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CHAPTER I
Introduction
HVAC (heating, ventilation, and air conditioning) is the technology of indoor and
automotive environmental comfort. HVAC system design is a major sub discipline
of mechanical engineering, based on the principles of thermodynamics, fluid mechanics,
and heat transfer. Refrigeration is sometimes added to the field's abbreviation as
HVAC&R or HVACR, or ventilating is dropped as in HACR (such as the designation of
HACR-rated circuit breakers).
HVAC is important in the design of medium to large industrial and office buildings
such as skyscrapers and in marine environments such as aquariums, where safe
and healthy building conditions are regulated with respect to temperature and humidity,
using fresh air from outdoors (Wikipedia).
In our daily life situations, air-conditioning system place an important role. It serves
as a sense of relaxation, gives comfort to human bodies, regulates the temperature in
working places and many others. Generally speaking, air-conditioning system is the way
of conditioning the air insid e of a system to provide the necessary quality of air. This
research aims to provide the way of designing an air-conditioning system by the use of
duct system and the calculation on proper derivation of sizes in each duct to be able to
balance the flow of air.
Air conditioning generally is understood to mean the simultaneous control of
temperature, relative humidity, air motion, air distribution, and ventilation within an
enclosure. Air-conditioning system are used in theaters, churches, auditoriums, schools,
restaurants, offices, homes, etc., to produce of effect comfort for occupants by
maintaining a temperature and relative humidity which will lie in the so-called comfort
zone (Kent, 1895).
CHAPTER II
CALL CENTER AIR CONDITIONING SITE
Glass Door
The maindoor is made up of a double glass door with patch and fittings, opposite
slide opening, it is made of tempered glass 9 millimeters thick to acquire higher heating
resistance.
CHAPTER III
COOLING LOAD CALCULATION
This chapter focuses on the cooling load computations that are present in the
following area for application of air conditioning system. It includes heat transmissions on
walls, windows and doors. Also the heat gain from the lightings, people, solar heat,
appliances and many others. These values are needed for acquiring the appropriate
capacity of an air conditioning unit.
Exterior Walls
Table 3.1: Specification of Exterior Walls
Material
Cement plaster
Light weight
aggregate
Internal
conductance
Outside
conductance
Description
16 mm
200 mm
Surface emissivity
of 0.9
Heating season,
6.7 m/s
1.39
0.38
0.120
0.029
0.02
.
0.12
1
1.39 0.016 2
0.38
Ceiling Insulations
Table 3.2: Specification of Ceiling Insulations
Material
Description
/
Gypsum board
Concrete (sand
and gravel)
Air Space
Internal
conductance
Outside
conductance
16mm
200 mm
Surface
emissivity of 0.9
Heating season,
6.7 m/s
/ ,
1.39
0.18
0.170
0.120
0.029
Window Glass
Table 3.3: Specification of Window Glass
Material
Single glass
Description
6 mm, heat absorbing
5.9
U,
Thermal Coefficient
Doors
Table 3.4: Specification of Glass door
Material
Tempered glass door
Description
9 mm
source: http://www.aisglass.com/flat_tempered.asp#5
U,
5.7
Transmissions
Exterior walls
Ceiling insulation
Window glass
Glass door
0.47
1.91
5.90
5.70
Temperature Standards
Table 3.6: Temperatures Standards for Design
Classification
Ambient temperature
(b)
Desired temperature
(a)
source:
Temperature ( C )
35
25
(a) http://mb.com.ph/node/357745/heat-wave-not-likely
(b) Refrigeration and Air Conditioning by Stoecker and Jones pg.65
Transmission Dimensions
Figure 3.4 shows the diagram of the transmission blocks involve in thermal heat
gain of the exterior sides. The orientation are presented base on its sides for computation
purposes.
