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Client : GROOTVLEI

LIFTING LUG_END CAP

Sheet:
Enq / Contract No. :
Document Number :
Check by :
Date :

Calcs by : M.Ndembe
Date : 15 October 2014

Material:
EN 10028 P265GH
Yield:
255 MPa
Ultimate:
410 MPa
Safety Factor
5
Actual Load per Lug
150 Kg

d
c
b
a

Weld size:
Thickness:
Outer Raduis:
Hole Diameter:
Height:
Width:
Tension
Area [Ag]
Area [Ane]

Tr =

6 mm
20 mm
35 mm
32 mm
35 mm
120 mm

Full penetration

760 mm
760 mm
0.9 See section 13.1 in SANS 10162
174420 N
174.42 kN
34.884 kN

Allowable:
Shear at weld
fs =
A=
=
Vr =

168.3 MPa
2400.00 mm
0.9 See section 13.1 in SANS 10162
363528 N
363.528 kN
72.7056 kN

fs =
A=
=
Vr =

168.3 MPa
760.00 mm
0.9 See section 13.1 in SANS 10162
115117.2 N
115.1172 kN

Allowable:
Shear at pin

Page 1 of 1

Allowable:

23.02344 kN

Therefore the allowable lifting weight on the lug is:


23.02344
2346.94

LOADED

Page 2 of 1

6.39%

CALCULATION SHEET
1 of 1
/ Contract No. :
AL45
ument Number :
80902-00-98-EC018152
Rev :

Load bearing - SANS 10162 sec 13.10


br = 0.67
a = 35
Br = 192290
192.29
Allowable
38.458

mm
N
kN
kN

Contact bearing load - SANS 10162 sec 13.10


dpin =
30 mm
A = 706.858347058 mm
=
0.9
Br = 243335.985975 N
243.335985975 kN
Allowable:
48.6671971949 kN
Shear in pipe
fy =
fs =
Pipe WT =
A=
=
Vr =

240 MPa - BS1501 161 gr.430A


158.4 MPa
20 mm
5600 mm
0.9
798336 N
172000 kN

Page 3 of 1

Allowable:

kN
kg

34400 kN

PASS

Page 4 of 1

Client : LETHABO
Standard Lifitng Lug TYPE A2

Sheet:
Enq / Contract No. :
Document Number :
Check by :
Date :

Calcs by : M.Ndembe
Date : 04 Dec 2013

Material:
EN 10025-2-S355JR
Yield:
355 MPa
Ultimate:
470 MPa
Safety Factor
5
Actual Load per Lug
3 Tonnes
The lifting lug is designed to work with 3.25 ton shackles

d
c
b
a

Weld size:
Thickness:
Outer Raduis:
Hole Diameter:
Height:
Width:
Tension
Area [Ag]
Area [Ane]

Tr =

5 mm
15 mm
40 mm
25 mm
70 mm
100 mm

Full penetration

825 mm
825 mm
0.9 See section 13.1 in SANS 10162
261731.25 N
261.73125 kN
52.34625 kN

Allowable:
Shear at weld
fs =
A=
=
Vr =

234.3 MPa
1500.00 mm
0.9 See section 13.1 in SANS 10162
316305 N
316.305 kN
63.261 kN

fs =
A=
=
Vr =

234.3 MPa
825.00 mm
0.9 See section 13.1 in SANS 10162
173967.75 N
173.96775 kN

Allowable:
Shear at pin

Page 5 of 1

Allowable:

34.79355 kN

Therefore the allowable lifting weight on the lug is:


34.79355
3.54674

Page 6 of 1

CALCULATION SHEET
1 of 1
/ Contract No. :
NL20
ument Number :
81550-00-69-EC013055
Rev :

Load bearing - SANS 10162 sec 13.10


br = 0.67
a = 40
Br = 188940
188.94
Allowable
37.788

mm
N
kN
kN

Contact bearing load - SANS 10162 sec 13.10


dpin =
22 mm
A = 380.132711084 mm
=
0.9
Br = 182178.601787 N
182.178601787 kN
Allowable:
36.4357203574 kN
Shear in pipe
fy =
fs =
Pipe WT =
A=
=
Vr =

240 MPa - BS1501 161 gr.430A


158.4 MPa
20 mm
4600 mm
0.9
655776 N
172000 kN

Page 7 of 1

Allowable:

kN
Tonnes

34400 kN

PASS

Page 8 of 1

Client : LETHABO
Standard Lifitng Lug TYPE A3

Sheet:
Enq / Contract No. :
Document Number :
Check by :
Date :

