connection side
may be threaded as required.
The bleed connection shall be NPT protected by a plastic plug (to be
removed once the valve is installed on site).
All integrated (or Monoblock) manifolds shall be in line type; the
Monoflange type is prohibited.

3.10

PIPES
Carbon steel piping material design temperature limit is 780F (415C).
Corrosion allowance on CS piping material of 1/16 inch to 1/4 inch shall be
applied based on process service environment.
a. Low Cr-Mo piping material shall have corrosion allowance ranges
from 1/16 inch to 3/16 inch.

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Carbon steel seamless pipe to ASME A106-B is an acceptable material


substitution for API 5L-B.

Carbon steel seamless pipe to A106-B or API 5L-B, or API 5L-B double
submerged arc pipe shall be used.
a. The application of ERW piping shall require prior Company
approval.
b. ERW pipe shall not be used in any services other than Category D
as defined in ASME B31.3.

Straight seam welded pipe shall be used. Spiral seam welded pipe
shall not be used.

Threaded piping shall not be used in process service lines.

NPS 11/2 and smaller line sizes shall be designated as socket welded
piping. Butt welded piping is an acceptable alternative and requires
Owner approval.

Temperature application limit for Class 150 piping system shall be


limited to 400F (204C).

Flanged connections with raised face configuration shall be used up to


Class 600 rating with temperature limited to 400F (204C).

Stainless steel piping materials type 304/304L and 316/316L shall be


specified with dual stamping (dual grade).

The minimum pipe wall thickness for NPS 2 and smaller shall be
Schedule 80(XS).

Joint efficiency for pipes other than seamless (JE=1.0) shall be clearly
identified and indicated in the piping material line class documents.

Stress relief requirements for fabrication welds and for pipe


manufactured with longitudinal weld seams shall be determined in
accordance with the post weld heat treatment (PWHT) requirements
of the applicable piping code (ASME B31.3 or ASME B31.1) and in
consideration of service-related stress relief requirements.

Pipes and fittings specified as galvanized shall be hot dipped


galvanized in accordance with ASTM A123. Galvanized pipes and
fittings shall not be used in hydrocarbon service.

Threaded galvanized piping 11/2 inch and smaller shall have Teflon
paste-slick stuff #4 thread lubricant applied at all threaded joints to
minimize corrosion.

All galvanizing damaged during pipe wrench tightening shall be

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touched up with zinc-rich paint.

3.11

FITTINGS

Mechanical compression (LOKRING) fittings shall only be used in


utility, lube oil and seal oil services for line sizes not exceeding 3
inches and pipe wall schedules not greater than Schedule 80.
Acceptable utility services include air, water, nitrogen, steam, and
condensate.

The following restrictions apply to mechanical compression fittings:


a. Mechanical compression fittings in steam service shall be limited to
450 psig (3103 kPa) at a saturated temperature of 460F (238C).
b. Lube and seal oil shall be limited to pressures up to 1500 psig
(10,342 kPa).
c. Mechanical compression fittings shall never be used in process
service requiring PWHT of welds for service.
d. The use of mechanical compression fittings in hydrocarbon service
shall require Company approval on a case-by-case basis.
e. Mechanical compression fittings shall not be used in low chrome
alloy piping.

All spiral wound gaskets, regardless of size, shall be equipped with


inner rings.
a. Outer rings shall be provided for self-centering purpose.
b. Inhibited graphite with 316L standard winding material shall be
specified for design temperature in excess of 600F (315C).

3.12

Gasket design and specification shall be per ASME B 16.20 and ASME
B 16.21. Final decision on gasket application may be revised/upgraded
pending project/operation input.

FLANGES, BLINDS AND SPACERS

3.12.1 Bolting
A193 B7M and A194 2HM shall also mandatorily be used for carbon steel
at low temperature service (below - 29C).
3.12.2 Pressure/Temperature Ratings
1. Pressure/temperature ratings of flanged components in sizes NPS 3/4
through NPS 18 shall be based on ASME B16.5.
2. Pressure is indicated in psig (kPag) with temperature in degrees
Fahrenheit (Celsius), unless otherwise specified in the individual piping
material line class.

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3. In piping line classes where valves with soft (resilient) seats are
applied, design limits shall be adapted in order to cope with pressuretemperature ratings capability as defined in the applicable valve standard
or valve description.
3.12.3 Hydro test Pressures
1. The Hydro test @ Ambient listed in each line class is the maximum
allowable hydro test pressure that is limited by a piping component.
2. Each line class specifies the piping component that limits the maximum
hydro test pressure.
3. Company preference is to test piping systems to the maximum
pressure that is limited to the piping component. When including existing
systems in hydro test, measure actual wall thickness and evaluation
existing system components to determine limiting factor in hydro test
pressure.
4. In no case shall the hydro test pressure be less than the minimum
required in paragraph 345.5 for ASME B31.3 and paragraph 137.4 for
ASME B31.1 systems.
5. The minimum hydro test pressure for ASME B31.3 systems shall be
adjusted when design temperatures are above test temperatures per
paragraph 345.4.2(b). For high temperature systems, the minimum
required hydro test pressure could cause hoop stresses or longitudinal
stresses in excess of the material yield strength. The pressure must be
reduced so as to not exceed yield strength.

