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MINE OPERATION EXPANSION

PROJECT AND BENEFIT PLANT

SHOUGANG PERÚ S.A.A

N° SHOUGANG

TITLE

This Manual is SANDVIK property for which we reserve all rights. It must not be reproduced or used otherwise or made available to any third party without our prior permission in writing.

Technical Specification Operator Chair/Console
Reclaimer (5921-RC-210) PR100-1200 / 45
Stacker (5921-ST-110) PS200-1000 / 24

PAGE

992663-5921-D-E-ET-0003

1/10

N° SANDVIK

REV.

C1847-TS-30-520-1-0

B

REVISIONS
IT: ISSUE
TYPE
Rev.

IT

A – Preliminary
B - For Approval

C - For Information
D - For Quotation
Description

E - For Construction
F - As Purchased
By

Ver.

Apr.

G - As Built
H - Cancelled
Aut.

Date

A

D FOR QUOTATION

MNS MNS MNS MNS 02.06.2014

B

D FOR QUOTATION

MNS MNS MNS MNS 11.07.2014

................................ 7 Design & Construction ..................... 8 Testing & Inspection ................ B Content 1 2 3 4 5 6 7 8 9 10 11 12 13 Objective of Specification ....................... 8 Documentation ............................................................................................................................................................................................. 7 Codes & Standards ....................................... MINE OPERATION EXPANSION PROJECT AND BENEFIT PLANT 992663-5921-D-E-ET-0003 N° SANDVIK C1847-TS-30-520-1-0 PAGE 2/10 REV.................................................................................................................................................................... Transportation & Storage ..... 5 Painting .......... 7 Prevered Component Suppliers ............................................................................................................................. 8 Packaging........................................................A N° SHOUGANG TITLE Technical Specification Operator Chair/Console Reclaimer (5921-RC-210) PR100-1200 / 45 Stacker (5921-ST-110) PS200-1000 / 24 This Manual is SANDVIK property for which we reserve all rights........................................... 9 .................................................................. 5 Operators Console .... 3 Site Data ............................................................ 4 Scope of Work ................... 3 Reference to Contractual Documents .........................................................A............................................. 3 Terms and Definition ..................... It must not be reproduced or used otherwise or made available to any third party without our prior permission in writing...............................SHOUGANG PERÚ S..................

testing at manufacturers work. C 997601-5000-G-E-ET-001 1847-QA-01_0 .dwg C1847-PR1-30-520-2-0.A N° SHOUGANG TITLE This Manual is SANDVIK property for which we reserve all rights.A. 2 TERMS AND DEFINITION PS PR ITP 3 Stacker Reclaimer Inspection & Test Plan = Quality Control Plan (QCP) REFERENCE TO CONTRACTUAL DOCUMENTS The following documents are important for the requirements of this specification and part of the attached specification package: Title Document Code / File Name Specification Drawings C1847-PS1-30-520-2-0.ITP Steel structure and / or 997601-5000-G-ST-ET-001 Rev. Technical Specification Operator Chair/Console Reclaimer (5921-RC-210) PR100-1200 / 45 Stacker (5921-ST-110) PS200-1000 / 24 1 992663-5921-D-E-ET-0003 N° SANDVIK C1847-TS-30-520-1-0 PAGE 3/10 REV. manufacture. It must not be reproduced or used otherwise or made available to any third party without our prior permission in writing.dwg Client Electric Design Criteria Client Electric Specification Steelstructure ITP Paint ITP 997601-5000-G-E-CD-001 992881-5700-G-E-CD-0001 Rev.ITP Paint and / or 997601-5000-G-ST-ET-002 Rev. B OBJECTIVE OF SPECIFICATION This specification establishes the minimum requirements for design.1 1847-QA-04_0 .MINE OPERATION EXPANSION PROJECT AND BENEFIT PLANT SHOUGANG PERÚ S.1 . transportation & delivery of Operators Consoles / Control Chairs.