Calcs by : M.Ndembe
Date : 04 Dec 2013

Material:
EN 10025-2-S355JR
Yield:
345 MPa
Ultimate:
470 MPa
Safety Factor
5
Actual Load per Lug
5 Tonnes
The lifting lug is designed to work with 6.5 ton shackles

d
c
b
a

Weld size:
Thickness:
Outer Raduis:
Hole Diameter:
Height:
Width:
Tension
Area [Ag]
Area [Ane]

Tr =

7 mm
20 mm
50 mm
32 mm
100 mm
150 mm

Full penetration

1360 mm
1360 mm
0.9 See section 13.1 in SANS 10162
422280 N
422.28 kN
84.456 kN

Allowable:
Shear at weld
fs =
A=
=
Vr =

227.7 MPa
3000.00 mm
0.9 See section 13.1 in SANS 10162
614790 N
614.79 kN
122.958 kN

fs =
A=
=
Vr =

227.7 MPa
1360.00 mm
0.9 See section 13.1 in SANS 10162
278704.8 N
278.7048 kN

Allowable:
Shear at pin

Page 9 of 1

Allowable:

55.74096 kN

Therefore the allowable lifting weight on the lug is:


55.74096
5.68206

Page 10 of 1

CALCULATION SHEET
1 of 1
/ Contract No. :
NL20
ument Number :
81550-00-69-EC013056
Rev :

Load bearing - SANS 10162 sec 13.10


br = 0.67
a = 50
Br = 314900
314.9
Allowable
62.98

mm
N
kN
kN

Contact bearing load - SANS 10162 sec 13.10


dpin =
28 mm
A = 615.752160104 mm
=
0.9
Br = 286786.568568 N
286.786568568 kN
Allowable:
57.3573137137 kN
Shear in pipe
fy =
fs =
Pipe WT =
A=
=
Vr =

240 MPa - BS1501 161 gr.430A


158.4 MPa
20 mm
6800 mm
0.9
969408 N
172000 kN

Page 11 of 1

Allowable:

kN
Tonnes

34400 kN

PASS

Page 12 of 1

Client : LETHABO
Standard Lifitng Lug TYPE A4

Sheet:
Enq / Contract No. :
Document Number :
Check by :
Date :

Calcs by : M.Ndembe
Date : 04 Dec 2013

Material:
EN 10025-2-S355JR
Yield:
345 MPa
Ultimate:
470 MPa
Safety Factor
5
Actual Load per Lug
12 Tonnes
The lifting lug is designed to work with 17 ton shackles

d
c
b
a

Weld size:
Thickness:
Outer Raduis:
Hole Diameter:
Height:
Width:
Tension
Area [Ag]
Area [Ane]

Tr =

10 mm
30 mm
80 mm
45 mm
100 mm
200 mm

Full penetration

3450 mm
3450 mm
0.9 See section 13.1 in SANS 10162
1071225 N
1071.225 kN
214.245 kN

Allowable:
Shear at weld
fs =
A=
=
Vr =

227.7 MPa
6000.00 mm
0.9 See section 13.1 in SANS 10162
1229580 N
1229.58 kN
245.916 kN

fs =
A=
=
Vr =

227.7 MPa
3450.00 mm
0.9 See section 13.1 in SANS 10162
707008.5 N
707.0085 kN

Allowable:
Shear at pin

Page 13 of 1

Allowable:

141.4017 kN

Therefore the allowable lifting weight on the lug is:


129.053955856
13.15535

Page 14 of 1

CALCULATION SHEET
1 of 1
/ Contract No. :
NL20
ument Number :
81550-00-69-EC013057
Rev :

Load bearing - SANS 10162 sec 13.10


br = 0.67
a = 80
Br = 755760
755.76
Allowable
151.152

mm
N
kN
kN

Contact bearing load - SANS 10162 sec 13.10


dpin =
42 mm
A = 1385.44236023 mm
=
0.9
Br = 645269.779279 N
645.269779279 kN
Allowable:
129.053955856 kN
Shear in pipe
fy =
fs =
Pipe WT =
A=
=
Vr =

240 MPa - BS1501 161 gr.430A


158.4 MPa
20 mm
9200 mm
0.9
1311552 N
172000 kN

Page 15 of 1

Allowable:

kN
Tonnes

34400 kN

PASS

Page 16 of 1

Client : LETHABO
Standard Lifitng Lug TYPE B1

Sheet:
Enq / Contract No. :
Document Number :
Check by :
Date :