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APPENDIX A
Piping Material Line Class

4.1

CLASS 150: CARBON STEEL (SWEET SERVICE) A1

Class 150Carbon Steel (Sweet Service) A1 Classification Sheet

Service

General
process,
glycol/TEG,
hydrocarbons,
chemicals, produced water, open and closed drains,
and steam.

Pipe Material

Carbon steel

Corrosion Allowance

See Table below

Valve Material

Carbon steel

Valve Trim

13 Cr, except ball valves have 316 SS balls

ASME Pressure Class

150

Design Code

ASME B31.3

PWHT

Not required, except for wall thickness greater than


19 mm (3/4 in.)

Pressure/Temperature Limits
Limits based on A 105 flange
ratings.

(C)

(kPa-g)

(F)

(psig)

29 to +38

1960

20
+100

to

93

1793

200

260

149

1586

300

230

204

1379

400

200

285

Class 150Carbon Steel (Sweet Service) A1 Classification Sheet

Valves

Description

ASTM Specifications

Ball Valves
NPS 1/211/2, Class 800, SW, regular ASTM
API SPEC 6D bore, 316 SS ball and trim, reinforced 105M
or
PTFE (RPTFE) seats, fire-safe design
ASME B16.34
NPS 1/211/2, Class 800, SE, regular
bore, 316 SS ball and trim, reinforced
PTFE (RPTFE) seats, fire-safe design
NPS 1/211/2, Class 800, SW x SE,
regular bore, 316 SS ball and trim,
reinforced PTFE (RPTFE) seats, firesafe design

105/A

ID No.

Notes

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Class 150Carbon Steel (Sweet Service) A1 Classification Sheet

Valves
Ball Valves
API SPEC 6D

Description

ASTM Specifications

NPS 111/2, Class 300, RF, regular ASTM A 105/A


bore, 316 SS ball and trim, RPTFE 105M
or
seats, fire-safe design
ASTM A 216/A
NPS 118, Class 150, RF, regular 216M WCB
bore, 316 SS ball and trim, RPTFE
seats, fire-safe design

NPS 118, Class 150, RF, full bore,


regular bore, 316 SS ball and trim,
RPTFE seats, fire-safe design
Ball Valves
API SPEC 6D
(optional for
clean service
only)

NPS 618, Class 150, RF, regular


bore, ASTM A 105/A 105M ENP
plated ball/seat pockets and body
stem seal area, RPTFE seats, firesafe design
NPS 618, Class 150,
regular bore, ASTM A
ENP plated ball/seat
body stem seal area,
fire-safe design

Ball
Valves
(Double
Isolation)
API SPEC 6D

ASTM A 105/A
105M
or
ASTM A 216/A
216M WCB

RF, full bore,


105/A 105M
pockets and
RPTFE seats,

NPS 118, Class 150, RF, Single body


Double Isolation consisting of two
separate regular bore balls with bleed
between balls, 316 SS ball and trim,
RPTFE seats, fire-safe design.

ASTM A 105/A
105M
or
ASTM A 216/A
216M WCB

NPS 118, Class 150, RF, Full bore,


Single
body
Double
Isolation
consisting of two separate regular
bore balls with bleed between balls,
316 SS ball and trim, RPTFE seats,
fire-safe design.
Ball
Valves
(Double
Isolation)
API SPEC 6D
(optional for
clean service
only)

NPS 118, Class 150, RF, Single body


Double Isolation consisting of two
separate balls with bleed between
balls, ASTM A 105/A 105M ENP
plated ball/seat pockets and body
stem seal area, RPTFE seats, firesafe design
NPS 118, Class 150, RF, Full bore,
Single
body
Double
Isolation
consisting of two separate balls with
bleed between balls, ASTM A 105/A
105M ENP plated ball/seat pockets
and body stem seal area, RPTFE
seats, fire-safe design

ASTM A 105/A
105M
or
ASTM A 216/A
216M WCB

ID No.

Notes

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Class 150Carbon Steel (Sweet Service) A1 Classification Sheet

Valves

Description

ASTM Specifications

Check Valves NPS 3/411/2, Class 800, SW, Bolted ASTM


API STD 602 Cap, API trim 8 (13 Cr), swing type, 105M
integral HF seat

105/A

NPS 3/411/2, Class 800, SW, Bolted


Cap, API trim 8 (13 Cr), piston type,
integral HF seat
Check Valves NPS 210, Class 150, RF, retainerless
API STD 594 dual plates, through-drilled solid
lugs, integral metal seat, Inconel
springs, CS plates and 316 SS pins

ASTM A 105/A
105M
or
ASTM A 216/A
216M WCB

NPS
1218,
Class
150,
RF,
retainerless dual plates, double
flanged, integral metal seat, Inconel
springs, CS plates and 316 SS pins
Check Valves NPS 118, Class 150, RF, Bolted Cap ASTM A 216/A
API SPEC 6D (or split-body, bonnet-less), swing 216M WCB
type (piggable), 13 Cr Trim, HF seat
Check Valves NPS 118, Class 150, RF, Bolted Cap, ASTM A 216/A
API STD 600 swing type (non-piggable), 13 Cr 216M WCB
Trim, HF seat
or
API SPEC 6D
Globe Valves
API STD 602