Length, m
30
80
80
3
3
Width, m
6
6
30
2
1.5
Area ( m2 )
180
480
2400
6
4.5
Transmission Areas
Nomenclature:
~ Area
Exterior Walls:
A exterior wall = A wall A + A wall B + A wall C + A wall D
A Wall A = 180 4(A window)
A Wall A = 156 m2
A Wall B = 480 4(A door)
A Wall B = 462 m2
A Wall C = 180 4(A window)
A Wall C = 156 m2
A Wall D = 480 8(A window) 2(A door)
A Wall D = 423 m2
A exterior wall = 156 m2 + 462 m2 + 156 m2 + 432 m2
A exterior wall = 1197 m2
Ceiling:
AC = 80 x 30
AC = 2400 m2
Windows:
A window = A window + no. of glasses
A window = 6 m2 x 16
A window = 96 m2
Doors:
Adoor = 2 x Adoor
Adoor = 6 x 4.5 m2
Adoor = 27 m2
10
11
Transmissions
Exterior wall
Ceiling
Window glass
Glass Door
Heat Gain
For the computations of heat gain through external walls the following formula for
Q will be used. The total value of heat load in the system will be used to acquire the
appropriate capacity of an air conditioning unit.
Nomenclature:
Q ~ Heat Gain, W
U ~ Overall thermal coefficient; W/m2 0C
A ~ Area of the wall, ground floor, floor, or roof; m2
T ~ Thermal difference, 0C
Exterior Walls
1.7715
21204.86
1197
35
25
Ceiling
1.91
45,840
2400
35
Windows Glass
5.9
5664
96
35
25
27
35
25
Glass Door
5.7
1539
25
12
Heat Gain ( W )
21204.86
45840
5664
1539
74247.86 Watts
13
Nomenclature:
Q
~ Solar heat gain
SHGF ~ Solar heat gain factor
SC
~ Shading coefficient
CLF ~ Cooling load factor
A
~ Sunlit area
Design Parameters
The design parameter shown in Table 3.10 provides the following design
conditions for the computation of solar heat gain through the glass.
Description
April 20
15N Latitude
3:00 pm
46
271
32
97 mm
Description
Heat absorbing
Translucent, Light
Venetian Blinds
Thickness
Dimension(L x W)
6 mm
3m x 2m
tan
97
tan 32
60.61
tan
cos
97
118.44
tan 46
cos 32
Sunlit Area
0.11844 3
0.0.06061
14
228
718.24
15
16
Nomenclature:
Qow
Uw
CLTD
A
t1
t2
U
(
A
B
C
D
South
East
North
West
1.77
1.77
1.77
1.77
CLTD
Area
(m2)
16
156
20
462
8
156
11
423
Total
Temperature
Inside (C)
25
25
25
25
Temperature
outside (C)
35
35
35
35
Heat Gain
(W)
6074.64
21261.24
3865.68
12728.07
43929.63
17
.
Nomenclature:
~ Outside temperature
~ Inside temperature
3600
6 80 30
1
3600
1.23 4
35
25
49.2
18
Nomenclature:
Description
Office
Office work
12 hours
10 m2/occupant
No. of
Occupants
384
Cooling Load
Factor
0.92
Heat Emission
(Watts)
52992
Nomenclature:
~ Lighting Capacity, Watts
~ Ballast Factor
~ Cooling Load Factor for Lighting
~ Number of lightings
19
Variable
Lighting capacity
Light level
Led light lumen
Area
Ballast factor (a)
Cooling load factor (b)
Description
40 W
750 Lux, Lumen/m
3050 lm
30m x 80m = 2400 m
1.25
1.0
Table No. shows the specification of the lighting materials that is used with an
additional factor for lightings. Also the selected design of the light level is 750 lux. The lux
(symbol: lx) is the SI derived unit of illuminance or illumination. It is equal to one lumen
per square metre. Lux is the symbol for light level which is the basis of the design of the
lighting load of the cold storage. ( Brillianz Company UK, 2006)
Total lumen = light level x area = 750 lumen/m x 2400 m = 1,800,000 lumen
,
,
=
590.16 590 lamps
148
Nomenclature:
0.68
0.68
0.68
6.45
234196
35.315
35.315
60 /
131.6 106.40
No. of
Occupants
384
Cooling Load
Factor
1
Heat Emission
(Watts)
57600
20
74247.86 1515.66
44400 68632
43929.63
57600
49200
422017.15
422017.15
3516.7
CHAPTER IV
52992
29500
21
22
Description
4 7 m/s
3 6 m/s
1.18425 kg/m3
295.78515 kW
25C
35C
23
Nomenclature:
295.78515
1.18425 1.0062 35
25
.
