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PLC-EM01 Experiments Manual

EDU-LABS DIDACTIC
Automatic Washing Machine
Experiments Module
PLC-EM01

Experiments Manual

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PLC-EM01 Experiments Manual


1. Automatic Washing Machine Experiments Module
PLC-EM01

Module Diagram

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PLC-EM01 Experiments Manual


EXPERIMENT PURPOSE:
1. To understand and capable of utilizing programmable logic controller to perform
control system.
2. To understand the working principle of automatic washing machine.
EXPERIMENT APPLIANCES:
1. PLC- FPO30 Programmable Logic Controller Trainer.
2. Automatic Washing Machine Experiments Module (PLC EM-01)
3. Computer Interfacing Cable.
4. 4mm Stackable Test Lead qty: 13 leads
5. Computer
6. FPWIN GR2 PLC Ladder Programming Software

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PLC-EM01 Experiments Manual


EXPERIMENT LADDER DIAGRAM:

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PLC-EM01 Experiments Manual

Ladder Diagram
EXPERIMENT PROCEDURE:
1. Open PLC Ladder Programming Software ( FPWIN GR2 ) as shown in figure
below, follow the step :(a) Click START ALL PROGRAMS PANASONIC-EW CONTROL
FPWIN GR 2 FPWIN GR

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PLC-EM01 Experiments Manual


(b) After select FPWIN GR, a figure as shown below will appear on the
desktop and wait until the software is open.

(c) When the FPWIN GR is open, dialog box pop up as shown below and
select NEW for new program.

Select NEW for new


document.

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PLC-EM01 Experiments Manual


(d) Select PLC Type on the dialog box as shown below.

After select the PLC


type, click OK

(e) After select OK, then you can start your programming in the new FPWIN
file.
2. Connect the Interfacing cable to computer

3. Wiring the test lead from Automatic Washing Machine Experiments Module to
PLC-FPO30 Trainer as shown in figure below :

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Wiring Experiment

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INPUT/OUTPUT LIST:
INPUT PORT
X0
X1
X2
X3
X4

OUTPUT PORT
Y0
Y1
Y2
Y3
Y4
Y5

CONNECTION
START
STOP
LOWER LIMIT
UPPER LIMIT
DRAIN
Table 1: Input List
CONNECTION
INTAKE
DRAIN
FORWARD STIRRING
REVERSE STIRRING
DRYING BARREL
BUZZER
Table 2: Output List

ADDRESS
X0
X1
X2
X3
X4

ADDRESS
Y0
Y1
Y2
Y3
Y4
Y5

4. Turn ON PLC-FPO30 Trainer


5. Download Automatic Washing Machine Experiments Module program from
FPWIN GR.
i) Download the program
After program the ladder diagram, you can now download the program onto
the PLC for execution and run it.

(a) Click the button

to download the program onto PLC

Click Download
to PLC
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PLC-EM01 Experiments Manual


(b) Press [YES] on the dialog box to confirm transfer the program to the PLC. Please
ensure that your PLC is connected to the computer and switch mode is switched to
PROG mode before download the program onto it.

Click YES to
proceed
(c) When downloading begins, the program will be automatically placed in the
monitoring mode.

6.

Wait until the downloading


is complete

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PLC-EM01 Experiments Manual

7. Set both I/O port polarities to positive (+).


8. Operate in following steps:
(a) Press start, water intake electromagnetic valve opens, water intake indicator
is ON.
(b) Press upper limit button, water intake indicator is OFF. Paddle rotates
forward and reverse, two lights will be ON and OFF by turn.
(c) Wait for a few seconds, water drain indicator will be ON. Drying barrel will
be ON for 5 seconds, then OFF.
(d) Press lower limit button, water drain indicator will be OFF. Water intake
indicator will be ON.
(e) Repeat steps from (2)-(4) for two times.
(f) When press lower limit button the third time, buzzer indicator will be ON
and OFF for 3 times, then the whole process is over.
(g) In operation, press stop button to finalize the whole process.
(h) Manual water drain is independent, when press manual water drain button,
you need to press lower limit button to stop draining.
EXPERIMENT OBSERVATIONS:
1) When press Start button (X0), the process will start and automatically Intake
Electromagnetic Valve will open to flow the water to the washing machine.
2)

When the water reached to the Upper Limit Sensor, sensor will ON and automatically will
ON the Stirring Wheel to start turn.

3) When the Stirring Wheel stop turning, the Drain Water Indicator Valve will open and
remove all the water from washing machine.
4) At the same time, drying barrel will be ON for 5 seconds to dry the clothes.
5) When the water reached to the Lower Limit Sensor, sensor will ON and automatically
Intake Electromagnetic Valve will open to flow the new water to the washing machine.
6) Repeat steps 2-4 for 2 times.
7) When the water reached to the Lower Limit Sensor, sensor will ON for the third times,
Buzzer Indicator will be ON and OFF automatically for 3 times, and finally the whole
process is over.

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PLC-EM01 Experiments Manual


WARRANTY AND STANDARD CONDITIONS OF SALE
The Seller warrants to the Purchaser that any equipment manufactured by it and bearing its name plate
to be free from defects in material or workmanship, under proper and normal use and service, as
follows: If, at any time within one (1) year from the date of shipment, the Purchaser notifies the Seller
that in his opinion, the equipment is defective, and returns the equipment to the Sellers originating
factory prepaid, and the Sellers inspection finds the equipment to be defective in material or
workmanship except part like switches, knob, push button, lighting, etc. the Seller will promptly
correct it by either, at its option, repairing any defective part or material or replacing it free of charge
and return shipping lowest cost transportation prepaid by purchaser (if Purchaser requests premium
transportation, Purchaser will be billed for difference in transportation costs). If inspection by the Seller
does not disclose any defect in material or workmanship, the Sellers regular charges will apply. This
warranty shall be effective only if use and maintenance is in accordance with Seller's instructions and
written notice of a defect is given to the Seller within such period. THIS WARRANTY IS
EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES, WRITTEN, ORAL OR
IMPLIED. SPECIFICALLY, WITHOUT LIMITATION, THERE IS NO WARRANTY OF
MERCHANTABILITY OR FITNESS FOR ANY PURPOSE. The liability of the Seller shall be
limited to the repair or replacement of materials or parts as above set forth.
LIMITATION OF LIABILITY
The Seller shall not be liable for any claim or consequential or special loss or damage arising or alleged
to have arisen from any delay in delivery or malfunction or failure of the equipment. The Sellers
liability for any other loss or damage arising out of or connected with the manufacture or use of the
equipment sold, including damage due to negligence, shall not in any event exceed the price of the
equipment supplied by Seller.
GENERAL CONDITIONS
All orders are subject to acceptance by Seller at its Main Office. Stenographic and clerical errors are
subject to correction. No oral or subsequent modification or any other foregoing general provisions or
of any term or condition of any order shall be binding unless agreed to in writing by the Seller and
Purchaser.
SCIENSCOPE SDN BHD reserves the right to make changes at any time, without notice, in prices,
colors, materials, specifications and models, and also to discontinue models.

SCIENSCOPE SDN BHD


(Company No : 520887-D)
25, Jalan BPU 8, Bandar Puchong Utama,
47100 Puchong, Selangor Darul Ehsan.
Tel : 03-58850443 Fax : 603-58850448
E-mail : sales@scienscope.com.my
Website : http://www.scienscope.com.my

Solution provider for scientific and technical education training system since 2000

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