Calcs by : M.Ndembe
Date : 04 Dec 2013

Material:
EN 10025-2-S355JR
Yield:
355 MPa
Ultimate:
470 MPa
Safety Factor
5
Actual Load per Lug
1.5 Tonnes
The lifting lug is designed to work with 2 ton shackles

d
c
b
a

Weld size:
Thickness:
Outer Raduis:
Hole Diameter:
Height:
Width:
Tension
Area [Ag]
Area [Ane]

Tr =

5 mm
10 mm
35 mm
20 mm
50 mm
115 mm

Full penetration

500 mm
500 mm
0.9 See section 13.1 in SANS 10162
158625 N
158.625 kN
31.725 kN

Allowable:
Shear at weld
fs =
A=
=
Vr =

234.3 MPa
1150.00 mm
0.9 See section 13.1 in SANS 10162
242500.5 N
242.5005 kN
48.5001 kN

fs =
A=
=
Vr =

234.3 MPa
500.00 mm
0.9 See section 13.1 in SANS 10162
105435 N
105.435 kN

Allowable:
Shear at pin

Page 17 of 1

Allowable:

21.087 kN

Therefore the allowable lifting weight on the lug is:


19.2717859742
1.96450

Page 18 of 1

CALCULATION SHEET
1 of 1
/ Contract No. :
NL20
ument Number :
81550-00-69-EC013058
Rev :

Load bearing - SANS 10162 sec 13.10


br = 0.67
a = 35
Br = 110215
110.215
Allowable
22.043

mm
N
kN
kN

Contact bearing load - SANS 10162 sec 13.10


dpin =
16 mm
A = 201.06192983 mm
=
0.9
Br = 96358.9298709 N
96.3589298709 kN
Allowable:
19.2717859742 kN
Shear in pipe
fy =
fs =
Pipe WT =
A=
=
Vr =

240 MPa - BS1501 161 gr.430A


158.4 MPa
20 mm
5000 mm
0.9
712800 N
172000 kN

Page 19 of 1

Allowable:

kN
Tonnes

34400 kN

PASS

Page 20 of 1

Client : LETHABO
Standard Lifitng Lug TYPE B2

Sheet:
Enq / Contract No. :
Document Number :
Check by :
Date :

Calcs by : M.Ndembe
Date : 04 Dec 2013

Material:
EN 10025-2-S355JR
Yield:
355 MPa
Ultimate:
470 MPa
Safety Factor
5
Actual Load per Lug
3 Tonnes
The lifting lug is designed to work with 3.25 ton shackles

d
c
b
a

Weld size:
Thickness:
Outer Raduis:
Hole Diameter:
Height:
Width:
Tension
Area [Ag]
Area [Ane]

Tr =

5 mm
15 mm
40 mm
25 mm
70 mm
155 mm

Full penetration

825 mm
825 mm
0.9 See section 13.1 in SANS 10162
261731.25 N
261.73125 kN
52.34625 kN

Allowable:
Shear at weld
fs =
A=
=
Vr =

234.3 MPa
2325.00 mm
0.9 See section 13.1 in SANS 10162
490272.75 N
490.27275 kN
98.05455 kN

fs =
A=
=
Vr =

234.3 MPa
825.00 mm
0.9 See section 13.1 in SANS 10162
173967.75 N
173.96775 kN

Allowable:
Shear at pin

Page 21 of 1

Allowable:

34.79355 kN

Therefore the allowable lifting weight on the lug is:


34.79355
3.54674

Page 22 of 1

CALCULATION SHEET
1 of 1
/ Contract No. :
NL20
ument Number :
81550-00-69-EC013059
Rev :

Load bearing - SANS 10162 sec 13.10


br = 0.67
a = 40
Br = 188940
188.94
Allowable
37.788

mm
N
kN
kN

Contact bearing load - SANS 10162 sec 13.10


dpin =
22 mm
A = 380.132711084 mm
=
0.9
Br = 182178.601787 N
182.178601787 kN
Allowable:
36.4357203574 kN
Shear in pipe
fy =
fs =
Pipe WT =
A=
=
Vr =

240 MPa - BS1501 161 gr.430A


158.4 MPa
20 mm
6800 mm
0.9
969408 N
172000 kN

Page 23 of 1

Allowable:

kN
Tonnes

34400 kN

PASS

Page 24 of 1

Client : LETHABO
Standard Lifitng Lug TYPE B3

Sheet:
Enq / Contract No. :
Document Number :
Check by :
Date :

Calcs by : M.Ndembe
Date : 04 Dec 2013

Material:
EN 10025-2-S355JR
Yield:
345 MPa
Ultimate:
470 MPa
Safety Factor
5
Actual Load per Lug
5 Tonnes
The lifting lug is designed to work with 6.5 ton shackles

d
c
b
a

Weld size:
Thickness:
Outer Raduis:
Hole Diameter:
Height:
Width:
Tension
Area [Ag]
Area [Ane]

