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Sorting station

Assembly
Instructions

GB
10/02

Intended use This station has been developed and produced exclusively for vocational and further training in the field of automation and communication.ANLEIT Designation: D:MP-MA-S-SORT-1-GB Status: 10/2002 Author: Frank Ebel Graphics: Doris Schwarzenberger. unless it can be proved that Festo Didactic has caused such damage or injury through malicious intent or gross negligence. in particular the right to carry out patent. • Sorting station . Offenders will be held liable for the payment of damages. as well as the communication of its contents to others without the express authorisation of Festo Didactic is prohibited. the training authority or other third parties which may occur during the use/operation of this equipment other than purely in a training situation. Albert Sigel Layout: 10/2002 © Festo Didactic GmbH & Co..com The copying. D-73770 Denkendorf.com/didactic e-mail: did@festo. All rights reserved. 2002 Internet: www. The training authority and/or the instructors are to ensure that trainees observe the safety instructions described in the manual provided. Description MONT. distribution and utilisation of this document. utility model or ornamental design registration 2 © Festo Didactic GmbH & Co. Festo Didactic herewith rules out all liability for damage or injury to trainees.festo.

2 Views and tools ________________________________________________ 8 Views ________________________________________________________ 8 Required tools _________________________________________________ 9 4.2 4. Notes on safety ________________________________________________ 5 2.8 Assembling the station _________________________________________ 10 Step 1 _______________________________________________________ 10 Step 2 _______________________________________________________ 11 Step 3 _______________________________________________________ 12 Step 4 _______________________________________________________ 13 Step 5 _______________________________________________________ 15 Step 6 _______________________________________________________ 16 Step 7 _______________________________________________________ 17 Step 8 _______________________________________________________ 18 © Festo Didactic GmbH & Co. Short description_______________________________________________ 6 3.Contents 1.6 4.1 3.5 4.7 4.4 4. 3.1 4. • Sorting station 3 . 4.3 4.

Contents 4 © Festo Didactic GmbH & Co. • Sorting station .

Pneumatic • Do not exceed the maximum permissible pressure of 8 bar (800 kPa). Cylinders may advance or retract as the compressed air is switched on. Mechanical • Attach all components securely on the mounting plate. 24 V DC. • Particular care is to be taken when switching on the compressed air supply. • Observe the data in the data sheets for the individual components. • No manual intervention is to take place unless the machine is at rest. Notes on safety In the interests of your own safety. particularly all safety instructions! Electrical • Electrical connections are to be wired-up or disconnected only when the power supply is turned off! • Use only extra-low-voltages of up to max. please observe the following safety instructions: General • Trainees must only work on a station under the supervision of an instructor. • Do not switch on the compressed air supply until you have established and secured all tubing connections.1. © Festo Didactic GmbH & Co. • Sorting station 5 . • Do not disconnect air lines under pressure.

the symbolic workpieces are sorted according to material and colour. The assembled pneumatic cylinders are sorted according to colour and piston diameter. The function of the Sorting station is to • sort workpieces according to characteristics 6 © Festo Didactic GmbH & Co. The workpieces must proceed individually so as not to impair the switching functions of the gates. • Sorting station . Short description View of the Sorting station According to VDI 2860. The conveyor section can be branched off for sorting. whereby the different sorting gates are switched depending on the workpiece. In the Sorting station. sorting forms part of the handling function of changing quantities.2.

• Sorting station 7 .Short description The Sorting station consists of the following: • Sorting conveyor module • Slide module • Profile plate • Trolley • Control console • PLC board © Festo Didactic GmbH & Co.

3.1 Ansichten Sorting station. r. • Sorting station . side view 8 © Festo Didactic GmbH & Co. plan view Sorting station.h. Ansichten und Werkzeuge 3.

• Sorting station 9 .2 Benötigtes Werkzeug Tube spanner.5 mm Allen key. 12 x 13. 3. 22 x 24 mm Slot-head screwdriver. 5 mm © Festo Didactic GmbH & Co. front view 3. 9 x 10 mm Open-ended spanners 6 x 7.Views and tools Sorting station.

• Sorting station . Montage der Station 4. 2. 9. 1. Nut 13. 5. 3. 12.1 Step 1 1 14. 8. 4. 6. 10.4. 11. 1 10 Profile plate © Festo Didactic GmbH & Co. 7.

4 (4x) 2.2 (4x) 2.4 T-head nut M5-32 2.3 (4x) 2.8 T-head nut M5-32 © Festo Didactic GmbH & Co.7 Washer B5.3 2.3 2.5 2.6 Socket-head screw M5 x 10 2.2 Step 2 2.3 Washer B5.1 (2x) 2.1 Cable duct 2.2 Socket-head screw M5 x 10 2.6 (2x) 2.Assembling the station 4.5 Mounting rail 2.7 (2x) 2. • Sorting station 2.8 (2x) 11 .

Assembling the station 4. 1.3 Step 3 5. 2 12 Mounting the electrical system © Festo Didactic GmbH & Co. 2 3. • Sorting station .

5 (5x) 3 4 © Festo Didactic GmbH & Co. 12. • Sorting station 13 . 2. 10 6. 11 9 (3x) 8. 11. 7. 14.Assembling the station 4.4 Step 4 7 8 (2x) 6 (2x) 13. 8. 10.

Assembling the station 14 3 Starting current limiter 4 CP valve terminal 5 Cable clip (5x) 6 Connector (2x) 7 Service unit 8 Fibre optic device (2x) 9 Cable clip (3x) 10 I/O terminal 11 StationLink transmitter © Festo Didactic GmbH & Co. • Sorting station .

Assembling the station 4. • Sorting station 15 .5 Step 5 Position of fibre optic devices and cable clips © Festo Didactic GmbH & Co.

Assembling the station 4. • Sorting station . 12 13 16 12 Sorting belt module 13 Retro reflective senor © Festo Didactic GmbH & Co. 8.6 Step 6 9.

(13) 13 Reflector 14 Slide module (3x) © Festo Didactic GmbH & Co.7 Step 7 14 (3x) 11. 9.Assembling the station 4. • Sorting station 17 .

Assembling the station 4. • Sorting station .8 Step 8 Station fully assembled 18 © Festo Didactic GmbH & Co.