Main Duct Dimensions
The main ducts are the ventilation mechanism that holds the total air volume flow
of the whole system. It is the key in finding the appropriate machine capacity of the fans
to be able to supply the whole air conditioned area.
Nomenclature:
A
Q
Using two main ducts for the system with equal performance we arrive
24.82
2
12.41
12.41
5.5
2.26
24
4 2.26
12.41
20
0.6205
2
12.41
.
2 0.6205
The formula for computing the next duct dimension is the same as the
calculations above, the rest of the values follows. In addition, to acquire the various
volumes of the duct assume the same friction losses in each resized duct and use the
friction loss chart for their values. (Carrier Air Conditioning System Design p.190)
25
26
A
B
C
D
E
F
G
H
I
J
Velocity
m/s
5.691
5.640
5.488
5.335
5.030
4.929
4.573
4.319
3.963
3.252
Duct
Rectangular
Diameter, m Length, m
1.666
1.5
1.588
1.5
1.518
1.5
1.440
1.5
1.373
1.5
1.266
1
1.176
1
1.055
1
0.893
1
0.697
1
Rectangular
height, m
1.454
1.320
1.206
1.085
0.987
1.259
1.085
0.874
0.626
0.382
1.241
4.5
0.275
4 0.275
27
0.275
Air Volume
Flow
1.241
1.241
1.241
1.241
1.241
1.241
1.241
1.241
1.241
1.241
1.241
1.241
1.241
1.241
1.241
1.241
1.241
1.241
1.241
1.241
B. Pressure Losses
The pressure losses are the opposing force that is cause by friction. Friction is a
mechanism that resists or opposes the direction of the force, these values are needed to
acquire the total pressure loss in the system which is an essential variable in computing
the machine capacity of an air handling unit.
Nomenclature:
~ Pressure loss, pa
~ Velocity of air at point 2, m/s
~ Cross sectional area at point 1, m2
~ Cross sectional area at point 2, m2
~ Density of Air, kg/m3
1.184 5.640
2
2.180
1.810
The rest of the system follows and the values are tabulated in Table 4.5.
Table 4.5: Tabulation of pressure losses in duct
Duct
AB
BC
CD
DE
EF
FG
GH
HI
IJ
Density
(kg/m3)
1.184
1.184
1.184
1.184
1.184
1.184
1.184
1.184
1.184
Velocity Diameter
(m/s)
(m)
5.691
1.666
5.640
1.588
5.488
1.518
5.335
1.440
5.030
1.373
4.929
1.266
4.573
1.176
4.319
1.055
3.963
0.893
Total
28
29
~ Contraction Coefficient
1.184 5.640
2
.
0.010
The rest of the values follow and the tabulation for pressure drop for sudden
contraction is shown in Table 4.6.
Velocity
m/s
5.691
5.640
5.488
5.335
5.030
4.929
4.573
4.319
3.963
3.252
Density
Area 1
3
kG/m
m2
1.184
2.180
1.184
1.981
1.184
1.810
1.184
1.629
1.184
1.481
1.184
1.259
1.184
1.086
1.184
0.874
1.184
0.626
1.184
0.382
Total
Area 2
m2
1.981
1.810
1.629
1.481
1.259
1.086
0.874
0.626
0.382
0.275
Cc
0.909
0.914
0.900
0.909
0.850
0.863
0.805
0.716
0.610
0.720
Pressure
Loss (Pa)
0.193
0.168
0.220
0.168
0.466
0.365
0.728
1.733
3.793
0.948
8.782 Pa
3. Turns or Elbows
Most common elbows used in duct system are 90 degree turn which
accumulates pressure losses as the air pass through.
30
For Geometric Factor refer to (Refrigeration and Air Conditioning by: Stoecker
and Jones
4. Friction Loss
As the air travels through the duct system there is a corresponding pressure drop
opposing force in a unit of length which is needed to get the total pressure drop.