NPS 3/411/2, Class 800, SW, BB, ASTM


OS&Y, API trim 8 (13 Cr), graphitic 105M
packing

105/A

NPS 111/2, Class 300, RF, integral


flanges, BB, OS&Y, API trim 8 (13
Cr), graphitic packing
NPS 12, Class 150, RF, integral
flanges, BB, OS&Y, API trim 8 (13
Cr), graphitic packing
Globe Valves
API STD 600

NPS 110, Class 150, RF, BB, OS&Y, ASTM A 216/A


API trim 8 (13 Cr), graphitic packing 216M WCB

Butterfly
Valves
API STD 609

NPS 318, Class 150, double flanged ASTM A 216/A


(through drilled lugs acceptable in 216M WCB
smaller sizes where double flanged is
not manufactured), triple offset (for
block valve applications), 13 Cr or
316 metal seat, API STD 609
Category B, graphitic packing

Gate Valves
API STD 602

NPS 1/211/2, Class 800, SW, BB, ASTM


OS&Y, API trim 8 (13 Cr), standard 105M
port, graphitic packing

105/A

ID No.

Notes

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Class 150Carbon Steel (Sweet Service) A1 Classification Sheet

Valves

Description

ASTM Specifications

ID No.

Notes

NPS 1/211/2, Class 800, SE, BB,


OS&Y, API trim 8 (13 Cr), standard
port, graphitic packing
NPS 111/2, Class 300, RF, integral
flanges, BB, OS&Y, API trim 8 (13 Cr),
standard port, graphitic packing
NPS 111/2, Class 150, RF, integral
flanges, BB, OS&Y, API trim 8 (13 Cr),
standard port, graphitic packing
NPS 1/211/2, Class 800, SW x SE, BB,
OS&Y, API trim 8 (13 Cr), standard
port, graphitic packing
Gate Valves
API STD 600

NPS 118, Class 150, RF, BB, OS&Y, ASTM A 216/A


API trim 8 (13 Cr), standard port, 216M WCB
graphitic packing, flexible disc with
cavity relief hole

Instrument
Double
Isolation
Valves

NPS 1/22, Class 150, RF x SE, ASTM


applies to the first block valve (single 105M
body consisting of two separate
isolation balls with bleed valve,
where required).

105/A

Class 150Carbon Steel (Sweet Service) A1 Classification Sheet

Component/Sta
ndard

Description

ASTM
Specifications

Bolting
ASME
B18.2.1
and
ASME B18.2.2

Stud bolts

ASTM A 193/A 193M


B7

Heavy, semi-finished, hex nuts

ASTM A 194/A 194M


2H

Flanges
ASME B16.5
ASME SEC VIII D1
MA APP 2

NPS 1/211/2, Class 300, RF, SW

ASTM A 105/A 105M

Orifice Flanges
ASME B16.36

NPS 218, Class 300, RF, WN, bore


to match pipe

Gaskets
ASME B16.20

Class 150, spiral wound, CS


centering
ring,
304/316
SS
windings, flexible graphite filled

NPS 118, Class 150, RF, WN, bore


to match pipe
ASTM A 105/A 105M

Notes

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Class 150Carbon Steel (Sweet Service) A1 Classification Sheet

Component/Sta
ndard

ASTM
Specifications

Description

Gaskets
ASME B16.20

Class 300, spiral wound, CS


centering
ring,
304/316
SS
windings, flexible graphite filled,
inner ring for NPS 18

Gaskets
(alternate)
ASME B16.21

Class
150,
laminate sheet

Fittings
ASME B16.11

NPS 1/211/2, SW, Sch 160 and


lighterClass 3000, Sch XXS and
heavierClass 6000

ASTM A 105/A 105M

Fittings
ASME B16.9

NPS 218, BW, same thickness as


pipe

ASTM A 234/A 234M


WPB

Branch Outlet
Fittings (O-lets)
MSS SP-97

NPS 1/211/2, branch outlet fitting,


SW outlet, Class 3000 for Sch 160
and lighter, Class 6000 for Sch XXS

ASTM A 105/A 105M

flexible

Notes

graphite

NPS 26, branch outlet fitting, BW


outlet to match branch wall
Pipe
ASME B36.10M

NPS 1/218, seamless,


(see table below)

thickness

NPS 1618, SAW or DSAW, PWHT


welds thicker than 19 mm (3/4 in.),
J.F. of 0.95, thickness (see table
below)

ASTM A 106/A 106M


B
or API SPEC 5L B

Class 150Carbon Steel (Sweet Service) A1 Classification Sheet

C.A.
1.50
(0.06 in.)
NPS

mm C.A. = 2.5
(0.10 in.)

mm C.A. = 3.0
(0.12 in.)

Sch

NPS

Sch

NPS

80

/21

160

210

40

1 /24

80

1218

Std.

