You are on page 1of 10

Department:

Job Safety
Analysis

Job Description:
Plant:

Mechanical

Environment Change

Yes

No

Scaffolding; Erection, Modification, Inspection and Dismantling


OLEFINS

Equipment:

Type of JSA.
Standard
Non-standard
Date:

Implementation sheet
No.

Job Steps

Potential Hazards

Mitigation Plan
Only allow qualified/certified Scaffolders to do the
Scaffolding Job.

Slips and Falls

Use proper PPE's (Full body harness & rubber coated


gloves).
Full body harness shall be 100% tied off.
Do not work in pipes, use single plank with 'C' clamp.

Scaffolding Erection
Existing Facilities may get
damaged

Material Falls

Falling Objects

Do not use pipe for allow exccess.


Install temporary ladder to erect scaffolding on high
elevation.
Do not touch or block any plant equipments.
Area to be barricaded with warning sign
Ensure access and equipments are free from any
obstructions.
When handling the materials, make sure next man in
the chain has control before you release the item and
also make sure you have rope & bucket to lift
Shift clamps by hoist buckets
Barricade the area where object can fall with warning
signs.
Materials shall not pile stocked in platform.
Use scaffolding tool basket for earring tools.
Use wrench belt to secure spanner & tools.
Toe board shall be provided at all sides of the
elevated platforms
Provide proper guard rails all around the platform
without gaps.
Users shall inspect all ladders before use
Ensure ladder extend a minimum of 1m.(3ft) above
the landing platform.
Do not use defective or greasy ladder.
Only one person shall be on ladder at a time
Do not use temporary work platform, such as
scaffold, to support a ladder.

Scaffolding
Modification

Personnel Falling

All employees shall be protected by the use of


personnel fall arrester system. (Use Full Body
Harness)
When climbing up or down the ladder, face the
ladder and maintain 3 points of contact with hands
free of material.
Use chainstrap for hard hat to prevent falling helmet.
Use rubber coated gloves.
Use lanyard to a vertical & horizontal lifeline or
scaffold structural member.
Hands to be always clear from pinch points.
If the scaffold is incomplete, put Red Tag.
Do not use scaffold if there is Red Tag.
Only competent scaffold workers should erect &
modify scaffold.

Scaffolding
Inspection

Scaffold Collapse

Certified scaffolding supervisor shall be provide


during erection & Modification of scaffold.
Certified scaffolding Inspector should do inspection
and insert the Green Tag and fill the checklist
properly.

Injury

Back pain or Muscular Pain.

Use proper PPE's and rubber coated gloves.


Proper handling the materials & tools.
Materials shall be secured and barricade the area with
Do not work overload.
Utilized proper lifting techniques.
Ask for help when lifting heavy items more then 50
lbs.
Only allow qualified/certified Scaffolders to do the
Scaffolding Job.

Slip and Falls

Responsibility

Only allow qualified/certified Scaffolders to do the


Scaffolding Job.
Barricade the area where object can fall.
Slip and Falls

Dismantling of
Scaffolding
Falling Objects

Falling & injuries

When handling the materials, make sure next man in


the chain has control before you release the item and
also make sure you have rope & bucket to lift.
Maintain proper housekeeping.
Materials shall not pile stocked in platform.
Use scaffolding tool basket for earring tools.
Use right tools for right job & do not drop or throw
any tools/materials.
Do not use defective or greasy ladder.
All employees shall be protected by the use of
personnel fall arrester system. (Use Full Body
Harness)
Use chainstrap for hard hat to prevent falling helmet.
Use lanyard to a vertical & horizontal lifeline or
scaffold structural member.

Inappropriately Materials
Storage

All materials properly labeled/stored with materials


safety stacked.
Sharp tools stored very safely.
Provide barricade around temporary storage area.

Required PPE:
Agreement for execution that I understand the criticality of task and all hazards related to job steps. I am expected & obliged to take all
measures in job step hazards control to mitigate risk level associated with this task.
Approved by: Maintenance specialist/Supervisor:
Name:
Badge #

Signature:

Department:
Job Safety
Analysis

Job Description:

Environment Change

Yes

No

Type of JSA.
Standard
Non-standard

Excavation, Backfilling and Compaction

Plant:

Equipment:

Date:

Implementation sheet
No.

Job Steps

Potential Hazards

Mitigation Plan

Responsibility

Tool box talk prior to start of work.


Barricade the work area.

Mobilization,
preparation and
handling of tools

Personal injury like hand


injury, body injury.

Obtain cold work permit for light duty work.


Use of PPE like leather gloves, safety hat, safety
goggles, safety shoes.

