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SPECIFICATION FOR COMPRESSED AIR SOURCE

Requirement/Description

Sl.No.

Essential*

Desirable**

OFFERED

VPPL REMARKS

OIL FREE SCREW TYPE AIR COMPRESSOR

1.0
1.1

Compressor Type

Oil free water injcted screw type air cooled

1.2

Drive

Inverter duty electric motor drive with VSD technology

1.3

Air Delivery

88.2 to 340.9 cfm (2514 to 9654 lpm)

1.4

Working Pressure

4 - 13 bar g

1.5

Power Consumption

55 KW

1.6

Electrical Power

Three Phase

1.7

Continuous/Non Continuous Duty

Continuous Duty

1.8

O/P Air Quality Standard

Shall
be
compatible
with
air
drier
to
produce
ISO 8573 1:2001, Class 1 Air quality standard (for dew point
requirements refer para 2.6 of spec)

1.9

Enclosure

Suitable enclosure to keep noise level < 80 dBA

yes

yes

Yes
Yes

1.10 Envelop Dimensions & Weight

Appx 1.5 X 2 X 2 m and 2250 kg

1.11 Control Panel

The control panel shall preferably show the error


The compressor shall have a suitable control panel to Start, Stop
codes/messages in the event of any failure for
and set various system parameters such as O/P pressure etc
easy troubleshooting

yes

1.12 Installation

The unit shall be in suitable modular enclosure, ready to be


deployed as a self contained package on normal concrete
flooring

yes

1.13 Typical Ambient Operating Conditions

Temp +10 to +45C and RH upto 85%

yes

2435 x 965 x 1840 mm (L X B X H) AND 2403 kgs

AIR DRIER

2.0

Qty
2 Nos

2.1

Drier Type

Heatless adsorption desiccant air drier

yes

2.2

O/P Air Quality Standard

Shall meet ISO 8573 1:2001, Class 1 air quality standard (for
dew point requirements refer para 2.6 of spec)

yes

2.3

Flow Capacity

Shall match the flow capacity of the compressor

yes

2.4

Pre & Post Filters

The drier shall be fitted with suitable pre and post particulate
filters to meet the requirements of ISO 8573 1:2001,
Class 1 air quality standard

yes

2.5

Working Pressure

Shall be compatible with the O/P pressure of the compressor

yes

2.6

Dew Point

-70C Atm DP

yes

2.7

First Fill of Desiccant

Shall be done by the supplier

yes

2.8

Power Consumption

1, 50 Hz, Suitable for Indian subcontinent

yes

2.9

Typical Ambient Operating Conditions

Temp +10 to +45C and RH upto 85%

yes

AIR RECEIVER (WET) BETWEEN COMPRESSOR AND DRIER

3.0
3.1

Volume/Capacity

1.0 m3

yes

3.2

Material

Mild steel

yes

3.3

Max Working Pressure

Shall be compatible with the O/P pressure of the compressor

3.4

Hydrostatic Test Pressure

1.5 times the maximum O/P pressure of the compressor

yes

3.5

Design Code

IS 2825

yes

3.6

Pressure Gauge

3.7

Auto Drain Valve

3.8

Inspection Opening

3.9

Surface Coating

3.10 Typical Ambient Operating Conditions

designed for 13 bar working pressure

Shall be fitted with a pressure gauge to indicate the pressure


inside the receiver
Shall be fitted with an auto drain valve for periodically draining the
condensate

yes
yes

Shall have an inspection opening of approximately 125 mm size

yes

Shall have suitable surface treatment/coating, inside and outside


to prevent corrosion
Temp +10 to +45C and RH upto 85%

yes

AIR RECEIVER (DRY) BETWEEN DRIER AND OUTLET

4.0
3

4.1

Volume/Capacity

2.0 m

4.2

Material

Mild steel

yes

4.3

Max Working Pressure

Shall be compatible with the O/P pressure of the compressor

4.4

Hydrostatic Test Pressure

1.5 times the maximum O/P pressure of the compressor

yes

4.5

Design Code

IS 2825

yes

yes
designed for 13 bar working pressure

Shall be fitted with a pressure gauge to indicate the pressure


inside the receiver
Shall be fitted with an auto drain valve for periodically draining the
condensate

4.6

Pressure Gauge

4.7

Auto Drain Valve

4.8

Inspection Opening

Shall have an inspection opening of approximately 125 mm size

yes

Surface Coating

Shall have suitable surface treatment/coating, inside and outside


to prevent corrosion

yes

Temp +10 to +45C and RH upto 85%

yes

4.9

4.10 Typical Ambient Operating Conditions

yes
yes

INTERCONNECTING PIPES AND FITTINGS

5.0

5.1

Suitable interconnecting pipes/flexible hoses shall be


provided between compressor, drier and air receivers in such
a way that the pressure drop at maximum flow shall be
limited to less than 1% of the immediate upstream stage

5.2

The approximate length of the interconnecting pipes/flexible


hoses, at each stage shall be 1.5 to 2.0 m

yes

5.3

The interconnecting pipes/flexible hoses shall be of SS


material

yes

Stainless steel pipe of material grade SS 304 with


flexible hoses.