Nomenclature:
12 1
~ Length of duct, m
~ Pressure drop per meter, Pa/m
~ 1.0 Pa/m (Carrier Handbook of Air Conditioning)
/
Length
(m)
12.723
4.232
5.000
5.000
10.000
13.000
5.000
5.000
5.000
3.986
Total
Pressure Drop
(Pa)
12.723
4.232
5.000
5.000
10.000
13.000
5.000
5.000
5.000
3.986
68.941 Pa
31
115.617 Pa
8.782 Pa
79.12
68.941 Pa
A total of 272.46 Pa of pressure drops in one main duct. Consider two main ducts
in the system with equal specification and measurements.
32
CHAPTER V
AIR CONDITIONING SYSTEM
This chapter provides the necessary specification mechanism that is appropriate
to the air conditioning system to ba applied. The machineries must be compatible and
reliable to make the system a comfort air conditioning area.
A. CHILLER
A chiller is a machine also known as a heat exchanger which removes the heat
from a liquid by vapor compression or absorption refrigeration cycle to main the comfort
temperature of air desired. In the Air Conditioning System it is appropriate to choose
two chillers with same specification to provide the corresponding cooling load that the
system requires. So when the other chiller is malfunctioning. The other chiller is still
operating.
33
34
to assure tight joints. Tubesheets are 90/10 Cupro-Nickel to ASME spec SB-171 Alloy
706. Tube supports are quality steel plug welded to the shell. Heads are cast bronze with
integral pass partitions, ASME spec SB-62. Gaskets are die-cut providing effective
sealing between tubesheets and machined heads. The refrigerant side is constructed and
tested in accordance with Section VIII, Division 1 of ASME Code for unfired pressure
vessels. Shell side design pressure ( refrigerant side ) is 350 psig at 250/ F. Tube side (
water side ) is 150 psig at 150/ F. Every condenser is tested per ASME Code prior to
shipment. Seawater connections are 2" Class 150 PVC schedule 80 flanges. Water flow
to the condenser will be regulated by a compressor discharge pressure actuated water
regulating valve. A pressure relief valve ( set for 350 psig ) on the shell is standard.
Immersion Heater Elements
The unit is equipped with a three stage, 18 element, 54 Kw 5" flange style
immersion heating element. The heater elements are rated at full wattage on 208-3-60
power input. The elements are constructed of copper with a maximum watt density of 50
watts per square inch. The element heater tank will be constructed of steel pipe to ASME
specifications. All welds will be by MIG welding procedure. The tank will be equipped with
a 5" 150lb ANSI raised face welding neck flange to accept the 5" flange style immersion
heater. The tank design rating pressure is 150 psig at 200/ Fahrenheit. The tank will be
equipped with
a ASME water pressure relief valve.
Refrigerant Circuit
Each of the four refrigerant circuits shall include a discharge line check valve, liquid
line ball valve, replaceable core liquid line filter drier with access fitting for refrigerant
charging, combination moisture indicator and sight glass, liquid line solenoid and thermal
expansion valve. All suction lines will be covered with a minimum of 1/2" closed cell
insulation.
Control Panel / Electrical Box
The unit will have a NEMA 12 type enclosure for all of the electrical components.
The chiller unit will be controlled by a programmable logic controller ( PLC ). The user
interface for this PLC will consist of a touch screen mounted on the front of the electrical
box.
B. HVAC FANS
35
The capacity For an HVAC is determine by the volume flow rate of air which is
12.4m /s and the total pressure Drop it can handle. By choosing the right specification for
ducts fan will help provide the appropriate air flow in the system until to the outermost
part.
3
825~62205 m3/h
2.2~410 kW
960~2900 rpm
Static Pressure
557~1570 Pa
source: http://www.tradezz.com/buy_10365340_ChaoYue2-26-Low.htm
Other specification:
Low noise
High pressure
Large air flow capacity
High Efficiency
Specifically designed for
supplying air
The product brand ChaoYue2-134 can be an option for its specifications meets
the standards for the air conditioning system design of the project this values will be
useful to maintain comfort air condition inside the building.