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CITI EON – WING 4 – 5TH FLOOR

Fans Testing & Commissioning Format
Document ID: IBS/HVAC/AHU/01

Testing & Commissioning Consultants:
IBS Gulf Design Pvt Ltd
11, Amirthavanam, Temple View Road
Srinagar Colony, Saidapet
Chennai – 600 015.

2014 Prepared By HS Checked By LR Version No.FANS TESTING & COMMISSIONING FORMAT IBS/HVAC/Fan/001 DOCUMENT CONTROL Project Title: Citi EON – Wing 4 – 5TH Floor Document Title: Fans Testing & CommissioningFormat-R0 Document ID: IBS/HVAC/Fans/001 VERSION Version No. Date: 29. Description R0 Document prepared for circulation to Project Team. Date Description Prepared By Checked By Version No.12. Date Approved By LR Approved By Description Prepared By Checked By 2 Approved By IBS Gulf Design Pvt Ltd .

. INTRODUCTION........................................................................................... FINDINGS................... METHODOLOGY.........................FANS TESTING & COMMISSIONING FORMAT IBS/HVAC/Fan/001 CONTENTS 1....... SIGNOFF ...........................0.........8 5........... INSTRUMENTS AND DOCUMENTS REQUIRED .................................................................................. 13 3 IBS Gulf Design Pvt Ltd ..............................7 4....................................................... 12 6....5 3.....................0.............................................................................0................................... TEST REPORT FORMATS........................................0.........0.....................4 2...0.

3 Operation of the starters through BMS system shall alsotested. personnel. Battery exhaust fan. noise vibration etc. Pantry exhaust are also be tested in similar fashion. .5 All instruments.FANS TESTING & COMMISSIONING FORMAT IBS/HVAC/Fan/001 1. Kitchen exhaust fan. required for the purpose of testing are to bemade available by the vendor.. associated ductwork and necessary electrical cabling works. tackles.1 The Fans commissioning work shall be taken up after completion of installation. 1. tools. static pressure.4 The HRW units. 4 IBS Gulf Design Pvt Ltd . 1.0. 1. INTRODUCTION 1.2 The fansshall be tested for various performance parameters such as air flow. 1. ladders. access platforms. documents.

b.0.2 Instruments &Equipments Required: a. Vane type anemometer. c. Vibration meter. Multimeter. Floor plan showing the fan installation location with clearances etc. Power and control wiring diagrams of starters. Sound Level meter. Set of pre-commissioning filters.. preferably non-contact type. f.FANS TESTING & COMMISSIONING FORMAT IBS/HVAC/Fan/001 2. static pressure. Other tools and tackles required for commissioning as prescribed by the manufacturer. Clamp on meter. Digital Thermometer. d. GA drawing of Fans. Sling Psychrometer. f. Digital tachometer. Fan design details such as air quantity. e.. 5 IBS Gulf Design Pvt Ltd . 2. b. Design data duly filled up. INSTRUMENTS AND DOCUMENTS 2. e. g. Commissioning report test sheets as per enclosed formats with details such as Fan ID. c. d. Pitot tube connected to a digital display directly displaying velocity and Static pressure measuring probe. 2.3 All devices shall have a calibration certificatesat the date of test. Preliminary checks to be carried out by vendor as per enclosed format.1 Documents: a.

FANS TESTING & COMMISSIONING FORMAT IBS/HVAC/Fan/001 Multimeter Clamp on Meter Digital Thermometer Vane Type Anemometer Pitot Tube Static measuring probe. Digital Non-Contact Sound Level Meter Tachometer Sling Psychrometer Vibration Meter 6 IBS Gulf Design Pvt Ltd .

electrical work and pre-commissioning checks.1 The Fans have to be commissioned after completion of installation. 3.7 Fix the belts. All clearances for accessing the filters.3 Carryout insulation resistance test on the motor and cable. The Fan has been fitted out with pre-commissioning filters(if required). damperselectrical panels exist as per manufacturer’s recommendations. bulkhead lamp. motors.FANS TESTING & COMMISSIONING FORMAT IBS/HVAC/Fan/001 3. 3. b. f. Cabling and earthing for the motor. Checking that the Fan is installed as per the room layout. 7 IBS Gulf Design Pvt Ltd . METHODOLOGY 3. bulkhead lamp. i.6 After verifying the incoming voltage. Starter panel with bypass is installed. These readings would be verified with the HRW performance curves/software. 3.2 Pre-Commissioning checks included: a. Note down the motor current drawn. d. h. 3.5 Verify the fan motor and fan blower rotate freely without touching any other surfaces. necessary ducting connections. exhaust air in&out.kick start the motor with the belts removed. 3.4 Verify the operation of the door limit switch. control wiring for door limit switch is completed(for cabinet type fans). Observ for any abnormal noise or vibration.9 Review the recorded parameters critically and lookout if there are any abnormalities in the parameters observed.0. Pulley diameters are as per design. Verify the motor rotation direction. 3.10 All exhaust and fresh air fans would be tested in a similar fashion with applicable tests and parameters. Over load current settings are made appropriately in the starter. 3. 3. c. e.8 Gradually open the outlet damper while ensuring that the motor current does not exceed the rated full load current. 3. air DBT and WBT were be measured at fresh air in&out. Ductwork with outlet damper and flexible connections is completed. Motor and fan blower rotate freely without touching any unintended surfaces. inspect its tightness and then re-start the fan with the outlet damper open to 50%.11 While testing the HRW unit. 3. g.