3 4. heavy rain. highly corrosive and high contamination level of an industrial type Rated Seismic: Zone 3 (According to the Peruvian Technical Standard Structure 030) Design should be considering tropical climate weather conditions with rapid condensations. control boxes. 4.16kV (+/.2 SITE CONDITIONS EXCERPT Criteria Value Altitude 850m above sea level Max. and field devices APLICATION The iron ore mine shall be equipped with a new bulk handling system (BHS) for iron ore. 3/1 phase / 60Hz MCC Control Voltage: 230VAC Control Signal Voltage: 24VDC for PLC input/output signals Protection Class: IPW55 for motors (weather proofed) IP65 for junction boxes.MINE OPERATION EXPANSION PROJECT AND BENEFIT PLANT SHOUGANG PERÚ S. Refer to Specification “992881-5000-G-E-CD-0001” 4. Air Temperature (for design) 5°C Average Relative Humidity 50% / 90% Wind Speed (operational) 90km/h Atmosphere Sea Breeze.4 ELECTRICAL DATA Medium Voltage Supply: 4. Air Temperature (for design) 35°C Min. control panels. C1847-TS-30-520-1-0 B The equipment described in this specification shall be installed in a iron ore mine located in Distrito San Juan de Marcona / Peru in South America The following site conditions are to be considered for selecting the equipment offered.10%) Motor Supply Voltage: 480VAC. 3 phase. The stockyard of the BHS shall be mainly composed of the following . windblown to near horizontal. exposed to the all-adverse weather condition.A N° SHOUGANG TITLE This Manual is SANDVIK property for which we reserve all rights. 60 Hz Small Consumers: 480/230 VAC.A. The air is heavily saline and corrosive dust laden. The equipment will be in open area.1 LOCATION PAGE 992663-5921-D-E-ET-0003 N° SANDVIK 4/10 REV. It must not be reproduced or used otherwise or made available to any third party without our prior permission in writing. Technical Specification Operator Chair/Console Reclaimer (5921-RC-210) PR100-1200 / 45 Stacker (5921-ST-110) PS200-1000 / 24 4 SITE DATA 4.

All necessary wiring (inside the control desk) of the remote I/O modules up to the control desk terminals shall be in the scope of control desk supplier. Technical Specification Operator Chair/Console Reclaimer (5921-RC-210) PR100-1200 / 45 Stacker (5921-ST-110) PS200-1000 / 24 4.A N° SHOUGANG TITLE This Manual is SANDVIK property for which we reserve all rights.5 PAGE 992663-5921-D-E-ET-0003 N° SANDVIK 5/10 REV. Transportation requirements will be covered in separate document. manufacture. The control desk shall also house some remote I/O modules of PLC.  totally enclosed. master controllers. C1847-TS-30-520-1-0 B EQUIPMENT - 1 Stacker - 1 Reclaimer 5 SCOPE OF WORK 5. The operator’s consoles along with chair shall be fixed type without any swivelling arrangement. transportation.dwg Operators Console 1.2 GENERAL FEATURES The operators console/control chair shall be arm chair type. 5. etc. delivery of complete operator cabins and accessories required for specified duty requirements of the above mentioned machines. with thickness not less than 2mm  all fasteners of non-ferrous material. push buttons.CRCA sheet steel.MINE OPERATION EXPANSION PROJECT AND BENEFIT PLANT SHOUGANG PERÚ S.dwg Operators Console 6 OPERATORS CONSOLE 6. hinges preferably of stainless steel. mounting bolt size shall not be less than 12mm  clearance between components shall be maintained as per relevant standard  cable entry shall be from bottom . having two identical consoles – one on either side of the operator’s chair. 6.2 Reclaimer 01 1 C1847-PR1-30-510-1-0. It must not be reproduced or used otherwise or made available to any third party without our prior permission in writing. floor mounting with base channel of ISMC 75.3 CONSTRUCTUAL FEATURES  free standing. inspection at manufacturer’s works.A.1 PURPOSE According Drawing Equipment Type Used for operation of the stockyard Stacker and Reclaimer 6. dust and vermin proof with protection class not less than IP54  enclosure material . The control desk shall be complete with selector switches. indication lamps.1 GENERAL The scope of work includes design.1 Stacker 01 1 C1847-PS1-30-510-1-0.2 SCOPE Equipment Qty 1.