610

40

1218

Std.

/211/2

mm C.A. = 3.75
(0.15 in.)

Sch

NPS

/2

XXH

/42

160

12

160

36

80

36

80

810

40

810

40

/23/4

Sch
XXH

mm

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Class 150Carbon Steel (Sweet Service) A1 Classification Sheet

Branch Table

18

BW
T

16

BR
T

BW
T

14

BR
T

BR
T

BW
T

12

RB

BR
T

BR
T

BW
T

10

RB

UR
B

BR
T

BRT

BW
T

RB

UR
B

UR
B

BRT

BR
T

BW
T

WO WO WO WO
L
L
L
L

BR
T

BR
T

BW
T

WO WO WO WO
L
L
L
L

W
OL

BR
T

BR
T

BW
T

WO WO WO WO
L
L
L
L

W
OL

WO BR
L
T

BR
T

WO WO WO WO
L
L
L
L

W
OL

WO WO BR
L
L
T

11/2

SO
L

SO
L

SO
L

SOL

SO SO
L
L

SO
L

SO
L

SO
L

BR SW
T
T

SO
L

SO
L

SO
L

SOL

SO SO
L
L

SO
L

SO
L

SO
L

SO
SW
SRT
L
T

/4

SO
L

SO
L

SO
L

SOL

SO SO
L
L

SO
L

SO
L

SO
L

SO
SR
SRT
L
T

SW
T

/2

SO
L

SO
L

SO
L

SOL

SO SO
L
L

SO
L

SO
L

SO
L

SO
SR
SRT
L
T

SR
T

18

16

14

12

B
R
A
N
C

I
Z
E
S
N
P
S

10

HEADER

BW
T
B
BRT W
T

11/2

/4

SIZESNPS

Legend:
BWT = Buttweld Tee

BRT

Buttweld Reducing
Tee

R
B

Reinforced
Branch

SWT
1

/2

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Class 150Carbon Steel (Sweet Service) A1 Classification Sheet

Branch Table
SOL

Socket Weld O-let


Fitting

SWT

SRT

Socket Weld Reducing


Tee

WOL =

4.2

U
R
B

= Socket Weld Tee


Buttweld
Fitting

Unreinforced
Branch

O-let

CLASS 300: CARBON STEEL (SWEET SERVICE) B1


Class 300Carbon Steel (Sweet Service) B1 Classification Sheet

Service

General process, hydrocarbons, glycol,


produced water, closed drains, steam

chemicals,

Pipe Material

Carbon steel

Corrosion Allowance

See table below

Valve Material

Carbon steel

Valve Trim

13 Cr, except ball valves have 316 SS balls

ASME Pressure Class

300

Design Code

ASME B31.3

PWHT

Not required, except for wall thickness greater than 19


mm (3/4 in.)

Pressure/Temperature Limits (C)

(kPa-g)

(F)

Limits based on A 105 flange 29 to +38


ratings.
93

5110

20 to +100 740

4688

200

680

149

4516

300

655

204

4378

400

635

(psig)

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Class 300Carbon Steel (Sweet Service) B1 Classification Sheet


Valves

Description

Ball Valves

ASTM Specifications

NPS 1/211/2, Class 800, SW, regular ASTM


API SPEC 6D bore, 316 SS ball/trim, reinforced 105M
PTFE (RPTFE) seats, fire-safe design
or
ASME
B16.34

105/A

NPS 1/211/2, Class 800, SW x SE,


ditto

Ball Valves

NPS 118, Class 300, RF, regular ASTM A 105/A


API SPEC 6D bore, 316 SS ball and trim, RPTFE 105M or
seats, fire safe design
ASTM A 216/A
NPS 118, Class 300, RF, full bore, 216M WCB
316 SS ball and trim, RPTFE seats,
fire safe design
Ball Valves

NPS 618, Class 300, RF, regular


(optional for bore, ASTM A 105/A 105M ENP
(Electroless Nicked plated) plated
clean
service only) ball/seat pockets and body stem seal
area, RPTFE (Reinforced Poly Tetra
API SPEC 6D
Flour Ethylene) seats, fire safe design

ASTM A
105M or

105/A

ASTM A 216/A
216M WCB

NPS 618, Class 300, RF, full bore,


ASTM A 105/A 105M ENP (Electroless
Nicked
plated)
plated
ball/seat
pockets and body stem seal area,
RPTFE (Reinforced Poly Tetra Flour
Ethylene) seats, fire safe design
Ball Valves NPS 118, Class 300, RF, Single body
(Double
Double Isolation consisting of two
Isolation)
separate regular bore balls with bleed
API SPEC 6D between balls, 316 SS ball and trim,
RPTFE seats, fire-safe design.

ASTM A
105M or

105/A

ASTM A 216/A
216M WCB

NPS 118, Class 300, RF, Full bore,


Single
body
Double
Isolation
consisting of two separate full bore
balls with bleed between balls, 316
SS ball and trim, RPTFE seats, firesafe design
Ball Valves NPS 118, Class 300, RF, Single body
(Double
Double Isolation consisting of two
Isolation)
separate balls with bleed between
API SPEC 6D balls, ASTM A 105/A 105M ENP
(Electroless Nicked plated) plated
ball/seat pockets and body stem seal
area, RPTFE seats, fire-safe design

ASTM A
105M or

105/A

ASTM A 216/A
216M WCB

ID No.

