B.H.E.

L – OVERVIEW
BHEL is largest engineering and manufacturing enterprise in India in the energy related/infrastructure sector today. BHEL was established more than 40 years ago when its first plant was set up in Bhopal ushering in the indigenous heavy electrical equipment industry in India , a dream that has been more than realized with well-recognized track record of performance. It has been earning profit continuously since 1971-72 and achieved a sales turnover of Rs.7482.2 Corers with a profit before tax of Rs802.4 Corers in 2002-03. BHEL caters to core sectors of the Indian Economy viz., Power Generation and Transmission, Industry, Transportation, Telecommunication, Renewable Energy, Defense etc. The wide network of BHEL'S 14 manufacturing divisions, four Power Sector regional centers, eight service centers and eighteen regional offices and a large number of projects sites spread all over India and abroad and enables the company to promptly serve its customers and provide then with suitable products, systems and services-efficiently and at competitive prices. BHEL has already attained ISO 9000 and all the major units/divisions of BHEL have been upgraded to the latest ISO-9001: 2000 version quality certification for quality management. BHEL has secured ISO-14001 certification for environmental management systems and OHSAS-18001 certification for occupational health and safety management system for its major units/divisions.

POWER GENERATION
Power Generation Sector comprises of thermal , gas , hydro and nuclear power plant business. As of 31.3.2003 , BHEL – supplied sets account for nearly 68 , 854 MW or 65% of the total installed capacity of 1,06,216 MW in the country , as against Nil till 1969 – 70. BHEL has proven turnkey capabilities for executing power projects from concept to commissioning. It possesses the technology and capability to produce thermal sets with super critical parameters up to 1000 MW unit

rating and gas turbine - generator sets of up two 250 MW unit rating. Cogeneration and combined cycle plants have been introduced to achieve higher plant efficiencies. To make the efficient use of the high- ash – content coal available in India , BHEL also supplies circulating fluidized bed combustion boilers for thermal plants. The company manufactures 220 / 235 / 500 MW nuclear turbine generator sets. Custom – made hydro sets of Francis ; Pelton and Kaplan types for different head-discharge combinations are also engineered and manufactured by BHEL. In all , orders for approximately 800 utility sets of thermal , hydro , gas and nuclear have been placed on the company as on date. The power plant equipment manufactured by BHEL is based on contemporary technology comparability with. In all , orders for approximately 800 utility sets of thermal , hydro , gas and nuclear have been placed on the company as on date. The power plant equipment manufactured by BHEL is based on contemporary technology comparable with the best in the world , and is also internationally competitive. The company has proven expertise in plant performance improvement through renovation , modernization and up rating of variety of power plant equipment , besides specialized know – how of residual life assessment , health diagnostics and life extension of plants.

TRANSMISSION & DISTRIBUTION (T&D)
BHEL offers wide – ranging products and systems for T & D applications. Products manufactured include : power transformers , dry type transformers , series & shunt – reactors , capacitor banks , vacuum & SF6 circuit breakers , gas - insulated switchgears , energy meters , SCADA systems and insulators. A strong engineering base enables the company to undertake turkey

delivery of substations up to 400 kV level , series compensation system ( for increasing power transfer capability of transmission lines and improving system stability and voltage regulation ) , shunt compensation systems ( for power factor and voltage improvement ) and HDVC system ( for economic transfer of bulk power ) BHEL has indigenously developed the state – of – the - art controlled shunt reactor ( for reactive power management on long transmission lines ). Presently , a 400 kV FACTS ( flexible AC Transmission system ) project is under execution. The company undertakes comprehensive projects to reduce ATC losses in distribution systems.

INDUSTRIES
BHEL is a major contributor of equipment and systems to industries : cement , sugar , fertilizer , refineries , petrochemicals , papers , oil and gas , metallurgical and other process industries. The range of systems & equipment supplied includes : captive powe r plants , co - generation plants , DG power plants , industrial steam turbines , heat exchangers and pressure vessels , centrifugal compressors , electrical machines , pumps , valves , seamless steel tubes , electrostatic precipitators , fabric filters , reactors , fluidized bed combustion boilers , chemical recovery boilers , process controls and material handling systems. The company is a major producer of large – size thirstier devices. It also supplies digital distributed control systems for process industries and control & instrumentation systems for power plant and industrial applications. BHEL is the only company in India with the capability to make simulators for power plants , defense and other applications. The company has commenced manufacture of large desalination plants to help augment the supply of drinking water to people.

TRANSPORTATION
BHEL involved in the development design , engineering , marketing , production , installation , and maintenance and after - sales service of rolling stock and traction propulsion systems. In the area of rolling stock ,

BHEL manufactures electric locomotives up to 5000 HP , diesel electric locomotives from 350 HP to 3100 HP both for mainline and shunting duty application. BHEL is also producing rolling stock for special application viz ., overhead equipment cars , special well wagons , Rail – cum – road vehicle etc. Besides traction propulsion systems for in – house use , BHEL manufactures traction propulsion systems for other rolling stock producers of electric locomotives , diesel - electric locomotives , electrical multiple units and metro cars. The electric and diesel traction equipment on Indian railways are largely powered by electrical propulsion systems produced by BHEL. BHEL also undertakes retrofitting and overhauling of rolling stock. In the area of urban transportation systems , BHEL is geared up to turkey execution of electric trolley bus systems , light rail systems , etc. BHEL is also diversifying in the area of port handling equipment and pipelines transportation systems.