STOP’ – Red. . suitable for 24VDC. amber for TRIP. raised actuator. Technical Specification Operator Chair/Console Reclaimer (5921-RC-210) PR100-1200 / 45 Stacker (5921-ST-110) PS200-1000 / 24 6. 3mm thick. flexible and stranded copper cable of 2. yellow for ‘TEST’ and black for other. press to lock and turn to release  ‘EMG BY-PASS’ – Black. Master Controllers :  Heavy duty. continuous rating .4 992663-5921-D-E-ET-0003 PAGE 6/10 N° SANDVIK C1847-TS-30-520-1-0  undrilled.A. mushroom head.  ‘EMG. single core. red for ‘STOP’.  Red for ON. removable bottom gland plates  earthing studs at two ends  continuous earth bus with cable termination facilities  door earthing with flexible copper cable  the top cover shall be hinged and have latching arrangement for keeping the cover in open position  non-ageing neoprene gasket for door sealing and at other places wherever required  all components shall be securely mounted with due consideration to vibrations expected to be encountered on the machine  a frame for mounting the control consoles and an attachment bracket for fixing the panel view touch screen unit has to be provided  the consoles shall be bolted to the mounting frame. stepless with potentiometer  Speed reference through 0-10V or 4-20mA signal or for Profibus-DP Wiring and Termination :  Control wiring shall be done with 1. green for OFF. lockable Indication Lamps :  Clustered LED based. B MAJOR COMPONENTS Push Buttons :  2 NO + 2 NC contacts.A N° SHOUGANG TITLE This Manual is SANDVIK property for which we reserve all rights. not welded  cable duct shall be provided for interconnection between two consoles  fully adjustable upholstered seat with armrests REV.5mm²  Solderless compression/spring type connectors shall be used for wire termination  Wiring shall be continuous between terminals without splicing  Identification of wire shall be by numbered plastic/ceramic ferrules. It must not be reproduced or used otherwise or made available to any third party without our prior permission in writing.MINE OPERATION EXPANSION PROJECT AND BENEFIT PLANT SHOUGANG PERÚ S.1kV grade.10 Amps  Green for ‘START’.

Exact quantity will be determined during detail engineering  Not more than two connections shall be made at one terminal.A N° SHOUGANG TITLE This Manual is SANDVIK property for which we reserve all rights. Paint shade shall be Grey shade RAL 7032.  Suitable durable inscription plate (paint marking is not acceptable) based on component designation. Technical Specification Operator Chair/Console Reclaimer (5921-RC-210) PR100-1200 / 45 Stacker (5921-ST-110) PS200-1000 / 24 992663-5921-D-E-ET-0003 N° SANDVIK C1847-TS-30-520-1-0 PAGE 7/10 REV. . as per circuit drawings.MINE OPERATION EXPANSION PROJECT AND BENEFIT PLANT SHOUGANG PERÚ S. The control desk supplier shall have to wire up these I/O modules to terminals for connection of external cables from various field devices. - facility of sliding the chair forward and backward with latching facility at desired position - adjustable back rest PAINTING Painting shall be done with powder coated epoxy based paint considering highly polluted atmosphere laden with bauxite ore particles and strictly as per environmental requirements. except master controllers shall generally be of Siemens / ABB / Schneider / WEG or equivalent make.A. diameter etc. shall be fixed on each component OPERATOR’S CHAIR 7 - height adjustable with facility of latching at the desired position. 8 PREVERED COMPONENT SUPPLIERS All components. supplied for mobile machines in coal mines and terminals. B  Minimum 50 numbers control terminals of 2. length. width. in similar applications in term of capacity. Master controllers shall be of Spohn & Burkhardt or equivalent make. Free Issue Items : Some PLC I/O modules and a Panel View touch screen unit shall be supplied to the control desk supplier as free issue items. Supplier shall provide the relevant reference list for each proposed item. All terminals shall be properly designated and wires shall be ferruled at both ends for proper identification.5mm² size shall be provided in each desk. 9 CODES & STANDARDS The manufacturer shall be qualified for producing operators consoles / control chairs. It must not be reproduced or used otherwise or made available to any third party without our prior permission in writing. The supplier shall indicate detailed painting procedure to be adopted and paint shade in the respective dimensional drawing for approval. Name Plate and Inscription Plates :  All equipment in the control desk and also the terminals shall have permanent identification labels.