Notes

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Class 300Carbon Steel (Sweet Service) B1 Classification Sheet


Valves

Description

ASTM Specifications

(optional for NPS 118, Class 300, RF, Full bore,


Single
body
Double
Isolation
clean
service only) consisting of two separate balls with
bleed between balls, ASTM A 105/A
105M ENP (Electroless Nicked plated)
plated ball/seat pockets and body
stem seal area, RPTFE seats, firesafe design
Check
Valves

NPS 1/211/2, Class 800, SW, Bolted ASTM


Cap, API trim 8 (13 Cr), swing type, 105M
API STD 602 integral HF seat

105/A

ASTM A
105M or

105/A

NPS 12, Class 300, RF, integral


flanges, Bolted Cap, API trim 8 (13
Cr), swing type, integral HF seat
NPS 1/211/2, Class 800, SW, Bolted
Cap, API trim 8 (13 Cr), piston type,
integral HF seat
NPS 12, Class 300, RF, integral
flanges, Bolted Cap, API trim 8 (13
Cr), piston type, integral HF seat
Check
Valves

NPS 210, Class 300, RF, retainerless


dual plates, through-drilled solid
API STD 594 lugs, integral metal seat, Inconel
springs, CS plates and 316 SS pins

ASTM A 216/A
216M WCB

NPS
1218,
Class
300,
RF,
retainerless dual plates, double
flanged, integral metal seat, Inconel
springs, CS plates and 316 SS pins
Check
Valves

NPS 218, Class 300, RF, BC, swing ASTM A 216/A


type (piggable), 13 Cr Trim, HF seat
216M WCB

API SPEC 6D
Check
Valves

NPS 218, Class 300, RF, BC, swing ASTM A 216/A


type (non-piggable), 13 Cr Trim, HF 216M WCB
API STD 600 seat
or
API SPEC 6D
Globe Valves NPS 1/211/2, Class 800, SW, BB, ASTM
API STD 602 OS&Y, API trim 8 (13 Cr), graphitic 105M
packing

105/A

ID No.

Notes

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Class 300Carbon Steel (Sweet Service) B1 Classification Sheet


Valves

Description

ASTM Specifications

ID No.

Notes

NPS 12, Class 300, RF, integral


flages, BB, OS&Y, API trim 8 (13 Cr),
graphitic packing
Globe Valves NPS 110, Class 300, RF, BB, OS&Y, ASTM A 216/A
API STD 600 API trim 8 (13 Cr), graphitic packing 216M WCB
Butterfly
Valves

NPS 318, Class 300, double flanged ASTM A 216/A


(through drilled lugs acceptable in 216M WCB
API STD 609 smaller sizes where double flanged is
not manufactured), triple offset (for
block valve applications), 13 Cr or
316 metal seat, graphitic packing
Gate Valves

NPS 1/211/2, Class 800, SW, BB, ASTM


API STD 602 OS&Y, API trim 8 (13 Cr), standard 105M
port, graphitic packing

105/A

NPS 1/211/2, Class 800, SW x SE, BB,


OS&Y, API trim 8 (13 Cr), standard
port, graphitic packing
NPS 12, Class 300, RF, integral
flanges, BB, OS&Y, API trim 8 (13
Cr), standard port, graphitic packing
Gate Valves

NPS 118, Class 300, RF, BB, OS&Y, ASTM A 216/A


API STD 600 API trim 8 (13 Cr), standard port, 216M WCB
graphitic packing
Instrument
Double
Isolation
Valves

NPS 1/22, Class 300, RF x SE, ASTM


applies to the first block valve (single 105M
body consisting of two separate
isolation balls with bleed where
required).

105/A

Class 300Carbon Steel (Sweet Service) B1 Classification Sheet

Component/Sta
ndard

Description

Bolting

Stud bolts

ASME B18.2.1
and
ASME B18.2.2

Heavy, semi-finished, hex nuts

Flanges

NPS 1/211/2, Class 300, RF, SW

ASME B16.5

NPS 118, Class 300, RF, WN, bore to


match pipe

ASTM
Specifications
ASTM A 193/A 193M
B7,
ASTM A 194/A 194M
2H
ASTM A 105/A 105M

Notes

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Class 300Carbon Steel (Sweet Service) B1 Classification Sheet

Component/Sta
ndard
Orifice Flanges
ASME B16.36
Gaskets
ASME B16.20

Fittings

ASTM
Specifications

Description

Notes

NPS 218, Class 300, RF, WN, bore to ASTM A 105/A 105M
match pipe
Class 300, spiral wound, CS centering
ring, 304/316 SS windings, flexible
graphite filler, inner ring NPS 18 and
larger

ASME B16.11

NPS 1/211/2, SW, Sch. 160 and lighter ASTM A 105/A 105M
Class 3000, Sch. XXS and heavierClass
6000