TELECOMMUNICATION
BHEL also caters to telecommunication sector by way of small , medium and large switching systems.

RENEWABLE ENERGY
Technologies that can be offered by BHEL for exploiting non conventional and renewable resources of energy include ; wind electric generators solar photovoltaic systems , stand - alone and grid – interactive solar power plants , solar heating systems , solar lanterns and battery powered road vehicles. The company has taken up R & D efforts for development of multi - junction amorphous silicon solar cells and fuel cells based systems.

OIL & GAS
BHEL is a major contributor to the oil and gas sector industry in the country. BHEL'S product range includes deep drilling oil rigs , mobile rigs , work over rigs, well heads and X – Mas trees ( of up to 10,000 psi ratings ) , choke and kill manifolds , full bore gate valves , mud valves , mud line suspension system , casing support system , sub - sea well heads , block valves , seamless pipes , motors, compressors , heat exchangers , etc. BHEL is the single largest supplier of well heads , X – Mas tress and oil rigs to ONGC & OIL.

INTERNATIONAL OPERATIONS

BHEL is one of the largest exporters of engineering products and services from India , raking among the major power plant equipment suppliers in the world. Over the years , BHEL has established its references in about 60 countries around the world , from the US in the west to New Zealand in the Far East. These references encompass almost the entire product range of BHEL , covering turnkey power projects of thermal , hydro and gas based types , substation projects , rehabilitation projects , besides a wide variety of products – like , transformers , valves , well – head equipment insulators , switchgears , heat exchangers , casting and forgings , centrifugal compressors , photovoltaic cells and panels , etc. Apart from over 1100 MW of boiler capacity contributed in Malaysia and execution of five prestigious power projects in Oman , some of the major successes achieved by the company have been in China , Saudi Arabia , Libya , Greece , Cyprus , Malta , Egypt , Bangladesh , Sri Lanka , Iraq , Indonesia , Taiwan , Kazakhstan etc.

TECHNOLOGY UPGRADATION, RESEARCH & DEVELOPMEMT
To remain competitive and to meet customer's expectations , BHEL lays great emphasis on the continuous up gradation of the products and related technologies , and development of new products. The company has upgraded its products to contemporary levels through continuous in – house efforts as well as through acquisition of new technologies from leading engineering organization of the world. BHEL'S investment in R & D is amongst the largest in the corporate sector in India. Products developed in - house during the last five years contributed over 7% to the revenues in 2004 - 05. BHEL has introduced , in the recent past , several state - of – the – art products ; low - NOx oil / gas burners , large capacity atmospheric fluidized bed combustion boilers , high - efficiency pelton hydro turbines , petroleum

deport automation systems , 36 KV gas - insulated sub – station , controlled shunt reactors ( CSR ) and performance analysis , diagnostics and optimization ( PADO ) package for power plants , etc. The company has also transferred a few technologies developed in - house to other Indian companies for commercialization. The company is also engaged in research in futuristic areas , such as applications of super conducting materials in power generation and industry , and fuel cells distributed , environment – friendly power generation.

HUMAN RESOURCE DEVELOPMENT INSTITUTE
BHEL has envisioned to becoming " A world – class innovative , competitive and profitable engineering enterprise , providing total business solutions ". For realizing this vision , continuous development and growth of the 47000 strong highly skilled and motivated people making the organization , is the only 'mantra'. Human Resource Development Institute ( HRDI ) , the corporate training institute of the company , in association with the advanced technical education center ( ATEC ) in Hyderabad and Human Resource Development Center at the units , is responsible for the total human resource development of the company. Further , competency development / assessment center for senior executive is taken up by HRDI.

HEALTH , SAFETY & ENVIRONMENT MANAGEMENT
BHEL , as an integral part of business performance and in its endeavor of becoming a world - class organization and sharing the growing global concern on issues related to environment , occupational health and safety is committed to protecting environment in and around its own establishment and to providing safe and healthy working environment to all its employees. For fulfilling this obligation , corporate policies have been formulated as

Environmental Policy

 Compliance with applicable environmental legislation / regulation;  Continual improvement in environment management systems to protect our natural environment and control pollution;  Promotion of activities for conservation of resources by

environmental management;  Enhancement of environmental awareness amongst employees , customers and suppliers. BHEL will also assist and co-operate with the concerned government agencies and regulatory bodies engaged in environmental activities, offering the company's capabilities in this field.