access doors are accessible and with adequate service space Starter panel installed. TEST REPORT FORMATS A. Cabling and earthing between starter panel and motor completed Cabling for bulkhead lamps and control wiring with door limit switch completed Overload set in starter Yes/No Vendor’s Comments: Prepared By: Date: Signature: 8 IBS Gulf Design Pvt Ltd .0. Pre – Commissioning Check List Fan ID: Serial No: Parameter / Status Installed as per room layout Vibration isolators provided Pre Commissioning filters fixed Ductwork with outlet damper and canvass connection done Motor pulley and fan pulley are as per design Motor rotates freely without rubbing against other parts Fan blower rotates freely without rubbing against other parts All controls .FANS TESTING & COMMISSIONING FORMAT IBS/HVAC/Fan/001 4.

FANS TESTING & COMMISSIONING FORMAT IBS/HVAC/Fan/001 B. Insulation Resistance Check Fan ID: Description Cable R-Y Y-B B-R R-E Y-E B-E Motor Serial No: Resistance MegaOhms Motor W1 – W2 W2-W3 W3-W1 W1-E W2-E W3-E Vendor: PMC: Testing Consultant 9 IBS Gulf Design Pvt Ltd .

Motor trips when door is opened.p.p. HRW TEST REPORT HRW ID: SERIAL NO: S.FANS TESTING & COMMISSIONING FORMAT IBS/HVAC/Fan/001 C. 10 Fresh air in/out conditions DBT/RH 11 Exhaust air in/out conditions DBT/RH Vendor 10 Value Testing Consultant IBS Gulf Design Pvt Ltd .No Parameter 1 Fan installed as per drawing 2 Incoming voltage 3 Fans working properly in ‘Auto’ mode 4 Fans working properly in ‘Manual’ mode 5 Fan motor currents 6 Overload settings 8 Design / Actual air quantities 9 Desssitant rotor rotation checked.m Motor current Bulkhead lamp coming On when door is opened and cuts off when door is closed.m Air qty at set static pressure Motor r. Fan Commissioning Report Fan ID: Parameter Incoming Voltage R-Y. Y-B. B-R Frequency Hz Motor Pulley Dia Fan Pulley Dia Belt Details Starter overload set at Fan working in ‘Auto’ mode Fan working in ‘Manual’ mode Motor no load current Motor no load r. Noise level at 1m distance around the Fan(pls mark the locations in a separate sketch and enclose) Value Vendor: PMC: Testing Consultant: D.

No Parameter 1 Fan installed as per drawing 2 Incoming voltage 3 Fan working properly in ‘Auto’ mode 4 Fan working properly in ‘Manual’ mode 5 Hydrogen sensor set at % of LEL 6 Fan working on increase in Hydrogen Level 7 Fan motor current 8 Overload setting 9 Fan speed setting 19 Design / Actual air quantity Vendor Value Testing Consultant PMC 11 IBS Gulf Design Pvt Ltd .FANS TESTING & COMMISSIONING FORMAT IBS/HVAC/Fan/001 E. BATTERY EXHAUST FAN TEST REPORT FAN ID: SERIAL NO: S.

FANS TESTING & COMMISSIONING FORMAT IBS/HVAC/Fan/001 5.0. FINDINGS Testing and Commissioning has to be carried out on the HRW . Fans and the major findings of the tests are furnished below: FINDINGS ACTION PROPOSED VENDOR PMC TESTING CONSULTANTS 12 IBS Gulf Design Pvt Ltd .

0. SIGNOFF We hereby confirm that this report is a true record of the testing and commissioning activity carried out on the system: Testing Consultant Organisation Name HVAC Consultant Project Management Consultant HVAC Vendor IBS Gulf Design Witnessed By: Signature Date 13 IBS Gulf Design Pvt Ltd .FANS TESTING & COMMISSIONING FORMAT IBS/HVAC/Fan/001 6.