Fittings

NPS 218, BW, same thickness as pipe

ASME B16.9
Branch Outlet
MSS SP-97

ASTM A 234/A 234M


WPB

NPS 1/211/2, sockolet, SW outlet, Class ASTM A 105/A 105M


3000 for Sch. 160 and lighter, Class
6000 for Sch. XXS
NPS 26, weldolet, BW outlet to match
branch wall

Pipe
ASME B36.10M

NPS 1/218, seamless, thickness (see ASTM A 106/A 106M


table below)
B
or
NPS 1618, SAW or DSAW, PWHT welds
API SPEC 5L B
thicker than 19 mm (3/4 in.), joint factor
of 0.95, thickness (see table below)

Class 300Carbon Steel (Sweet Service) B1 Classification Sheet

C.A. = 1.25
(0.05 in.)
NPS

mm C.A. = 1.5
(0.06 in.)

Sch.

NPS

80

210

40

1214

mm C.A. = 2.5
(0.10 in.)

mm C.A. = 3.0
(0.12 in.)

Sch.

NPS

Sch.

NPS

80

/21

160

/2

XXH

210

40

11/26

80

/42

160

Std.

1214

Std.

818

40

36

80

16

40

1618

40

818

40

18

30

/211/2

/211/2

Sch.

mm

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Class 300Carbon Steel (Sweet Service) B1 Classification Sheet

Branch Table

B
R

18

BWT

16

BRT BWT

14

BRT BRT BWT

12

RB

BRT BRT BWT

10

RB

RB

BRT BRT BWT

RB

RB

RB

WOL WOL WOL WOL BRT BRT BWT

WOL WOL WOL WOL WOL BRT BRT BWT

WOL WOL WOL WOL WOL WOL BRT BRT BWT

WOL WOL WOL WOL WOL WOL WOL BRT BRT BWT

C
H

E
S

BRT BRT BWT

1 /2 SOL SOL SOL SOL SOL SOL SOL SOL SOL BRT SWT

SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SRT SWT

/4

SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SRT SRT SWT

/2

SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SRT SRT SRT SWT
18

16

14

12

10

HEADER

11/2 1

/4

/2

SIZESNPS

Legend:
SOL =

Socket Weld O-let


Fitting

SWT = Socket Weld Tee


BWT = Buttweld Tee

SRT

Socket Weld Reducing


Tee

WOL = Buttweld O-let Fitting

RB = Reinforced Branch
BRT =

Buttweld Reducing
Tee

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Page 31 of 37

CLASS 600: CARBON STEEL (SWEET SERVICE) D1

Class 600Carbon Steel (Sweet Service) D1 Classification Sheet

Service

General process, hydrocarbons, chemicals, produced


water, closed drains, steam

Pipe Material

Carbon steel

Corrosion Allowance

See table below

Valve Material

Carbon steel

Valve Trim

13 Cr, except ball valves have 316 SS balls

ASME Pressure Class

600

Design Code

ASME B31.3

PWHT

Not required, except for wall thickness greater than 19


mm ( in.)

Pressure/Temperature
Limits

(C)

(kPa-g)

(F)

10210

20 to +100 1480

9377

200

1360

149

9032

300

1310

204

8722

400

1265

29 to +38
Limits based upon A 105 flange
93
ratings.

(psig)

Class 600Carbon Steel (Sweet Service) D1 Classification Sheet


Valves

Description

ASTM
Specifications

Ball Valves NPS 1, Class 800, SW, regular ASTM


API SPEC bore, 316 SS ball/trim, reinforced 105M
(RPTFE)
seats,
fire-safe
6D
or PTFE
design
ASME
B16.34

105/A

NPS 1, Class 800, SW x SE,


regular bore, 316 SS ball/trim,
reinforced PTFE (RPTFE) seats, firesafe design

Ball Valves NPS 118, Class 600, RF, regular ASTM


A
bore,
316
SS
ball
and
trim,
RPTFE
105M
or
API SPEC
seats, fire-safe design
6D
ASTM
A
NPS 118, Class 600, RF, full bore, 216M WCB
316 SS ball and trim, RPTFE seats,
fire-safe design

105/A
216/A

ID No.

Notes

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Class 600Carbon Steel (Sweet Service) D1 Classification Sheet

Service

General process, hydrocarbons, chemicals, produced


water, closed drains, steam

Pipe Material

Carbon steel

Corrosion Allowance

See table below

Valve Material

Carbon steel

Ball Valves
(optional
for clean
service
only)
API
6D

NPS 618, Class 600, RF, regular


bore, ASTM A 105/A 105M ENP
plated ball/seat pockets and body
stem seal area, RPTFE seats, firesafe design

105/A

ASTM
A
216M WCB

216/A

ASTM
A
105M or

105/A

ASTM
A
216M WCB

216/A

ASTM
A
105M or

105/A

ASTM
A
216M WCB

216/A

SPEC NPS 618, Class 600, RF, full bore,


ASTM A 105/A 105M ENP plated
ball/seat pockets and body stem
seal area, RPTFE seats, fire-safe
design