Tr =

7 mm
20 mm
50 mm
32 mm
100 mm
220 mm

Full penetration

1360 mm
1360 mm
0.9 See section 13.1 in SANS 10162
422280 N
422.28 kN
84.456 kN

Allowable:
Shear at weld
fs =
A=
=
Vr =

227.7 MPa
4400.00 mm
0.9 See section 13.1 in SANS 10162
901692 N
901.692 kN
180.3384 kN

fs =
A=
=
Vr =

227.7 MPa
1360.00 mm
0.9 See section 13.1 in SANS 10162
278704.8 N
278.7048 kN

Allowable:
Shear at pin

Page 25 of 1

Allowable:

55.74096 kN

Therefore the allowable lifting weight on the lug is:


55.74096
5.68206

Page 26 of 1

CALCULATION SHEET
1 of 1
/ Contract No. :
NL20
ument Number :
81550-00-69-EC013060
Rev :

Load bearing - SANS 10162 sec 13.10


br = 0.67
a = 50
Br = 314900
314.9
Allowable
62.98

mm
N
kN
kN

Contact bearing load - SANS 10162 sec 13.10


dpin =
28 mm
A = 615.752160104 mm
=
0.9
Br = 286786.568568 N
286.786568568 kN
Allowable:
57.3573137137 kN
Shear in pipe
fy =
fs =
Pipe WT =
A=
=
Vr =

240 MPa - BS1501 161 gr.430A


158.4 MPa
20 mm
9600 mm
0.9
1368576 N
172000 kN

Page 27 of 1

Allowable:

kN
Tonnes

34400 kN

PASS

Page 28 of 1

Client : LETHABO
Standard Lifitng Lug TYPE A4

Sheet:
Enq / Contract No. :
Document Number :
Check by :
Date :

Calcs by : M.Ndembe
Date : 04 Dec 2013

Material:
EN 10025-2-S355JR
Yield:
345 MPa
Ultimate:
470 MPa
Safety Factor
5
Actual Load per Lug
12 Tonnes
The lifting lug is designed to work with 17 ton shackles

d
c
b
a

Weld size:
Thickness:
Outer Raduis:
Hole Diameter:
Height:
Width:
Tension
Area [Ag]
Area [Ane]

Tr =

10 mm
30 mm
80 mm
45 mm
100 mm
250 mm

Full penetration

3450 mm
3450 mm
0.9 See section 13.1 in SANS 10162
1071225 N
1071.225 kN
214.245 kN

Allowable:
Shear at weld
fs =
A=
=
Vr =

227.7 MPa
7500.00 mm
0.9 See section 13.1 in SANS 10162
1536975 N
1536.975 kN
307.395 kN

fs =
A=
=
Vr =

227.7 MPa
3450.00 mm
0.9 See section 13.1 in SANS 10162
707008.5 N
707.0085 kN

Allowable:
Shear at pin

Page 29 of 1

Allowable:

141.4017 kN

Therefore the allowable lifting weight on the lug is:


129.053955856
13.15535

Page 30 of 1

CALCULATION SHEET
1 of 1
/ Contract No. :
NL20
ument Number :
81550-00-69-EC013061
Rev :

Load bearing - SANS 10162 sec 13.10


br = 0.67
a = 80
Br = 755760
755.76
Allowable
151.152

mm
N
kN
kN

Contact bearing load - SANS 10162 sec 13.10


dpin =
42 mm
A = 1385.44236023 mm
=
0.9
Br = 645269.779279 N
645.269779279 kN
Allowable:
129.053955856 kN
Shear in pipe
fy =
fs =
Pipe WT =
A=
=
Vr =

240 MPa - BS1501 161 gr.430A


158.4 MPa
20 mm
11200 mm
0.9
1596672 N
172000 kN

Page 31 of 1

Allowable:

kN
Tonnes

34400 kN

PASS

Page 32 of 1

Client : HENDRINA
Lifting lugs

Sheet:
Enq / Contract No. :
Document Number :
Check by :
Date :

Calcs by : M.Ndembe
Date : 25 Oct 2012

Mass
5 Tonnes
2 Tonnes

a
200
150

b
150
100

c
50
40

Page 33 of 1

d
30
20

thickness
20
10

Page 34 of 1

CALCULATION SHEET
1 of 1
/ Contract No. :
NC20
ument Number :
Rev :

Fillet Weld Size

12
6

Page 35 of 1

Page 36 of 1