Before starting a unit some basic rules should be respected, in order to avoid injury or damage.

After placing the UPS(s) at it's final destination and having it unpacked, remove the side- and protection panels.

With access to all parts, a thorough mechanical inspection should ensure the unit(s) has no damage or loose bolts,
screws, nuts or cables.

Remove transit brackets. Insure that the transit brackets and bolts on all transformers and inductors have been
removed. These brackets and bolts are bright yellow in color.

Connect then all Input / Output cables according the instructions in the operating manual.

Inspect fans, insure that the fans spin freely.

Check all fuses ohmically.

Use the commissioning report, to take note of checked items and measured values during commissioning.Note: If any problems
with this installation are found that pose a threat to persons or equipment, do not proceed until the problem has been
corrected.

Make sure all breakers are open (Q1, Q2, Q3a, Q4) then connect Mains voltage to the UPS (both if separate for
Rectifier andBypass).

Power supply starts a the display shows a selftest, at the end of which should result "Self test ok".

Verify in Parameters for correct Date and Time.

Verify in the Service Alarms for the presence of the code 9D04, which indicates the correct function of important parts
of the control board IM 0007. In case you find codes 9D00, 9D01, 0D02, 9D03 instead, a malfunction on the control
board is present. Change the control board !!

Warning: Main Input Feed CB is closed and thus supplying LETHAL voltages to the system. Caution: It is recommanded
that the load supplied by the UPS remains OFF until commissioning has been completed.

Verify for correct phase rotation on power interface IM 8820 or IM 0035.

Measure and record all Power supply voltages on Power supply board IM 8845 or IM 0076.

Verify correct Power wiring. In a parallel system the outputs of all units must be connected. (Customers load not yet
connected)
Close Q2 on 1st Unit.
Measure on 1st Unit with Voltmeter Phase L1 Mains - Phase L1 Load connection, followed by the phases L2 and L3.
Measure then the same on all other units in case of a parallel system. Should you measure voltage you may have a
miss wired output.

Open Q2.

Commisioning report

Subject

Description

Passed

Yes

No

General

Control on positioning the UPS

General conditions: battery and UPS installation area
Visual inspection, check of any transportation damage
Check room ventilation for UPS cooling
Accessibility of UPS sides and/or rear for preventive maintenance
Control delivery completeness. Check Options (LINC, SNMP, Battery Fuse, Filter)
Remove transport protections and fixations
Mechanical inspection of screws and power connections; tighten where needed
Fans Control (running free)
Check internal connections
Verify plugs and flat-cable connections of the different PCB's

Installation

Control before powering the UPS

Check installation: sizing of cables and rating of fuses for Utility and Battery
Check all the external cable connections (utility, battery, load)
Check and tight external connections
Check links for Bypass and Rectifier Utility according to installation
Isolation measurement (with Installer) upon Customer request
Ohmic check of the installation
Control of the batteries positioning and battery connector
Check Battery voltage (value, polarity)
Powering Load from Maintenance Bypass
Check output distribution connections and eventual external manual bypass
Connect external maintenance bypass or UPS Q2 to supply load

Battery

Control of External Battery bank

Check/screw battery connections
Check and eventually provide proper earthing of battery enclosure
Check correct polarity of the blocks
Check voltage and polarity on positive and negative pole of battery bank
Check symmetry of battery voltages to Earth

Subject
System

Description
Controls "on power" of UPS module
All manual switch open (Q1, Q2, Q4, Q3)
Check Input mains voltage Rectifier and By-Pass (Voltage, phase rotation)
Connect Utility and check the functionality of Power Supply board
Check RS232 communication interface running Service Application
Check and eventually adjust Battery parameters (Type, N of cells, Autonomy)
Low Voltage Start-up procedure
Perform test procedure and check correct rectifier and inverter functionality
Set correct values on modified parameters
Rectifier Section
Control rectifier soft-start
Check UDC voltage (value, polarity)
Check K3/Battery fuses closure command/indication
Connect Batteries (close fuses)