9. The ITP shall include hold and witness points for all parties involved. regulations & safety codes of European Standard as nominated within this documents or any relevant national or government standard of any member of the European Communities or any relevant International Standard recognised by such a member state. suitability and fitness for purpose.MINE OPERATION EXPANSION PROJECT AND BENEFIT PLANT SHOUGANG PERÚ S. Shop testing and inspection report shall be provided. TRANSPORTATION & STORAGE The operators control chairs / consoles shall be mounted inside the Operators Cabin. 11 TESTING & INSPECTION 11. .A.A N° SHOUGANG TITLE This Manual is SANDVIK property for which we reserve all rights. If applicable prior to manufacturing the manufacturer shall provide a Quality Control Plan (QCP) or an Inspection & Test Plan (ITP) for approval by Sandvik and if required by the client. 11.American National Standards Institute DIN . The bidder shall carefully examine the data furnished and shall satisfy himself regarding the performance of the equipment under specified operating conditions.2 TEST SCOPE All Control Chairs shall be inspected and tested in accordance with the applicable standards and/or codes with the following clarifications:  The Operators Chair will be pre-tested (functional and Cabin communication network) at Operators Cabin supplier site. B All equipment covered under this specification shall comply with all currently applicable statutes. It must not be reproduced or used otherwise or made available to any third party without our prior permission in writing.1 GENERAL ANSI .1 GENERAL Tests shall be done both at Operators Cabin manufacture’s shop.  Dimensional check before shipment  Visual control 12 PACKAGING. can be used for compliance provided that the standard offers guarantees of safety.International Organization for Standardization 10 DESIGN & CONSTRUCTION The equipment to be supplied shall be designed based on the information given in this specification and additional requirements as per referenced documents. Especially. the whole supply and any of its parts shall be designed. Technical Specification Operator Chair/Console Reclaimer (5921-RC-210) PR100-1200 / 45 Stacker (5921-ST-110) PS200-1000 / 24 992663-5921-D-E-ET-0003 N° SANDVIK C1847-TS-30-520-1-0 PAGE 8/10 REV. securely fixed and transported with protective seaworthy packing. manufactured and erected in accordance with Peruvian laws and the local directives in force and with any prescription from public authorities.Deutsches Institut für Normung ISO .

Painting and constructional details 13. Wiring diagram of control desk with termination details 4. documentation. bore holes position scheme and design calculation with all relevant data shall be submitted no later than 21 days after signing the contract. Spare list Assembly-. Inspection and Testing Plan (refer to QA) Spare Parts Catalogue . Catalogues of components used. 13. B 13 DOCUMENTATION Details of the requirements for documentation are defined in a separate specification and shall comprise: 13.A N° SHOUGANG TITLE This Manual is SANDVIK property for which we reserve all rights. type and make of components 3. certificate as per ITP-requirements CE-Declaration according to the EC Machine Directive CE-Declaration in accordance with the ATEX Directives if any Supplier shall provide a Certificate of the company’s integrated “Quality System” The supplier shall submit a typical MDR from similar projects to SANDVIK for review and approval by SANDVIK. Equipment list complete with designation. rating. Commissioning-. etc. It must not be reproduced or used otherwise or made available to any third party without our prior permission in writing. Transport and storage instructions The supplier shall submit a typical vendor manual from similar project to SANDVIK for review and approval by SANDVIK. General arrangement and dimensional drawing of control desk including weight. Operation-.1 BIDDER DOCUMENTATION The bidder shall present documents showing the equipment offered and prepare drawings showing the positioning and functionality of the equipment in its working position.2 VENDOR MANUALS It shall consist of     Detailed description of the equipment supplied.4 REQUIRED DOCUMENTS GA Drawing: 21 days after signing the contract. fixing details. technical data sheet etc. Equipment layout of Control Desk 5. 1. 2. including details of joysticks 6. Maintenance– and Repair instructions.3 QUALITY The manufacturer’s Data report (MDR) shall consist of:     Quality inspection and test reports.MINE OPERATION EXPANSION PROJECT AND BENEFIT PLANT SHOUGANG PERÚ S.A. Final design drawing (CAD). Technical Specification Operator Chair/Console Reclaimer (5921-RC-210) PR100-1200 / 45 Stacker (5921-ST-110) PS200-1000 / 24 992663-5921-D-E-ET-0003 N° SANDVIK C1847-TS-30-520-1-0 PAGE 9/10 REV. 13.

A N° SHOUGANG TITLE Technical Specification Operator Chair/Console Reclaimer (5921-RC-210) PR100-1200 / 45 Stacker (5921-ST-110) PS200-1000 / 24 This Manual is SANDVIK property for which we reserve all rights. please contact SANDVIK Mining and Construction Materials Handling GmbH & Co KG . maintenance. lubrication manuals (no generic documentation) including transportation. It must not be reproduced or used otherwise or made available to any third party without our prior permission in writing. MINE OPERATION EXPANSION PROJECT AND BENEFIT PLANT 992663-5921-D-E-ET-0003 N° SANDVIK C1847-TS-30-520-1-0 PAGE 10/10 REV. storage and assembly instructions shall be supplied electronically (only native files) and in paper Languages German: x English: 1 electronically / 2 printed Portuguese: 1 electronically / 2 printed If any doubt or in case any inconsistencies within this specification including its attachments arise.SHOUGANG PERÚ S. B Project specific operating.A.