Ball
Valves
(Double
Isolation)\
API
6D

ASTM
A
105M or

NPS 118, Class 600, RF, Single


body, Double Isolation consisting of
two separate regular bore balls with
bleed between balls, 316 SS ball
SPEC and trim, RPTFE seats, fire-safe
design

Ball
Valves
(Double
Isolation)

NPS 118, Class 600, RF, Full bore,


Single
body, Double
Isolation
consisting of two separate balls
with bleed between balls, 316 SS
ball and trim, RPTFE seats, fire-safe
design

NPS 118, Class 600, RF, Single


body Double Isolation consisting of
two separate balls with bleed
between balls, ASTM A 105/A 105M
API SPEC ENP plated ball/seat pockets and
body stem seal area, RPTFE seats,
6D
fire-safe design
(optional
for clean NPS 118, Class 600, RF, Full bore,
Single
body
Double
Isolation
service
consisting
of
two
separate
balls
only)
with bleed between balls, ASTM A
105/A 105M ENP plated ball/seat
pockets and body stem seal area,
RPTFE seats, fire-safe design

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Class 600Carbon Steel (Sweet Service) D1 Classification Sheet

Service

General process, hydrocarbons, chemicals, produced


water, closed drains, steam

Pipe Material

Carbon steel

Corrosion Allowance

See table below

Valve Material

Carbon steel

Check
Valves

105/A

ASTM
A
105M or

105/A

ASTM
A
216M WCB

216/A

NPS 218, Class 600, RF, Bolted ASTM


A
Cap, swing type (piggable), 13 Cr 216M WCB
SPEC Trim, HF seat

216/A

API
602

NPS 1, Class 800, SW, Bolted ASTM


Cap, API trim 8 (13 Cr), swing, 105M
STD integral HF seat
NPS 12, Class 600, RF, integral
flanges, Bolted Cap, API trim 8 (13
Cr), swing, integral HF seat
NPS 1, Class 800, SW, Bolted
Cap, API trim 8 (13 Cr), piston,
integral HF seat
NPS 12, Class 600, RF, integral
flanges, , Class 800, SW, Bolted
Cap, API trim 8 (13 Cr), piston,
integral HF seat

Check
Valves
API
594

NPS
210,
Class
600,
RF,
retainerless dual plates, throughSTD drilled solid lugs, integral metal
seat, Inconel springs, CS plates and
316 SS pins
NPS
1218,
Class
600,
RF,
retainerless dual plates, double
flanged,
integral
metal
seat,
Inconel springs, CS plates and 316
SS pins

Check
Valves
API
6D

Check
Valves

NPS 218, Class 600, RF, Bolted ASTM


A
Cap, swing type (non-piggable), 13 216M WCB
API
STD Cr Trim, HF seat
600 or API
SPEC 6D

216/A

Globe
Valves

105/A

API
602

NPS 1, Class 800, SW, BB, ASTM


OS&Y, API trim 8 (13 Cr), graphitic 105M
STD packing

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Class 600Carbon Steel (Sweet Service) D1 Classification Sheet

Service

General process, hydrocarbons, chemicals, produced


water, closed drains, steam

Pipe Material

Carbon steel

Corrosion Allowance

See table below

Valve Material

Carbon steel

Globe
Valves
API
600

NPS 210, Class 600, RF, BB, ASTM


A
OS&Y, API trim 8 (13 Cr), graphitic 216M WCB
STD packing

Butterfly
Valves
API
609

Gate
Valves
API
602

216/A

NPS 318, Class 600, double ASTM


A
flanged
(through-drilled
lugs 216M WCB
STD acceptable in smaller sizes where
double
flanged
is
not
manufactured), triple offset (for
block valve applications), 13 Cr or
316 metal seat, graphitic packing

216/A

NPS 1, Class 800, SW, BB, ASTM


OS&Y, API trim 8 (13 Cr), standard 105M
STD port, graphitic packing
NPS 1, Class 800, SW x SE, ,
BB, OS&Y, API trim 8 (13 Cr),
standard port, graphitic packing

105/A

NPS 12, Class 600, RF, integral


flanges, Class 600, RF, integral
flanges,
Gate
Valves
API STD
600
Instrumen
t Double
Isolation
Valves

NPS 218, Class 600, RF, BB, OS&Y, API


trim 8 (13 Cr), standard port, graphitic
packing

ASTM
A
216M WCB

NPS 2, Class 600, RF x SE, applies to the ASTM


first block valve (single body consisting of
105M
two separate isolation balls with bleed where
required).