Fall down of tools and materials

Material to be secured on to the vehicle.


Use proper manual handling technique.
Underground cables drawings will be checked
PTW to be followed

Underground cables can be


damaged

Separate excavation certifiate to be achieved from


operations as approved from Civil,Electrical &
Mechanical Department of SAUDI KAYAN, before start
any excavation.
Hard barrication will be provided

Place the safety sign board


Personal injury due to falling of
Slope should be proper
person
2

Excavation of soil

Safety officer will ensure the proper hard barrication


and foreman will supervise the job
Ensure that workers properly inducted about the
proper positioning
Personal injury during
excavation

Soil collapse during the work


execution
3

Backfilling &
compaction

Tripping from loose


earth/stones.

Use all required PPE's


Perform the job in proper way with safety point of
view
Use only those equipments which are in good
condition
Proper side slope must make
Working during rain will not be allowed.
Proper housekeeping and safety signs

Damage of property due to fall Only experienced and compitent person shall allowed
of structure
to do the job
4

Concrete Pouring

Skin allargey

Slip/ Trip & fall

Unsafe conditions

All potential hazards

Proper PPE to reduce concrete exposure to eyes,skin


etc.
Form work shall be inspected & approved by
copmetent person.
Where a situation presents a hazardous condition,
the exposed employee will be removed from the
hazardous area until all necessary precautions have
been taken to eliminate the hazard and ensure their
safety.

Required PPE:
Agreement for execution that I understand the criticality of task and all hazards related to job steps. I am expected & obliged to take all
measures in job step hazards control to mitigate risk level associated with this task.
Approved by: Maintenance specialist/Supervisor:
Name:
Badge #

Signature:

Department:
Job Safety
Analysis

Job Description:

Environment Change

Yes

No

Type of JSA.
Standard
Non-standard

Dismantling and Erection of steel structure, piping and equipment

Plant:

Equipment:

Date:

Implementation sheet
No.

Job Steps

Potential Hazards

Mitigation Plan

Responsibility

Tool box talk & briefing of JSA before start of job


Appropriate PPE's
Fall of Personnel

Use of full body harness / Certified scaffolder


platform with guard rail system
Ensure proper hook up of full body safety
harness/shock absorber (100% tie off)
Proper Rigging plan & Certified Lifting Gears

Dismantling of
existing structure,
Piping and
equipments

Area barricading and safety signs


Nut & bolts to be shifted in proper bags
Falling and damaging of
material/ tools

Do not throw tools and spares


Tools to be tied with rope while work at height
Use of chin strip while working at height
Close monitoring by competent supervisor

Improper Tools

Use of proper and inspected tools


All material to be stacked properly

Trip / Access blocked

All the access / ways must be open in case of


emergency (emergency exit poster to be posted)
Material to be barricaded
Certified lifting tools and equipment
Certified crane operator

Dropping of load during lifting Area barricading + safety signs


No personal under suspended load
Close monitoring by competent supervision

Erection of Steel
structure, Piping
spools and
equipments

Check position of crane and trailer


Experienced & certified crane operator and signal
man
Compact the ground
Swinging of load

Approved rigging plan


Two men with tag line for control load movement
Close monitoring by area supervisor
No work during high wind and rain
Area barricade for crane and load movement
3rd Party certified crane and lifting tools

Equipment failure

Crane and lifting tools inspected by SK


Qualified crane operator and signal man

Required PPE:
Agreement for execution that I understand the criticality of task and all hazards related to job steps. I am expected & obliged to take all
measures in job step hazards control to mitigate risk level associated with this task.
Approved by: Maintenance specialist/Supervisor:
Name:
Badge #

Signature:

Department:
Job Safety
Analysis

Job Description:

Environment Change

Yes

No

Type of JSA.
Standard
Non-standard

Hot Work; Preparation, Grinding and Welding

Plant:

Equipment:

Date:

Implementation sheet
No.

Job Steps

Potential Hazards
Impact Injury / Content with
hot surface(burn)

Preparation

Gas leak
Asset Damage

Mitigation Plan

Responsibility

Valid PTW
JSA briefing before start of job
Tool box talk before start of job/Hose leak check
Use only IFC Drawings for proper line fabrication.
Competent supervisor
Valid PTW

Impact Injury / drawn into


electric grinder

No helper and unskilled labor is allowed to operate of grinder


No scarf or other loose clothe during grinding operation

Flying of spark
High Noise
2

Grinding by Electric
Grinder

Inspection of grinder before operating


Good condition of electric cables
Use of ear plugs & muffs
Proper tightness of disc (Proper tool for disc replacement) & the
disc with rotating guard