Occupational Health and Safety Policy

 Compliance with applicable legislation and regulations;  Setting objectives and targets to eliminate / control / minimize risks due to occupational and safety hazards;  Appropriate structured training of employees on occupational health and safety (OH&S) aspects;  Formulation and maintenance of OH&S management programs for continual improvement;  Periodic review of OH&S management system to ensure its continuing suitability , adequacy and effectiveness.  Communication of OH&S policy to all employees and interested parties. The major units of BHEL have already earned international recognition by implementation of ISO 14001 Environmental Management System and OHSAS 18001 occupational health and safety management system. In pursuit of these policy requirements , BHEL will continuously strive to improve work practices in the light of advances made in technology and new understanding in occupational health , safety and environmental science.

B.H.E.L IN JAGDISHPUR
BHEL sets up new Centralised Stamping Unit at Jagdishpur in Uttar Pradesh Jagdishpur : Bharat Heavy Electricals Limited (BHEL) has set up a new Centralised Stamping Unit (CSU) at Jagdishpur in Uttar Pradesh, as part of it's manufacturing capacity expansion to 15,000 MW per annum. In addition to the CSU, a new Fabrication Plant is also being set up at the same location at a cumulative investment of Rs.3,670 Million. The first phase of the CSU has been completed and production commenced in the first quarter of the current fiscal (2009-10).

The unit is slated to produce 56.9 lakh stampings during 2009-10 which will increase to 77 lakh stampings in 2010-11. The unit will reach its full capacity of 130 lakh stampings per annum by March, 2012. The Fabrication Plant is being set up to meet the burgeoning requirement of fabricated components and assemblies required by BHEL’s major units at Bhopal, Haridwar, Hyderabad and Trichy, in view of the company’s capacity augmentation to 15,000 MW. Presently under construction, the plant will become operational in fiscal 2010-11 and will manufacture 25,000 Tones of fabricated and machined components per year for power plant equipment. The new unit was dedicated today by Sh. Rahul Gandhi, Member of Parliament in the presence of Sh. Vilasrao Deshmukh, Union Minister for Heavy Industries & Public Enterprises. Sh. Arun Yadav, Union Minister of State for Heavy Industries; Dr. Satyanarayana Dash, Secretary, Department of Heavy Industry and Sh. K. Ravi Kumar, Chairman & Managing Director, BHEL, were also present on the occasion, in addition to the Board of Directors and senior officials of BHEL and the Ministry o f Heavy Industries & Public Enterprises. The foundation stone for both the units was also laid by Sh. Rahul Gandhi in December, 2007. On completion, the units will generate direct and indirect employment opportunities for about 1,000 people , including contract labor and outsourcing of services. The plants are also expected to provide opportunities for development of ancillary industries and support services in the region. BHEL already has an Insulator Plant (IP) at Jagdishpur, which was inaugurated in March 1984 by the then Prime Minister Smt. Indira Gandhi. The Unit was set up to meet the requirement of Insulators and support the country’s endeavour for meeting the challenges in power distribution and transmission. The Centralised Stamping Unit is being set up to meet the increased requirement of stampings, a critical part of electrical machines, due to the growth in business

and market demand for Generators and Electrical Motors. Presently, stampings are being manufactured in the Bhopal, Haridwar and Hyderabad units of BHEL with a total installed capacity of about 77 lakh stampings per annum. The demand for stampings is estimated to go up to 130 lakh per year by 2012, for which the centralised unit is being set up to get the benefit of economy of scale by setting up highly productive, state-of-the-art facilities. In his address, Sh. Rahul Gandhi said that BHEL is an organisation that belongs to the people of India and such organisations can provide gainful employment opportunities and enable people to play an active role in the country’s progress. He stated that the Govt. has drawn up ambitious plans for adding additional 1,60,000 MW capacity to the power generating base in the country during the XIth and XIIth plans. Sh. Gandhi further said that having done a commendable job in ensuring self-sufficiency in the manufacture of power plant equipment in the country, BHEL is poised to take up the challenge and play a major role in meeting the energy demand of the country. He added that these new plants at Jagdishpur are expected to cater to both power and Industry sectors and will play a major role in meeting the energy demand of the country. Sh. Vilasrao Deshmukh expressed his happiness at BHEL’s progress in preparing itself to meet the future challenges in the power sector. He said that BHEL is a national treasure and with its technology tie-ups for supercritical Thermal sets up to 800 MW units and its ongoing capacity expansion, the company can meet the emerging requirements in the most competitive manner. Complimenting BHEL employees, Sh. Deshmukh said that we are proud of BHEL's achievements and its comprehensive capabilities in the entire gamut of the high technology area of power plant equipment manufacture. Proactive actions taken by the company will help it meet the emerging demand for power plant equipment in the country including that of Industrial requirements, he added. Earlier, in his welcome address, Sh. K. Ravi Kumar, CMD, BHEL said that since Pandit Jawaharlal Nehru’s vision of setting up BHEL and the mandate to make the country Self Reliant in Power Plant Equipment manufacture, the company has grown in stature in both domestic and international markets and has brought many laurels to the country. BHEL has already contributed over 88,000 MW to the installed power generating base in the country. To meet the growing demands of the power sector and the country's energy needs, the company has taken various capacity and capability building initiatives.