216/A

105/A

Class 600Carbon Steel (Sweet Service) D1 Classification Sheet


Component
/
Standard

Description

ASTM Specifications

Bolting

Stud bolts

ASME
B18.2.1 and
ASME
B18.2.2

Heavy, semifinished, hex nuts

ASTM A 193/A 193M


B7
ASTM A 194/A 194M
2H

Notes

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Class 600Carbon Steel (Sweet Service) D1 Classification Sheet

Service

General process, hydrocarbons, chemicals, produced


water, closed drains, steam

Pipe Material

Carbon steel

Corrosion Allowance

See table below

Valve Material

Carbon steel

Flanges

NPS 1, Class 600, RF, SW

ASME B16.5

NPS 118, Class 600, RF, WN, bore


to match pipe

ASTM A 105/A 105M

Orifice
Flanges

NPS 218, Class 600, RF, WN, bore ASTM A 105/A 105M
to match pipe

ASME B16.36
Gaskets
ASME B16.20

Fittings
ASME B16.11
Fittings
ASME B16.9

Class
600,
spiral
wound,
CS
centering ring, 304/316 SS windings,
flexible graphite filler, inner ring for
sizes NPS 14 and larger.
NPS 1, SW, Sch 160 and ASTM A 105/A 105M
lighterClass 3000, Sch XXS and
heavierClass 6000
NPS 218, BW, same thickness as ASTM A 234/A 234M
pipe
WPB

Branch Outlet NPS 1, sockolet, SW outlet, ASTM A 105/A 105M


Class 3000 for Sch 160 and lighter,
Fittings (OClass 6000 for Sch XXS
lets)
MSS SP-97

NPS 26, weldolet, BW outlet to


match branch wall

Pipe

NPS 18, seamless, thickness (see ASTM A 106/A 106M B


table below)
or API SPEC 5L B
NPS 1618, SAW or DSAW, PWHT
welds thicker than 19 mm ( in.),
joint factor of 0.95, thickness (see
table below)

ASME
B36.10M

Component
/
Standard
Bolting
ASME
B18.2.1 and
ASME
B18.2.2

Description

ASTM Specifications

Stud bolts
Heavy, semifinished, hex nuts

ASTM A 193/A 193M


B7
ASTM A 194/A 194M
2H

Flanges

NPS 1, Class 600, RF, SW

ASME B16.5

NPS 118, Class 600, RF, WN, bore

ASTM A 105/A 105M

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Class 600Carbon Steel (Sweet Service) D1 Classification Sheet

Service

General process, hydrocarbons, chemicals, produced


water, closed drains, steam

Pipe Material

Carbon steel

Corrosion Allowance

See table below

Valve Material

Carbon steel

to match pipe
Orifice
Flanges

NPS 218, Class 600, RF, WN, bore ASTM A 105/A 105M
to match pipe

ASME B16.36
Gaskets
ASME B16.20

Fittings
ASME B16.11
Fittings
ASME B16.9

Class
600,
spiral
wound,
CS
centering ring, 304/316 SS windings,
flexible graphite filler, inner ring for
sizes NPS 14 and larger.
NPS 1, SW, Sch 160 and ASTM A 105/A 105M
lighterClass 3000, Sch XXS and
heavierClass 6000
NPS 218, BW, same thickness as ASTM A 234/A 234M
pipe
WPB

Branch Outlet NPS 1, sockolet, SW outlet, ASTM A 105/A 105M


Class 3000 for Sch 160 and lighter,
Fittings (OClass 6000 for Sch XXS
lets)
MSS SP-97

NPS 26, weldolet, BW outlet to


match branch wall

Pipe

NPS 18, seamless, thickness (see ASTM A 106/A 106M B


table below)
or API SPEC 5L B
NPS 1618, SAW or DSAW, PWHT
welds thicker than 19 mm ( in.),
joint factor of 0.95, thickness (see
table below)

ASME
B36.10M

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Class 600Carbon Steel (Sweet Service) D1 Classification Sheet

C.A. = 1.25
(0.05 in.)

mm C.A. = 1.5
(0.06 in.)

mm C.A. = 2.5 mm (0.10 C.A. = 3.0


in.)
(0.12 in.)

NPS

Sch

NPS

Sch

NPS

Sch

NPS

Sch

80

80

160

XXH

40

40

218

80

160

48

80

46

80

318

80

10

60

812

60

1218

80

1418

80

mm

Class 600Carbon Steel (Sweet Service) D1 Classification Sheet


Branch Table
B
R
A
N
C
H

18 BWT
16 BRT BWT
14 BRT BRT BWT
12 RB

BRT BRT BWT

10 RB

RB

BRT BRT BWT

8 RB

RB

RB

6 WOL WOL WOL WOL BRT BRT BWT

E
S
N
P
S

BRT BRT BWT

4 WOL WOL WOL WOL WOL BRT BRT BWT


3 WOL WOL WOL WOL WOL WOL BRT BRT BWT
2 WOL WOL WOL WOL WOL WOL WOL BRT BRT BWT
1 SOL SOL SOL SOL SOL SOL SOL SOL SOL BRT SWT
1 SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SRT SWT
SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SRT SRT SWT
SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SRT SRT SRT SWT
18

16

14

12

10

HEADER

SIZESNPS

Legend:
BW = Buttweld Tee
T

BR
T

= Buttweld Reducing Tee

SO = Socket Weld O-let Fitting


L

SW
T

= Socket Weld Tee

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Class 600Carbon Steel (Sweet Service) D1 Classification Sheet


Branch Table
SR = Socket Weld Reducing Tee
T
RB = Reinforced Branch

WO
L

= Buttweld O-let Fitting

16.DEC.14

Page 38 of 37