Disc broken

Check quality of disc


Disc RPM should be equal or greater than grinder RPM

Eye Injury

Appropriate PPE's (Face shield, Glasses, Gloves )


Gas testing as per permit requirement

Fire

Area covered with fire blanket


Fire extinguisher
Fires watch man certified by SK
Valid PTW

Impact Injury / Content with hot JSA briefing to all crews


surface
Tool box talk before start the job as per nature of job
Skilled manpower
Area screened off
Fumes

Appropriate PPE's (Face mask, Welding face shield)


Close monitoring by area supervisor

Equipment Failure

Equipment inspection by third party certification


Qualified welders with certifications
All electrical tools/ equipments must be inspected

Electrocution
3

Proper earthing of equipment & machines


All electrical cables and welding leads must be inspected and in
good condition

Welding

Gas testing as per permit requirement


Fire

Welding area properly covered (Canopy) with fire blanket


Pressurized fire water hose
Fire extinguisher (Fire watch man)
Appropriate PPE's (Face shield, Glasses, Gloves )

Eye Injury

Usage of welding face shield


Skilled manpower

Trip

Proper cable management, not to be rapped with conductive


material
Welding cables and electric leads should not be in walk ways

Poor Illumination

Proper lighting arrangement for night working

Required PPE:
Agreement for execution that I understand the criticality of task and all hazards related to job steps. I am expected & obliged to take all measures in job
step hazards control to mitigate risk level associated with this task.
Approved by: Maintenance specialist/Supervisor:
Name:
Badge #

Signature:

Department:
Job Safety
Analysis

Job Description:

Environment Change

Yes

No

Type of JSA.
Standard
Non-standard

Non-Destructive Testing

Plant:

Equipment:

Date:

Implementation sheet
No.

Job Steps

Potential Hazards
Chemicals

Die Penetrant Testing


skin Irritation & Fumes
inhalation

Mitigation Plan

Responsibility

Valid PTW
Tool box talk before start of job
Proper PPE as indicated on MSDS
Usage of safety glasses and mask
Proper PPE's.
Barrication + warning sign of radiography

Radiation

Qualified and certified Radiographer


Prior to doing this job, affected area owner should be
informed
Dosimeter to confirm battery limit, Radio
communication
Only classified workers allowed in work area during
exposure of source

Radiography

Radioactive Contamination

Equipment on site for retrieval of source in an


emergency
Confirmation of safe source container

Dose rate not exceed 7.5 micro sieverts per hr. at


Injuries / Radioactive effects on barriers.
workers health
No eating/drinking in work area
Proper manual handling by designated personnel
Source Lost/Mishandling

Radiation source to be returned immediately to


approved holding area when not in use.
Procedure approved by Company

Required PPE:
Agreement for execution that I understand the criticality of task and all hazards related to job steps. I am expected & obliged to take all
measures in job step hazards control to mitigate risk level associated with this task.
Approved by: Maintenance specialist/Supervisor:
Name:
Badge #

Signature:

Department:
Job Safety
Analysis

Job Description:

Environment Change

Yes

No

Type of JSA.
Standard
Non-standard

Runnig of Generator

Plant:

Equipment:

Date:

Implementation sheet
No.

Job Steps

Potential Hazards

Mitigation Plan

Responsibility

Valid PTW
1

Preparation

Gas leak

JSA briefing before start of job


Gas testing as per permit requirement

High Noise

Use of ear plugs & muffs


Gas testing as per permit requirement

Fire

Area covered with fire blanket


Fire extinguisher
Fires watch man certified by SK

Equipment Failure
2

Running of generator

Equipment inspection by third party certification


Proper earthing of the generator

Electrocution

All electrical cables must be inspected and in good


condition
The area should be barricaded

Trip/ Access Blocked

Proper cable management, not to be rapped with


conductive material
All the electric leads should not be in walk ways

Required PPE:
Agreement for execution that I understand the criticality of task and all hazards related to job steps. I am expected & obliged to take all
measures in job step hazards control to mitigate risk level associated with this task.
Approved by: Maintenance specialist/Supervisor:
Name:
Badge #

Signature:

Department:
Job Safety
Analysis

Job Description:

Environment Change

Yes

No

Type of JSA.
Standard
Non-standard

Lifting & Rigging activities

Plant:

Equipment:

Date:

Implementation sheet
No.