Passed

Yes

No

Connect and check battery temperature sensor

Inverter Section
Control Inverter soft-start
Check Inverter output voltage (value, phase-rotation, waveform)
Check CP current values
Bypass (SSM) Section
By-Pass static switch activation
Check output voltage (phase rotation)
Control fans (outflow)
Control synchronization between by-pass and inverter
Load transfer
Check bypass voltage readings on UPS display (eventually correct)
Check inverter voltage adaptation and load transfer procedure

Subject
Tuning

Description

Passed

Yes

No

Control and activation of special functions according to Customer requests

Information / activation of automatic battery test
Information / Parameter adjustment for General alarm (delay, etc)
Information / control signals on dry contacts
Information / check / connect LINC-Box / SNMP box/card
Delete alarm memory

Electric

UPS on LOAD
Supply load by UPS Q2
Control Load Current on output distribution (value and waveform)
Switch the load on UPS bypass (SSM)
Control (eventually correct) measurement values on display
Switch the load on inverter
Perform a Manual Battery Test
Check system operation during mains breakdown

Delivery

Delivery to customer
Instruction of the customer (Operation, service-check, alarms)
Delivery of the entire system with option (LINC and SNMP option, ...)
Fill-outs and signing of Acceptance protocol

Low voltage startup

In many occasions it might be useful to test the function of Rectifier and
Inverter with a voltage low enough to avoid damage in case of malfunction, in
particular to the power modules, before running the UPS in nominal voltage.
Find below a description for how to proceed.Important: At the end of Low
voltage startup the UPS must be shutdown completely, including power supply,
to reset some Parameters to their original value.

Open Q1 and Q4, disconnect Battery

Connect Mains (Utility power) to the UPS.

Enter third level Parameters, (see Password) and change the values of the
following 2 Parameters:
- Parameter 217: 21000 (17300 in case of 12 - pulse Rectifier !!!)
(Reduces the Rectifier output voltage)
- Parameter 112: 00050 (Limits the Inverter voltage to 50 Volts)

Connect a Voltmeter to the DC - Link (UDC) and an Oscilloscope to the Inverter

ouput.

Close Q4 to start the Rectifier. The DC Voltage should now gradually increase.
See table below.

Press now the key Inverter ON. As the Inverter starts, the DC Voltage decreases
while the AC Voltage of the Inverter should be a clean sinewave.

If everything looks ok, proceed and increase gradually the DC Voltage by

reducing the value in Parameter 217, until you reach again the previously
installed default value (4000). See in the table below the resulting voltages
(approximate !!!).

Att. Switch Inverter and Rectifier OFF (open Q4) before changing Parameter
217.

An example of the approximately resulting voltages is shown in the table below.

Should at any time of the procedure result a deformation of the Inverter output

sinewave, do not continue, but check first for correct drive pulses of Rectifier
and Inverter. If necessary change the Main control board IM 0007 / 0057 or one
of the driver boards.

Set Parameter 112 for nominal Inverter output voltage. (230V).Important: At

the end of the procedure you must either shut down the UPS completely,
including power supply, or make a reset with PB2 on the main control board IM
0007, always with DC - Capacitors discharged !!!!!!

With 6 - Puls Rectifier and 50Hz !!!

Parameter 217
6 - Puls

UDC with Inverter OFF

UDC with
Inverter ON

U Inverter

21000
Att.: 17000 for 60Hz

80

11

13

20500

120

37

34

20000

150

74

18000

290

230

50
(regulated)

16000

375 (K3 closed)

350

50

15000

408

14000

436

423

50

13000

436

U - floating

50

04000 (Default)

436

U - floating

50

50

The values shown in this table are indicational, in particular the values in
Parameter 217 should be choosen on dependence of an actual existing
problem !!!

Once the Rectifier is running at floating voltage, stop the Inverter and change
Parameter 112 for the Inverter output voltage, back to it's nominal value.