Job Steps

Potential Hazards

Mitigation Plan

Responsibility

Valid PTW
Equipment failure

Approved rigging plan / Red flag at extended load


Third party certified crane and rigging gears
Third party certified crane operator.
Appropriate PPEs

Impact Injury

Minimum personal near activity


Close monitoring by competent supervision
Check proper position of crane
Compacted ground/Proper leveled

Wrong positioning of crane


1

Outriggers to be fully extended with rigging pads


Follow the load chart work with a safe working load.
Experienced and certified crane operator and signal
man
Certified lifting tools and equipment

Lifting of load

Dropped load

Area barricading + safety signs


No personal under suspended load
Close monitoring by competent supervision
Tag line to be used

Swing the load

No lifting during heavy wind


Close monitoring by area supervisor

Poor Sight

Ensure only one certified person signals to operator


Direct eye to eye contact between crane operator and
signal man
Proper lighting arrangements for night working

Required PPE:
Agreement for execution that I understand the criticality of task and all hazards related to job steps. I am expected & obliged to take all
measures in job step hazards control to mitigate risk level associated with this task.
Approved by: Maintenance specialist/Supervisor:
Name:
Badge #

Signature:

Department:
Job Safety
Analysis

Job Description:

Environment Change

Yes

No

Type of JSA.
Standard
Non-standard

Hydro-testing of piping

Plant:

Equipment:

Date:

Implementation sheet
No.

Job Steps

Potential Hazards

Mitigation Plan

Responsibility

Valid PTW
Tool box talk before start of job
Non-compliance with safety
procedure
1

Area shall be barricaded with safety signs.


Use of Proper PPE's like hard hat, safety goggles and
safety shoes.

Planning

Defective Equipment/tools

Exceeding maxiamum
allowable pressure

Ensure that equipment /tools being used for the hyrotesting such as hose, pump, coupling, pressrue gauge,
spade, gasket etc are free from defect & suitable for
the pressure rating of the system
Ensure that pressure relieving device is set at
maximum allowable pressrue for the weakest portion
of the segment to be hydro-tested.
Keep away from the pressurized segment of the
system being hydro-tested.

Injury to workers

Monitor the pressure gauge from a safe distance away


from the potential source of high pressure jetting (Such
as Flange Joint, Spade, and Coupling etc.)
Use of Proper PPE's like hard hat, safety goggles and
safety shoes.

Hydrotesting

Never increase the hydro-test pressure more than the


maximum allowable pressure for the weakest portion
in the segment or pressure rating of the hose &
Damage to Equipment/ System coupling
Isolate the equipment from all source of energy when
not inuse.
Avoid hoses from being bent, stretched and twisted.
Pipe/hose whip

Unsafe depressurization of
hydro-test fluid

Ensure that all hoses used in pressure testing should


be fitted with whip check arrestor.
Ensure the safe depressurization of the hydro-test fluid
Ensure proper wind up & housekeeping at worksite.

Wind-up & House


Keeping

Scattered Material

The accessories (hoses & pump) not being used must


be disconnected and stored separately.
PSV (in case isolated) to be lined up after hydrotest
completion

Required PPE:
Agreement for execution that I understand the criticality of task and all hazards related to job steps. I am expected & obliged to take all
measures in job step hazards control to mitigate risk level associated with this task.
Approved by: Maintenance specialist/Supervisor:
Name:
Badge #

Signature:

Department:
Job Safety
Analysis

Job Description:

Environment Change

Yes

No

Type of JSA.
Standard
Non-standard

Material Shifting

Plant:

Equipment:

Date:

Implementation sheet
No.

Job Steps

Potential Hazards

Mitigation Plan

Responsibility

Valid PTW
Equipment failure

Approved rigging plan / Red flag at extended load


Third party certified crane and rigging gears
Third party certified crane operator.

Material Loading

Certified lifting tools and equipment


Dropped load

Area barricading + safety signs


No personal under suspended load
Close monitoring by competent supervision
Valid License holder & experienced driver

Road Accident

Follow speed limits


Follow SK route / Reverse horn
Use of seat belt / flagman

Vehicle Movement
Poor Condition of Vehicle
Brake failure and improper
parking

Condition of the vehicle should be checked


Vehicle inspection by SK
Use stopper and hand break while parking
Banks man while reversing the vehicle
Appropriate PPEs

Impact Injury

Minimum personal near activity


Close monitoring by competent supervisor

Material offloading

Certified lifting tools and equipment


Dropped load

Area barricading + safety signs


No personal under suspended load
Close monitoring by competent supervision

Required PPE:
Agreement for execution that I understand the criticality of task and all hazards related to job steps. I am expected & obliged to take all
measures in job step hazards control to mitigate risk level associated with this task.
Approved by: Maintenance specialist/Supervisor:
Name:
Badge #

Signature: